DIAGRAM PROSES PLTU SURALAYA

169 k, 538 C 10 k, 330 C

MAIN DRUM HP BY PASS T U R B I N E S

HP IP G
LP 1 LP 2
SUPER 40 k, 336 C
REHEATER HEATER condenser
39 k, 538 C
SEA
ECONOMIZER LP BY PASS
BOILER FUEL 12 k, 109 C
COND.
174 k
251 C PUMP

HP HEATER 8 COND
DEAERATOR LP HEATER 4 POLISH
DEMIN
HP HEATER 7 PLANT
ASH LP HEATER 3
FWT
180 k, 142 C 28 k. 40 C
HP HEATER 6
LP HEATER 2
DESAL PLANT

BFP LP HEATER
GLAND ST
COND
LP HEATER

SUBFP
 COAL TRANSPORTATION ROUTE
Palembang

Prabumulih

South Sumatra
M. Enim

B. Raja
K. Bumi

Tarahan

Suralaya PP

Sunda Strait
Banten Jakarta

West Java
OVERVIEW
 SISTEM 500 KV JAWA BALI

Laut Jawa
PLTU M. Karang

PLTU Suralaya PLTU Priok

PLTGU M.Tawar
Cilegon
Bekasi PLTU Semarang
Gandul PLTG Sunyaragi
PLTGU Gresik
Cibinong PLTA Cirata M.Rancan
Madura
B.Selatan
Gresik
Ungaran
Krian
PLTA Saguling
Bali
PLTP Kamojang
PLTA Mrica PLTU Paiton

Lautan Indonesia
 SINGLE LINE DIAGRAM
7 6 5 4 3 2 1
G G G G G G G

500 kV

CILEGON 1 CILEGON 2 GANDUL 1 GANDUL 2

IBT 1 IBT 2

SST 3 SST 2 SST 1

150 kV

TOWN SST 4
CILEGON 1 CILEGON 2 SALIRA 1 SALIRA 2
 CAROLINA TYPE, RADIANT BOILER

TO LP TURBINE

TO HP TURBINE

FROM HP TURBINE

FROM HTX 8 TO EP

SDCC
TUBE AND SHELL HEAT EXCHANGER
( CONDENSATE HEATER )

DRAIN STEAM CONDENSATE

INLET INLET OUTLET

DRAIN CONDENSATE
OUTLET INLET
 TUBE AND SHELL HEAT EXCHANGER
( CONDENSER )
LP TURBINE
EXHAUST

HOTWELL
SEA CONDENS
SEA WATER WATER ATE
OUTLET INLET OUTLET
PABRIK PEMBUAT : MITSUBISHI ELECTRIC CORPORATION, LTD
COOLING SURFACE : 32.000 m2
CONDENSER VACUUM : 697 mmHg
DESIGN PRESSURE : 4 kg/cm2 (tube) , 1,1 kg/cm2 (shell)
DESIGN TEMPERATURE : 50 oC (tube) , 100 oC (shell)
WEIGHT : 300 ton
 TUBE AND SHELL HEAT EXCHANGER
( CLOSED COOLING WATER )

SEA WATER SEA WATER

OUTLET INLET

COOLING WATER COOLING WATER

INLET OUTLET
 ELECTROSTATIC PRECIPITATOR
+ +

GAS CLEAN
FLOW - - - - - GAS
EXIT

+ +
DISCHARGE
ELECTRODE

COLLECTING
PLATE
REGENERATIVE AIR HEATER

HOT AIR FLUE GAS

ROTATING
DRUM

COLD AIR FLUE GAS

 REGENERATIVE AIR HEATER

FLUE GAS AIR

SISTEM PEMBUANGAN ABU
 ASH HANDLING
SYSTEM
SURALAYA
POWER PLANT
TRANS. BIN TRANS. BIN TRANS. BIN
SILO A SILO B

TRANSPORTERS
UNITS 1 ~ 7
TRANSPORTERS TRANSPORTERS DISTRIBUTION BOX DISTRIBUTION BOX
JUMBO JUMBO JUMBO
TRANPORTERS TRANPORTERS TRANPORTERS
CHAIN CHAIN
RMVL RMVL RMVL CONV. A CONV. B
DDCC DDCC DDCC CHUTE
COND.
CONV CONV COND. CONV.
U/L. 2A U/L. 1B U/L. 2B
U/L 1A
Collect. Collect. Collect.
DDCC DDCC DDCC
FLY ASH CONV. B ASH VALLEY
1ST & 2ND 1ST & 2ND 1ST & 2ND FLY ASH CONV. A CONCRETE
Mill Reject TRANSF DDCC Mill Reject TR. DDCC Mill Reject TR. DDCC SILO
VIB.SCN & VIB.SCN & Mill Reject VIB.SCN &
CRUSHER CRUSHER CRUSHER

CONV. 8
SDCC SDCC SDCC

CONV. 20 CONV. 18 CONV. 16

CONV. 19 CONV. 17 CONV. 15

CONV. 8B CONV. 8A MARINE

MARINE TOWER
CONV. 7B CONV. 7A
TOWER # 1/ 2
# 3/ 4
Dust Hopper Dust Hopper Dust Hopper Dust Hopper

CONV. 2B

CONV. 1B
CONV. 10B
ELECTROSTATIC ELECTROSTATIC CONV. 9B ELECTROSTATIC ELECTROSTATIC
PRECIPITATOR #4 PRECIPITATOR #3 PRECIPITATOR #2 PRECIPITATOR #1

Dust Collector Dust Collector Dust Collector Dust Collector

CONV. 12 CONV. 6
CHUTE CHUTE
CONV. 11 # 3/ 4 CONV. 5 # 1/ 2

CONV. 1A
CONV. 10A
CONV. 14

CONV. 13

CONV. 2A
CONV. 9A

CONV. 4

CONV. 3
Mill Reject Mill Reject Mill Reject Mill Reject

Mill Reject

SSC SSC SSC SSC

VIB.GRID & VIB.GRID & VIB.GRID & VIB.GRID &
ASH CRUSHER ASH CRUSHER ASH CRUSHER ASH CRUSHER

BACK
 M/H. &
BF.32/33
COAL HANDLING SYSTEM
SURALAYA POWER PLANT
Coal Ship

JH. “H”
UNITS 1 ~ 7
BS.34/35
ST / RE 2
Coal Ship
RH.”A” & BS.02
BF.03/04 BC. 02
JH. “G”
& Telescopic
HG36/37,
Chute
HG40/02
Coal stock area
JH.”B” BS.36/37
&
C S. &
MS.03/04 RH. “D”
&
BF.09/10

CHCR Telescopic
Chute
JH. “J”
&
JH. ”C”
HG. A/B
&
MCC,
BC. 15 BC. 11
BF.11/12, JH. “E”
BC. 16 MS.09/10 BC. 12 &
JH.”F” Coal
BC. 17 Sampling
COAL ANALISYS
Belt
Plant Distribute Hopper & Weigher
BF 501A/B, BF 601A/B, BF 701A/B

BC. 13

BC. 14
BC. 702A
BC. 702B BC. 26 Hopper “K” & BC. 20
Hopper “M” BF.20/21, Hopper “L”
BC. 27 BF 26/27,MS.13/14 BC. 21
BC. 703A BC. 602A BC. 502A SC.30 SC. 28 SC. 24 SC. 22
BC. 703B BC. 602B BC. 502B SC. 31 SC. 29 SC. 25 SC. 23

Unit 7 Unit 6 Unit 5 Unit 4 Unit 3 Unit 2 Unit 1

COAL BUNKER COAL BUNKER
 COAL FEEDER
COAL INLET

TO PULVERIZERS
PULVERIZER
 KURVA KAPABILITAS GENERATOR UNIT 5-7 DATA TEKNIS
Generator Mitsubishi Electric
600

Gas Pressure 5 kg/cm2

Daya : 767 KVA

Tegangan : 23.000 Volts
OVER EXCITATION

PF 0,85
400

Arus : 19.253 A
Power Factor : 0,85
Phasa :3
200

Frekwensi : 50 Hz
MEL
Jumlah kutub :2
MVAR

0 200 400 600 MW Cooling System : Hydrogen

Steady 5kg/cm2
state limit
Teg. Penguatan : 590 V
UNDER EXCITATION
200

Arus Penguatan : 4965 A

PF 0,95
Stator Winding : Y

Turbine Limit
Isolasi : Arm & Field = Class F
400

EXCITER
CAPABILITY CURVE
Brushless isolasi type F , Daya :
3300 KW, Teg 590 V Arus 5593 A
 KURVA KAPABILITAS GENERATOR UNIT 1-4

400
Tek anan Hyd' 4 k g/cm2

Over Excitation
300
Tek anan Hyd' 3 k g/cm2 PF 0,85

200
100
MVAR

MW
0

100 200 300 400 500

100
Under Excitation

PF 0,95
200
300
 KURVA START UP UNIT 5-7

TEMP Press TURBINE

oC (kg/cm 2)
% COLD START UP UNIT 5-7 SPEED

600

500 200 100 2

180

400 160 80

140
300 120 60 4
100

200 80 40
60 3 3000

100 40 20 1 2000

20 1000

0 2 4 6 8 10 12 14 16 Waktu- Jam

KETERANGAN :
1. Main steam pressure (kg/cm2)
2. Main steam temperature (oC)
3. Turbine speed (rpm)
4. Pembebanan Generator
 KURVA START UP UNIT 5-7

TEMP Pres s TURBINE

oC (kg/cm 2)
% WARM START UP UNIT 5-7 SPEED

600
2

500 200 100

4
180

400 160 80

140
300 120 60
100

200 80 40
60 3000
3
100 40 20 1 2000

20 1000

0 2 4 6 8 10 12 14 16 Waktu- Jam

KETERANGAN :
1. Main steam pressure (kg/cm2)
2. Main steam temperature (oC)
3. Turbine speed (rpm)
4. Pembebanan Generator
 KURVA START UP UNIT 5-7

TEMP Pres s TURBINE

oC (kg/cm 2)
% HOT START UP UNIT 5-7 SPEED

600

2
500 200 100 4
180
1
400 160 80

140
300 120 60
100

200 80 40
60 3 3000

100 40 20 2000

20 1000

0 2 4 6 8 10 12 14 16

KETERANGAN :
1. Main steam pressure (kg/cm2)
2. Main steam temperature (oC)
3. Turbine speed (rpm)
4. Pembebanan Generator