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Polymers in Oral Controlled

Release Drug Delivery Systems

Y.RAMESH
M.PHARMACY, (DEPARTMENT OF PHARMACEUTICS)
RAO’S COLLEGE OF PHARMACY, NELLORE.
Pharmaceutical Polymers

Definition
 Compounds formed by the joining of
smaller, usually repeating, units linked by
covalent bonds.

 These compounds form large


macromolecules called as polymers.
Pharmaceutical Polymers

 Oral dosage forms are broadly divided


into Liquid and Solid forms
 Suspensions and Tablets are commonly
formulated with various polymers

– some times in combination to achieve


the desired product profile.
Polymers in Tablets

 Conventional (IR) Tablets – where


Polymers are employed as Binders –
Polymers in Tablets

 Controlled/Modified/Extended/Delayed
Release Tablets –

where Polymers are employed as


Controlled Release agents -
 Hydrophilic Cellulose Derivatives

 Eudragit Matrix Formulations


Commonly used Polymers in Tablets
Hydrophilic Cellulose Derivatives

 Hydrophilic matrices are most popular


Modified release oral dosage forms

 Swellable polymers used to prolong drug


release
Hydrophilic Cellulose Derivatives

HPMCs are of high interest due to their:


 Good compression characteristics,
including Direct Compression
 Adequate swelling property, that allows
rapid external gel formation allowing CR
of Drug
Hydrophilic Cellulose Derivatives

 Available in several substitution and


viscosity grades

 Well characterized in compendia and


most of them have US GRAS status
Compressed Cellulose ether systems as Swelling Controlled
Systems - ROLE OF POLYMERS

POLYMERS RELATED FACTOR IN CR


 Volume change of the swellable matrix
and countercurrent diffusion of the solvent
Compressed Cellulose ether systems as Swelling Controlled
Systems - ROLE OF POLYMERS

PHOTO OF SWELLEN TABLET also FIG 1


Compressed Cellulose ether systems as Swelling Controlled
Systems - ROLE OF POLYMERS

Erodible, swellable systems, where zero-order


release is achieved -
 when the movements of the diffusing front (solid
drug-drug solution interface) and
 the eroding front (rubbery polymer-solvent
interface) are SYNCHRONIZED
Compressed Cellulose ether systems as Swelling Controlled
Systems - ROLE OF POLYMERS

 Solute release is governed by the penetration


velocity of the solvent (swelling front).
 Constant release is observed when the solvent
penetration is much slower than drug diffusion
in the swollen gel (case 2, transport)
 Thickness of the gel layer as a function of time,
rate of swelling, and velocity of the eroding front
Compressed Cellulose ether systems as Swelling Controlled
Systems - ROLE OF POLYMERS

 Gel thickness is proportional to the square


root of time as long as the swelling front
moves more rapidly than the eroding
front,
– (but synchronization of both fronts may occur
leading to constant drug release)
Compressed Cellulose ether systems as Swelling Controlled
Systems - ROLE OF POLYMERS

 Third front i.e., diffusion front which is an


interface between still un-dissolved (solid) drug
and the dissolved drug in the gel layer.
 Drug release is a function of the dissolved drug
gel layer that separates the diffusion front from
the erosion front.
Compressed Cellulose ether systems as Swelling Controlled
Systems - ROLE OF POLYMERS

 shows the relative positions of the three moving fronts in swellable matrix.
Compressed Cellulose ether systems as Swelling Controlled
Systems - ROLE OF POLYMERS

 The diffusion front is present as long as


the concentration of the undissolved drug
exceeds its solubility in the swollen
polymer matrix.
Compressed Cellulose ether systems as Swelling Controlled
Systems - POLYMER CHARACTERISTICS

 Release mechanism from compressed HPMC


are discussed earlier
 However other cellulose derivatives such as
- Methyl Cellulose (MC)
- Hydroxyl ethyl cellulose (HEC) &
- Hydroxy propyl cellulose (HPC)

have different drug release behavior.


Compressed Cellulose ether systems as Swelling Controlled
Systems - POLYMER CHARACTERISTICS

 Physicochemical properties of six non-ionic


cellulose ethers are compared
– varying by their substitution type (HPMC, MC, HEC,
and HPC) or
– Degree of substitution (USP HPMC 2208, 2906, and
2910)
Compressed Cellulose ether systems as Swelling Controlled
Systems - POLYMER CHARACTERISTICS

 Polymers of similar viscosity grades(4000-5000 mPas)


– although not identical molecular masses – they are
characterized by their hydrophilicity.

 Phenylpropanolamine (PPA) HCL as water


soluble model drug
– Used at various loadings.
Compressed Cellulose ether systems as Swelling Controlled
Systems - POLYMER CHARACTERISTICS

 Compressed matrices made of pure


polymers and drugs were assessed for
their
– swelling,
– erosion, and
– release properties.
Compressed Cellulose ether systems as Swelling Controlled
Systems - POLYMER CHARACTERISTICS

Materials
– HPMC 2208, 2906, 2910 (Methocel K4M,
F4M, E4MCR)

– HEC (Natrosol 250 M)

– HPC (Klucel 99MF)


Compressed Cellulose ether systems as Swelling Controlled
Systems - POLYMER CHARACTERISTICS

Materials
– All materials had moisture less than 5 %

– Size fractions of less than 63 µm were used


to minimize the lag time observed during drug
release with coarse fractions
Compressed Cellulose ether systems as Swelling Controlled
Systems - POLYMER CHARACTERISTICS

 POLYMER MOLECULAR WEIGHT


 DS Degree of Substitution
 MS: Molar Substitution (HEC & HPC)
 Nominal Viscosity
 Grade Weight-Average Molecular Weight MW
 Molecular Weight of the Repeating Unit MO
 Weight-Average Degree of Polymerization DPW
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS

 POLYMER HYDROPHILICITY

– Using hygroscopicity

 COMPACT PREPARATION

– Polymer and Drug ration 80:20 weight ratio, 500mg


directly compressed 10kN in 15-mm die using
hydraulic press equipped with flat-faced punches
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS

 SWELLING AND FRONT MOVEMENTS


– The position of the fronts upon water
penetration inside the tablets

– The drug release behavior

– Polymer dissolution
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS

SWELLING AND FRONT MOVEMENTS


– Circular device (Bettini 33) allowing water to
enter only from the lateral side.
– The cylindrical matrix is locked between two
transparent poly(methyl methacrylate) disks
and
– the assembly is placed in USP 23 dissolution
apparatus 2.
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS

SWELLING AND FRONT MOVEMENTS

– Paddle RPM 75 and 400ml Dissolution medium.


– Methylene blue (0.004%) to improve visualization of the three
concentric circles corresponding to

– Swelling

– Diffusion and

– Erosion
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS

 POLYMER DISENTANGLEMENT CONCENTRATION

– Water as medium, polymer dissolved is


estimated calorimetricaly
– Mass balance is estimated by adding tablet’s
initial weight, released drug and dissolved
polymer. (dry weight of swollen tablets after
4hours of drying)
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS

POLYMER DISENTANGLEMENT CONCENTRATION

– Matrix erosion is described as the


dissolution of the disentangled
macromolecules from the rubbery
polymer.
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS

 POLYMER DISENTANGLEMENT CONCENTRATION

– Polymer disentanglement occurs beyond a


critical concentration Cd,

– depending on the molecular weight of the


chains, and

– on their conformation in a given solvent and


at a given temperature.
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS

 POLYMER DISENTANGLEMENT CONCENTRATION

– Cd is difficult to estimate accurately, hence


the coil overlap concentration C*p beyond
which polymer chain disentanglement
commences.

– Overlap concentrations were obtained by low


shear viscometry
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS

POLYMER HYDROPHILICITY
– Ability to absorb water vapor
– In increasing order
– HPC ≈ MC < HPMC 2910 ≈ HPMC 2906 <
HPMC 2208 < HEC
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS

 EFFECT OF SUBSTITUTION TYPE ON MATRIX


CHARACTERISTICS
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS

SWELLING CHARACTERISTICS
 When tablet containing PPA and the cellulose
derivatives were in contact with water (containing
Methylene blue)
 the swelling, the diffusion, and the erosion fronts could
be seen and their position evaluated
 Position 0 at the beginning of the experiment
corresponds to the interface between the matrix and
water.
Compressed Cellulose ether systems as Swelling Controlled Systems – POLYMER
CHARACTERISTICS - RESULTS
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS

 b’ Vs e’ HPMC 2208 and HEC – rapid inward


movement of swelling front in hydrophilic e’, whereas b’
inward movement of swelling front is at a constant rate

 The diffusion front was rather steady relative to the initial


position.

 Though diffusion front moves inwards, it is compensated


by the expansion of swelling matrix.
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS

 The erosion front exhibited a rapid initial movement for


all polymers, (spectacular movement for HEC) followed
by an almost linear change.

 No recession of the erosion front, which if existed could


have indicated predominant erosion.

 Figure 3
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS

Polymer Erosion and Overlap/Disentanglement Concentration

 Hydrophilic matrices of cellulose ethers undergo erosion


upon contact with dissolution media.
 Polymer dissolution was the highest for HEC and MC
and then for other polymers.
 Among the three HPMC grades type 2906 was having
slowest erosion.
 Fig 5
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS

Drug Release
 Release profiles of PPA increases in the order of
HPMC 2208 < HPMC 2906 = HPMC 2910 = HPC < HEC = MC.

 Release differed markedly during the early time points.


 Ability of the polymer to rapidly form a continuous gel
layer at the matrix surface and thus preventing initial
dissolution of the surface drug. Example HEC
 Fig 6
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS

EFFECT OF DRUG LOADING ON MATRIX CHARACTERISTICS

 Data so far discussed have 20% PPA loaded in the


matrix
 In this two polymers with extreme release characteristics
namely HPMC 2208 and HEC and by incorporating 20,
40, 60 % of PPA.
 Fig 8
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS

 Drug loading had very little influence on front


movements of HPMC 2208 matrices
 At most the swelling front moved more quickly
due to osmotic effect
Compressed Cellulose ether systems as Swelling Controlled
Systems – POLYMER CHARACTERISTICS - RESULTS

 The effect was more pronounced for HEC


matrices especially with regard to diffusion and
erosion fronts.
 The diffusion front moved faster as the
proportion of drug increased,
 whereas the observed erosion front movements
were small as the proportion of PPA increased,
due to more marked polymer dissolution
RECONSTITUTABLE ORAL SUSPENSIONS
- Polymers commonly used

 Carboxymethylcellulose sodium

 Microcrystalline cellulose & Carboxymethylcellulose


sodium

 Povidone

 Propylene glycol alginate

 Silicon dioxide, colloidal

 Sodium starch glycolate


RECONSTITUTABLE ORAL SUSPENSIONS

 Chemical analysis for drug and preservative


 Preservative challenge test
 Appearance compared to that of sample stored at 2º to 5 º C
 Viscosity
 Homogeneity
 pH
 Sedimentation volume
 Ease of redispersion
IJPS, 2008 Volume : 70 Issue : 4 Page : 531-534
RECONSTITUTABLE ORAL SUSPENSIONS
- Typical example
AMPICILLIN TRIHYDRATE R O S
 Ampicillin trihydrate 5.77%
 Sucrose 60.00%
 Sodium alginate 1.50%
 Sodium benzoate 0.20 %
 Sodium citrate 0.125%
 Citric acid 0.051%
 Tween 80 0.08%
 Max. stability at pH4.85
 Sedimentation value 0.97 (10days at 30 C)
Pharmaceutical dosage forms: disperse systems, Herbert A.
Lieberman
Oral controlled release suspension

 Development and evaluation of oral controlled


release chlorpheniramine-ion exchange resinate
suspension
 using ion-exchange resin technology.

 A strong cation exchange resin Indion 244 was


utilized for the sorption of the drug and the drug
resinates was evaluated for various physical and
chemical parameters.
Oral controlled release suspension

 The drug-resinate complex was micro-


encapsulated with a polymer Eudragit RS 100 to
further retard the release characteristics.
 Both the drug-resinate complex and
microencapsulated drug resinate were
suspended in a palatable aqueous suspension
base and
 were evaluated for controlled release
characteristics.
Oral controlled release suspension

 Stability study indicated that elevated


temperature did not alter the sustained release
nature of the dosage form

 indicating that polymer membrane surrounding


the core material remained intact throughout the
storage period.
Eudragit Matrix Formulations
Eudragit Matrix Formulations

Drug release mechanisms and functionality advantages


 In contrast to hydrocolloids, poly(meth)acrylates form inert
matrices.
 The insoluble types EUDRAGIT RL/RS and NE/NM provide
time controlled systems which release the drug by
diffusion and pore diffusion in a manner that is pH-
independent.
 The matrix structure stays intact and may even be found as
an “empty sponge” in the feces.
Eudragit Matrix Formulations

Drug release mechanisms and functionality advantages

 Anionic polymers EUDRAGIT S and FS 30 D


which dissolve pH-dependently beyond pH 7.
 However, under physiological conditions matrix
systems built from these polymers maintain
intact.
Eudragit Matrix Formulations

 Anionic poly(meth)acrylate EUDRAGIT L-Types, the matrix


structure begins to dissolve by salt formation in the small
intestine.

 From this point onwards drug release is enhanced by


erosion of the matrix structure.

 At lower pH values, representing stomach and upper small


intestine, low dissolution rates are observed;

 whereas in media with a pH above that which the polymer


is soluble, the drug release is increased.
Flexible processing

 EUDRAGIT polymers are available as granules,


powders, aqueous dispersions and organic
solutions.
 Every common processing technology from
direct compression to high-shear granulation, as
well as innovative technologies like melt
extrusion possible.
 In wet granulation processes the polymers can be
used as granulating binders in both organic and
aqueous processing.
Flexible processing

 EUDRAGIT NE 40 D, an aqueous dispersion with


40% polymer content, is useful where a reduced
amount of granulating fluid is desired.
 The powder grades can be utilized in granulation
processes to increase polymer content and a
shortened process time.
 The higher the distribution of the matrix former,
the stronger will be the SR effect in the tablet.
EUDRAGIT features
 EUDRAGIT matrix tablets exhibit superior
hardness values due to their excellent binding
properties.
 The addition of only 7.5% EUDRAGIT NE 30 D
yields tablets with high crushing strengths.
 When the concentration of EUDRAGIT NE 30 D is
increased to 20%, the elastic properties of this
highly flexible polymer become more dominant.
 The insoluble, but swellable, EUDRAGIT NE 30 D
gives systems where the drug release rate is time
controlled.
Gastroresistance and GI Targeting

 To protect the drug from the gastric fluid and would like to
improve drug effectiveness - EUDRAGIT L and S polymers
are preferred choice of coating polymers.

 They enable targeting specific areas of the intestine.

 Anionic EUDRAGIT grades which dissolve at rising PH


values.

 In addition, the different grades can be combined with each


other, making it possible to adjust the dissolution pH, and
thus to achieve the required GI targeting for the drug.
Gastroresistance and GI Targeting

Advantages of EUDRAGIT enteric coatings:


 PH-dependent drug release
 Protection of actives sensitive to gastric fluid
 Protection of gastric mucosa from aggressive
actives
Gastroresistance and GI Targeting

Advantages of EUDRAGIT enteric coatings:


 Increase in drug effectiveness
 Good storage stability
 GI and colon targeting
Gastroresistance and GI Targeting

Polymer Availability  Dissolution Properties

EUDRAGIT L 30 D-55 30% Aqueous Dispersion


Dissolution above pH 5.5
EUDRAGIT L 100-55 Powder

EUDRAGIT L 100 Powder


Dissolution above pH 6.0
EUDRAGIT L 12,5 12,5% Organic Solution

Powder
EUDRAGIT S 100

EUDRAGIT S 12,5
12,5% Organic Solution Dissolution above pH 7.0

EUDRAGIT FS 30 D 30% Aqueous


Dispersion
Moisture Protection and Odor/Taste Masking

 EUDRAGIT E polymers helps to seal


sensitive actives and increase patient
compliance by taste and odor masking.
 Even thin layers of EUDRAGIT E provide
the desired effect, making it an extremely
economical application.
Moisture Protection and Odor/Taste Masking

Advantages of protective EUDRAGIT coatings:


 pH-dependent drug release
 Protection of sensitive actives
 Taste and odor masking
 Moisture protection
Moisture Protection and Odor/Taste Masking

Advantages of protective EUDRAGIT coatings:


 Economical application
 Improved transit of the dosage form
 Smooth and glossy surfaces, excellent color
coating
Moisture Protection and Odor/Taste Masking

Dissolution
Polymer Availability
Properties

EUDRAGIT E 100 Granules


Soluble in gastric
Organic Solution fluid up to pH 5.5
EUDRAGIT E 12,5 12,5%

Swellable and
Powder permeable above
EUDRAGIT E PO pH 5.0
Time-Controlled Drug Release

 EUDRAGIT polymers are useful, if the drug to


release over a specific period of time or

– to achieve the advantages of multi-particulate or matrix


formulations 

– to achieve your desired release profile.

 Drug delivery can be controlled throughout the


entire gastrointestinal tract to increase
therapeutic effect and patient compliance.
Time-Controlled Drug Release

 Different polymer combinations of


EUDRAGIT RL and RS grades allow
 custom-tailored release profiles to achieve
the desired drug delivery performance.
 EUDRAGIT NE an NM grades are neutral
ester dispersions which do not require
additional plasticizers.
Time-Controlled Drug Release

Benefit from EUDRAGIT coatings with sustained


release:
 Time-controlled release of active ingredients
 Therapeutically customized release profiles
 Higher patient compliance due to reduced
number of doses to be taken
 Cost-effective processing
Polymer Availability Dissolution Properties

Granules
EUDRAGIT RL 100

Powder Insoluble
EUDRAGIT RL PO

30% Aqueous High permeability


EUDRAGIT RL 30 D Dispersion
pH-independent
swelling
12.5% Organic
EUDRAGIT RL 12.5 Solution
Polymer Availability Dissolution Properties

EUDRAGIT RS 100 Granules Insoluble


Low permeability
EUDRAGIT NM 30 D Powder
pH-independent swelling

EUDRAGIT RS PO 30% Aqueous


Dispersion
EUDRAGIT RS 30 D 12,5% Organic
Solution
EUDRAGIT RS 12,5 30% Aqueous
Insoluble, low
Dispersion
permeability,
EUDRAGIT NE 30 D 40% Aqueous
Dispersion pH-independent swelling
No plasticizer required
EUDRAGIT NE 40 D 30% Aqueous
Dispersion Highly flexible
Polymers used as Tablet Binders
Typical Use
Suggested Compendial Level
Application Advantages
Products Name
( % w/w)

Wet Granulation Plasdone® Povidone 1-5% Highlyefficient binding capacity at


K-25 low use levels
Reduces binder solution
Plasdone preparation time
K-29/32
Low solution viscosity simplifies
Plasdone binder solution handling
K-90/K-90D No impact on tablet dissolution

Dry Granulation Plasdone 1 to 10% Excellent binding properties owing to high


Copovidone degree of plasticity
S-630 Spherical spray-dried particles for
excellent flow properties
Direct Compression Plasdone 1 to 15% Increases tablet strength and reduces
Copovidone friability
S-630

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