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Report of presentation on
“BOILER CONSTRUCTION AND DETAIL “
210 MW
Submitted by:
Furnace LTSH
Platen Super heater Economizer
Reheater Air Preheater
Fuel firing equipment Final Super heater
Components of Boiler
Boiler Drum:-
length : 15.7m
Internal Diameter :1976mm
Thickness :132mm
Material : Special carbon steel plate of SA 299 A grade A1
Height :52m
It has two gauge glasses for level indication, 3 safety valves, drum
vents, chemical dosing line, EBD line,. It is used for spreading steam &
water mixture coming from riser tubes. Water level is maintained at
254mm below geometrical center line & upper part is left to occupy the
generated steam.
Functions of Drum Internals:-
1) Separation of water from steam water mixture.
2) Mixing & distributing the feed water.
3) Internal treatment of boiler water by adding chemicals
Various Parts:-
1) Feed Pipe: It Feeds water to drum
2) Separating Chamber: From riser tube steam & water mixture flows
into the drum through narrow annuls
3) Terboseperator: Separate Water & Steam
4) Screen Dryers: Remove moisture from steam
Down comers:-
Total =8
Size=406x32 mm
Front Side =2
Rear Side =2
Left Side =1
Right side=1
Platen water wall header =2
Water wall:-
Material used : Seamless steel tube of SA 210
ID : 63.5mm
Thickness : 6.3mm
Membrane Panel : Formed by welding 22 tubes ( joined by fins welding)
Total panel : 83
Length: 60 to 70 ft.
Width of panel: 7 ft.
Furnace:-
Width : 13.868m
Length: 10.592m
Volume : 5494 m3
Outside skin welding is done with ms sheet and glass wool
Burners, igniters, oil guns are mounted in the first pass. It is firing zone.
Windbox:-
Total =13
Coal Damper=6
Oil Damper =3
Auxiliary Air Damper=4
Soot Blower:-
Total =78
Wall Soot Blower =56 (Steam from SHH10)
LRSB =20 ( For Super heater and Reheater)
APH SB =2 (Steam from PRDS)
Economizer:-
It is placed in between LTSH and APH in second pass of Furnace for
utilization of heat of flue gas for heating feed water.
It takes the water from HP heater, heated by flue gas and send it to
boiler drum.
Economizer is in two bunches called lower & upper Bunch.
Material: Carbon Steel of SA 210Gr.A1 stands up to 450 ºC
Size: 44.5x4.5mm
There are 270 assemblies of tubes
Superheater:-
Primary Super heater(LTSH)
Platen Super heater
Final Super heater
Reheater
Primary Super heater:-
Steam comes to LTSH in 2 stages called lower bunch and upper bunch,
there are 134 assembly in each bunch.
Temp. Range :450 ºC to 480 ºC
Material : SA 209T SA 210 Gr. , SA 213 T11
Soot blowing steam is taken from LTSH outlet before attemperation.
Reheater:-
Situated behind hot section of Superheater.
Temperature control of superheater is achieved by burner tilt & it also controls
reheater temperature.
It is in two part front and rear reheater.
Front contains 59 assemblies at a pitch of 229 mm and rear contains 89
assemblies at a pitch of 229 mm.
Material : SA 213T11 stands to 550 ºC
The steam coming from HPT is reheated in RH to 540 ºC