POWER TRANSFORMER

GENERAL ARRANGEMENT

CONSERVATOR BUSHING

TANK COVER

CABLE BOX
RADIATOR

TANK
ROLLER ARRGT
 TRANSFORMER MECHANICAL
DESIGN & FABRICATION
• ACTIVE PART CORE FRAME
• TANK
DESIGN • RADIATOR

• COOLING
• OIL QUANTITY
CALCULATION • TRANSFORMER WEIGHT

• TANKING
FABRICATION
• TANK PRESSURE TEST
 LIFTING LUG
ACTIVE PART CORE FRAME

• SERVES CLAMPING TO YOKE BEAMS

• SUPPORTS WINDING
YOKE BEAM FLITCH
• FLITCH PLATE PROVIDES RIGIDITY TO PLATE

WINDING AGAINST AXIAL AND RADIAL

STRESSES.
•PROVIDES LIFTING LUG FOR CFA
(CORE FRAME ASSEMBLY) HANDLING. CORE FRAME
•TRANSFORMER TANK:- TANK
A CLOSED STRUCTURE MADE OF STEEL COVER
PLATES OF RESPECTIVE THICKNESS.
TANK
•STIFFENERS:-
REDUCE THE STRESS BY UNIFORM
DISTRIBUTION
OF LOAD UNDER VARIOUS CONDITION.
STIFFENER
• TANK COVER:-
SUPPORT STRUCTURE FOR ELECTRICAL
BUSHING MOUNTINGS AND SAFETY VALVES

DEVICES.

•VALVES:-
PROVIDES CIRCULATING PATH OF OIL FOR
COOLING PURPOSE TO THE RADIATORS.

BUSHINGS

TURRETS
 INPUTS TO MECHANICAL DESIGN

1. CORE DIMENSIONS.
2. WINDING LEAD CONNECTION DETAILS.
3. DESIGN OF INSULATION LEVEL . TANK
4. DETAILS OF TAP CHANGER. WALL

5. DETAILS OF ACCESSORIES.
6. CLEARANCES TANK SHUNTS
ELECTRICAL/MAGNETIC/TREANSPORT WEIGHT.

TOP VIEW OF TANK

FABRICATION CLEARANCES
 RADIATORS
•POWER TRANSFORMER IS LOADED
• THE CURRENT FLOW IN WINDINGS FAN

•GENERATES HEAT, ULTIMATELY RADIATOR

•THE TEMPERATURE OF TRANSFORMER OIL

RISES .
•RADIATOR OF TRANSFORMER
•ACCELERATES THE COOLING RATE OF
TRANSFORMER BY INCREASING THE COOLING MOTOR
DRIVE
SURFACE AREA OF OIL . BOX

TANK MOUNTED
RADIATORS
 CALCULATIONS
•RADIATOR / OIL QUANTITY
TYPES OF COOLING
 TANKING AND PRESSURE TEST
•FINAL INSPECTION OF ACTIVE PART AFTER
•COLD VACCUM
•OIL FILLING UNDER VACCUM
•COVER MOUNTING WITH ACESSORIES
BUSHINGS
RADIATORS
FANS
PROTECTION DEVICES (PRV,B’RELAY,MCE)
•PRESSURE TEST
•OFFER FOR TESTING
•CLIENT INSPECTION
•ACESS DISMANTLING AND
•JOB HANDOVER TO FDG
(FINISHED GOOD DEPARTMENT).
OFFER FOR TESTING
 TRANSFORMER
TESTING
INDIAN STANDARDS (IS) 2026-2011
IEC 600-76
T1 TESTING LAB
CAPACITY
 63 MVA
 220 KVA
IMPULSE GENERATOR
 6 STAGE
 1200 KV
T2/POWERLEX TESTING LAB

CAPACITY
 200 MVA
 220 KVA

IMPULSE GENERATOR
 12 STAGE
 2400 KV
Testing laboratory

NABL:-
(National Accreditation Board
For Testing And Calibration
Laboratories)
Calibration laboratories

 ERDA – Electrical Research And

Development Association
 YMPL – Yadav Measurements Private
Limited
 IDEMI – Institute For Design Of Electrical
Measuring Instruments
Power supply for testing
labs
DG set
 2000 KVA
MSEB
 1300 KVA
 2 feeders of 22 KV
 500 KVA
 450 KVA
 230 KVA
Types of testing

 Type Tests
 Routine Tests
 Special Tests
Routine tests
 Voltage Ratio Test
 Vector Group And Magnetic
Balance Test
 Winding Resistance Test
 Insulation Tesistance Tests
 Capacitance And Tan Delta Test
 Separate Source AC Power
Frequency Withstand test
 Induced Over Voltage Withstand test
Routine tests

 No Load Loss test

 Impedance Measurement And Load Loss Test
 Oil BDV Test
 Lightning Impulse Test
 Transformer Tank Oil Leakage Test
 OLTC Operation Test
Type tests

 Temperature Rise Test

 Dissolved Gas Analysis
Special tests

 SFRA
 Harmonic Measurement Of No Load Current
 Acoustic Noise Level Measurement
 Measurement of Fan Power Consumption
 Zero Sequence Impedance Measurement
............Much more to gain
DISPATCH