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Version 2.00
2/6/2019
1
Notes about this manual
The following format has been used throughout this document
to indicate the factory settings of selection type parameters.
PG Deviation Sel
Setting
Description
F1-04= 0
Ramp to Stop
F1-04= 1
Coast to Stop
F1-04= 2
Fast-Stop
F1-04= 3
Alarm Only
4 ?
x
3
? = 32 + 42
?=5 15
Vector Control
From the previous example, a relationship between the
magnetizing current (Im or Id), torque producing current (It or Iq),
and the resultant (I1) is established.
y y
4 5 IT I1
x x
3 Im
16
Vector Control
In a Flux Vector inverter, voltage is applied to the T leads of the motor (V1)).
This voltage produces a current that breaks into two components, an X value
(magnetizing current) and a Y value (torque producing current). Magnetizing
current is required to make flux. The torque producing current will change with
the load.
Flux (F) Stator
I1
T1
V1 T2
I2 Rotor
(f)
(shaft)
T3
Torque : T F I2
V1 I1
IT I1
Q
• Torque = Im X IT X Sin Q
• When Q = 90º , Sin Q= 1.0
Im
• When Q = more than 90º, Sin Q< 1.0
• When Q = less than 90º, Sin Q < 1.0
18
Vector Control
In a DC motor, torque producing and magnetizing currents are physically
separated. The angle between the torque producing and magnetizing currents
can always be kept at 90º because of the mechanical location of the brushes.
F (flux)
Armature Current IT
Armature Voltage Va
DM
Im (magnetizing current)
Commutator & Brush
21
B1-07 Local/Remote Run Select
Parameter B1-07 determines how the inverter will function when
switching between local and remote operation. This function prevents
the motor from running when switching between local/remote and the
inverter is controlled from the digital operator.
LOC/REMRUN
Se Description
Setting
b1-07=If the run command is closed when switching from
0
local control to remote control, the inverter will not run.
Cyce
ExtrRUN
b1-07=
1 If the run command is closed, when switching from
Accept local control to remote control, the inverter will run.
ExtrRUN
The run command must be cycled for the inverter to run.
This function corresponds to the local/remote button on the
digital operator and to the multi-function digital input local/remote
selection. For more information on the multi-function inputs,
refer to the G5 Basic Manual TRMC10.
VF VF/PG OLV FV Program while running
A A A A NO 22
B1-08 Run Command at Programming
Parameter B1-08 determines if the inverter will accept or reject a
change in the run command, from remote terminals, when the digital
operator is being used to change or adjust parameters.
RUNCMDat
PRG Description
Setting
b1-08= Run command is disabled when the drive is in the
0
programming mode.
Disabed
b1-08= Run command is enabled when the drive is in the
1
Eabed program mode.
Run
Command t
a = minimum
baseblock time Motor
(L2-03)
b = voltage
rpm t
recovery time
(L2-04).
c = speed Output
search decel Frequency t
time (B3-03). a c
d= V/f pattern d
reduction during Output
speed search Voltage t
b
B3-02
Output (150%)
Current t
Inverter is in
Inverter is in
speed search
run mode
mode 28
PID
Proportional Integral Derivative
PID refers to the type of action used to control modulating equipment such as
valves or dampers. With proportional control, a control signal based on the
difference between an actual condition and a desired condition is produced.
The difference, such as that between an actual temperature and setpoint is the
“error”. The inverter adjusts its output signal related directly to the error’s
magnitude.
Output
Set point
Offset
Time
Proportional Control 29
PID
Proportional Integral Derivative
The integral action is designed to minimize offset. An integrating term is used
to observe how long the error condition has existed, summing the error over
time. Once the system has stabilized, the offset would be minimized.
Output
Set point
Time
30
PID
Proportional Integral Derivative
Overshoot refers to a control loop’s tendency to overcompensate for an error
condition, causing a new error in the opposite direction. Derivative action
provides an anticipatory function that exerts a “braking” action on the control
loop. When combined, the proportional integral, and derivative actions provide
quick response to error, close adherence to the setpoint, and control stability.
Output
Set point
Time
PID Control
31
B5-01 PID Function
Parameter B5-01 enables or disables the PID (Proportional,
Integral, Derivative) function, which provides closed-loop
control and regulation of a system process variable such as
temperature or pressure.
PIDMode
Description
Setting
b5-01=
0 The PID function is disabled.
b5-01=
Disabed
1 The PID function is enabled.
Eabed
b5-01=
D=Fdbk
2 The PID function with Fdfwd is enabled.
Eabed
b5-01=
D=Fdfwd
3 Reference = Fref + PID output
Fref+PID
b5-01=
D=Fdbk
4 Reference = Fref + PID output D is Fdfwd
Fref+PID
Deviation is put
D=Fdfwd through derivative control
Feedback is put through derivative control VF VF/PG OLV FV Program while running
A A A A NO 32
B5-01 PID Function
When B5-01 is set to 1, the error value is under
derivative control. (Standard PID Function)
B1-01
B5-01= 0
Option Card Multi-Speed Input Output Reverse
Command B5-01= 3,4 Selection Upper Limit
Serial Com
PID Off B5-11= 0
Terminal 13
Output Frequency
D1-01 B5-01= 1,2 PID On B5-11= 1
Lower Limit
D1-02/08 Upper Limit
Absolute
Value Circuit
Lower Limit
Terminal
16/14 PID
Setpoint
Output Gain
B5-10
Integral Time PID Delay
B5-03 I Limit PID Limit Time B5-08
Terminal + FWD
16/14 PID P
Feedback B5-01= 2,3, or 4 REV
P Gain
B5-05 - Z-1 B5-06 Z-1
B5-01= 1 Offset
Z-1 B5-01= 1
B5-05 PID Output
Derivative B5-01=
Selection
Time 2,3, or4
Z-1 B5-09
33
B5-01 PID Function
When B5-01 is set to 2, the feedback value is under
derivative control. (PID with Feed Forward Function)
B1-01
B5-01= 0
Option Card Multi-Speed Input Output Reverse
Command B5-01= 3,4 Selection Upper Limit
Serial Com
PID Off B5-11= 0
Terminal 13
Output Frequency
D1-01 B5-01= 1,2 PID On B5-11= 1
Lower Limit
D1-02/08 Upper Limit
Absolute
Value Circuit
Lower Limit
Terminal
16/14 PID
Setpoint
Output Gain
B5-10
Integral Time PID Delay
B5-03 I Limit PID Limit Time B5-08
Terminal + FWD
16/14 PID P
Feedback B5-01= 2,3, or 4 REV
P Gain
B5-05 - Z-1 B5-06 Z-1
B5-01= 1 Offset
Z-1 B5-01= 1
B5-05 PID Output
Derivative B5-01=
Selection
Time 2,3, or4
Z-1 B5-09
34
B5-01 PID Function
When B5-01 is set to 3, the feedback value is under
derivative control. (Fref + PID output)
B1-01
B5-01= 0
Option Card Multi-Speed Input Output Reverse
Command B5-01= 3,4 Selection Upper Limit
Serial Com
PID Off + B5-11= 0
Terminal 13 + Output Frequency
D1-01 B5-01= 1,2 PID On B5-11= 1
Lower Limit
D1-02/08 Upper Limit
Absolute
Value Circuit
Lower Limit
Terminal
16/14 PID
Setpoint
Output Gain
B5-10
Integral Time PID Delay
B5-03 I Limit PID Limit Time B5-08
Terminal + FWD
16/14 PID P
Feedback B5-01= 2,3, or 4 REV
P Gain
B5-05 - Z-1 B5-06 Z-1
B5-01= 1 Offset
Z-1 B5-01= 1
B5-05 PID Output
Derivative B5-01=
Selection
Time 2,3, or4
Z-1 B5-09
35
B5-01 PID Function
When B5-01 is set to 4, the feedback value is under
derivative control. (Fref + PID output Feed Forward function)
B1-01
B5-01= 0
Option Card Multi-Speed Input Output Reverse
Command B5-01= 3,4 Selection Upper Limit
Serial Com
PID Off + B5-11= 0
Terminal 13 + Output Frequency
D1-01 B5-01= 1,2 PID On B5-11= 1
Lower Limit
D1-02/08 Upper Limit
Absolute
Value Circuit
Lower Limit
Terminal
16/14 PID
Setpoint
Output Gain
B5-10
Integral Time PID Delay
B5-03 I Limit PID Limit Time B5-08
Terminal + FWD
16/14 PID P
Feedback B5-01= 2,3, or 4 REV
P Gain
B5-05 - Z-1 B5-06 Z-1
B5-01= 1 Offset
Z-1 B5-01= 1
B5-05 PID Output
Derivative B5-01=
Selection
Time 2,3, or4
Z-1 B5-09
36
B5-01 PID Function
When using the PID function, the set point and the
feedback can originate from a variety of places.
Set Point (Intended Value) Feedback (Detected Value)
37
B5-02 to B5-14 PID Controls
B5-02 through B5-14 adjust the PID function.
38
B5-02 to B5-14 PID Controls
B5-02 through B5-14 adjust the PID function.
39
B5-02 Proportional Gain
Parameter B5-02 is the value by which the error signal is
multiplied to generate a new frequency reference.
If the proportional gain is set too low, the controller will not
track large changes in set point well.
The integral limit will cap off the amount that the Integral
term will add to the PID output thus preventing wide swings
of the controller output.
This value is set as a percentage of maximum output
frequency.
OutputLeve
Se Description
Setting
b5-09=
0 PID normal or forward output
Norma
Character
b5-09=
1 PID reverse or inverse output
Rev
Character
B6-01 B6-03
Output
Frequency
t
B6-02 B6-04 55
B6-03 Dwell Reference at Stop
B6-04 Dwell Time at Stop
Sets the dwell frequency reference during deceleration in units of 0.1Hz.
Parameter Range Factory set
DweRef
@Stop 0.0 - 400.0 Hz 0.0 Hz
b6-03=
0.0Hz
Sets the amount of time the frequency reference “dwells” during
deceleration in units of 0.1sec.
Parameter Range Factory set
DweTime
@Stop 0.0 - 10.0 sec. 0.0 sec.
b6-04=
0.0Sec
B6-01 B6-03
Output
Frequency
t
B6-02 B6-04
VF VF/PG OLV FV Program while running
A A A A NO 56
B7-01 Droop Quantity
The Drooping function reduces the motor speed based on the
load torque of the motor. Parameter B7-01 sets the amount of
motor speed reduction when the motor is producing 100% of
rated torque.
Zero Servo
Input t
DC injection start
Motor frequency B2-01
Speed t
Motor
Position Zero Servo Count B9-02
Deviation t
Zero Servo
Output t
This function is only available when using the Closed Loop Flux Vector
control mode.
The zero servo input is given through the multi-function digital input
terminals 3~8, set value 72.
The zero servo output can be selected as a contact or open collector
output by setting parameter H2-01~H2-03 to 33. 64
B9-01 Zero Servo Gain
B9-02 Zero Servo Bandwidth
DC Inj. Start Frequency
<B2-01
Run
Command
AND
Zero Servo
Input Terminals 3~8
Analog
Reference Torque
Terminal 13,14, or 16 Limits
+ Torque
ASR Reference
-
Error Counter B9-01 L7-01~L7-04
+
Zero kp 1
Position - TS
PG
Feedback
67
C3-02 Slip Compensation Primary
Time Delay
By increasing the value of parameter C3-02, the response time of
the slip compensation function will become slower. Reducing C3-02
to a lower value makes the slip compensation function respond
more quickly.
Parameter Range Factory set
SipComp
Time 0 - 10000 ms
C3-02=
ms
Adjusting C3-02 too low may result in unstable motor
operation. Adjusting C3-02 too high will result in very poor
response.
The factory setting of C3-02 is dependent upon the control
method of the inverter.
Open Loop V/f factory setting is 2000
VF VF/PG OLV FV Program while running
Open Loop Flux vector setting is 200
A A NO 68
C3-03 Slip Compensation Limit
C3-03 will set the maximum amount of slip compensation as a
percentage of motor rated slip (E2-02).
Parameter Range Factory set
SipComp
Limit 0 - 250% 200%
C3-03=200%
E1-04
X C3-03
E1-06
E1-06 E1-04
Base Max..
Frequency Frequency
The amount of slip compensation will automatically be adjusted
when the output frequency goes above the base frequency. This
will compensate for the reduction in motor torque.
VF VF/PG OLV FV Program while running
A A NO 69
C3-04 Slip Compensation
During Regeneration
Parameter C3-04 enables or disables the slip compensation
function during regeneration (a period of overhauling load). This
function will improve the speed regulation during an overhauling
condition.
SipComp
Rege Description
Setting
C3-04= Slip Compensation during regeneration is
0
disabled.
Disabed
C3-04=
1
Slip Compensation during regeneration is
enabled.
Eabed
When slip compensation during regeneration is enabled, and
the load begins to overhaul the motor, the output frequency will
automatically be reduced in an attempt to keep motor speed
constant. VF VF/PG OLV FV Program while running
A A NO 70
C3-05 Slip Compensation V/f
Parameter C3-05 determines if the motor torque characteristic is
based on output frequency or motor speed.
SipComp
V/f Description
Setting
C3-05=
0 Motor torque characteristic is based on frequency.
Sip
Icude
C3-05=
1 Motor torque characteristic is based on motor
Sip speed.
Excude
100%
V/f 100%
=0
=1 =0 =1
-200%
C5-02,
C5-08
C5-04
80
C5-05 ASR Limit
Parameter C5-05 sets the ASR frequency compensation limit as a
percentage of the maximum frequency (E1-04). When there are periods
of time when the process feedback is less than the reference, the integral
value will build. The ASR limit will prevent the integral value from building
so large that it would take a long time for the process to come back under
control.
Parameter Range Factory set
ASRLimit
C5-05=5.0 0.0 - 20.0% 5.0%
%
This parameter is only available when using the Closed Loop V/f mode.
Out of Control
Without ASR limit
ASR Output
Value C5-05
With ASR limit
VF VF/PG OLV FV Program while running
Under Control t A NO
0 81
C5-06 ASR Output Primary
Delay Time
Parameter C5-06 sets the ASR output primary delay time. The
output primary delay time is used to control the secondary
(torque producing) current (Iq) reference variations.
P gainI time
0
C5-07 f FB Motor Speed
Torque
Speed
VF VF/PG OLV FV Program while running
Slip A NO 84
C7-01 Hunting Prevention Selection
Occasionally, resonance between the internal control system and
the mechanical system causes current instability. This instability is
called hunting, and may cause the machine to vibrate at lower
speeds. The hunting prevention function monitors the motor flux
and corrects an unstable output current waveform.
HutPrev
Seect Description
Setting
C7-01=
0 Hunting prevention is disabled.
Disabed
C7-01=
1 Hunting prevention is enabled.
Eabed
Magnetizing 1
Current (Id) C7-02
1 + sT
Voltage
V/f - Reference
Calculation Inverter
+
Torque
Frequency
Torq
CotroSe Description
Setting
d5-01=
0 Speed control mode with torque limit.
Speed
Cotro
d5-01=
1 Torque control mode with speed limit.
Torque
Cotro
Terminal 14 or 16
SpeedLimit
Se Description
Setting
d5-03=
1 Speed limit is set by an analog reference from
Aaog terminal 13.
Iput
d5-03=
2 Speed limit is set by D5-04.
Program
Settig
When switching to the torque control mode, terminal 13
becomes the speed limit.
DN DN
Nfb Nfb
Speed limit
D5-05 Speed limit
D5-04 D5-05
D5-04
Tref
DN% =
T Proportional Gain T
+ + (C5-01 or C5-03) - +
Line N T Line N T
If the line is cut, equipment runs into speed If the line is cut, equipment runs backwards
limit value (D5-04). into speed bias value (D5-05). 97
D5-06 Reference Delay Timer
Parameter D5-06 sets a delay time from when the speed/torque
control selection is made to when the control mode is actually
changed.
99
Motor Auto-Tuning
Instruction Key Operation Operator Display Parameter
Select auto-tuning mode **Mai N/A
MENU Meu**
Operatio
**Mai
Scroll Up X 3 Meu** N/A
Auto-
DATA Tuig
Rated E1-05 Maximum Voltage
Select Parameter ENTER Votage
230.0
VAC
RatedCurret
To change a value, E2-01 Motor Rated Current
press the Data Enter 1.90A
key, edit the value, then Rated
Frequecy E1-06 Base Frequency
press Data Enter. 60.0
HZ
RatedSpeed
1750 N/A
RPM
Numberof
Poes E2-04 Number of Motor Poles
4
SeectMotor
1/2 N/A
1
PGPuses/Rev F1-01 PG Pulses
1024 per Revolution
PPR
When all the data is TuigReady
RUN ?
verified, press Run. 100
Motor Auto-Tuning
The following is a list of parameters modified when auto-tuning is
performed.
Description Motor 1 Motor 2 Method
Motor Rated Current E2-01 E5-01 Entered Not modified
Motor Slip Frequency E2-02 E5-02 Calculated
Motor No-Load Current E2-03 E5-03 Calculated
Number of Motor Poles E2-04 E5-04 Entered not modified
Motor Terminal Resistance E2-05 E5-05 Calculated
Core-Saturation Compensation Coefficient 1 E2-07 Calculated
Core-Saturation Compensation Coefficient 2 E2-08 Calculated
PG Pulses per Revolution F1-01 Entered not modified
Maximum Voltage E1-05 E4-02 Modified
Mid Voltage A E1-08 N/A Modified
Minimum Voltage E1-10 N/A Modified
Base Voltage E1-13 N/A Modified
The base voltage is factory set to 0 and will be adjusted to the motor
rated
voltage during auto-tuning.
101
E2-01 Motor Rated Current
Parameter E2-01 must be set to the motor’s nameplate current value. When
auto-tuning is performed, the motor rated current must be input. The value
calculated during auto-tuning will automatically change parameter E2-01.
Parameter E2-07 sets the motor iron core saturation coefficient at 50%
of the magnetic flux.
Parameter Range Factory set
Saturatio
Comp1 0.00 - 0.50 0.50
E2-07=
0.50
Parameter E2-08 sets the motor iron core saturation coefficient at 75%
of the magnetic flux.
Parameter Range Factory set
Saturatio
Comp2 0.50 - 0.75 0.75
E2-08=
0.75 VF VF/PG OLV FV Program while running
A A NO 108
E2-07 and E2-08 Core-Saturation
Compensation Coefficient 1&2
M Motor 1
G5
M Motor 2
112
Motor 2 Selection
The G5 inverter has the capability to control 2 motors
independently. A second motor may be selected using a
multi-function contact input.
M Motor 1
G5
M Motor 2
113
Motor 2 Parameters
The following is a list of parameters that become effective
when motor 2 is selected.
Function E3 Function E4 Function E5
Control Method 2 V/F Pattern 2 Motor Setup 2
E3-01 Control Method 2 E4-01 Max Frequency E5-01 Motor Rated FLA
E4-02 Max Voltage E5-02 Motor Rated Slip
E4-03 Base Frequency E5-03 No-Load Current
E4-04 Mid Frequency E5-05 Term Resistance
E4-05 Mid Voltage E5-06 Leak Inductance
E4-06 Min Frequency
E4-07 Min Voltage
L1 T1
Power G5
Supply L2 T2 IM
L3 T3
1 Forward Run 0±10V 21
2 Reverse Run
Common 22
3
0±10V 23
4
5 Multi-function 9 Multi-function Contact
10 Outputs
6 Inputs 250VAC/30VDC, 1A
7 18
19 Fault Contact
8 20 250VAC/30VDC, 1A
11 Digital Common
25
15 (+15V, 20mA)
13 Main Ref.(0±10V) Multi-function Open
26 Collector Outputs
14 Main Ref.(4-20mA) 48V, 50mA
16 Aux. Ref.(0±10V) 27
17 Analog Common
33 (-15V, 20mA) 115
G5 Programming Performance Exercise - One
Using the parameter settings and schematic from the previous page, set up the winder application with the
demo unit in front of you. Use the following diagram to label the different I/O required.
When finished:
Run the winder application in its normal winding mode.
Switch the winder to speed control and lock the reel in place.
13
S1 S2 S3 S4 S5 S6 S7 S8
14
16 18 25 26
10
116
G5 Programming Performance Exercise - One
A1-02 = 3 Closed Loop Flux Vector H1-05 = 72 Zero Servo Input Term.7
A1-01 = 4 Access Level is advanced H1-06 = 71 Torque/Speed Input Term.8
Perform auto-tuning Motor data is correct H2-01 = 33 Zero Servo Output Term.9-10
D5-06 = ??* Reference Delay Time B2-01 = ??* DCinj freq. to start zero servo
H3-05 = 13 B9-01 = ??*
Term. 16 is a torque ref. Zero Servo Gain
* Application Specific
PG-X2
PG
L1 T1
Power G5
Supply L2 T2 IM
L3 T3
1 Forward Run
0±10V 21
2 Reverse Run
Common 22
RUN 3
0±10V 23 Locked
4
5 Multi-function 9
6 Inputs 10
Zero Servo 7 18
8 19 Fault Contact
Speed/Torque 20 250VAC/30VDC, 1A
11 Digital Common
Slimit 15 (+15V, 20mA)
25
Multi-function Open
Sref. 13 Main Ref.(0±10V)
26 Collector Outputs
14 Main Ref.(4-20mA)
Tref. 16 Aux. Ref.(0±10V)
48V, 50mA
27
Tlimit 17 Analog Common
33 (-15V, 20mA) exercise 1
G5 Programming Performance Exercise - One
Using the parameter settings and schematic from the previous page, set up the winder application into the
demo in front of you. Use the following diagram to label the different I/O required.
When finished:
Run the winder application in its normal winding mode.
Switch the winder to speed control and lock the reel in place.
S1 S2 S3 S4 S5 S6 S7 S8
14
Locked
Tref/Tlim
16 18 25 26
10
exercise 1
F1-01 PG Pulses per Revolution
Parameter F1-01 sets the number of PG pulses per revolution.
Parameter Range Factory set
PG
Puses/Rev 0 - 60000 1024
F1-01=
1024
Parameter F1-01 must be set when using the following options:
PG-A2 1 channel open collector 30kHz
Overspeed
Level
(F1-08)
Motor
Speed
t
Overspeed
Detection t
Signal
F1-09
Overspeed
Detection Time
Alarm t
Signal
PG Deviation Time a - PG Deviation Level (F1-10)
(F1-11)
73600-C0021 AI-14B
V CH1 C
V CH2 C
Specifications
1
V CH3 C
2TC
Input signal level: -10V to +10VDC
1 4 to 20mA
3
2 Input resolution: 13 bits + sign
4 A/D
3 CONVERTER
4
H3-02
Input voltage
H3-01 Frequency reference
Channel 1 (TC1) +
+ 1 +/- input
0 to ±10V
+ 10V 0 + only input
H3-03
Channel 3 (TC3) 1
0 to ±10V X 10
(AI-14B) (Inverter)
132
F3-01 DI-08/DI-16H2 Set-up
TC1
D0
1
D1
2
D2
3 The DI-08 option card is
D3
4 an 8 bit digital reference
D4
5 input. The DI-16H2
D5
6
D6
7
DI-16H2 option card is a 16 bit
digital reference input.
D7
8
D8
9
D9
10
D10 TC2
1
D11
2
D12
3
D13
4
D14
5
D15
6
SIGN
7
SET
8
0V
9 Connect the ground
(E) wire attached to the
DI-16H2 to terminal
(E) TC3 (12) on the inverter.
133
F3-01 DI-08/DI-16H2 Set-up
The DI-08 option card is an 8 bit digital reference input. The
DI-16H2 option card is a 16 bit digital reference input. Parameter
F3-01 selects the setting mode of the frequency reference input
when using the DI-08 or DI-16H2 options.
Setting Frequency Reference Setting Mode
0 BCD 1% unit
1 BCD 0.1% unit
2 BCD 0.01% unit
3 BCD 1Hz unit
4 BCD 0.1Hz unit
SW1 on the DI-16H2
5 BCD 0.01Hz unit
6 Binary changes the input
DI-08: 255/100% type from a 16
DI-16H2, 12-bit selection: 4096/100% bit/BCD 4 digit
DI-16H2, 16-bit selection: 30000/100% to a 12 bit/BCD 3 digit.
7 Binary, set value is displayed in decimal notation.
Meter
AO-08, AO-12 Option
The setting of F4-01 determines which item, listed on the following
pages, can be monitored from channel 1.
The setting of F4-03 determines which item, listed on the following
pages, can be monitored from channel 2.
The output signal from the AO-08 option board is 8 bit, 0-10V, maximum
capacity of 50mA.
The output signal from the AO-12 option board is 11 bit plus a sign,
0 - ±10V, maximum capacity of 50mA.
VF VF/PG OLV FV Program while running
A A A A NO 135
F4-01 and F4-03 AO-08/AO-12
Channel 1&2 Selection
Parameters F4-01 and F4-03 can be viewed as shown below.
Group Fuctio
F F1
PGOptio
Optios Setup
Fuctio
F2
AI-14
Setup
Fuctio
F3
DI-08,16
Fuctio
Setup AOCh1 F4-01=
F4 Seect 2
AO-08,12 Output Output
Setup Freq AOCh1 Freq
Gai
F4-02=
1.00
AOCh2 F4-03=
Seect 3
Output Output
Curret
AOCh2 Curret
Gai
F4-04= VF VF/PG OLV FV Program while running
0.50
A A A A NO 136
F4-01 and F4-03 AO-08/AO-12
Channel 1&2 Selection
F4-01 and F4-03 can be set to any of the following functions:
Set Control Method
Value Function Description VF VF/PG OLV FV
1 Frequency Ref 10V = maximum output frequency.
F4-01 2 Output Freq 10V = maximum output frequency.
F4-03 3 Output Current 10V = inverter rated current.
4 Not Used
5 Motor Speed 10V = maximum speed.
6 Output Voltage 10V = 230VAC or 460VAC.
7 DC Bus Voltage 10V = 400VDC or 800VDC.
8 Output kWatts 10V = inverter rated power in kw.
9 Torque Reference 10V = inverter rated torque.
10-14 Not Used
15 Term 13 Level 10V = 10V present at terminal 13.
16 Term 14 Level 10V = 10V present at terminal 14.
17 Term 16 Level 10V = 10V present at terminal 16.
18 Mot SEC Current 10V = motor rated secondary (torque producing) current.
19 Mot EXC Current 10V = motor rated excitation (magnetizing) current.
20 SFS Output 10V = maximum output frequency after softstarter.
21 ASR Input 10V = maximum output frequency.
22 ASR Output 10V = motor rated primary current.
23 Speed Deviation 10V = maximum output frequency.
24 PID Feedback 10V = maximum output frequency.
137
F4-01 and F4-03 AO-08/AO-12
Channel 1&2 Selection
F4-01 and F4-03 can be set to any of the following functions:
Set Control Method
Value Function Description VF VF/PG OLV FV
25 Not Used
26 Voltage Ref (Vq) 10V = 230VAC or 460VAC.
27 Voltage Ref (Vd) 10V = 230VAC or 460VAC.
28-30 Not Used
31 Not Used
32 ACR(q) Output 10V = 100% output.
33 ACR(d) Output 10V = 100% output.
34-35 Not Used
36 PID Input Monitor 10V = Max frequency.
37 PID Output Monitor 10V = Max frequency.
38 PID Setpoint or 10V = Max frequency.
Reference
138
Monitor Points for V/f
1
and Closed Loop V/f
Softstarter 6
20 V/f Pattern
Fref
Voltage Calc
C1-01~C1-08
E1-04~E1-13
Inverter
1 Freq. Ref
2
20 Primary Freq. after the SFS
Torque Hunting
2 Output Freq.
Boost Prevention
6 Output Voltage
19
3 Output Current
18
19 EXC Current (Id) Id
18 SEC Current (Iq) Iq Flux XFMR
22 Slip Comp
5 Motor Speed
21 Input of ASR ASR 5 3 M
22 Output of ASR
21
PG
139
Monitor Points for Open Loop Flux Vector
1 20
Softstarter 9 26 6
T Limits
Fref
Iq ACR
Voltage Calc
C1-01~C1-08
27 Inverter
1 Freq. Ref V/f Pattern
20 Primary Freq. after the
SFS Id ACR
2 Output Freq. E1-04~E1-13
Observer
5 Motor Speed
18
9 Torque Ref.
AFR 19
2
26 Vq Voltage Ref. Iq
6 Output Voltage Id Flux XFMR
27 Vd Voltage Ref.
5 M
3 Output Current x ÷ 3
18 SEC Current
Slip Comp
19 EXC Current
140
Monitor Points for Closed Loop Flux Vector
1 20
Softstarter 9 26 6
21 22
Fref
Iq ACR
ASR Voltage Calc
C1-01~C1-08
1 Frequency Ref Inverter
27
20 Primary Freq. after the T Limits
SFS
Id ACR
21 Input of ASR
22 Output of ASR
9 Torque Ref.
V/f Pattern 18
26 Vq Voltage Ref.
2 19
6 Output Voltage Iq
Id Flux XFMR
27 Vd Voltage Ref.
E1-04~E1-13
3 Output Current 5
Slip
÷ M
18 SEC Current
3
PG
19 EXC Current
5 Motor Speed
2 Output Frequency 141
F4-02 AO-08/AO-12 Channel 1 Gain
F4-04 AO-08/AO-12 Channel 2 Gain
Parameter F4-02 sets the channel 1 output gain for the analog
output monitors.
Parameter F4-04 sets the channel 2 output gain for the analog
output monitors.
Parameter Range Factory set
AOCh2
Gai 0.00 - 2.50 0.50
F4-04=
0.50
VF VF/PG OLV FV Program while running
A A A A YES 142
F4-05 AO-08/AO-12 Channel 1 Bias
F4-06 AO-08/AO-12 Channel 2 Bias
Parameter F4-05 sets the channel 1 output bias for the analog
output monitors.
Parameter F4-06 sets the channel 2 output bias for the analog
output monitors.
Parameter Range Factory set
AOCh2
Bias
-10.0 - 10.0 0.0
F4-06=
0.0
VF VF/PG OLV FV Program while running
A A A A YES 143
F5-01 DO-02C Channel 1 Selection
F5-02 DO-02C Channel 2 Selection
The DO-02C option card has 2 form C type dry contacts.
Each of the the dry contacts can be individually set by F5-01
and F5-02.
TD
1
NO
NC Specifications
2
3 (2) form C type contacts.
4 NC
NO
5
6 73600-D0070
250V AC 1 Amp, 30V DC 1 Amp.
DO-02C
146
F5-01 DO-02C Channel 1 Selection
F5-02 DO-02C Channel 2 Selection
F5-01 and F5-02 can be set to any of the following functions:
Set Control Method
Value Function Description VF VF/PG OLV FV
C Loss of Ref Closed: When the inverter has detected a loss
of frequency reference.
D DB Overheat Closed: When the inverter experiences an
"RH" of "RR" fault.
E Fault Closed: During an inverter major fault.
F Not Used
10 Minor Fault Closed: When a minor fault is displayed.
11 Reset Cmd Active Closed: When the inverter receives a reset
command from the terminals.
12 Timer Output See Page 131
13 Fref/Fout Agree 2 Closed: When the output frequency matches
the frequency reference.
14 Fref/Set Agree 2 Closed: When the output frequency equals the
value set by L4-03 (including sign).
15 Freq Detect 3 Closed: When the output frequency is £the
value set by L4-03
16 Freq Detect 4 Closed: When the output frequency is ³the
value set by L4-03.
17 Trq Det 1 N.C. Open: When the inverter detects an overtorque
condition compared to (L6-02).
147
F5-01 DO-02C Channel 1 Selection
F5-02 DO-02C Channel 2 Selection
F5-01 and F5-02 can be set to any of the following functions:
Set Control Method
Value Function Description VF VF/PG OLV FV
18 Trq Det 2 N.O. Closed: When the inverter detects an overtorque
condition compared to (L6-05)
19 Trq Det 2 N.C. Open: When the inverter detects an overtorque
condition compared to (L6-05).
1A Reverse Dir Closed: When the inverter is commanded to
Run in reverse.
1B BaseBlk 2 Open: When the inverter is not outputting voltage.
1C Motor 2 Selected Closed: When motor 2 is selected.
1D Regenerating Closed: During regenerative operation.
1E Restart Enabled Closed: When the inverter is performing an
automatic restart.
1F Overload (Ol1) See Page 139
20 OH Prealarm Closed: When the inverter experiences an
"OH Heatsink Ovrtemp" fault.
21-2F Not Used
30 Torque Limit See Page 141
31 Speed Limit See Page 141
32 Not Used
33 Zero Servo End Closed: When the Zero servo operation is completed.
34-36 Not Used
37 During RUN 2 Closed: When a run command is input.
38-FF Not Used 148
F6-01 DO-08 Output Selection
The DO-08 option card has (6) open collector and (2) dry
contact outputs that can be used to signal various inverter
conditions.
TD5 TD6 TD7 TD8 TD9 TD10 TD11
TD4
TD3
TD2
TD1
DO-08
Specifications
Open collector max. 48V 50mA.
Dry Contacts max. 250V AC 1 Amp, 30V DC 1 Amp.
The DO-08 option card connects to the control board at 3CN.
149
F6-01 DO-08 Output Selection
Parameter F6-01 selects the multi-function output selections for
the DO-08 option.
DO-08
Seectio Description
Setting
F6-01=
0 The eight channels are individual.
8ch
Idividua
F6-01=
1 Four of the channels are fixed, the other four are
Biary a binary output.
Output
When F6-01 is equal to 1, use the table on the right to read the
DO-08 output.
When the terminal is open, the bit setting is “0”; when the terminal
is closed, the bit setting is “1”.
151
F7-01 PO-36F Output Selection
The PO-36F option card outputs a pulse train that can be
used with a pulse counter to display the output frequency.
TD1
+
TD2
Pulse Counter
-
PO-36F
Specifications
Output voltage +12V DC.
Maximum output current 20mA, duty 50%.
The PO-36F option card connects to the control board at 3CN.
152
F7-01 PO-36F Output Selection
The PO-36F option card outputs a pulse train that correspond to
the inverter’s output frequency. These signals are used in
master/slave configurations where speed matching is needed.
PO-36F
Seectio Description
Setting
F7-01=
0 Inverter output frequency x 1.
1XOutput
F7-01=
Freq
1 Inverter output frequency x 6.
6XOutput
F7-01=2
Freq Inverter output frequency x 10.
10XOutput
Freq
F7-01=
3 Inverter output frequency x 12.
12X
F7-01=
Output
4 Inverter output frequency x 36.
Freq
36XOutput
Freq
VF VF/PG OLV FV Program while running
A A A A NO 153
F8-01 (E-15) Detection
Stopping Method
The setting of parameter F8-01 selects the stopping method when an
E-15 fault is detected.
E-15DetSe
Description
Setting
F8-01=
0 Ramp to stop according to C1-02 set value.
Rampto
F8-01=1
Stop
Coast to stop.
CoasttoStop
F8-01=2
Ramp to stop according to C1-09 set value.
Fast-Stop
F8-01=3
Alarm flashes, operation continues.
AarmOy
An E-15 fault may occur when using the SI-F or SI-G communication options.
The fault will occur after initial communication has been established then the
connection is lost. The following fault code will be displayed;
E-15
VF VF/PG OLV FV Program while running
A A A A NO
SI-F/GCom 154
F9 CP-916 Setup
The CP-916 option card provides PLC and motion type functions. This
allows the the G5 inverter to be a stand alone control system.
Specifications CP-916G
RS 232C communication port - Used for programming the CP-916G
and for communication to other devices such as PLC’s or printers.
High speed (4 Mb/s) peer to peer communication port.
Available protocol;
MEMOBUS (MODBUS) 19.2 kps maximum.
YEA Application Download Tool 19.2 kps maximum.
CP 717 programming Tool 9.6 kps. 155
F9 CP-916 Setup
Target Application Examples:
Sectional drive control - Separate tension/dancer regulator with full PID
Winder - Diameter calculator, tension regulator
Synchronization - To lock one inverter to another to provide tighter
following accuracy
Position controller - position may be input or a series of presets can be
programmed
156
F9-01 EF0 Selection
Parameter F9-01 selects the initial state for an external fault
condition when the inverter is configured for serial communication
using the CP-916.
Ef0Seectio
Description
Setting
F9-01=
0 When closed, the inverter will trip.
NormayO
pe
F9-01=1
When open, the inverter will trip.
NormayCose
d
ExteraF
aut VF VF/PG OLV FV Program while running
A A A A NO 157
F9-02 EF0 Detection
Parameter F9-02 selects the condition of detection for an
external fault when using the CP-916 option.
Ef0Detectio
Description
Setting
F9-02= The fault will always be detected, even when
0
AwaysDete the drive is stopped.
cted
F9-02=1
The fault will be detected only when the drive is
OyDurigR running.
u
EF0FautA
ctio Description
Setting
F9-03=
0 Ramp to stop according to C1-02 set value.
Rampto
F9-03=1
Stop
Coast to stop.
CoasttoStop
F9-03=2
Ramp to stop according to C1-09 set value.
Fast-Stop
F9-03=3
Alarm flashes, operation continues.
AarmOy
TorqRef/Lm
tSe Description
Setting
F9-05= Torque reference/torque limits set by G5 program
0
parameters or by analog input.
Disab
ed
F9-05=1
Torque reference/torque limits set by G5 program
parameters, analog input, or by the CP-916.
Eabed
The inverter will use the lowest value from the CP-916, L7-01 to L7-04,
or the multi-function analog input terminals 14 or 16.
Master G5 G5 RS-485 G5
Controller
SeriaCom
Se Description
Setting
H5-03=
0 No parity.
No
Parity
H5-03=
1 Even parity.
Eve
Parity
H5-03=
2 Odd parity.
Odd
Parity
Frequency
Time
80%
Output
Frequency t
If the analog frequency reference drops to less than 10% of the
previous reference (within 400ms), the inverter will run at 80%
of the previous frequency reference. VF VF/PG OLV FV Program while running
A A A A NO 179
L7-01 Forward Torque Limit
The torque limit function limits the amount of motor torque when
operating in the Open Loop Vector and Flux Vector modes.
Parameter Range Factory set
TorqLimit
Fwd 0 - 300% 200%
L7-01=
200% (+) Torque ref
L7-01
II I
L7-04
(-) Speed (+) Speed
L7-03
III IV
L7-02
L7-01
II I
L7-04
(-) Speed (+) Speed
L7-03
III IV
L7-02
(-) Torque ref
The torque limit function is active in both the speed and torque control modes.
Torque limits can also be set through the analog inputs. Refer to parameters
H3-05 and H3-09 in document TRMC10.
VF VF/PG OLV FV Program while running
B B NO 181
L7-03 Regenerative Forward
Torque Limit
The torque limit function limits the amount of motor torque when operating in
the Open Loop Vector and Flux Vector modes.
Parameter Range Factory set
TorqLmtFwd
Rg 0 - 300% 200%
L7-03=200
% (+) Torque ref
L7-01
L7-04
II I
(-) Speed (+) Speed
L7-03
III IV
L7-02
L7-01
II I
L7-04
(+) Speed
L7-03
OHPre-Aarm
Se Description
Setting
L8-03=
0 Decelerate to stop using the decel time set into C1-02
Rampto
L8-03=
Stop
1 Coast to stop
Coastto
L8-03=2
Stop Decelerate to stop using the decel time set into C1-09
FastStop
L8-03= Operation continues and the digital operator
3
flashes OH Heatsink Ovrtemp
Aarm
Oy
Phase Loss
Level abnormal
ripple
DC Bus
Voltage t
RMS Output
Current Phase Loss
Level
t (5%)
190
L8-10 Ground Fault Protection
The ground fault detection circuit monitors the output
current and activates when one of the output phases is
connected to ground.
GroudFaut
Se Description
Setting
L8-10=
0 Ground fault detection is disabled.
Disabe
d
L8-10=1
Ground fault detection is enabled.
Eabed
OL2
Chara@L-Spd Description
Setting
L8-19=
0 OL2 Protection is disabled at low speed.
Disabe
d
L8-19=1
OL2 protection is enabled at low speed.
Eabed
When disabling OL2 protection, verify the motor current will not
go beyond the current limit level when operating below 10Hz.
If L8-19 is disabled, L8-17 must be set to 1, 2, or 3.
2/6/2019
194