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The document outlines routine check procedures for a generator. It lists weekly, hourly, and daily check points that involve examining components like brush gears; checking temperatures, pressures, flows, and purity levels of systems like hydrogen, cooling water, and seal oil; and ensuring cleanliness around the generator. Parameters are monitored to ensure they remain within safe operating values.
The document outlines routine check procedures for a generator. It lists weekly, hourly, and daily check points that involve examining components like brush gears; checking temperatures, pressures, flows, and purity levels of systems like hydrogen, cooling water, and seal oil; and ensuring cleanliness around the generator. Parameters are monitored to ensure they remain within safe operating values.
The document outlines routine check procedures for a generator. It lists weekly, hourly, and daily check points that involve examining components like brush gears; checking temperatures, pressures, flows, and purity levels of systems like hydrogen, cooling water, and seal oil; and ensuring cleanliness around the generator. Parameters are monitored to ensure they remain within safe operating values.
Parameter Examine the condition of brush gear. Checking of DC seal oil pump by running trial . Check of stator winding cooling water auto pump changeover between working and stand by. Also check the pressure and flow of stand by pump by running for few minutes. Check operation of hydrogen purity meter. Check differential pressure across the filter in stator water system and seal oil system Conductivity of DM water by laboratory method. Also check pH value of Dm water. GENERATOR ROUTINE CHECKS Hourly checks of temperatures Parametrer Safe value Stator winding copper temperature 75˚C Stator core iron temperature 95˚C Rotor winding cooper temperature 110˚C Cold / hot gas temperature 45˚C/75˚C DM water temperature at inlet and at outlet of stator winding 46˚C / 85˚C
Babbit temperature of bearing 75˚C
Inlet and outlet temperature of cooling water to gas cooler. 38˚C Inlet and outlet temperature of cooling (GS)water to stator 37˚C water cooler and seal oil cooler Inlet and outlet oil temperature of generator bearing and shaft 60˚C seal GENERATOR ROUTINE CHECKS Hourly checks of pressure Parameter Safe value Pressure and purity of hydrogen inside the generator 3.5 kg/cm² 97% Differential pressure of seal oil and hydrogen Seal oil and ring relief pressure at seal 1.9 Pressure of inlet and outlet of DM water to stator winding 3.3-3.5 Pressure of cold water at inlet and outlet of hydrogen gas cooler , at stator water cooler and seal oil cooler
Pressure of DM water before and after mechanical filter 0.4kg/cm²
Pressure of inlet and outlet for seal oil filter GENERATOR ROUTINE CHECKS Hourly checks of Flows Parameter Safe value Cooling water to gas cooler 87.5 M³/hr Cooling DM water for stator winding 27 M³/hr Cooling Water to stator water cooler and seal oil cooler 72 M³/hr GENERATOR ROUTINE CHECKS •Daily check points: Parameter Record the hydrogen gas consumption and check the gas trap sample in stator water system to determine leakage of Hydrogen. Examine brush gear for unusual sparking, dust and oil accumulation Examine condition of hydrogen dryer and reactivate if found necessary Check Hydrogen purity Check relative humidity of hydrogen it should not exceed 30%. |Check liquid level detector for accumulation of water, oil particles. Drain if found necessary Maintain cleanliness around the generator, the area must be free from water, oil dust etc