Modular coordination was first explored as an aid to
design, shortly after introduction of prefabrication, Conceived as a step in the development of systematic design and construction of buildings. First introduced in Malaysia in 1896, but not widely implemented. In many countries it has become an essential tool in their design and construction. Academically Modular coordination was introduced in Singapore in Early 70’s Concept was fist implemented in 1973 in Malaysia in New generation flats to solve the problem of material shortage in steel, timber, plywood, , manufacturing delay, and labor shortage through standardization. Modular bricks and blocks were introduced in 1983. CLASSICAL ORDER BASE OF MODULAR COORDINATION Recommanded Modular dimensions HORIZONTAL COORDINATING DIMENSION The series of preferred multimodular sizes for horizontal dimensions The 12M series can be extended further to use larger increments such as 18M 24M where technical and economical advantages are evident. The 15M, 30M and 60M series correspond to the series in a system of preferred numbers, which contain the factor five. These series can also be extended to use larger increments in the series of the multimodule 60M such as 120M or larger. BASIC MODULAR GRIDS TARTAN GRID Reference lines of horizontal controlling coordinating dimensions Controlling dimensions are key dimensions of buildings for which sizes must be established in relation to the functional and user requirements. These are preferred dimensions intended to be used in the design of buildings and also to assist in the selection of ranges of coordinating sizes for standard modular building components, Since the ranges of preferred sizes are intended to be of universal application, a limited selection will be appropriate to the scale and function of individual building types. DEFINATIONS Controlling Lines - Modular grid lines which establish the need for delineating the datum/reference lines in respect to load bearing elements of structure on the horizontal plane. Controlling Dimensions - Modular co- ordinating dimensions between controlling points, lines and planes ( for example, storey height, distance between axis of columns and thickness of controlling zone ). Controlling Zone:A zone between controlling planes provided for floor, roof, walls or columns PLANNING APPROACHES APPLICATION: PREFERRED HORIZONTAL DIMENSIONS Preferred horizontal dimensions for building components and buildings are such multiples of 3M which are preferred to other multiples of other modules. The value of Multimodules in horizontal dimensions shall be 3M, 9M, 15M, 21M, 27M,33M, 39M, 45M MODULAR ROOM DIMENSIONS In the perfect modular designs, all room dimensions shall Be modular. The modular room dimensions shall be designed and that modular fixtures, fittings and partitions shall fit into them without shaping on site, This shall only be achieved when all building components are made available on modular dimensions for the modular planning. 5 mm rule (IS 7921:1989) AXIAL PLANNING While applying this principle, modular room dimensions shall only be achieved if the wall thicknesses are also modular ( seuexample in Fig. 3 ). But in practice, the useof conventional bricks also results in non-modular wall thickness. It’ wall axial principle is neglected, modular room dimensions shall be achieved with conventional bricks, which are thicker than 2M by introducing a neutral zone in the wall ( see Fig. 4 ). Thus, the modular room dimension becomes n x M + 10 mm with plaster and n x M + 30 mm without plaster. In practice, the clear room dimensions are considered without plaster and ‘5-mm Rule’. The room dimensions shall be determined with rules for modular 7.4 Modular room dimensions in the carcass shall not be normally achieved with economical wall thickness and inaccuracies that occur in present constructional methods. Therefore, modular room dimensions shall not normally be utilized, Component dimensions Controlling dimension of building components like doors, windows, built-in furniture and fixtures shall be as per the table . Choice of dimensions shall be determined by functional requirements, structure, production techniques, economy, transport conditions etc. BUILDING DIMENSIONS RESIDENTIAL BUILDINGS: Horizontal preferred dimensions multiple of 3M INDUSTRIAL BUILDINGS: The 3M, 6M,12M, 24M, 48M, 96M, etc HEALTH BUILDINGS Horizontal preferred dimensions for health buildings shall be multiple of 6M OFFICE BUILDINGS :Horizontal preferred dimensions for office buildings shall be multipleof 6M EDUCATIONAL BUILDINGS: The horizontal planning module shall be 12M increment. DEVIATION OF ROOM DIMENSIONS WITH REFERNECE TO WALL THICKNESS GRAPHIC CONVENTIONS IN MODULAR COORDINATION GRAPHIC CONVENTIONS MODULAR SPACE GRID MODULAR SPACE GRID VERTICAL MODULATION- DEFINATIONS VERTICAL MODULATION:DEFINATIONS VERTICAL COORDINATION AUXILIARY REFERNCE PLANE CONTROLLING DIMENSIONS FOR CHANGE OF LEVELS IN FLOORS PREFERRED DIMENSIONS FOR HEIGHT OF BUILDING COMPONENTS PREFERRED DIMENSIONS FOR STOREY HEIGHT, ROOM HEIGHT & VERTICAL HEIGHTS OF CONSTRUCTION ZONES PREFERRED VERICAL CONTROLLING DIMENSIONS RESIDENTIAL BUILDINGS- IM MULTIPLE OF 2M: 20M,22M,24M, 26M,28M,30M INDUSTRIAL BUILDINGS- IN MULTIPLE OF 2M AND 3M, LARGER SIZES MAY BE SELECTED FROM 6M SERIES HEALTH BUILDINGS: CONTROLLING DIM SHALL BE 28M,32M,34M,36M OFFICE BUILDINGS: 28M,30M,32M,34M,36M EDUCATION BUILDINGS: 30M,36M,42M DEVIATION OF DIMENSIONS FOR MODULAR COORDINATION Derivation of Dimensions for Modular Component In component building design the application of the special reference system and the selection of preferred sizes for component and space dimensions is only the first step towards ensuring that components as supplied can be assembled with ease of fit. The reference system enables designers to relate the position and size of components by means of modular planes. Such co-ordinating planes form the boundaries of modular component spaces and include allowances for inaccuracy and the size clearances. In modular design practice, therefore, these spaces shall be defined by co-ordinating dimensions which are modular. It is important to stress the essential theoretical nature of such dimensions in the context of building component manufacture. The modular co-ordination shall provide co-ordinating length, width and thickness of components. By this, it means it shall providex flexible dimensional compatibility between the position of different material sub-systems comprising the components and positioning andxdimensions of these functional sub-systems. The modular sizes shall provide the basis only for determining the manufacturing sizes of components Deduction from the modular sizes shall require to be made to accommodate any allowance for joint and for the dimensional deviations that occur in production and erection. TYPE OF DIMENSIONAL DEVIATIONS a) induced deviations, and b) Inherent deviations. Induced deviations are divided in three groups: namely, (a) manufacturing deviations, (b) setting out deviations, and (c) location deviations. arise’ as a result of manufacturing and building processes. are caused by human error, inaccuracy of tools and limitations in precise measurements inherent deviations are summed arithmetically Inherent deviations falls in two groups namely, (a) Irreversible, caused by initial shrinkage, settlement and creep. (b) reversible. caused by the change in temperature or humidity or by deflection due to live/wind loading. DEVIATION IN SHAPE TOLERANCES TOLERENCES IN BUILDINGS & COMPONENTS Construction Tolerance The width of the space on the site, related to reference points or lines, within the limits of which a point, a line or a surface of a component shall be situated. NOTE - Manufacturing tolerance, setting-out tolerance and erection tolerance together shall comprise the construction tolerance. Construction tolerances are determined by the requirements of the construction for satisfactory performance. Manufacturing ToleranceThe width of the space related to the reference form, within the limits of which a point, a line or a surface of a component shall be situated after manufacture. NOTE-Dimensional tolerance, orientation tolerance and form tolerance together shall comprise the manufacturing tolerance. The latter is not related to any reference object on the site. Setting Out Tolerance The width of the space on the site within the limits of which a setting-out point or line shall be situated. NOTE -The positional and orientation tolerance for setting out together shall compose the setting out tolerance. Dimensional Tolerance :The tolerance width governing the size of a dimension in a given direction of the component concerned; that is length, width, thickness, height,depth or diameter. Orientation Tolerance ( Angularity Manufacture) The tolerance width governing the relative orientation of straight lines or planes of a component. Form Tolerance : The tolerance width governing the form of a line or a surface C such as of a component ) relative to a reference form. Positional Tolerance: The tolerance width governing the position of a point, a line, a plane or a surface relative to a reference position. Orientation Tolerance ( Erection Settingaut ) The tolerance width after setting-out or erection, governing the orientation of a straight line or plane surface relative to a reference orientation. Feature Tolerance:The location or dimensional tolerance of feature, such as a corbel or a blockout with respect to the overall member dimensions.
Geometrical Dimensioning and Tolerancing for Design, Manufacturing and Inspection: A Handbook for Geometrical Product Specification Using ISO and ASME Standards