Académique Documents
Professionnel Documents
Culture Documents
Bryan, Park
1] Power Loss
Low Voltage Trip within few msec and free-wheeling stop
2] Ride-Through
/ Safety Stop
3] Application-1 Motor keeps rotating by high inertia (Dangerous)
4] Application-2
All the facilities stop
Solution
Keep
controlling High Inertia
Maintain Output
DC-Link Voltage
2/4
APPLICATION
SOLUTION 2] Application-1 (Ventilation)
Power
Application with Ride-Through
Failure
Ventilating FAN systems with high inertia rate
Solution LCD or Semi-conductor manufacturing plants which need to keep controlling without trip
Some field that main power is little unstable
1] Power Loss
[Profibus-DP]
[PLC]
2] Ride-Through 3phase AC 380[V]
/ Safety Stop
3] Application-1
4] Application-2 [Operation] [Operation]
1. Run/Stop 1. Run/Stop
2. Emergency Stop 2. Emergency Stop
Bypass
3. RESET Bypass
3. RESET
4. Target Frequency 4. Target Frequency
[ Key functions ]
Power Loss Vdc
① Reverse Prevention
Out Freq.
② Ride-Through
3/4
APPLICATION
SOLUTION 2] Application-2 (Continuous winder system)
Power
Application with Safety Stop
Failure
Application that has high inertia and continuous system
Solution When power-failure occurs, all the systems have to stop safely and without product damage
Some field that main power is little unstable
1] Power Loss PLC DBU
2] Ride-Through +DBR
Main power Profibus-DP
SCR
/ Safety Stop 3phase, 380V Converter
(ACDC) DC BUS
3] Application-1
4] Application-2
90kW 45kW 11kW
KEB Signal
in power failure Encoder Encoder Encoder
M M M M
-Unwinder- -Capstan- -Traverse- -Spooler-
Master Slave Speed Torque mode
V/F mode
[ Key Functions ]
Out Current
① Safety Stop
4/4
APPLICATION SOLUTION
Press Solution
Press
System
The machine that press raw material and made up some small components
Punch
Motor
Material
Wheel
Clutch Die
Punch
Material
Die
1/4
Press Solution
Press
Features
When the punch impacts against the die, almost 200% of drive rated current could occur
When the punch goes up after impact, motor generates power (Over-voltage)
Due to the reason above, press need Dynamic Braking Unit and Dynamic Braking Resistor
Too much frequent operation will affect the life time of DBU, DBR
(High possibility to be damaged within 6 months)
1/4
2
Press Solution
Solution
T
1) Ref A: 20 A 1 s
1) Ref A: 50 A 100 m s
< Press with iS7 (Output Current 1[s] > < Press with iS7 (Output Current 100[msec] >
1/4
3
Press Solution
Solution
Regeneration avoiding
When motor generates energy, iS7 accelerates motor to consume the energy from the motor
< Regenerating avoiding inactive > < Regenerating avoiding active >
1/4
4
APPLICATION SOLUTION
APPLICATION
SOLUTION 1] Crane System
Crane
Solution Crane Overall
2] Overhead Crane
3] Stacker Crane
Hoisting
Vertical motion Crane Motion
High torque at low speed Required
Sensored/Sensorless Vector Control
External Brake Control Traversing
DB Unit Required
Traveling
Forward / Backward motion Traveling
Multi-motor control
Hoisting
Traversing
Left / Right motion
Lower capacity drive required than
traveling drive
1/1
APPLICATION
SOLUTION 1] Crane System
Crane
Solution Cranes
Cranes are usually classified into Overhead Cranes, Gantry Cranes, Harbor Cranes,
Tower Cranes, etc..
1] Crane System iS7 is normally used in Overhead Cranes and Stacker Cranes
2] Overhead Crane
Overhead Crane Harbor Crane (RMQC) Gantry Crane
3] Stacker Crane
2/7
APPLICATION
SOLUTION 1] Crane System
Crane
Solution
Simple Configuration
1] Crane System
2] Overhead Crane
Hoisting Traversing
3] Stacker Crane
Drive
Traveling
Motor
3/7
APPLICATION
SOLUTION 2] Overhead Crane
Crane
Solution Application
4/7
APPLICATION
SOLUTION 2] Overhead Crane
Crane
Solution
Coil moving Crane Configuration
1] Crane System
3phase 380Vac
2] Overhead Crane
3] Stacker Crane
5/7
APPLICATION
SOLUTION 3] Stacker Crane
Crane
Solution Application
6/7
APPLICATION
SOLUTION 3] Stacker Crane
Crane
Solution
Stacker Crane Configuration
1] Crane System
2] Overhead Crane
3phase 380Vac
3] Stacker Crane
7/7
APPLICATION SOLUTION
APPLICATION
SOLUTION Winder System
Winder Winder System
Solution
Direction
1] Winder System
2] WEB Solution 1
Unwinder Rewinder
3] WEB Solution 2
4] Oil type
Winder Application
5] Continuous
6] Rewinder
7] Film Winder
Unwinder Rewinder
Solution
1/6
APPLICATION
SOLUTION WEB Solution (1)
Winder LS WEB Solution
① Diameter Calculation for stable PID control
Solution : Diameter calculation helps PID Controller to control motor more stable
1] Winder System
After
Empty Bobbin Dancer Dancer
2] WEB Solution 1
Full Bobbin
3] WEB Solution 2
② PID Start Ramp Time for reducing fluctuation at starting
4] Oil type
: PID Start Ramp reduces fluctuation of dancer of load-cell at starting
5] Continuous
Output [%] Offset
6] Rewinder
Full Bobbin
Dancer
Time Time Time
Inertia increase [None] [Linear] [Square]
2/6
APPLICATION
SOLUTION WEB Solution (2)
Winder ④ Open loop control without sensors
Solution : Control motor torque limit without sensors
Direction Direction
Direction Bobbin
Empty Bobbin
Direction
Load Cell
Full Bobbin
Cutting
[Splicing ] [Traversing ]
⑦ Other functions
: Taper
: WEB Break
: Bobbin select
3/6
APPLICATION
SOLUTION Oil type
Winder Direction
[Core Size]
Solution Direction
Dancer
5] Continuous
Line Speed M M
6] Rewinder Analog
Input
[4~20mA]
7] Film Winder Analog
Output
Analog
Input
[4~20mA] [4~20mA]
Control mode Normal Speed mode Control mode WEB Speed mode
Torque at low speed Sensorless – 2 mode PID control WEB PID control
Manual operation Jog operation Different bobbin size Bobbin select function
4/6
APPLICATION
SOLUTION Continuous Winder System
Winder
Direction Direction
Solution Capstan Block Capstan Block
Bobbin
2] WEB Solution 1
PID F/B
[0~10V] M PID F/B
[0~10V] M M PID F/B
[0~10V]
3] WEB Solution 2 M
4] Oil type PLC
5] Continuous
6] Rewinder
Profibus-DP
7] Film Winder First Stand Second Stand Master Spooler
Control mode WEB Speed mode Control mode WEB Speed mode
Manual Operation Jog operation PID Control WEB PID control
PID control PID Start Ramp
Various bobbin size Bobbin select function
Communication Error Lost Command function
Emergency Stop Quick Stop function Emergency Stop Quick Stop function
5/6
APPLICATION
SOLUTION Rewinder
Winder
Solution Unwinder
Direction
Rewinder
Unwinder
Torque 방향
1] Winder System
3] WEB Solution 2 M M
4] Oil type Analog
Analog
Input Input
5] Continuous Torque
[4~20mA] [4~20mA]
Line speed
Reference DC BUS
6] Rewinder
DBU+DBR
7] Film Winder
Unwinder Rewinder
6/7
APPLICATION
SOLUTION Film Winder
Winder
Solution
Unwinder
Slitter
1] Winder System
Encoder
2] WEB Solution 1 Rewinder
M
3] WEB Solution 2 Analog
Input
[4~20mA]
4] Oil type Torque Analog
Reference DC BUS Input Encoder
[4~20mA]
5] Continuous Tension
Reference Analog
Input
M
6] Rewinder DBU+DBR Line Speed
[4~20mA]
7] Film Winder
Unwinder Rewinder
Operation mode Torque mode Operation mode iV5 WEB Open loop
Manual Operation Jog operation Various Bobbin size Bobbin Select function
Regeneration DBU+DBR
Diameter Diameter calculation
6/6
APPLICATION SOLUTION
APPLICATION
SOLUTION Twisting System
Twisting
Solution
2] Solution 1 Configuration :
1. Tube
3] Solution 2
A lot of wires pass through the tube and the tube twists the wires
When power loss occurs, tube must supply regenerative power to capstan and spooler for safety deceleration
Tube must be operated at certain speed same as Capstan’s
Line direction Line direction
[Rotating tube]
[Product-Pitch]
2. Capstan / Spooler
Capstan pulls the wires over to Spooler
Capstan’s speed and tube’s speed must be same, otherwise the pitch will be changed (Defective Product)
Spooler winds up the wires with certain torque
PLC
Profibus-DP
AC SCR
DC BUS
Converter
power (ACDC)
3Φ, 380V 90kW 45kW 11kW
-Capstan- -Spooler-
-Tube-
Slave Torque mode
Master
Sync. speed DBU
V/F mode
75kW
M M M
Encoder Encoder Encoder
Solution - Application
Real Speed [Stop] : Wire
3] Solution 2
1] Overall
2] Application-1
[Prosenium] [Flying battens] [Curtain]
3] Application-2 Upper part
Vertical motion carrying lights, screens or other stuff
4] Application-3
Required
: DB Unit for frequent vertical operation
: Required motor capacity is normally within 30HP (22kW)
: Synchronous operation depending on the load’s features
Under Part
1/ 4
APPLICATION
SOLUTION 2] Application – 1 (Flying Battens)
Theater
Solution Controller
DBU+DBR
Brake signal
Motor
Encoder F/B Encoder DRUM
1] Overall
PLC+Counter Switching HUB
2] Application-1 DBU+DBR
Electro-mechanical brake
Brake signal
Encoder F/B
3] Application-2 Motor
Encoder DRUM
4] Application-3
DBU+DBR
Brake signal
Electro-mechanical brake
Motor
Encoder F/B Encoder
DRUM
Electro-mechanical brake
2/ 4
APPLICATION
SOLUTION 2] Application – 2 (Flying Battens)
Theater
Solution Controller DriveView7
3] Application-2
Switching HUB
4] Application-3
RS485 connection for speed synch.
3/ 4
APPLICATION
SOLUTION 2] Application – 3 (Stage Curtain or Stage floor)
Theater Target [mm]
Solution Current
Position[mm]
Target [mm]
Drive 1 Drive 2 Drive 3
1] Overall
2] Application-1 Current
Current Target [mm] Position[mm]
3] Application-2 Position[mm]
4] Application-3
Switching HUB
4/ 4