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QA340 (S5)

Hopper & Feeder

Feeder and
Hopper

Sandvik Mining and Construction


Feed Hopper

 Heavy duty hydraulically


operated Hopper
 Enables quick set-up time
 Hopper Capacity 6.95m³
 Vibrating 2 deck grid
*optional*

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Feed Hopper

 Free swinging fingers


 Build in three identical section
 The aperture between the fingers
is 160mm Standard
 Aperture options
110,130,140,170,180,240,280mm
 The grid area is 7m² (2.2 x 3.2m)
 With the side doors raised the
total area is 9.24m² (2.2 x 4.2m)

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Tipping Grid
 Radio control for raising
and lowering the tipping
grid
 A timer is also available for
raising and lowering the grid
 Tip angle of 96° on a
standard grid
 Tip Angle of 34° on a
vibrating grid

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Feed Hopper

 Recessed hopper design


 This prevents large
material damaging the
side of the hopper when
falling to the ground
 Large access door for
maintenance of the feed
conveyor

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Hopper Jacking Legs

 The hopper sits on 4


hydraulically operated
jacking legs
 These jacking legs have a
large surface area on each
foot, this helps with
 Loading with
dense/heavy material
 Setting up on soft
ground
 Made from 10mm thick
steel plate

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Feeder Cassette

 Driven from flange


mounted hydraulic motor &
gear box assembly
 Heavy duty bed rollers
Which prolongs the life of
the belt
 1200mm belt width
 large hopper discharge
plates, which prevents
spillage when running high
capacities

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Main Conveyor

 Rubber curtain to stop


material bouncing back
down the belt
 High rise walls stop
spillage when running
high capacity's
 Wing rollers along the
length for tracking the
belt

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Main Conveyor

 The main conveyor


raises up away from
the screen box for
maintenance
 This enables quick &
easy screen mesh
change

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Screen

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Screen Box

 2 bearing screen box


 Double deck screen box
 Made from 11mm plate bolted
together
 Deck size on the first screen 2439 x
1524mm
 Deck size on the second screen
2439 x 1524mm
 Heavy duty screen box with
uniquely high throw and speed
 1200rpm shaft speed,
 7mm throw

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Double Screen Design
First screen box is used as
a fines extractor

Second Box operates as


a grader.

Clean Gradings at very


34° 25° high output are
produced as material is
The majority of the undersize is exposed to a very
removed during initial impact large screening area
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Screen Mesh

Piano wire/Harp

Square Mesh Elongated

Polyurethane

S-Harp/Diamond Punch Plate

Rubber
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Drive

 The screens is driven


directly by heavy duty
flange mounted
hydraulic motors
 With spiral wrap
protected hoses

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Screen Supports

 The Screen box is


mounted independently
from the chassis
 On a set of springs
 These absorb the
screens vibrations and
stops any strain
travelling thought the
main chassis.

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Mesh Tensioning System

 The top and bottom


screen decks have a
quick tensioning
ratchet system.
 For quick screen mesh
tension and removal

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Maintenance Platforms

 Hydraulically folding
maintenance platform
either side of the
screen box
 None slip perforated
walkway

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Chute

 Over size discharge chute


 This has a rubber drape
hanging over it, this is
attached to the screen so as
the screen vibrates so does
the drape
 This prevents any material
build up on sticky applications
 Rubber protection on the
hopper sides

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Plant Conveyors

Fines
Conveyors Conveyor

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Fines Conveyor

 Heavy duty belt


 1200mm wide
 Discharge height of
4565mm
 Hydraulically folding for
transport

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Other Grading Size Conveyors

 Heavy duty chevron belt


 700mm wide
 Discharge height of 4620mm
 Hydraulically folding for
transport
 Each side conveyor had a
variable speed control from
0-120m/min

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Side Conveyor

 The whole length of the side


conveyors we use steel
hydraulic pipes
 These acts as a heat
dissipater
 None flexing
 High anti spillage boards,
which are excellent on large
stone applications

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Power Pack/Controls

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Manual Control levers

 Simple user friendly manual


control levers for setup and
operation
 Each function is clearly
marked for ease of use
 The manual levers shown,
start and stop all the
conveyors and screen box
 Easy access to all
consumables in one location
 Fault finding hydraulic test
point all in one location

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System Display

 Engine fault monitoring


of
 Coolant
Temperature
 Coolant level
 Engine Run
 Battery Voltage
 Oil Pressure
 Emergency Stop
 Radio Stop
 Water and Fuel
Sensor

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Engine

 The QA340 (S5) is powered by a Duetz


2012 engine developing 100HP (75
KW) @ 2200 rpm.
 The engine compiles with all current
emission laws
 Average fuel consumption
approximately 10-14L/H
 Easy access for maintenance via three
canopy doors

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Hydraulic Tank

 370 litre hydraulic tank


 Multi stage filtration system
to ensure all debris is
removed on every cycle
 Filters located at the top of
the unit for easy of
maintenance
 Level gauge with in build
temperature gauge

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Hydraulic Components

 Simple On/Off type hydraulic


control blocks
 Easy access for maintenance

 Direct driven high power


and torque hydraulic
pumps
 Powering the Screen &
Track Drives

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Maintenance

 Easy engine maintenance access


doors
 Access to
 Hydraulic filter
 Hydraulic tank top up
 Coolant level
 Engine oil

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Fuel Tank

 290 litre Diesel Tank


 Optical diesel level gauge
 Heavy duty industrial size lockable
filler cap

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Chassis

 Heavy duty “I” beam designed chassis


 With finite element analysis design

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Tracks

Tracks

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Tracks
 Hydraulically driven crawler track mounted for full site mobility.
 The full power of the engine is available for driving the tracks when needed.
 Length of 3310mm.
 Track Shoe Width 500mm.
 Motor drive 63cc
 Gear box ratio 122:1

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Tracking

 Tracking is possible by either


 Wireless Radio Umbilical Controller
Controller
 Wired Umbilical
 Each track can be operated
independently for full site
flexibility .

Radio Controller

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Daily Checks

 Check engine oil level,


 Refill as required
 Check coolant level

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Weekly Checks

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250 Hour Service

Machine Maintenance - Every 250 Hrs


Every 250 hours, the following maintenance must be carried out to ensure the best
performance and least possible breakdowns from your machine.
 1. Follow maintenance instructions laid out in engine manufacturers handbook.
 2. Inspect condition of conveyor belt and tracking.
 3. Inspect and adjust belt scrapers.
 4. Inspect and adjust wear rubbers.
 5. Inspect condition and tension of screen mesh.
 6. Inspect condition of all belt drums.
 7. Check for hydraulic leaks on pipes.

Sandvik Mining and Construction


500 Hour Service
Every 500 hours, the following maintenance must be carried out:
 1. Follow maintenance instructions laid out in engine manufacturers
handbook.
 2. Carry out 250 hour maintenance schedule.
 3. Replace hydraulic air tank breather. (HF4003)
 4. Replace hydraulic return filter. (HF1004)
 5. Check hopper conveyor gearbox oil VG150 .

3 4 5

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1000 Hour Service

 Machine Maintenance - Every 1000 Hrs


 Every 1000 hours, the following maintenance must be carried out:
 1. Follow maintenance instructions laid out in engine manufacturers
handbook.
 2. Carry out 250 hour maintenance schedule.
 3. Replace twist on hydraulic air tank breather. (HF4003)
 4. Change oil in the tracks.

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2000 Hours

 Replace the hydraulic oil


 Replace the suction filters

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Transport Dimensions
15,860 [52 ]

1/3”]
2,840 [9
3750 [12
1/3”]
Standard machine Total
weight 27,000Kg
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Working Dimensions

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Working Dimensions

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Sound levels

80 dB 88 dB 86 dB 7M

81 dB 92 dB 88 dB 1M

85 dB
85 dB
82 dB

82 dB

82 dB 92 dB 87 dB

80 dB 87dB 88 dB

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Options

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Water Pump

 Hydraulically powered
water pump for use with
the dust suppression
systems
 No need for extra
hydraulic pumps as it uses
the existing hydraulic
circuit
 Takes water direct from a
water tank.
 Saves the need for a
pressurised water supply

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Diesel Tank Pump

 Electrical re-fuelling
pump
 24 volt motor
 Powered from the
existing electrical
system
 Push button controlled

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Bogie Unit Option

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Magnet

 The magnet is designed to


separate the steel from the
feed material and then
discharge it away from the
machine.
 Variable Speed Belt.
 The Magnet can be lowered
or raised to suit the
application.

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Hydraulic Shredder

 Optional Hydraulic
Shredder option
 Hydraulically raised &
lowered
 Double Shaft
 Fixed blade
 Shaft speed 650rpm

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Summary
 Available Options
 Double Deck Vibrating grid
 Standard features
 Side Conveyor Feed boot Hardox lined
 Main conveyor  Hardox spreader plate
 Double deck screen box  Hopper Lined Hardox Plates
 Screen Tensioning system  Dust suppression including Canvas covers
 Hydraulic folding walkways  Working lights
 Top deck rubber screening mat
 Deutz Engine
 Remote diesel pump
 Remote Tracks
 Overband magnet & frame
 Water pump
 Double shaft shredder unit
 Arctic package -20°C
 Arctic package -30°C
 Tropical Package
 Central Lube system

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Hydraulic System

Tail Conveyor

Mid-Size Conveyor

Fines Conveyors

Screen

Feed Conveyor

Power Pack R/H

Power Pack L/H

Tracks

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Hydraulic System

CETOP
6 Station Manifold
D6 Valves
Main Drive Pump
PTO Pumps
6 Lever Spool Valve

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Hydraulic System

Pump Location
1. The first pump
sends oil flow to the
D6 valve on to the
6 station manifold
and then supplies
the main conveyor
2. The second pump
1
Sends oil to the D6
valve onto the 6
station manifold
and then supplies
oil to the tail
conveyor and the
stockpiling
2
conveyors
3. Both pumps also Tandum Pump
supply the tracks Machine Displacement RPM Flow
QA450
via the D6 valves 32.3cc/32.3cc 69.5 L/M
QA440
QA340 2150
QA240 28.5cc/28.5cc 61.3 L/M
QA140

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Hydraulic

PTO Pump Location


1. There are two sets
of pumps, one set
on the top PTO
Pump
2. The PTO is being 2
driven at a 1 : 1.189
Ratio
3. Pump 1 is
supplying oil to the
Vibrating Grid
option if fitted
4. Pump 2 is
supplying oil to all
of the set up levers Pump
around the machine 1
and to the over size
conveyor of on the
QA450 Pump 1 Pump 2
Pump Speed 2556 RPM Pump Speed 2556 RPM
Displacment 18cc Displacment 16.8cc
Max Flow 46 L/M Max Flow 43 L/M

Sandvik Mining and Construction


Hydraulic

PTO Pump Location


1. PTO 2 is being
driven at a 1 : 1.023
Ratio
2. Pump1 is supplying
oil to the screen
box motors
3. Pump 2 is
supplying oil to the Pump
feed hopper
1 Pump
2

Tandum Pump
Machine Displacement RPM Flow
QA450 28.5cc/23.5cc 62.7L/M / 51.7L/M
QA440 23.5cc/23.5cc 51.7L/M / 51.7L/M
QA340 2200
QA240 25.4cc/17cc 55.9 L/M / 37.4 L/M
QA140

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Hydraulic Drain Link to Pilot Pressure
other D-6 Valve from “C-Top”
D6 Valves
1. There are two D6
valves located in
the power pack
receiving oil from Flow from
the main drive Pump
pumps Flow to
function
2. The oil normally
travels through the
valve and on to the
Main Conveyor and
Tail Conveyor drive
3. When operated via Track Ports
the Ce-Top the oil is
diverted to the R/H
& L/H tracks
250 Bar

Tank
Return
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Hydraulic
Pressure in and
Tracks Brake out ports
1. The tracks receive Release
oil from the D6-
Valve which is
piloted from the Ce-
top valve

Case Drain
Motion control
Tandum Pump Valves
Machine Displacement RPM Ratio
QA450
90cc 359 rpm 111. : 1
QA440
QA340 122. : 1
QA240 63cc 452 rpm
83.9 : 1
QA140
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X-line
Hydraulic Checks

Tracks
1. We send pressure
down the brake line
to release the
tracks
2. The flow used to
drive the tracks
sends a pilot signal
down the X-line
check to allow the
return oil to flow
back to tank.

Brake release Pressure = Pressure


reducing @ 35 bar (508PSI)
= Return Flow
= Case Drain
= Brake Pressure
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Hydraulic

Feed Hopper
1. The oil for the Feed
conveyor is being
supplied via the 6
Station manifold
which houses a
speed control for
varying the speed
from 0 – 16 m /min

Feeder Motor
Displacement 160cc
Gear Ratio 20:1
Max Speed 10-16 M/Min

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Hydraulic
Control
6 Station Manifold valve
1. When the pressure
in the fines collector Test
circuit reaches Point
170bar (2465Psi) it
causes the pilot
pressure valve to Speed control
shuttle across and valve
causes the feed
conveyor to stop
Pilot pressure
2. When the pressure Relief valve
drops down to Valve
160bar (2320Psi) in
the fines circuit it
will allow the feeder
to start the feed
conveyor

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Hydraulic

Screen Motor
1. The web-tec speed
control is locked to
give the screen box
a speed of a 1000
rpm
2. Note: do not
increase this speed

Screen Box
Displacement 82.6cc (5.04C/In)
RPM 1000 (Restricted)
Running Pressure Empty 60-70 Bar (870-1015 Psi)
Throw 9mm
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Hydraulic System

Screen Box
1. These manual
control levers are
used to set the
machine up, for
maintenance and
for fine tuning your
application

Select lever
to view
function

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Hydraulic

Screen
1. “SCREEN BOX
UP/DOWN” this is
used for fine tuning
your application
2. “MESH CHANGE
UP/DOWN” this is
used to lift and
raise the screen
box in place for
maintenance Screen Box
Mesh Change
Up/Down
Up/Down

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Hydraulic System

Screen
1. “TAIL CONVEYOR
UP/DOWN” this Tail Conveyor
lever is used to Up/Down
change the height
and discharge
angle of the Tail
Conveyor
2. “TAIL CONVEYOR
FOLD
OPEN/CLOSE” this
lever is used to fold
the Tail Conveyor
away for transport

Tail Conveyor Fold


Open/Close

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Hydraulic System Pilot Oil to the
D-6 Valves
2 Station Ce-top
1. The Ce-top is
receiving oil from
the 6 lever manual
control levers when
you select track
mode ON,
2. The oil is then
piloted to the D-6
valves when the
electrical solenoids
are activated.

Pilot Pressure
Relief set at
25Bar

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Hydraulic System

Fines Collector
Conveyor
1. The full flow is
allowed to the fines
collector belt but
can be fully
controlled via the
speed control valve
2. The flow control
valve allows full
control over the
Fines conveyor belt

HM8806 Motor Fines Collector


Displacement 630cc (38.44C/In)
Information Rpm 140rpm
Running Pressure Empty 50-80Bar (725 - 1160Psi)
Max Speed 115 M/Min (377.3 ft/Min)
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Hydraulic System

Fine Stock Pile


Conveyor
1. The full flow is
allowed to the fines
stockpile conveyor
belt but can be fully
controlled via the
speed control valve
2. The web tech
control allows full
control over the
Fines conveyor belt

Fines Stockpiler
Displacement 395cc (24.1 C/In)
Rpm 220rpm
Running Pressure Empty 50-80Bar (725 - 1160Psi)
Max Speed 160 M/Min (525 ft/Min)

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Hydraulic System

Tail Conveyor
1. The full flow is
allowed to the Tail
conveyor belt but
can be fully
controlled via the
speed control valve
2. The flow control
valve allows full
control over the belt

Tail Conveyor
Displacement 490cc X 2 (29.9C/In)
Rpm 90rpm
HM1016 Motor Running Pressure Empty 40 - 60Bar (580 - 870Psi)
Information Max Speed 80 M/Min (262 ft/Min)

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Hydraulic System

Mid-Size Conveyor
1. The full flow is
allowed to the Mid-
Size stockpile
conveyor belt but
can be fully
controlled via the
speed control valve
located on the 6
station manifold

Mid Conveyor Motor


Displacement 395ccn (24.1C/In)
RPM 130rpm
Running Pressure Empty 30-40 Bar (435-580 Psi)
Max Speed 95 M/Min (312 Ft/Min)
HM1006 Motor
Information

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Hydraulic System

L/H control levers


1. This 6 lever spool
valve is used for
setting the machine
up

Select lever
to view
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Hydraulic System

Rear Feeder Flair


Down/Up
1. For transportation
the optional hopper
flairs are lowered,
the ram is used to
raise this into the
operational position
The ram
location

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Hydraulic System

Maintenance Platform
1. The maintenance
platform is raised
into position with a
hydraulic ram
located in the
centre of the
platform

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Hydraulic System

R/H Side Conv Fold


Open/Close
1. This ram will fold
the conveyor out
from the transport
position to the
working position

Fold Ram for the


Mid-Size
Conveyor

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Hydraulic System

L/H Side Conv


Down/Up
1. These two rams
fold the conveyor
against the chassis
and are also used
for setting the
conveyor into
different working
positions.

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Hydraulic System

Track On/Off
1. When this lever is
selected it diverts
the oil into the Ce-
Top controller and
this in turn supplies
pilot oil to the D-6
Valves

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Hydraulic System

R/H control levers


1. This 6 lever spool
valve is used for
setting the machine
up

Select lever
to view
function
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Hydraulic System

Feeder Out/In
1. The feeder is
lowered for
transportation to
reduce the
transport height.
2. The rams for
moving the feeder
forwards and
backwards are
enclosed in the box
section frame

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Hydraulic System Anti burst
valve
Jacking Legs
1. The jacking legs
are lowered to the
ground for
supporting the
hopper when being
loaded with
material
2. There is a 32 bar
(464Psi) pressure
relief in this circuit
to prevent the
machine being
lifted off the ground
as the jacking legs
are only for extra
stability

32 bar (464Psi)
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pressure relief
Hydraulic System

Maintenance Platform
1. The maintenance
platform is raised
into position with a
hydraulic ram
located in the
centre of the
platform

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Hydraulic System

R/H Side Conv Fold


Open/Close
1. This ram will fold
the conveyor out
from the transport
position to the
working position

Fold Ram for the


Fines Conveyor

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Hydraulic System

R/H Side Conv


The two rams for the conveyor fold
Down/Up
are enclosed in the steel box section
1. These two rams
fold the conveyor
against the chassis
and are also used
for setting the
conveyor into
different working
positions.

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Hydraulic System

Rear Feeder Flair


Down/Up
1. For transportation
the optional hopper
flairs are lowered,
the ram is used to
The ram
raise this into the
operational position location

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