Académique Documents
Professionnel Documents
Culture Documents
(ACIDIZATION JOB)
By
Amit Verma
Assistant professor – Senior Scale
B.Tech, M.Tech, MBA (Petroleum)
a.verma@ddn.upes.ac.in
Acknowledgement:
Dr. R. Rai (ONGC GGM production
Rtd.)
Preamble
The OIL INDUSTRY is BIG BUSINESS. Very big business that
is capital intensive.
Matrix Acidization
Purpose
Brief History of Acidization
Laboratory Studies for job design
Job design
Acidization job stages and procedure
Special acid systems
Additives used in acid jobs
Diversion Techniques
Brief history of acidization
First practiced in Texas in 1933
Commercial application in 1940 in Gulf
Coast of Mexico
1950s & 1960s : Emphasis on development
of additives
1970s : Deeper penetration of live HF acid
with alternate stages of HCl & HF
1980s : Diversion techniques, Placement
thru CTU, Real time monitoring
1990s : Development of software and on
site evaluation techniques.
Purpose of acid job
Purpose of acid job
WHAT IS ACIDIZATION
Matrix stimulation by acidization is
accomplished by injecting chemicals:-
to dissolve and/or disperse materials near
the wellbore that impair well production in
sandstones or
to create new, unimpaired flow channels
between the wellbore and formation.
ACIDIZATION
Acidizing methods
Acid washing
Matrix acid Job (MAJ)
• Nitrified MAJ
• Emulsified NIMAJ
• Gelled acid
Acid fracturing
Acid washing
To remove acid soluble scales present
in well bore
To open perforations.
Technique
Spotting a small quantity of acid at the
desired position & allowing it to react.
Circulation of acid across perforation or
formation face.
Matrix acidizing
To remove near well bore
permeability damage by enlarging
pore spaces & dissolving particles
plugging these spaces.
To open perforations.
Technique
Injection of acid into the formation
porosity at a pressure below the
pressure at which fracture can be
opened.
Radial penetration of acid into formation.
Acid Fracturing
Injection of acid into the formation at
a pressure high enough to fracture
the formation or open existing
fractures.
Highly conductive flow channel
remains open after treatment.
Length of conductive fracture
depends on rate of acid reaction &
rate of fluid loss from the fracture to
the formation.
Other Uses
Spear head when fracturing:
Facilitate entry of frac fluid through all
the perforations.
Break emulsions
emulsions sensitive to pH reduction.
Stabilized by fine particles that can be
dissolved by acid.
Break acid sensitive gels after
fracturing.
Preflush before squeeze
cementing.
Primary chemical reactions in acidizing
HCl
Calcite 2HCl+CaCO3 CaCl2 + CO2 + H2O
HCl-HF
Quartz 4HF + SiO2 SiF4 silicon tetrafluoride
+ 2H2O
SiF4 + 2HF H2SiF6 fluosilicic acid
Water blocks
Acidization
Acid Remove near wellbore
damage by injecting
Well acid / reacting fluid into
Displacing
fluid the formation below
fracturing pressure
1- 4ft
Shale
Reservoir
Shale
Acid Pumper
Sandstone Acidizing
Injection of suitable acid for
selective dissolution of part of
formation rock to reduce the
resistance to fluid flow in the
vicinity of the wellbore.
Effect:
Acid is pumped below fracturing pressure
of formation / rock
Used in both sandstone and carbonate
reservoir
Used for near wellbore damage removal (
1- 4 ft.)
Limited acid penetration
In carbonate reservoir only HCl is used
Fluid Selection
Previous Stimulation Core
History Preparation
XRD Analysis
SEM Studies
Solubility Test
Acid Acid
Formulation Permeability
Response
Volume
Compatibility Curve* Improvement
Optimization
Studies
Additives
Primary Considerations
Fluid Selection
Injection schedule
Acid coverage and diversion
Real time monitoring
Additives.
Matrix acidization design
Fluid selection : acid type, concentration
and volume
Injection schedule : planned rate schedule
& sequence of injection
Additives : other chemicals to be included
to enhance process
Acid coverage & diversion : to improve acid
contact with formation
Real time monitoring : evaluation of
acidizing process as it occurs
Fluid selection
Hydrochloric Acid :
Reacts with calcite or dolomite to
form CO2, water and Ca or Mg salt
Prevents precipitation of Ca and Mg
fluoride in sandstone pores
Lower consumption of HF acid
during acidization
Catalyzes reaction between HF &
dissolvable minerals like feldspars
in the porous matrix
Fluid selection
Mud Acid: ( HCl + HF )
HF is reactive with clay minerals that
may be restricting near-wellbore
permeability
ability to dissolve silica and increases the
permeability.
The HCl is needed to keep the pH low,
thereby reducing the precipitation of HF
reaction products.
Fluid selection guidelines
Preflush fluid
Mineralogy K > 100 md K=20–100 md K < 20 md
<10% silt & <10%clay 15% HCl 10% HCl 7.5% HCl
>10% silt & >10% clay 10% HCl 7.5% HCl 5% HCl
>10% silt & <10% clay 10% HCl 7.5% HCl 5% HCl
<10% silt & >10% clay 10% HCl 7.5% HCl 5% HCl
slows
https://www.slb.com/~/media/Files/resources
/oilfield_review/ors89/jul89/2_acid_jobs.pdf
ACID ADDITIVES
SURFACTANT :
Change surface and interfacial tensions
Disperse or flocculate clays and fines
Create, break, weaken, or strengthen emulsions
Changes or maintains the wettability of
reservoir Rocks, flow lines, tubing or casing
Reduce acid-induced sludging
Create or break foams
Disperse fines and liquids
Promote or prevent water blocks
ACID ADDITIVES
NON-EMULSIFIER
• Contains water soluble group
(polymer)
• Temperature sensitive
• More versatile & results in
– Lowered surface tension
– Damage prevention
ACID ADDITIVES
IRON CONTROLLER :
Methods of Iron Control
Chelating (iron chemically bound) e.g. Acetic
acid, Citric acid
Sequestering (iron retained in solution) e.g.
EDTA, NTA, Erythorbic acid
The Precipitation of Iron
Ferrous Ion (Fe++) pH 7 or Greater
Ferric Ion (Fe+++) pH 2 to 3
Sources of Iron
Scale: Iron Oxide/ Sulphide/ Carbonate
Formation: Chlorite, Pyrite, Siderite
Sequestering agent / chelating agent: a chemical used to bind metal
ions to form a ring structure. Chelating agents stabilize or prevent the
precipitation of damaging compounds. In the oil field, chelating agents are
used in stimulation treatments and for cleaning surface facilities. They are
also used to treat or remove scale or weighting agents in reservoir drilling
fluids. During acid or scale-removal treatments, various compounds may be
dissolved in the treatment fluid.
As the acid reacts and the pH increases, reaction products may precipitate
as a gelatinous, insoluble mass. Should this occur within the formation
matrix, it is almost impossible to remove and permanent permeability
damage may occur. Chelating agents prevent precipitation by keeping ions in
a soluble form until the treatment fluid can be flowed back from the formation
during cleanup.
Typical oilfield chelating agents include EDTA (ethylenediamine tetraacetic
acid), HEDTA (hydroxyethylenediamine triacetic acid), NTA (nitriolotriacetic
acid) and citric acid.
ACID ADDITIVE
ANTI SLUDGE AGENT
“Sludge” is a precipitate from reaction of
high strength acid with crude .
Methods of sludge prevention
Solvent (Xylene, Toluene) pre-flush to
minimize physical contact
Use of low strength acid
Non-ionic surfactant to minimize
pprecipitation of colloidal suspension
Diversion Techniques
Mechanical Means:
Zone isolation
Straddle Packer thru tubing.
Inflatable Packer thru CTU
Sand plug placement
Buoyant Ball Sealers.
Chemical Means:
Graded Benzoic Acid flakes.
Emulsified acid
Foam Acid
ISCADA-In-situ X-linked acid diversion system
Chemical Diversion System
Diverting agents
Inflatable Packer
• Inflatable Packer
run on Coiled
tubing to desired
Depth .
• Ball is dropped
thru CT , it seats on
the seating nipple .
• Fluid is diverted to
inflating chamber.
Mechanical Means:
Ball Sealers
Diversion- Ball sealers
Diversion- Ball sealers
Particulate Diversion
Diversion- viscosified fluid
Diversion- viscosified fluid
Diversion
Diversion
Chemical Means:
Particulate Diverting Agent.
Graded Benzoic Acid.
Fine particles form a relatively low permeability
filter cake on the formation face.
Pressure drop across the filter cake increases
the flow resistance and diverts the the acid to
other parts of formation.
Water soluble and particularly suitable for W/I
wells.
Benzoic acid pieces
Benzoic acid “flakes”
Rock Salt
Foam - Diversion
Large volume of gas bubbles entrapped
in relatively very small volume of liquid
with surface active agent.
Foam offers high viscosity in high
permeability region.
Foam breaks in low permeability regions
due to loss of liquid.
Technique
Continuous foam fluid injection
Foam slug.
What is SDA ?
SDA is a high-Tech pH sensitive gel.
When Pumped, SDA enters the High
Permeability Zone
When pH increases to 2 to 3 the
Chemical forms a Gel across the high
Permeability Layer
Acid is then diverted to the Low
permeability Section
When pH increases beyond 3 the Gel
breaks down, aiding flow back to
surface
In Situ X-Linked acid diversion
XC polymer is cross linked with
chromium acetate. The viscosity
generated at the surface is 20-30 Cp.
Optimized concentration of breaker is
also added to the system and the
generated formulation is pumped to
the multi-layered reservoir & blocks
the high permeable layer after
gaining sufficient viscosity ( > 1000
Cp) at reservoir temperature.
Flow back after job
Acid chemistry
Increasing effectiveness
Sandstone acid job stages
Tubing pickle
Remove rust, iron oxide & scales
Dissolves oily films & sludges
Limits amount of iron going into formation
Preflush Stage (5 -15% HCl)
50 to 100 gal/ft of formation in general
Removal of calcareous material prior to
mud acid
To push NaCl or KCl away from wellbore
Acid job stages
Main fluid stage – HCl – HF mixture
Reaction with clay minerals, drilling mud
or cement and thereby removing near
wellbore damage
HCl to dissolve carbonates
Overflush stage
Displace main fluid stage more than 3 to
4 ft away
To make formation water wet
A buffer between HF & fluid
Matrix Acidization
Limestone: HCl
Calcite:
2HCl + CaCO3 CaCl2 +CO2+H2O
Dolomite:
4HCl + CaMg(CO3)2 Cacl2 + MgCl2 +
CO2+2H2O
Siderite:
2HCl +FeCO3 FeCl2+CO2+H2O
Area Volume Ratio:
Carbonate Acidizing:
Acid Systems
Gelled Acids
Emulsified Acids
Self Diverted Acid Systems
Nitrified Acid System.
Matrix Acidization
15%HCL
4% GD II Corrosion Inhibitor
5% MUTUAL SOLVENT (EGMBE)
0.2% surfactant
2% Acetic Acid
Diverter
Acid job design
Two numbers of bio- balls/ RCN will be used per perforation shot/ hole
Acid job design
RRH-6H
RRH-6H
Preparations for treatment -
gel acid
XC polymer gel
~ 30,000 gallons (720 bbls / 114 m³)
HCL Acid
~ 87,000 gallons (2,070 bbls / 330
m³)
Block readiness
Rock salt – 20,000 pounds
Benzoic Acid – 20,000 pounds
XC Polymer gel Recipe
4,000 psi
35
T Time
Spent Acid Recovery
(Flowback)
One E & P company plans to carry out acid treatment in 25 offshore wells.
There are 13 injection wells and 12 production wells. Out of 13 injection wells
there are 8 horizontal slotted liner completed wells and there are 5 cemented
perforated conventional completed wells. Similarly, out of 12 production wells
there are 8 horizontal slotted liner completed wells and there are 4 cemented
perforated conventional completed wells. Wells are completed in carbonate
reservoir and each conventional well is perforated in 50 feet of interval with 6
shots per feet. Carryout following:
1. Define objective and purpose of acid treatment
2. What are different constituents of acid treatment and what is their
objective, their composition in total formulation.
3. Carryout job design and calculate volume required of each chemical
including pickling of tubing.
4. Indicate a sample pumping schedule.
5. Use illustrations, figures, equations and tables, assumptions where ever
necessary.
THANK YOU
RR3 well details:
This vertical well was cored, completed, and activated
with a 7” cemented liner through the reservoir. It is being
produced as a conventional well with co-mingled
production from layers V, VI, VII, and “B” layers.
Current production, as tested on August 22nd, 2011 was
1081 bbls. total liquid, and 389 bbls oil (approximately
64% water cut). The well is producing with the assistance
of gas lift.
Perforations are in the layers V to “B” alon with PR:
1372.5 – 1374.5 m - V -1,680 psi
1376 – 1379 m - VI -1,700 psi
1381 – 1384 m -VII -1,710 psi
1390 – 1393 m – “B” -1,880 psi
Porosities average ~ 27-30 percent in the top three layers,
and ~35% in the “B” layer.
Production packer set in 7” liner above 5” liner. 3 ½”
production tubing.
Net pay is 11 meters. Gross pay is 20.5 meters.
Approximate number of perforations is ~ 220 shots.
Job Design
Acid volume = not exceeding 100 gallons per foot of
net pay ( for large jobs- 400 bbl/feet).
Ball sealers = 2 per shots of perforations
Additives
4% GD II Corrosion Inhibitor
5% MUSOL (EGMBE)
0.2% surfactant
2% Acetic Acid
Diverter