EQUIPMENT SAFETY

DAY
MECHANICAL
21ST AUGUST -2013
 MECHANICAL-MIS

• Equipment Safety Aspect.

• Store spare consumption

• Lubrication Consumption
 Safety Aspect On Roller press
• Clean Roller press support us to get maximum
out of roller press in terms of
– Low wear & tear of rubbing parts
– Less friction will consume less power
– Dust free area will help to maintain good health of
hydraulic system
– Cleanliness increase life of equipment
– Cleanliness increase the possibility of good fault
finding & attending it.
 How to make safe equipment
• Avoid leakage of material & lubricant .

• Avoid any air leakage.

• Clean all working area

• Increase cleanliness in surrounding the roller

press.
 Maintenance cost RS/MT

30

26.33
25 23.22

20

15 13.21

9.71
10

March April may june July

 Down time of Equipments (hrs/month)

20

106

00

80

60
55.25

40

25.6

20 12.15

March April may june july

 manpower cost (lacks)

8
7.84
7.8

7.6 7.51
7.36
7.4

7.2

7
7

6.8
6.8

6.6

6.4

6.2

March april may june july

 lubrication consumption(lacks) consumption

4
3.69
3.5
3.16
3

2.56
2.5
2.17
lubrication
2 consumption(lacks)
consumption
1.5
1.39

0.5

March April may june july

 Store Spare Consumption cost(lacks)

30

25.46
25

20.76
20

14.31
15
12.2
9.27
10

March April may june July

 Water Consumption in KL(total raw water used)

1750 1776
1800 1712

1600

1400 1300
1205
1200

1000

800

600

400

200

March april may june July