AMADA EMK 3610NT

PRESENTED BY- ROHIT RANGRA

 OUTLINE

• Introduction
• Specifications
• Working Principle
• Procedure
• Safety Precautions
 INTRODUCTION

• The Amada EMK 3610 is an electromagnetic machine, the newest technology

from Amada, it has punch capabilities both up and down. The EMK has fewer
moving parts, uses less electricity, there’s no chiller so it doesn’t generate heat
in the building.
• Twin servo drives eliminate the need for complex hydraulics or oil-cooling
chillers, dramatically reducing maintenance and repair costsover the life of
the machine.
 SPECIFICATIONS

• Press Capacity- 33 Tons

• Feed Clearance-0.984"
• Stroke Length-1.45”
• Maximum Sheet Thickness-4mm
• Turret Rotation Speed-30 rpm
• Electric Power Required-200V 3-Phase 50/60H2, 27KVA
• Machine Weight- 21000kg
 WORKING PRINCIPLE

AC SERVO DRIVEN TECHNOLOGY

The cutting-edge EM Series turret punch press uses twin AC servodrives directly
coupled to the drive shaft. Amada's third generation drive system combines the
simplicity of the original clutch and brake technology with the high speeds of
the fastest hydraulic ram driven systems. The result is unmatched performance,
superior reliabilityand lower operating costs.
AC SERVO TWIN DRIVE
 TURRET

• The EMK 3610NT are configured with Amada's58-station triple track King
turret as standard equipment. TheKing turret includes two 4" and two 14"
auto-index stations.
• Laser-hardened turret bores help maintain accurate punch and die alignment.
• Increased feed clearance of 0.984" between upper and lower turret allows a
wider range of forming capabilities.
 STANDARD FEATURES

Quick and easy tool changes

• Punches drop directly into upperturret stations.
• Easy-change die holders reduce setuptime by allowing the operator tochange
up to three dies at once.
LARGE BRUSH TABLE
• Punch full-size sheets withoutrepositioning.
• Scratch-free part processing.
• Reduce secondary operations andenvironment sound levels.
SHEET JAM PROTECTOR
• Automatically detects raised, bowed,or buckled material if workpiece triggers
the detection device.
• Machine automatically stops whentriggered, minimizing broken tools.
AIR BLOW TOOLING
• The integrated air blow oil mist lubrication system automatically detects the
presence of air blowtooling. A precise mixture of air and oil is injectedinto the
die increasing tooling life by up to 5times. By lubricating the turret bores, slug
pullingis virtually eliminated.
POWER VACUUM DIE
• Used in 1/2" and 1.1/2" stations.
• Punch penetration can be reducedfrom 0.098" to 0.039", resulting ingreater
speeds and less wear.
 PROCEDURE

• As per production plan select and Check sheet thickness & size before moving
the material to Station no :2 .Refer material selection table.
• Load the CRC/HRC sheet At ASR/Manual system of Machine.
• Load the appropriate program and make the schedule mode for punching.
• Confirm the availiabity of tool in rail.
• Check keys are in Position on Control panel or not & also the dry air supply in
on.
• Give command to the machine for Punching. Ensure that person are not in the
range of machine.
• Machine will perform the AUTO CYCLE,Clamping-Punching-sheet will move
toUnloading Side, check the layout of first sheetand record details in
checksheet if ok thenstart the process and go for balance quantity.
• Move the pallet to punching segeration area for removable of punched blank
and PDI incase of disptach. Put them on pallet. Move the pallet to STATION
NO : 3 for bending
• Dispose off all the used PPE's at designated place.
 SAFTEY PRECAUTIONS

• All the rotating parts are covered with high class sheet metal panels.
• Written instructions are displayed on all the danger zone of the machine so that
workmen may remain aware of personal safety.
• All the electrical wiring, switches & control panels are properly insulated and full
safety care has been taken for human safety.
• Required safety instructions are already displayed near the machine site.
• All the workmen are provided with hand gloves for prevention from physicalinjury
with sheet metal pieces and scrap off cuts.