PENGANTAR DFKI PIPA

EDIMAN HOTMAN
Ir. MMBAT., Dpl.SM

• ITB, JURUSAN MESIN.

• METAL ENGINEERING INSTITUTE, METALURGIGAL CORROSION
ENGINEER, OHIO, USA.
• INDUSTRIAL DEVELOPEMENT INSTITUTE, METALIC &
ATMOPHERIC CORROSION.
• BRUNELL UNIVERSITY, INTERNATIONAL DIPLOMA IN SAFETY
MANAGEMENT, LONDON, UK.
• ITB, MAGISTER MANAJEMEN BISNIS ADMINISTRASI DAN
TEKNOLOGI.
• AHLI K3. DEPNAKER
• AHLI RADIOGRAFI.
 PIPA (PIPE) ?
DEFINISI
PERPIPAAN (PIPING) ?

FUNCTION : Transmitting Materials (solid, liquid, gas)

 HORIZONTAL
POSITION : VERTICAL
 ELEVATED/TILT

 METALIC PV.
MATERIAL :
 NON METALIC PV : Plastic, Rubber, Cement.
 PIPING COMPONENT

PIPE
Valve, Flange, Branch (Reducer,
FITTING :
Tee), Elbow, Expantion Joint.

SUPPORT : Rack, Slipper, Hanger, Stopper,

Support.

COATING : Paint.

LINING
INSULATION
 PIPING DESIGN, CONSTRUCTION & INSPECTION

DESIGN

CONSTRUCTION / INSTALLATION
PROCUREMENT
INSPECTION

TESTING
 DESIGN

Qualification of Designer Requirements depend on complexity

and critically of piping system

 Ability to use code/ standard.

 4 years study on Piping Sistem Design.
 BASIC REQUIREMENTS :

Point to point Transfering of material.

PURPOSES :
Start point – intermediate line – end point condition.

ISOMETRIC LINE SKETCH

D. 101 D. 102
 DESIGN CONDITION

 Service Condition :  Liquid : Water, Oil, Acid, Base, Chemicals.

 Gas : Air, Steam, Natural Gas, etc.
 Solid : Chemival Dust, Cement, etc.

 Design Pressure : Internal & External.

 Design Temperature :

 Ambient Condition : Cooling effect on pressure, Fluid expantion effects.

 Dynamic Effects : Impact, Wind, Earth Quake, Vibration.

 Weight Effects : Live Load, Dead Load, Test Fluid Load.

 DESIGN CALCULATION

 Code Applied :  Selected Materials

ASME/ANSI B.3.1..  Max Operating Pressure.
Calculation
API 1104, P, T, D  Max Operating Temp.
DNV-OS-F101  Minimum thickness.
ANSI B. 16…  Needs of Fittings : Dimension
Stress . & Rating.
 Isometric Sketch Analysis
 Needs of support.

 Design Condition  Needs of coating/insulation.

ISOMETRIC DRAWING
& JOINT DESIGN
Typical Calculation Formula.
 PROCUREMENT.

Purchasing material as per Bill of Material on Detail Drawing.

PURCHASER SELLER

Inquiry Quotation
Quantity & Spec shall
be clearly specified.

Purchase Oder Delivering material + Mill Certifivate as per

Puchase Oder.

Receiving Material
Incoming material Inspection
 CONSTRUCTION / INSTALLATION

Code : API 1104, ASME Sect V, ASME Sect IX.

Material send to site

Installing piping
and its
Welder & Pipe Fitter
components.
Qualification
 INSPECTION & TESTING

Inspector Qualification.

INSP & PERFORMED

NO PARTS/JOINT NUMBER TEST ITP NO RESPONSIBILITY
METHOD
F I O
1 ….. RT 01/ITP  

2 ……. RT 02/ITP  

.. ….. … … .. .. ..
20 All Piping HT 20/ITP  H  H H

Inspection & test Report.

 E N D O F COURSE

THANK YOU

MAY YOU ALWAYS BE SUCCESSFUL