Pengujian Fatigue dan Creep

Sri Mulyati Latifah

Metalurgical Engineering
UNJANI
Fatigue ▪Tujuan utama mempelajari
(Pengujian
Lelah)
Fatigue adalah supaya mengerti
bagaimana kegagalan terjadi dan
kita dapat meprediksikan masalah
yang terjadi seoptimum mungkin.
APA ▪FATIGUE adalah tegangan yang bekerja
secara dinamik dibawah yield stregth-
DEFINIS nya.
I
FATIGU
E
Jika Non
Zero stress
CREEP CRACK IN A TURBINE VANE
21
CREEP
observation
?
L0 STRAIN
gage length REGANGAN, STRAIN time independent
e = DL/L0
DLs

AKIBAT KENAIKAN TEGANGAN, s

s
DLT
e = s/E
T AKIBAT KENAIKAN TEMPERATUR, T

e = a DT

DLs+ DLT

AKIBAT GABUNGAN KENAIKAN

TEGANGAN & TEMPERATUR
22
CREEP
CONSTANT STRESS & CONSTANT TEMPERATURE

L0
strain

DLs+ DLT

s
T
STRAIN
time independent

initial time
strain
23
CREEP
PLASTIC DEFORMATION UNDER
CONSTANT STRESS & CONSTANT TEMPERATURE

strain

time independent

initial time
strain
24
CREEP
CONSTANT STRESS & CONSTANT TEMPERATURE
strain
first second third
stage stage stage
rupture

regangan
bertambah
De

Dt
regangan
tetap

initial time rupture

strain time
25
CREEP

gage heating
length element

thermocouple

constant constant
stress temperature

26
CREEP CONSTANT STRESS &
CONSTANT TEMPERATURE

T3> T2>
T1
s 3> s 2> s1

T3 or s3

T2 or s2

T1 or s1

27
CREEP
DESIGN
PARAMETER

Creep rate =
0.1%/1000 h

•working stress
•operating temperature

LIFE TIME

28
CREEP
DESIGN
strain PARAMETER

De/Dt : creep rate

rupture

DESIGN LIMIT safety

margin

T& s
Life, t

time
29
CREEP

Materials
Creep temperature

30
CREEP

31
 Creep Damage
SITUATION DURING TERTIARY CREEP

At On Set, Cavities Form

As Cavities Cross Section

As Cross Section Stress

Grain Boundaries
Voids Form on
As Stress Creep

As Creep Cavities

AND THE MATERIAL FAILS

32
CREEP FAILURE MECHANISM

Damage Action
Parameter Required

A None until next

major schedule
maintenance
B Replica test at
specified interval
C Limited service
until repair
D Immediate repair

33
CREEP
SEM EXAMINATION

SEM photo at 5000x shows isolated early stage

creep cavitation found in the weld centerline.

34
35
36