TEMU NASIONAL MASYARAKAT STANDARDISASI INDONESIA,

PERAN STANDAR MENUJU EFISIENSI ENERGI

Semen Gresik Group
JAKARTA, 14 NOPEMBER 2012
 OUTLINE

1. Company Profile

2. Supply Overview & Energy Consumption

3. Energy Management Roadmap

4. Energy Management & WHRPG*

5. Tantangan & Dukungan yang Diharapkan

*) Waste Heat Recovery Power Generation

Semen Gresik Group

 PLANT LOCATION: INDARUNG, PADANG

Limestone (LS)
Silica Terminated Plant Quarry
Ind I Belt Conveyor, LS
Quarry transport to Plant
Guest
House

Plant
Plant Ind. II and III
Ind. IV Head Office
Plant
Ind V

Indarung VI
Project

Site Indarung, Padang, West Sumatra

Establishe Year 1910 (firts Cement Plant in Indonesia)
d
Capacity 6.000.000 ton cement per annum
WHRPG Share  99,99 % : PT cement Gresik, Tbk.
Holder  0,01 % : Employee Corporative cement Padang

Semen Gresik Group

Semen Gresik Group
 COMPANY PROFILE
Site Indarung, Padang, West Sumatra VISI
Indarung is the name of the area where the
company is located
“MENJADI PERUSAHAAN PERSEMENAN
Established Year 1910 (Pioneer of Cement Plant in Indonesia), YANG ANDAL, UNGGUL DAN
Operation since 1913
BERWAWASAN LINGKUNGAN DI
Capacity 6.500.000 ton cement per annum
INDONESIA BAGIAN BARAT DAN ASIA
Share  99,99 % : PT Semen Gresik, Tbk. TENGGARA”
Holder  0,01 % : Corporative of Semen Padang
Employee

PLANT CAPACITY REMARKS

(Tons)
Indarung II 660.000 Operation since 1979
Indarung III 660.000 Operation since 1983
Indarung IV 1.620.000 Operation since 1993
Indarung V 2.300.000 Operation since 1998
Optimation 1.260.000
Total 6.500.000
Note : Indarung I (wet process) was terminated in 1999 due to
inefficiency and unacceptable dust emmission level Semen Gresik Group
 SUSTAINABLE AND GROWTH OF THE TRIPLE BOTTOM LINE

INTEGRATED MANAGEMENT SYSTEM (SMSP) ENERGY ASPECT

ALMOST COVERED
STAKEHOLDER’S
ALL SECTIONS
REQUIREMENT

Auditor Shareholders
1. Effectiveness
& Efficiency

2. Sustainibility Share
9. CSR
& Innovation Holders
Society Customers People

8. Data BUSINESS
Reliability PROCESS BOD & BOC Sustainable
3. Quality
& Balance

Profit Planet
7. Legal Employees
Creditor 4. OHS Employees

6. Security 5. Environment

Supplier Government

Semen Gresik Group

 BUSINESS & CORE COMPETENCY

• Iron Sand/ PACKAGING

Copper Slag
• Gypsum MINING
KAI
• Clay CEMENT
DISTRIBUTION
PRODUCER &
TRADER
ENERGY PELINDO II
TRANSPORTATION
TRANSPORT

• Coal Various Sources

• Distributor
•Electricity • Sea Transporter
PLN GENERAL • Land Transporter
SERVICE
TRADING
•Fuel
MANUFACTURING

• Sparepart
• Cement Plant Operation • Machinery
• Craft Paper
• Cement Trading and Distribution • Consultancy
• Workshop & Engineering • Workshop &
Engineering
Semen Gresik Group
 OUTLINE

1. Company Profile

2. Supply Overview & Energy Consumption

3. Energy Management Roadmap

4. Energy Management & WHRPG*

5. Tantangan & Dukungan yang Diharapkan

*) Waste Heat Recovery Power Generation

Semen Gresik Group

 ENERGY SOURCE AND CONSUMPTION
ELECTRICITY, Mainly from PLN Grid
PLN PS
Supply Power 90 MVA 8 - 10 MW
Consumption: 96-97 kWh/ton cement
PRIMER
ENERGY
SOURCES
COAL (MANY SOURCES), 2 GROUPS
Low Calorie Medium Calorie
Coal 4500 - 5600 5600 - 6000
Consumption: 3.68 MJ/kg clinker
 Quantity: 1,2 Mio ton/year
 Minimum Stock : 250,000 ton
 Specification to Plant after Mixing the 2 Groups (ADB):
 CV 5.300 - 5.400 kcal/kg;
 TM 24 Max (2013) sd 30% (sd 2015)
 Sulfur 1 Max;
 Ash 18 Max.

FUEL OIL (PERTAMINA)

 PS : 200,000 liter/month
Cost Structure  Plant : 730,000 liter/month
Energy Cost (Fuel and Electricity): More than 40% of COGM
Semen Gresik Group
 OUTLINE

1. Company Profile

2. Supply Overview & Energy Consumption

3. Energy Management Roadmap

4. Energy Management & WHRPG*

5. Tantangan & Dukungan yang Diharapkan

*) Waste Heat Recovery Power Generation

Semen Gresik Group

 ENERGY MANAGEMENT
COAL AND FUEL OIL
OPTIMATION OF INBOUND (SUPLY) SIDE:
 PROCUREMENT. MANY ASPECTS SHOULD BE CONSIDERED, PARTICULARLY FOR
COAL SUPLY:
 VENDOR SELECTION (WITH PREREQUISITES),
 TENDER,
 LONG-TERM CONTRACT,
 CONSIGNMENT,
 SPOT PURCHASING
 DELIVERY (TRANSPORTATION),
 HANDLING AND STOCKPILING COST.

OPTIMATION OF USAGE (ENERGY CONSUMPTION MANAGEMENT):

 COAL MIXING AND PROPORTION OF VARIOUS COAL RESORCES AND SPECIFICATION
 METERING AMOUNT OF CONSUMPTION FOR EVERY PLANT/SECTION
 COMPARE TO TARGET AND BENCHMARKING  SETTING NEW TARGET
 EVALUATION AND ENERGY AUDIT: SEEKING FOR POTENTIAL SAVING AND
CONSERVATION
 ENERGY ALTERNATIVE
 MAXIMIZE ENERGY-EFFICICIENT PRODUCT (PPC = PORTLAND COMPOSITE CEMENT)
 ENERGY-SAVING BEHAVIOUR CAMPAIGN

Semen Gresik Group

 ENERGY MANAGEMENT
ELECTRICITY
OPTIMATION OF SUPLY SIDE:
 PROCUREMENT: PLN IS A SINGLE SOURCE  TARIFF NEGOSIATION
 DELIVERY  FROM THE GRID TO SUBSTATION  DISTRIBUTION TO THE
PLANT (MCC) . MINIMATION OF LOSSES: OPTIMATION OF POWER FACTOR

OPTIMATION OF USAGE (ENERGY CONSUMPTION

MANAGEMENT):
 METERING AMOUNT OF CONSUMPTION FOR EVERY PLANT/SECTION
 COMPARE TO TARGET AND BENCHMARKING  SETTING NEW TARGET
 EVALUATION AND ENERGY AUDIT: SEEKING FOR POTENTIAL SAVING
AND CONSERVATION
 MAXIMATION OF RUNNING HOURS, AVOID FREQUENT MACHINERIES
BREAKDOWN AND START-STOP
 MAXIMIZE ENERGY-EFFICICIENT PRODUCT (PPC = PORTLAND
COMPOSITE CEMENT)
 ENERGY-SAVING BEHAVIOUR CAMPAIGN
Semen Gresik Group
 PT SEMEN PADANG TOWARDS “GREEN INDUSTRY”(Green Proper Approach)

• PDCA Cycle • Energy and Water Management

• Audit (Internal, External) • Hazard Waste Management
• 3R Solid (Non Hazard Waste) Management
• Air Pollution Management
• Biodiversity

Environment
Utilization of
Management
Natural
System
Resources
(EMS)

ComDev TOWARDS
“GREEN INDUSTRY”
(All Aspects of Environment and
Resources Management)
• Social Mapping
• CSR Programs Implementation

Semen Gresik Group

 URGENCY OF ENERGY MANAGEMENT
Compliance:
 UU No 32 Tahun 2007 tentang Energy
 PP No 70 Tahun 2009 Tentang Manajemen Energy
 Inpress No 13 Tahun 2011, tentang kewajiban perusahaan untuk penghematan
energy

 Increase Competitive Advantage

Support Image of Environment Management “PROPER”:

 Permen LH No 6 Tahun 2011, Kriteria PROPER
 PP 61 Tahun 2011 RAN GRK, CO2 reduction

Semen Gresik Group

 ENERGY MANAGEMENT

Pengguna sumber energi dan pengguna energi yang menggunakan sumber energi
dan/atau energi lebih besar atau sama dengan 6.000 (enam ribu) setara ton minyak per
tahun wajib melakukan konservasi energi melalui manajemen energi.
 Menunjuk manajer energi;
 Menyusun program konservasi energi;
 Melaksanakan audit energi secara berkala;
 Melaksanakan rekomendasi hasil audit energi; dan
 Melaporkan pelaksanaan konservasi energi setiap tahun kepada Menteri, gubernur,
atau bupati/walikota sesuai dengan kewenangannya masing-masing.

PTSP telah melaksanakan dan telah:

o Menyusun Program Manajemen Energi dan Evaluasinya
o Koordinasi Manajemen Energi SP terkait: program, evaluasi dan pelaporan

Semen Gresik Group

PT Semen Padang

Semen Gresik Group

 ELECTRICITY ENERGY MANAGEMENT PT Semen Padang
Baseline 2011: 96,6 2013 2014
2012 2015
kWh/ton cement

Power Power
Consumption, Power Consumption, target: Consumption,
target 96,2 96,0 kWh/ton target: 95,8
ENERGY MANAGEMENT

kWh/ton kWh/ton

• Maximation production of Portland Composite Cement (PCC)

• Shifting Paradigm of Energy Usage

• Electricity Efficiency Campaign

Semen Gresik Group

 ELECTRICITY ENERGY MANAGEMENT Indarung V
Baseline 2011: 91,6 2012 2013 2014 2015
kWh/ton cement

Power
Power
Power Consumption, Consumption,
Consumption, target
target: 91,2 kWh/ton target: 90,8
ENERGY MANAGEMENT

91,5 kWh/ton
kWh/ton

• WHRPG
• Establish WHRPG
Optimation
Ind V
• Implementation of
Energy Audit
• Pozzoland Dryer
Reccommendation
Installation
• Detail Energy Audit

• Keep False Air to Minimum Level

• Variable speed or
fixing/resizing oversize
Fan Semen Gresik Group
 ELECTRICITY ENERGY MANAGEMENT Indarung IV
Baseline 2011: 97,3 2012 2013 2014 2015
kWh/ton cement

Maintain Power
Power Consumption, Power Consumption,
Consumption: 97,2
target: 97,0 kWh/ton target: 96,0 kWh/ton
kWh/ton
ENERGY MANAGEMENT

• Detail Energy • Installation of WHRPG

• Technical Audit of Audit
Plant Indarung IV • Pozzoland Dryer
Installation
• Keep False Air to Minimum Level

• CM (Z1) Liner • Variable speed or

Replacement fixing/resizing oversize Fan
• Increase
Grinding • Instalation of Inline-Calciner and
Capacity inside Increase SLC Dimension
Mill • Improvement of PH Fan ILC Capacity
• Replacement of Grate Cooler
 ELECTRICITY ENERGY MANAGEMENT Indarung III
Baseline 2011: 106,8 2012 2013 2014 2015
kWh/ton cement

Maintain Power Power Consumption,

Power Consumption,
Consumption: target: 106,4
target: 106,0 kWh/ton
106,8 kWh/ton kWh/ton
ENERGY MANAGEMENT

• Pozzoland
• Plant Technical Audit Dryer
• Detail Energy Audit Installation

• Keep False Air to Minimum Level

• Cement Mill
Liner • Variable speed or
Replacement fixing/resizing oversize Fan

Semen Gresik Group

 ELECTRICITY ENERGY MANAGEMENT Indarung II
Baseline 2011: 108,1 2012 2013 2014 2015
kWh/ton cement

Maintain Power Power Consumption,

Power Consumption,
Consumption: target: 107,0
target: 106,0 kWh/ton
108,1 kWh/ton kWh/ton
ENERGY MANAGEMENT

• Plant technical Audit • Pozzoland

• Detail Energy Audit Dryer
Installation
• Installation
of High
Effeciency • Installation of Pre-
Separator Grinder/Roller Press

• Keep False Air to Minimum Level

• Liner • Variable speed or

Replacement fixing/resizing oversize Fan
Semen Gresik Group
 ELECTRICITY ENERGY BENCHMARK

Spesific Power Consumption (kWh/ton semen )

140 Sri Lanka (1993)
130 130 127,9
130 Philippines (1993)
122 120
PTSP USA (1990)
120 114 114
110 108 UK (1989)
110 107
India (1993)
98,5 96,6
100 96
91,67 Malaysia (1993)
90 85 Indonesia (1993)
kWh/ton semen

79 China (1993)
80
Taiwan (1993)
70 65
Philippines (1993)

Korea (1993)

Indonesia (1993)
Sri Lanka (1993)

Best in the world

Malaysia (1993)

Thailand (1993)
60

Jepang (1993)
PTST (2011)

Taiwan (1993)

Korea (1993)
China (1993)

PTSG (2011)
PTSP (2011)
PTST (2011)
India (1993)

50

india (2009)
PTSP (2011)
USA (1990)
UK (1989)

40 Jepang (1993)
PTSG (2011)
30
Thailand (1993)
20
India (2009)
10 Best in the World

*) Source : Technology, Energy Efficiency & Environmental Externalities In The Cement Industry School of Environment,
Resources & Development, Asian Inst. Of Tech. Thailand

*) Source : Best Practices & Technologies for Energy Efficiency in Indian Cement Industry
Semen Gresik Group
 THERMAL ENERGY MANAGEMENT PT Semen Padang
Baseline 2011: 3,68 2013 2014
2012 2015
GJ/ton Clinker

Heat Consumption,
Heat Consumption: Heat Consumption,
target: 3,68 GJ/ton
target: 3,66 GJ/ton target: 3,64 GJ/ton
Eq kcal/kg cl
ENERGY MANAGEMENT

• Improvement of Coal Supply

& Procurement
• Extend / Increase
Coal Mixing & coal
mill Capacity

• Thermal Energy Usage Shifting Paradigm

• Energy Efficient Campaign
• Controlling of Coal Mixing and Optimization
• Firebricks and Refractrories (heat resistance increase)
 THERMAL ENERGY MANAGEMENT Indarung V
Baseline 2011: 3,31 2012 2013 2014 2015
GJ/ton Clinker

Heat Consumption, Heat Consumption, Heat Consumption,

target: 3,3 GJ/ton target: 3,29 GJ/ton target: 3,28 GJ/ton
ENERGY MANAGEMENT

• Implementation/Execu
• Implementation of
tion of FLS Plant
Energy and Technical
Technical Audit
Plant Audit (Medium
• Detail Energy Audit
Scale)
• Replacement of
Existing Burner to • Implementation of Energy
Duoflex and Technical Plant Audit
(Larger Scale)

• Keep False Air to Minimum Level

• Completion of
• Completion of • Grate Cooler
Alternative Fuel
New Coal Mill Modification
Facility (Liquid)
 THERMAL ENERGY MANAGEMENT Indarung IV
Baseline 2011: 3,40 2012 2013 2014 2015
GJ/ton Clinker
Maintain Heat
Heat Consumption, Heat Consumption, target:
Consumption: 3,39
target 3,38 GJ/ton 3,37 GJ/ton
GJ/ton
ENERGY MANAGEMENT

• Plant
• Detail Energy
technical
Audit
Audit
• Completion of • Completion of
Alternative Fuel Alternative Fuel
Facility (Solid) Facility (Liquid)
• Replacement of Existing • Installation of Coal
Burner to Duoflex Dryer Indarung IV
• Inlet Seal Installation

• Keep False Air to Minimum Level. Maximize of Waste Derived Fuel

• Completion of • Instalation of Inline-Calciner and
Alternative Fuel Increase SLC Dimension
Facility (Liquid) • Improvement of PH Fan Capacity
• Replacement of Grate Cooler
 THERMAL ENERGY MANAGEMENT Indarung III
Baseline 2011: 3,99 2012 2013 2014 2015
GJ/ton Clinker

Maintain Heat
Heat Consumption, Heat Consumption,
Consumption: 3,98
target: 3,97 GJ/ton target: 3,96 GJ/ton
GJ/ton
ENERGY MANAGEMENT

• Plant Technical
Audit
• Detail Energy Audit

• Keep False Air to Minimum Level

• Installation of Waste Derived Fuel (preparation)

Semen Gresik Group

 THERMAL ENERGY MANAGEMENT Indarung II
Baseline 2011: 4,02 2012 2013 2014 2015
GJ/ton Clinker

Maintain Heat
Heat Consumption, Heat Consumption,
Consumption: 4,0
target: 3,99 GJ/ton target: 3,98 GJ/ton
GJ/ton
ENERGY MANAGEMENT

• Plant Technical
Audit
• Detail Energy Audit

• Keep False Air to Minimum Level

• Maximize of Waste Derived Fuel

Semen Gresik Group

 THERMAL ENERGY BENCHMARK

5,5 Thermal Energy (MJ/kg clinker)

5,0 4,85
PTSP China (1993)
4,5 4,35
4,2 4,1 Sri Lanka (1993)
4,0 3,68 3,61
Philippines (1993)
3,5
MJ/kg clinker

3,04 3 India (1993)

3,0 2,72
Philippines (1993) PTSP (2011)
2,5

Best in the World

Sri Lanka (1993)

PTSG (2011)

Jepang (1993)
2,0
China (1993)

PTSG (2011)
PTSP (2011)
India (1993)

India (2009)
India (2009)
1,5
Jepang (1993)
1,0
Best in the World
0,5
0,0

*) Source: Technology, Energy Efficiency & Environmental Externalities In The Cement Industry School of Environment,
Resources & Development, Asian Inst. Of Tech. Thailand
*) Source : Best Practices & Technologies for Energy Efficiency in Indian Cement Industry
Semen Gresik Group
 OUTLINE

1. Company Profile

2. Supply Overview & Energy Consumption

3. Energy Management Roadmap

4. Energy Management & WHRPG*

5. Tantangan & Dukungan yang Diharapkan

*) Waste Heat Recovery Power Generation

Semen Gresik Group

 ENERGY MANAGEMENT & WHRPG

• To increase its competitive advantage and comply to the regulations, PT cement Padang
having high commitment to become an environmental friendly cement industry through
PROPER’s activities where “green” PROPER is the minimum target

• Major initiative of PROPER is Energy management (Energy Conservation).

• Energy Management has double positive impacts to the Corporation which will reduce
Energy Cost (most significant component of COGM) and decrease of CO2 emission.

• One of the most successful program has been implemented is WHRPG

• Energy Alternatif is the most upcoming and sustain program. Development Phase and
need to speed up the programs in PT Semen Padang.

*) Waste Heat Recovery Power Generation

Semen Gresik Group

 Teknologi yang
dipakai :
Pemanfaatan gas
panas buang di
Pabrik Semen
untuk
membangkitkan
Bahan Baku : Panas listrik Kapasitas
buang di Pabrik Semen proyek : Daya
Panas buang di SP: listrik
Temperatur
265.000 Nm3/h & 360 C Bruto/Net =
Panas buang di AQC :
cerobong cooler 8.5 MW/7.6
400.000 Nm3/h & 310 C
(AQC) MW
WHRPG
di Semen
Padang
Jumlah CO2
yang akan Crediting
berkurang : periode : 10
43.117 ton tahun
Co2/tahun
Pemanfaatan
proyek :
Pengurangan
konsumsi
listrik melalui
PLN dan CER Semen Gresik Group
 WHRPG (Waste Heat Recovery Power Generation)

• Waste Heat Recovery Power Generation

(WHRPG) Project is a Power Plant pilot project
that utilize residual “hot gasses” in Indarung V
Plant. It is a cooperation project between
Japan Government through NEDO with
Indonesian Government thorugh Industrial
Ministry
• Inaugurated on October 2011 by the Minister
of Industry Republic Indonesia

• The advantages of WHRPG for PT Semen Padang

 Having a Power Plant that can produce 8,5 MW and the reduction the use of ectricity from PLN
around 57.600.000 kWh/year (Assumming the operation is 7.680 hours/year).
 Participating to reduce Global Warming through the reduction of CO2’s emmission around
47.000 tons/year.

Semen Gresik Group

 Work Sharing Model WHRPG Project

Item of work
Steel structure, ducting, Cooling Survey, planning and engineering Turbin, Generator, Boiler,
tower, electrical Piping, electrical
idem Design and Manufacturing idem
Construction Management Civil work, construction, installation, Supervising
commissioning
Executor Demonstration Supervising & Consultating
Executor Operation & Maintenance Supporting
Executor Technology Dissemination Supporting
Investment Cost Sharing 40% Investasi Investment Cost Sharing 60%

Semen Gresik Group

 Keterangan warna
ROAD MAP MENUJU “INDUSTRI HIJAU” Supply Jepang

Supply Indonesia
Equipments Arrangement
A. Boiler (SP Boiler & AQC
Boiler Main Equipment
B. Turbin, 8.6 MW capacity
C. Generator
D. Condenser
E. Cooling Tower & Pump
F. Flasher; Separating
working fluid between gas
and with liquid. The Gas
Product distributed to
turbin at low pressure,
otherwise the liquid
returned backto Boiler
(economizer)
G. Demineralizer
H. Dust Settling Chamber
I. Transporting equipment,
ducting, piping
J. Makeup water: 115m3/h
capacity

Semen Gresik Group

Simple Flow Diagram of Cement Plant and WHRPG

Semen Gresik Group

Documentation of WHRPG

Semen Gresik Group

Documentation of WHRPG (2)

Semen Gresik Group

 OUTLINE

1. Company Profile

2. Supply Overview & Energy Consumption

3. Energy Management Roadmap

4. Energy Management & WHRPG*

5. Tantangan & Dukungan yang Diharapkan

*) Waste Heat Recovery Power Generation

Semen Gresik Group

 TANTANGAN INDUSTRI
INTERNAL
 Merubah dan memperbaiki mindset setiap anggota organisasi untuk
berperilaku hemat energi
 Kecukupan biaya investasi
 Parameter investasi yang ekonomis dan layak untuk energi alternatif

EKSTERNAL:
 Memahamkan semua stake holder energi untuk berpartisipasi aktif dalam
menghemat energi (rentang pengaruh perusahaan terhadap stake holder),
 Mendorong penaatan regulasi oleh semua pihak untuk memanfaatkan “waste
to energy” dan limbah B3 dan disuplai ke industri semen,
 Membentuk mata rantai dengan masyarakat dan industri (CSR) untuk suplai
energi terbarukan (biomass, jarak dll),
 Segera membuat PP Pengelolaan sampah, menerapkannya sehingga Industri
Semen dapat menjadikannya sebagai sumber energi sekaligus menjawab
masalah lingkungan

Semen Gresik Group

 HARAPAN INDUSTRI
 Pemerintah pusat maupun daerah secara konsisten
menerapkan regulasi sampah komunitas dan dimusnahkan di
Industri,

 Pemerintah/KLH mempermudah, mempersingkat perizinan

untuk memanfaatkan limbah industri (Limbah B3) yang
mempunyai nilai kalor untuk dijadikan sumber energi (seperti
limbah oli bekas, sludge oil) dll

 Pemerintah bersama industri menjadi stimulan masyarakat

agar aktif untuk pembukaan lahan untuk energi terbarukan
berbasis CSR (biomass dan biofuel)

 Menetapkan industri (pabrik semen) sebagai pemusnah

(insinerator) dan pemanfaat limbah industri serta penampung
energi alternatif biofuel dan biomass dari komunitas/penghasil
Semen Gresik Group
 BANTUAN/DUKUNGAN PEMERINTAH
 Bantuan pendanaan dan insentif untuk industri yang
melakukan konservasi dan efisiensi energi dengan aktif dan
berhasil sesuai parameter keberhasilan

 Perumusan pengamanan manajemen dalam pendanaan

serta regulasi dalam memperoleh pendanaan dengan
payung instansi pemerintah (yang terkait)

 Insentif untuk industri yang mengimplementasikan regulasi

dan memanfaatkan Limbah B3 untuk bahan bakar.

Semen Gresik Group

www.semenpadang.co.id
Semen Gresik Group
 2 Kebutuhan SP (Kuantitas 4
dan Kualitas)
Jumlah: 1,2 Juta ton; 1,8 Juta ton/tahun
Target Harga Perolehan:
(2015/2016) (harga beli, handling cost, inventory cost)
Stok Minimum: 250-300ribu ton
 Target spesifikasi ke pabrik (ADB): Harga Perolehan Batubara Tahunan
 CV 5.300 - 5.400 kkal;
 TM 24 Max (2013) sd 30% (sd 2015) 800,000
 Cadangan coal di Sumbar sudah menipis  Sulfur 1 Max;
 Untuk ke PTSP, suplai dari Sumbar tidak  Ash 18 Max. 700,000
dapat diandalkan lagi

IDR/ Ton
 Suplai ke SP, diplot dari Riau, Jambi,
Sumsel dan Bengkulu
3 Pembelian bulanan (ton) 600,000

Sumber 2012 2013 500,000

1 Muaro Bungo 20.000 30.000

Resources Lahat 15.000 15.000 400,000
Cirenti-Betung, Riau- 2010 2011 2012 2013 2014 2015
Jambi-Sumsel Bengkulu 30.000 30.000
Sumbar 35.000 Upaya menurunkan harga:
25.000
TOTAL 100.000  Tender
100.000
 Konsinyasi
5 POLA PENGADAAN  Aplikasi HBA
 80% dari kebutuhan batubara, dipenuhi dengan pola tender/konsinyasi untuk (long term
Lahat, Sumsel contract)  untuk 5-10 tahun (dengan cadangan yang cukup)
 20% sisanya dilakukan dengan pembelian spot. Jika prestasi vendor dengan pembelian
spot bagus selama 1 tahun  dinominasi menjadi long term

Ketahun, Bengkulu 6 Permasalahan yang Potensil:

 Resources dan jaraknya ke Plant Site
 Angkautan Darat  Pembatasan Tonase dan penggunaan BBM no subsidi
untuk angkutan truck Semen Gresik Group

 Angkutan Laut  Congesty di Pelabuhan Teluk Bayur

 2
Pile Tempat
1 Quality Check

Moda Darat:
Cirenti-Betung, Riau- 2014:40%
Jambi-Sumsel

 Jarak dari resources ke Plant Site

 Pembatasan muatan truck (via
darat)
Lahat, Sumsel Moda Laut:
2014: 60% 4
3
5
Ketahun, Bengkulu
Plant Site

Teluk Bayur Lahan untuk stock pile di Plant Site terbatas

(permasalahan  Sebelum masuk ke Stockpile (Storage) di
congesty) pabrik, coal ditumpuk di Stockpile.di luar
pabrik untuk pemeriksaan kualitas
Unloading di Teluk Bayur, langsung dengan truck ke Plant Site  Hanya coal yang in-spec yang akan
 Untuk menghindari congesty  Pelindo akan bangun pelabuhan khusus bulk ditumpuk
material di Teluk Bayur  Kualitas harus sudah “confirmed” terlebih
Sebelumnya kualitas sudah diperiksa dan sudah harus in-spec saat loading ke dahulu sebelum diangkut ke Plant Site
Semen Gresik Group
tongkang/barge di pelabuhan muat
 Pengembangan Alternatif Fuel (AF)/Energi Alternatif/Listrik WHRPG;
PTSP 2012-2025
Fasilitas AFR
Biomass dan Sludge
Upaya Peningkatan
Pemakaian AF/Energy
Indikator 2025
• Lahan AF, Storage  Joint Coal Quarry
Oil : Operation
•Ind 4 selesai 2012 • Pemanfaatan Limbah
 Upgrading low-
•Ind 5 selesai 2013 rank coal
Batubara 75% dari Total
 Coal Dryer
Bahan Bakar
Shredder  Optimasi suplai
Baseline 2012

Total Bahan Bakar Alternatif  Energi terbarukan

Tambahan Lahan, 25% pada 2025 di PTSP
Storage , Shredder,
Waste to Energy
Minyak solar seminimum mungkin,  Coal Gasification
konversi Coal ke Gas (pengganti
solar)

 Energi terbarukan
Untuk dapat mencapai 25% butuh (Biomass, Biofuel)
Bahan pendanaan di luar PTSP: Kemitraan,
Bakar 3% 10% 15% 25% ESCO dll
 Kewajiban Konservasi
Energi

Listrik PLN dijaga pada

Listrik
8% 10% 10% 10% level maksimum 90%:
 Setiap pabrik baru harus
dilengkapi dengan WHRPG

WHRG, Ind  Manajemen

Milestone: Sesuai Energy Mix Policy Energi
II/III/IV/VI
Indonesia 2025, 25% dari total  WHRPG dapat
konsumsi energi adalah energi Listrik Produksi Sendiri dilakukan dengan
kemitraan atau
terbarukan
Tahun (including WHRPG), 10% dari pendanaan lain
total konmsumsi
2013 2015 2020 2025
Semen Gresik Group

2016: 12%