INPLANT

TRAINING
NAME OF THE STUDENT : AMOL MADHUKAR THORAT
ENROLLNMENT NO : FS16CE033
 CONTENTS
1. SITE DETAILS
2. SHUTTERING
3. RCC WORK
4. FINISHING WORK
 SITE DETAILS
 NAME OF THE COMPANY : SHAPOORJI PALLONJI & CO. PVT. LTD
 NAME OF THE SITE : VICINIA, CHANDIVALI, MUMBAI.
 TYPE OF PROJECT : RESIDENTIAL BUILDING
 AREA OF THE PROJECT : 110600 sq.m
 ADDITIONL DETAILS ABOUT PROJECT : TOWER A&B- G+20
TOWER C,D,E,F- G+21
TOWER G&H- G+22
THE PROJECT HAVE 2,3&3.5
BHK
 SHUTTERING
IN THIS PROJECT THERE ARE 2 TYPES OF SHUTTERING
ARE USED
1. CONVENTIONL SHUTTRING
2. STEEL SHUTTERING
CONVENTIONAL SHUTTERING
 STEEL SHUTTERING ( MIVAN )
■ MIVAN is basically an aluminum formwork system
developed by the MIVAN Company Ltd from Malaysia in
the year 1990.
■ Capacity of MIVAN :
1. 1 Sq.m – 6000 kg To 7000 kg
2. No of Repetition – 250 times
3. No of Repetition in 1 month – 4 to 5 times
4. Weight of MIVAN – 18-20 kg/sq.m
PANELS USED IN MIVAN
W Wall Panel
EB End Beam
MB Mid Beam / Main Beam
CP Column Prop
BP Beam Prop
SL Soffit Length
CC Column Corner
IC Internal Corner
EC External Corner
DP Deck Prop
RK Rocker
DS Diagonal Support
BS Building Spacer
PL Prop Length
KCE Kicker Corner External
SCE Soffit Corner External
BCE Beam Corner External
 Some other Information about MIVAN

■ PL 240 - Use for Deck

■ PL 360 - Use for Beam
■ Wall Tie – Thickness of column + 180 mm
■ Use W panel for Outer Side & Use RK for inner panel
■ SL & CC both are same
■ LS & IC both are same
■ Some Dimension of Panels – EC – 55 mm , 65 mm
SL – 100*125
IC – 100*125, 100*125, 100*150, 100*200,
100*250
 RCC
 Its full name is Reinforced Cement Concrete.
 RCC is concrete that contains steel bars, called reinforcement bars or
rebars.

REINFORCEMENT (STEEL) CHECKING
 Housekeeping
 Location
 Beam no
 Schedule of beam
 Depth & Width
 Skill Position ( Bottom & Top – Left, Right, Middle )
 Spacing
 Hook
 Proper binding & Cover provided
 SCAFFOLDING
■ Scaffolding also called scaffold or staging, is a temporary structure
used to support a work crew and materials to aid in the construction,
maintenance and repair of buildings, bridges, and all other man made
structures.
■ Materials Used :
Cuplock Vertical
Cuplock Ledger
Primary
Secondary
Base Jack
 FINISHING WORK
■ Finishing work consist of following work :
1. Block work
2. Plaster
3. Gypsum
4. Waterproofing
5. Putti
6. Tiling
 BLOCKWORK
■ Materials : Cement Blocks are used in our site as follows
1. 600*200*230
2. 600*200*150
3. 600*200*100
4. 600*200*75
■ PPC Cement
■ Crush Sand for Patli & Natural Sand for first layer of block work
■ ACCOFIX – Block jointing mortar
■ 8mm Reinforcement for Patli
■ Aluminum or Wooden ply shuttering
■ Notched Trowel having 8 mm Notch
■ 10 mm Aggregate
■ Rendroc GP2
■ LOCK FIX P Rebar Grout
 PROCEDURE
1. All RCC work and DE Shuttering work be completed.
2. Hacking of concrete shall be completed.
3. Holes in concrete walls should be filled by the approved materials.
4. All floor surface should be cleaned by brooming and spraying the
water.
5. Cement slurry shall be spread below the block work area.
6. Water shall be sprinkles on the blocks.
7. All MEP work should be done before blockwork.
8. All repairs should be done.
9. Damage more than 25 mm / cracked block should not be used.
10. Thickness of mortar shall not exceed 12mm unless specified.
11. Thickness of block joint mortar shall be 3 to 5 mm.
 WATERPROOFING
■ Materials :
1. PPC Cement
2. Natural bag sand
3. Bricks
4. Water proofing compound
5. Water
6. Ready-mix Plaster
EQUIPMENTS FOR WATERPROOFING :

1. M.S. Tray for mortar mixing

2. Measuring box
3. Trowel
4. Plumb bob
5. Right Angle
6. Line dori
7. Spade
8. Tube Levels
9. Measuring Tape
10.Grinder, Hammer, Chisels
 PROCEDURE
■ All RCC & Masonry works should be completed.
■ Plastering above 1 m from FFL should completed.
■ Clean the surface with the wire brush/mechanical grinder & wash
the entire area with the water.
■ Fill the water to the entire area up to sunk top for 24 hours to check
the leakages in the slab.
■ If there is any crack, cut ‘V’ shape groove by the grinder up to 15 to
20 mm wide and deep.
■ Fill the ‘V’ groove with the GP2.
■ Cure the surface for 3 days.
■ Than chemical coat applied.
■ Before apply the coat surface should moisten with water.
 Coverage of coating shall be 5 sq.m/kg per coat.
 Apply the first coat all over the floor surface.
 Allow the first coat to dry completely for minimum 12 hrs before
applying second coat over the first coat
 Than basecoat should be done.
 Maximum thickness of basecoat shall be 25 mm.
 Basecoat is done by using cement mortar in proportion of 1:4.
 Curing for 3 days should be done and checked for leakage.
 If there is no leakage found than handover to plumbing department.
 After plumbing work done brickbat starts.
 Application of brick bat coba shall be started once plumbing lines
test & water ponding test is satisfied.
 The brickbat layer shall then be cured & ponding shall be done for
minimum 3 days.
 After curing is over the surface shall be applied with a finishing coat
of cement sand mortar in the proportion 1:4.
 The metal coba has to be done for 75 mm.
 Finished surface cured for at least 7 days.
 TILING WORK
■ Materials and equipment's :
1. Trowels
2. Line dori
3. Tube levels
4. Plumb bob
5. Measurement tape
6. Aluminum straight edge
7. Right angle
8. Chipping tools
9. Masons hammer
10. Rubber hammer
11. Tile cutter
12. Tiles
13. PPC cement, Sand, color pigments grout
14. Covering Materials
 Material Storage
■ The tiles shall be stacked on the edges on regular platforms in
proper layers and tiers.
■ Height of stack shall not be more than 1 meter.
■ Tiles of different quality, size and thickness shall be stacked
separately.
■ Special care should be taken to ensure different batch materials do
not get mixed up.
 PROCEDURE
WALL TILING :
■ Start tiling work as per latest architectural drawing showing start
point , joints , level , offset , type , color , and size and laying pattern
etc.
■ Neat cement paste shall be battered on the back of the tile.
■ Any gap between the tile and the background shall be filled with
cement paste.
■ Spacers shall be used for achieving a uniform joint width in all
direction.
■ The joints shall be filled with approved cement with matching color.
■ Remove excess cement paste or wipe off the extra cement with damp
sponge with dry cloth.
FLOOR TILING :

 The floor should be neat cleaned.

 Cement mortar (1:6) shall be spread evenly in the room and the
thickness of the mortar should be 30 to 50 mm.
 Start drawing as per architectural drawing.
 Cement slurry (1 bag to60 liters of water) should be spread on the
mortar bed to an extent that can be covered with the tiles within the
half an hour.
 Floor tiles shall be laid with minimum joint width, which shall be
grouted with the cement mixed with approved color.
 After that clean the joints with brush to remove the loose mortar.
 After that tiles should be covered with PU roll sheet.