Académique Documents
Professionnel Documents
Culture Documents
(MRP)
1
Material Requirement Planning (MRP)
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2
When to use MRP
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Dependent / Independent Demand?
Clipboard
Rivets (2)
Finished clipboard Pressboard (1) 3
Demand Characteristics
Demand Characteristics for Finished Products and Their Components
100 x 1 =
100 tabletops
100 tables
100 x 4 = 400 table legs
300 –
200 – No. of tables
200 –
100 –
100 –
1 2 3 4 5
Week M T W Th F M T W Th F
4
MRP Input & Output
Material
Requirements
Planning
(MRP)
Level 0
Clipboard
Top clip (1) Bottom clip (1)
(1) 6
Major Inputs to MRP Process:
2. Master Production Schedule (MPS)
Drives MRP process with a schedule of finished products
Quantities represent production not demand
Quantities may consist of a combination of customer orders &
demand forecasts
Quantities represent what needs to be produced, not what can be
produced
Example
PERIOD
MPS ITEM 1 2 3 4 5
Clipboard 85 95 120 100 100
Lapdesk 0 50 0 50 0
Lapboard 75 120 47 20 17
Pencil Case 125 125 125 125 125
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Major Inputs to MRP Process:
3. Inventory Record
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Contains an extensive amount of information on every item that
is produced, ordered, or inventoried in the system
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Lot Sizing Rule Comparison
The FOQ rule ___________
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Example MRP Matrix
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MRP Example 1
Given the following information, determine when
orders should be released for A, C, and D and the A
size of those orders
LT=3
C(3) D(2)
LT=4 LT=2
Parts On hand Scheduled Lot Size Demand
Receipts
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MRP Example 2
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Evolution of MRP
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Enterprise Resource Planning (ERP)
An Overview
Organizes and manages a company’s business processes by
sharing information across functional areas
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ERP Modules
[Figure 12.1 Organizational Data Flow]
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ERP Modules
[Figure 12.2 ERP’s Central Database]
Finance &
Accounting
Human
Resources
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ERP Implementation Process
First step is to analyze business processes
Which processes have the biggest impact on customer
relations?
Which process would benefit the most from integration?
Which processes should be standardized?
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