TPM

TPM
(Total productive maintenance)

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DEFINITION OF TPM

TPM is a methodology to maximise equipment efficiency by

Establishing a total system for productive maintenance for the entire life of
the equipment
Participation by all departments, including equipment planning, operating &
maintenance departments

Involving all personnel including top personnel to first line operators

Promoting PM by motivation management, namely by autonomous small

group activities

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The purpose of TPM

Improve the company by improving its people and its equipment
Develop people with the skills required for todays highly
automated factories
1. Operators : Do Jishu hozen (Autonomous Maintenance)
Improving the people
2. Maintenance staff : Do advanced specialised
maintenance
3.Production engineers : Plan maintenance free
equipment

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1. Improve OEE by improving the equipment currently in use
Improving the
equipment 2. Design new equipment for minimum life cycle cost

Improve the company 3

 Change culture

I Produce I Produce
You inspect I inspect
You maintain I maintain

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TPM is a part of TQM

It focuses on

• Zero breakdown
• Zero defect
• Zero accident & Zero pollution

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By utilizing TPM processes, you will reach the following

S.M.A.R.T goals:

•Save money by equipment and products meeting company

standards.
•Manage a clean and organized workplace.
•Avoid product, material, and time waste in a rapidly
changing economic environment.
•Reduce accidents and repairs.
•Teamwork and confidence among your employees through
TPM processes.

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UNDERSTANDING BREAKDOWN

DETERIORATION

The main reason for any functional failure of any component is because of
deterioration, commonly known as WEAR OUT

Deterioration

Forced Deterioration Natural Deterioration

Caused by wrong usage of the Caused before life cycle of the

machine & Owned by Jishu Hozen machine & owned by Plant
Maintenance

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The 5 main causes of failure

1. Not observing basic condition

2. Not observing operating conditions
3. Leaving deterioration unchecked
4.Leaving weaknesses uncorrected
5. Human error

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A successful 5S process is an important

pre-requisite before starting TPM.

First Unit selected for TPM - SMT

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