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International College Of Automotive -ICAM

team: Universal portable spray stand


BACKGROUND OF THE STUDY

 A spray stand is a type of custom-made tool used to


control the location and motion of spray part as well
as devices used to facilitate production work

 A research on the usage spray stand among student in


ICAM had been taken sets the background of the study
in this manner. The spray stand is to hold the training
panel
OBJECTIVES
The objectives of this project are:

 To add the features of the current spray stand and to


added value to the spray stand based on:
 Universal
 Portable
 Cost
PROBLEM STATEMENT
1. Hold one part 2. Static and not 3. No moving
only (training plate) flexible mechanism
PROBLEM STATEMENT
WHAT ARE THE PROBLEMS THAT STUDENTS FACE WHILE SPRAYING PROCESS ?

Back pain Hand/ wrist


pain

A long run
spraying time

Paint Foreign
touching Material/Dust

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CURRENT SITUATION AT ICAM

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Universal Portable
Spray Stand (UPSS)
Hook Holder
Upper Hook
 After combine the
concept of those
equipment, the data Lock Handle

has been taken for Paddle Hook

fabricate the stand.


Here is the result:
Lower Hook

Paddle Handle

Adjust Stand

Extension Bar
Wheel Bar

Degree of Freedom
Car Jack
RESULTS - UNIVERSAL
UPSS can fit all type of parts, various size and type of model.
This stand is flexible to use due to its adjustable hook

Tail Gate (Proton Preve’)


Tail Gate (Suzuki Swift)

Front Door (Proton Pesona)


Front Hood (Honda City)
Fender (Saga FLX)
RESULTS - PORTABLE
UPSS can be adjustable of height and angle. It also dismantle and
assemble for easy storage. Then, it be keep in a box for easy
transport. After that, it can be move freely due to its wheel
RESULTS - COST
MATERIAL TOTAL COST (RM)
Steel (Bar, Hollow, Plate) 85
Wheel 55
Handle lock 20
Bolt, Nut, Washer 10
Workmanship
• Grinding 20
• Welding 20
ETC 40
TOTAL COST = 250
COMPARISM BETWEEN UPSS (OUR) AND
ASTRO STAND (CURRENT MARTKET)

Universal Portable Spray Stand (UPSS)


Total cost fabricate = RM 250

$147.66  RM 468.66
MARKET POTENTIAL
Type of market Applications
Educational • Paint shop workshop
for College/University

Industrial •Vehicle Assembly


Company
•Car Manufacturer
NOVELTY
• FIT WITH VARIANCE OF PART,
MODEL AND SIZE
• FLEXIBLE AND FREELY MOVE
• CAN BE ASSEMBLE AND
DISASSEMBLE IN SHORT TIME
• EASY FOR STORAGE AND SAVE
SPACE
• LOW COST TO BUILD
VIDEO AFTER IMPROVEMENT

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CONCLUSION

 As a conclusion, we manage to invent a spray stand that can


fit various type, model and size of part. After that, it also can
be portable that be flexible, move freely and assemble and
disassemble. Beside that, the cost of making UPSS is lower
that the current market price of spray stand. It shows that
UPSS is value for money and user friendly.
THANK YOU
Q & A SESSION

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