Académique Documents
Professionnel Documents
Culture Documents
Certification
Prepared by: Exclusively for:
1
Rev. 12172010
Introductions
2
One Day Training Schedule
3
Test Your Knowledge:
Answers
1. C 6. C
2. B 7. C
3. B 8. A
4. D 9. A
5. C 10. B
4
Important Notes From Target
You are required to stay for the entire duration of the class. Missing a portion
of the class (ex. for a conference call) is not acceptable and the trainer will not
allow you to sit for the exam.
Cell phone use (including texting and emailing) is not permitted during the
class or exam. Cell phones must be turned off (not just turned to silent).
Trainers are experts in Food Safety practices set forth by the FDA food code.
Target specific (process oriented) questions should be saved and directed
back to your FBP/GML.
While the program will prepare you to successfully take the National Registry
Food Safety Manager Certification exam, there may be some questions on
the exam we will not specifically cover during the classroom instruction.
5
Seminar Objectives
1. To review critical food safety regulations and best
practices, primarily those in the FDA Model Food
Code
6
7
The Risks Are Real -
Foodborne Illnesses In the U.S.
4. Legal Compliance
9
Legal Compliance
Many States have adopted FDA’s FOOD CODE that
requires each facility to have a person in charge
(PIC)
10
High Risk Groups
• Elderly • Young Children
• Cancer Patients • Pregnant Women
• Immune-Compromised • Diabetics
• Kidney Dialysis Patients • Ulcer Patients
11
Tracing the Sources of
Foodborne Illness
The source of most foodborne illness is unknown –
7% Prepared at
Home
32%
Commerically
Prepared
61%
12
Target Team Members
13
Summary
Food safety affects everyone because
everybody eats food
Part 2 – Hazards
Biological
• Bacteria
• Viruses
• Parasites
• Fungi
Chemical
Physical
15
Definitions
Foodborne illness:
When a person gets sick from eating contaminated food
17
Definitions
18
Jurisdictional Structure
The Food Code is made law at the State level. Additional regulations
can be added at both the state and local level.
19
Part 1
Biological Growth Conditions
FATTOM
20
Microbial Multiplication
BILLIONS
F Food
A Acidity (pH)
T Time
T Temperature
O Oxygen
M Moisture
22
F = Food
Microbes require nutrients, particularly
proteins, to survive and grow in foods
23
A = Acidity
The pH Scale
Egg yolks
pH 6.0-6.3
pH 2.0 – 2.1
4.6
25
T= Temperature
Cook and hold hot foods 135ºF (57ºC)
above 135ºF (57ºC)
Bacteria survive
and grow
26
T= Time
Time and temperature work together
27
T+T = Time + Temperature
What can you do?
Monitor and control temperatures
• Check food (receiving, cooking)
• Holding units (hot holding, coolers, freezers)
29
M = Moisture
Water Activity (Aw or aw):
The amount of moisture available to bacteria to
support their growth
0.0 1.0
No growth of pathogens Growth of pathogens
30
M = Moisture
Reduce water activity below threshold
value of 0.85 by:
- Add sugar
- Add salt
- Dehydrate food
- Freeze food
31
Potentially Hazardous Foods (TCS)
Milk and Milk Products
Fish
Sushi
Shellfish
Leafy Greens
Sliced Tomatoes
32
Potentially Hazardous Foods (TCS)
continued…
Tofu
Baked Potatoes
Cut Melons
33
Potentially Hazardous Foods (TCS)
Bacterial growth depends on FATTOM
pH
foods that have all the requirements of FATTOM 1.0 4.6 14
are potentially hazardous foods (TCS)
Non-
Water activity and pH can be used as Hazardous Hazardous
hazardous.
34
Potentially Hazardous Food (TCS):
Sushi
Approved Suppliers
Do not accept from unapproved suppliers
35
Part 2 - Biological Hazards
• Bacteria
• Viruses
• Parasites
• Fungi
36
Typical Symptoms of Microbial
Foodborne Illness
Symptoms:
Nausea Chills
Vomiting Fever
Diarrhea Headache
Dehydration Fatigue
Prostration Jaundice (Hepatitis)
Cramps Hemorrhagic colitis (E. coli)
37
Bacterial Infections
Foodborne illness caused by eating food
containing living pathogenic microorganisms
Campylobacter C
Listeria L
Vibrio V A
Salmonella S
Shigella S
38
Campylobacter
Food Implicated:
Raw poultry (chicken,
turkey)
Raw meats
Raw milk
Contaminated water
Onset of symptoms: 2-5 days
Duration of illness: 7-10 days
Prevention:
Thoroughly cook poultry to 165F
Prevent cross contamination
Use only pasteurized dairy products
Wash hand after handling raw foods
39
Listeria
Foods Implicated:
Ready to Eat Meats (deli
meats, hot dogs)
Prevention:
Check date code on deli meats
Cook food to the proper internal temperatures
Use only cheeses made with pasteurized milk
40
Most vulnerable population
for Listeriosis
Pregnant women
(causes miscarriages and stillbirth)
Young children
42
Salmonella
Foods Implicated:
Poultry, poultry salads
Eggs
Dairy products
Cut cantaloupes
Onset of symptoms: 6 to 48 hours
Meat, meat products and Duration of illness: 2-3 days
meat salads
Prevention:
Avoid cross-contamination
Separate raw from ready-to-eat
Wash hands after handling raw food
Always wash fresh fruits and
vegetables
Use pasteurized eggs
Cook foods to proper temperatures
43
Shigella
Common Sources:
Fecal material
Flies Foods Implicated:
Rodents Salads (tuna, potato, macaroni, etc.)
Sandwiches
Apple cider
Contaminated water
Prevention:
Wash hands often and minimize bare hand contact with food.
44
Microbial Intoxications
45
Staphylococcus aureus
Common Sources:
Boils
Infected cuts and sores
In your nose (sneezing)
Even found on healthy skin and hair
Foods Implicated:
Custards & cream-filled pastries
Prevention:
Dairy products
Minimize bare hand contact of
Salads – potato, bean, etc ready-to-eat foods
Hollandaise sauce Use utensils or wear gloves when
handling ready-to-eat foods
Onset of Symptoms: 2-6 hours Keep foods cold
Duration of illness: 6-24 hours Cool and reheat foods quickly
46
Clostridium Botulinum
Commonly Found:
Soil
Intestinal tract of humans
Food implicated:
Canned foods
Vacuum packed products
Modified atmosphere packages (MAP)
Onset of symptoms: 12 - 36 hours
Duration of illness: depends on treatment
Prevention:
NEVER USE: - Home canned foods or Swollen cans
NEVER: - Taste suspect foods
47
Microbial Toxin-Mediated
Infections
48
Bacillus Cereus
Foods implicated:
Rice
Meat and meat products
Seasonings, spices
Spice mixes
Dry mix foods (sauce mixes,
gravies, dry soups) Onset of symptoms: 1 to 16 hours
Duration of illness: 24 to 48 hours
49
Clostridium Perfringens
Food implicated:
Onset of Symptoms: 8-22 hours
Gravy, sauces Duration of illness: 12-24 hours
Meats
Leading cause is Temperature Abuse during
thawing, cooking, cooling or hot-holding
Prevention:
Cook foods to proper temperatures
Hold foods at proper temperatures
Serve as soon as possible
Cool and reheat foods rapidly
50
E. coli O157:H7
E. coli indicator of Fecal
Matter
Common Sources:
Soil
Water
Intestinal tract of infected
animals at slaughter
Symptoms:
Bloody diarrhea
Severe abdominal pain Onset of symptoms: 12 -72 hours
Duration of illness: typically 8-10 days
Nausea and Vomiting
Hemolytic Uremic
Syndrome (HUS)
51
E. coli 0157:H7
Foods Implicated:
ground beef
sprouts
spinach
fresh-pressed apple cider
water (fecal contamination)
Prevention:
Proper cooking
Ground meat to 155°F
Good sanitation
Good personal hygiene
52
Viruses
Much smaller than bacteria but can still cause disease
Need a living host to multiply
Survive in food and on surfaces (but do not grow in
food)
Transferred from dirty hands, utensils, surfaces, water to food
Hand washing is the primary way to prevent spread
• Hepatitis A
• Norovirus
• Rotavirus
53
Hepatitis A
Causes inflammation of the liver
Commonly found in: Symptoms:
Contaminated Water Jaundice
Humans Fever
Fecal Matter Nausea
Contaminated Shellfish Vomiting
Fatigue
54
Hepatitis A
Foods Implicated:
Shellfish (Oysters)
Salads
Sandwiches
Contaminated water
Prevention:
Good personal hygiene
Especially washing hands
Limit bare hand contact with food
wear gloves or use utensils
Exclude infected workers from handling food
Cook shellfish to proper temperature
purchase only from approved vendors
55
Norovirus
Also known as: Symptoms:
Norwalk Virus • Nausea
• Vomiting
24-Hour flu • Diarrhea
Stomach flu • Abdominal pain
Onset of symptoms: 12-48 hours
Duration of illness: 1-2 days
56
Norovirus
Foods Implicated:
Ready-to-Eat Cold foods
Salads, sandwiches, baked goods
Liquid foods
Salad dressings, cake icings
Fresh fruits
Raspberries, strawberries
Controlled by:
Washing hands often!
virus is present in feces for up to 3
weeks!
Do not handle food if sick
Wash & sanitize food contact surfaces
regularly
Purchase only from approved vendors
57
Parasites
Small organisms that must live on or in a
living host to survive.
Trichinella spiralis
Anisakis
Cyclospora
Cryptosporidium
58
Trichinella Spiralis
Foods implicated:
•Under cooked meats
Symptoms:
• especially wild game Nausea, vomiting, diarrhea
• rarely in pork anymore Swelling around eyes, muscle soreness
Onset of symptoms: 2-28 days
Duration of illness: depends on treatment
Prevention:
Cooking pork or game to 145ºF in oven
Freezing at -31ºF for 15 hours or -4ºF for 7 days
Avoid cross-contamination
59
Anisakis
(Roundworms)
Symptoms:
• Vomiting
Foods Implicated:
• Abdominal pain
Raw or undercooked
• Coughing seafood
Controlled by:
Cook seafood to 145F
Freeze
(-31F for 15 hrs or -4F for 7 days)
60
IMPORTANT NOTE:
61
Fungi
Molds Yeasts
Generally found in soil, Member of the fungi family
air and decaying matter.
Spoils food – quality concern
Some molds form
poisons so discard all Discard food showing yeast
moldy food growth
Aflatoxin in peanuts
62
Part 3 – Other Hazards
Chemical Hazards
Physical Hazards
63
Chemical Hazards
Two basic types:
Man-made hazards
Food additives (i.e. MSG or sulfites used improperly)
Agricultural chemicals (pesticide residues)
Toxic metals (in contact with acids)
Cleaning chemicals (if used improperly)
Antibiotics............Personal Medications
Sanitizers.............Quat, Iodine, Chlorine (bleach)
Shellfish Toxins....Ciguatera, Scrombrotoxin
Food Allergens......Peanuts, Egg, Milk, Gluten
Pesticides.............Baits, OTC pesticides
65
Chemical Hazards – Sanitizers
Sanitizer Maximum
Iodine 25 ppm
Chlorine 100 ppm
Chlorine Spray Bottle 200 ppm
Quat 200 ppm
66
Biological Toxins
Seafood Toxins
Toxin Ciguatera Scrombroid
Source Fish that have eaten algae Histamine produced by
containing the toxin bacteria in fish that have
been time/temp abused
Foods Implicated Predatory tropical fish such Tuna, bluefish, mackerel,
as amberjack, barracuda, skipjack, roundfish, and
grouper, and snapper bonito
Symptoms (initial) Numbness & tingling of Tingling or burning sensation
extremes, nausea, vomiting, in mouth, rash on upper
diarrhea body
Symptoms (advanced) Headaches, temperature Headaches, itching of skin,
sensory reversal, prostration nausea, vomiting, diarrhea
Arrhythmia, reduced blood
pressure
Controls Purchase only from Maintain time/temperature
approved suppliers controls and purchase from
approved suppliers
67
Chemical Hazards:
Food Allergens
Allergen reaction:
An abnormal response to food triggered by the immune system
Initial symptoms:
Itching of tongue and lips
Vomiting
Cramps
Diarrhea
In highly allergic individuals:
Drop in blood pressure
Asthma
Shock
Death
68
Allergen Training
69
Physical Hazards
70
Section 1 Review
Foodborne illness vs. Foodborne outbreak
71
Section 1 Review (continued)
Biological Hazards
Microbial Infection Other Biological Hazards:
C – Campylobacter Viruses – Hepatitis A, Norovirus
L – Listeria Parasites – Trichinella, Anisakis,
A – Vibrio Cyclospora, Cryptosporidium
S – Salmonella
S – Shigella General symptoms
Similar for most foodborne illnesses:
Microbial Intoxications Nausea, vomiting, diarrhea, cramps
S_uper – Staphylococcus
B_owl – Clostridium Botulinum
Prevention
Wash hands, manage temperatures, prevent
Microbial Toxin-mediated cross contamination
Infections
B. cereus
C. Perfringens
E. coli
72
Section 1 Review (continued)
Chemical Hazards
Metals, Antibiotics, Pesticides, C&S chemicals
Allergens
Peanuts, Eggs, Dairy, Wheat, Tree Nuts, Soy,
Shellfish, Fish
Prevention:
• Clean and sanitize surfaces, utensils
• Display labels
• Avoid cross contamination
• Wash hands
Physical Hazards
Jewelry, hair, fruit pits, stones, wood, metal or plastic
pieces, shells
73
Question 1
The average time for bacteria to double
under ideal conditions is:
A. 1 minute
B. 10 minutes
C. 20 minutes
D. 30 minutes
74
Question 2
According to the US FDA Model Food Code, the
Temperature Danger Zone is:
75
Question 3
Bacteria grow well in the following foods:
76
Question 4
Bacteria will grow in foods when:
77
Question 5
Which of the following products needs to
be refrigerated?
78
Question 6
Staphylococcus aureus bacteria are
commonly found in:
A. Raw meat
B. Infected cuts and sores
C. Dried rice
D. Fresh cantaloupe
79
Question 7
The most common bacteria found in
rice are:
A. Clostridium perfringens
B. Bacillus cereus
C. Trichonella
D. Staphylococcus aureus
80
Question 8
Which of these statements about the
virus Hepatitis A is not true:
81
Question 9
What bacteria produces a toxin that
causes illness when eaten?
A. Salmonella
B. C. botulinum
C. Shigella
D. Listeria
82
Question 10
Which organism is the most dangerous
for children and pregnant women?
A. Staphylococcus aureus
B. Salmonella
C. Listeria
D. Bacillus cereus
83
Section 2
84
Temperature Abuse
What is “temperature abuse” of food?
Not cooking foods to proper temperatures
85
CDC Top 5 Risk Factors Causing
Foodborne Illness Outbreaks
86
Time Temperature Control
Rules of Thumb
87
Bacterial Growth Thermometer
135ºF (57ºC) 140ºF
120ºF (49ºC)
Bacteria reproduce
and grow in the Bacteria reproduce Target
rapidly Temperature
FDA Temperature
Danger Zone Danger Zone
70ºF (21ºC)
41ºF - 135ºF
88
Temperature Danger Zone
Food must go through Temperature
Danger Zone at certain times:
• Preparation
• Cooking
• Cooling
• Reheating
89
Checking Temperatures
Temperature of food is critical
Maintaining proper temperatures is essential to food
safety
Must know when and how to measure temperature
Keep required logs of temperatures
Or boiling water at
sea level 212ºF
(100ºC).
Plenty of ice -
Very little water
92
Checking Thermometers For Accuracy
Calibrate Thermometers…
When it is NEW – before first use
94
Taking Temperatures
Different types of foods and packages require
different techniques:
Open foods: insert probe directly into food
95
Contamination
The presence of harmful substances (glass,
chemicals, etc) or harmful microorganisms in
food.
Cross-Contamination
The transfer of harmful microorganisms
(bacteria, viruses, etc.) from one food to
another by means of either a nonfood surface
such as utensils, equipment, or human hand or
directly from one food to another.
96
Cross-Contamination Examples
Raw food over cooked
Raw / Cooked on same cutting board
Using raw food in a cooked food
Placing cooked food on surface after raw products
(i.e. chicken strips)
Unclean equipment, food prep tables and utensils
Dirty Team member hands
Dirty cutting boards
Touching garbage then the food
Unclean work clothes
Unsanitary wipe cloths
97
Barriers to Contamination
Clean and sanitized between preparing different foods
especially when handling raw and ready-to-eat products
98
Using Gloves: Precautions
Food handling gloves are single use only. Always wash
hands before putting on gloves.
100
Personal Hygiene
Practicing good personal hygiene is critical to
minimizing the risk of contaminating food
which could cause a foodborne illness
Injuries
Any wound or infected sore must be covered with
clean dry, blue bandage (Staph. aureus)
101
Employee Health
Excluding or Restricting employees from working with food
depends on level of risk in transmitting pathogens through food:
Type of population being served (HSP vs general)
Specific pathogens involved
Symptoms and/or diagnosis of illness
Time since symptoms resolved
Definitions
Exclude –
prevent from working as an employee in a food establishment or entering a food
establishment as an employee
Restrict –
limit activities so there is no risk of transmitting disease and that the employee does not
work with exposed food, clean equipment, utensils, linens, or unwrapped single service
items
102
Employee Health
104
Target Health Policy Form
Team members
working in food areas
in a GM store are
required to sign this
form.
105
Personal Habits
No smoking, eating or drinking except in team
member break room
106
Target Personal Hygiene Standards
108
Do you wash your hands after using
the restroom?
Survey done by USA Today
109
Proper Hand Washing
20 Second Hand washing Process
1. Wet Hands With Warm Water (100°F)
2. Apply Soap
3. Scrub Hands, Arms, and Wrists for 10-15
Seconds
4. Rinse Soap From Hands
5. Thoroughly Dry Hands With Paper Towel
6. Use Paper Towel to Turn Off Faucet
7. Apply Gloves to Washed, Dry Hands
110
Target Hand Washing Job Aid
111
Hand Washing
Always wash your hands when:
112
Target Best Practice:
Double Hand Washing
Wash your hands twice after visiting
the restroom:
1. Once in the restroom
and
2. Again at a designated hand sink
before returning to work
113
Hand Wash Station Requirements
A hand washing station must be equipped with:
Disposable Paper
Towels
Hand Soap
Hot (100°F) and Cold
Running Water
Waste container
114
115 Bilingual Signage
Section 2 Review – Key Points
Contamination Time and Temperature are the
primary microbial growth
harmful substances in food factors you can control
(biological, chemical or physical)
Cross Contamination
transfer of harmful substances
Temperature Danger Zone
from one food to another by
41F to 135F (5C to 57C)
surfaces, people or equipment Target: 41F to 140F (5C to
60C)
People and surfaces are primary
sources of cross contamination
117
Question 2
According to the US FDA Model Food
Code, which of the following is an
acceptable personal hygiene practice
when preparing food?
B. Smoking a cigarette
C. Eating a sandwich
118
Question 3
Under what circumstances should a Team
member be excluded from handling food or
food contact supplies?
119
Question 4
When should the accuracy of a
thermometer be checked?
120
Question 5
122
Purchasing Food
123
Target Best Practices: Receiving
Thermometer Calibration
• Calibrate Thermometer Daily
• Stores Should Use Calibration Kit
• Document Calibration on Daily Food Receiving Log
124
Target Best Practices: Receiving
Food used in production (ingredients) must have a
Target Freshness Label
Only method for labeling shelf life of production ingredients
Guests should never see a Freshness Label
Label divided into four sections:
125
Target Best Practices: Receiving
Food Deliveries (Target Café, Starbucks, Bakery): Use Freshness
Labels on All Products Upon Receipt
Check product expiration date
if product is out of date follow correct wholesaler delivery refusal or product disposal process
Label product with date received
Fill out expiration date – even if date is printed on the case we
still document it on the freshness label
Rotate stock to ensure usage prior to expiration
126
Target Best Practices: Receiving
Shellfish Tags: Must be kept for 90 days for all shellfish sold
130
Receiving Dairy Products
Accept only before “use by”
date
Reject after “use by” date
Store below 41ºF (5ºC)
Grade A quality
Sealed containers and intact
packaging
Pasteurized products - kills
most bacteria
Ultra High Temperature
Pasteurization kills all bacteria
Refrigerate non-dairy products
after reconstituting with water
131
Receiving Eggs
Use only approved
supplier
Accept only Gov’t
inspected Grade AA, A, or
B eggs with the USDA
shield on the carton
Temperature at receiving
< 45°F
Refrigerated storage
Do not receive eggs more
than 14 days old
132
Receiving Produce
Know your sources –
only from approved
vendors
Deliveries should be
under refrigeration
Check shipment for
spoiled or damaged
products
Inspect for pest signs
or damage
133
Receiving Dry Foods
Inspect Items For:
All cartons dry and undamaged
Punctures or slashes in package
No foul odors or discoloration
Tiny insects or insect eggs
Out dated items and products that do not
meet minimum shelf life requirements
Dry foods must be kept dry
134
Receiving Canned Goods
136
Cooler and Freezer Storage
Requirements
FDA: Cooler: 41ºF (5ºC) or below
FDA: Freezer: No set temperature – only that items must
be frozen
Target Policy for coolers: 38ºF (3ºC) or below
Target Policy for freezers: 5ºF (-15ºC) or below
Accurate and visible thermometer inside
Best Practice: place thermometer in warmest area
(usually near the door)
Products are stored properly to prevent cross-
contamination
Adequate space to store products safely and provide air
circulation around products
137
Storage Exercise
Rotisserie Chicken
Cut Cantaloupe
Cantaloupe &
Celery (raw)
Hamburger (raw)
140
Food Preparation:
Cooking Temperatures
Food Temperature Time
Rare Roast Beef 130F 121 minutes
Fish 15 seconds
Shellfish 145F 15 seconds
Eggs 15 seconds
Whole Muscle Meats 15 seconds
142
Food Preparation:
Holding Temperatures
Target Standards:
FDA GUIDELINE 135ºF (57ºC) OR ABOVE
Target Standard is 140F (60C) or above
143
Food Preparation:
Cold Holding Using Time Only
Hold Up to 6 Hours If:
Food was held at 41ºF or below before removing from
refrigeration
Label with the time it was removed from refrigeration
and the time you must throw it out
Must be 6 hours from the time removed from
refrigeration to the time it was thrown out
Assure food does not exceed 70ºF while being
served
Sell, serve, or throw out food within 6 hours
144
Food Preparation:
Hot Holding Using Time Only
145
Food Preparation:
Checking Temperatures
QuickCheck:
Programmed temperature
specifications for different
products
146
Food Preparation:
Cooling Hot Foods
FDA Standard:
Cool 135 to 70ºF (57 to 21C) in 2 hrs.
Cool 70 to 41ºF (21 to 5C) in 4 hrs.
147
Food Preparation:
Cooling Hot Foods
For Faster Cooling:
Divide into Small Containers or Shallow Pans
Container depth of 4” max.
Food depth of 2” max.
Use an Ice Bath
Small container inside larger one with ice in-between
Stir often to insure even cooling
Place in Blast Chiller
Not a regular cooler
Designed with rapid airflow of cold air around food
148
Food Preparation:
Cooling Hot Foods
Rapid cooling is the key to
keeping food safe.
Never cool hot foods at room temperature
149
Food for Preparation:
Handling Ice
Ice is a food.
150
Food Preparation:
Storing Cooled Foods
Never tightly cover food when hot
151
Food Preparation:
Re-heating Foods
152
Food Preparation:
Reheating Foods
Rapidly in: Never reheat:
Oven On a steam table
153
Food Preparation:
Raw Produce
Thoroughly washed in potable water or use
a chemical that complies with FDA
regulations on fruit and vegetable wash to
remove any existing contaminants before
being:
Cut
Cooked
Served
154
Food Preparation:
Summary
155
Food in Transport
156
Food for Sale:
Keep Serving Utensils Safe!
Serving utensils in hot or cold display cases should be in
the food with the handle out
Utensils are stored in the food to minimize cross contamination
Utensil handle should be the appropriate size for the container so
it never touches the food
Hot dog tongs should be stored in a container, empty bun
warmer drawer, or on deli paper.
Never hang on handle that opens the bun warmer or lay tongs on
the counter
Starbucks Spoons, Ice Cream Scoops or similar items can
be stored in a “dip well” which is under constant running
water
157
Section 3 Review – Key Points
Transportation Preparation
Manage and monitor temperatures
• Cold: 41F or below Cooking
• Hot: 140F or above (Target) follow cooking guidelines discussed
[135F or above (FDA)] earlier
Keep covered
Holding/Display
Purchasing
Target Hot Holding: 140F or above
Approved suppliers only
Products within shelf-life [FDA: 135F or higher]
No homemade foods Cold Holding: 41F or below
158
Section 3 Review (continued)
Time and Temperature are the Practicing Time/Temperature Control
Thawing
primary microbial growth
Refrigeration, running water, microwave or part
factors you can control! of cooking process
Cooking
159
Cooking Temperatures Review
Food Temperature Time
Rare Roast Beef 130F 121 minutes
160
Question 1
The minimum temperature poultry
needs to be cooked to is:
A. 140ºF (60ºC)
B. 145ºF (63ºC)
C. 155ºF (68ºC)
D. 165 F (74 C)
161
Question 2
A. 135ºF (57ºC)
B. 145ºF (63ºC)
C. 155ºF (68Cº)
D. 165ºF (74ºC)
162
Question 3
When thawing frozen foods, the
safest way is:
163
Question 4
The FDA Food Code requires the total
time for hot foods to be cooled from
135ºF (60ºC) to 41ºF (5ºC) is:
A. 2 hours
B. 4 hours
C. 6 hours
D. 8 hours
164
Question 5
Which of the following foods would
you receive into your store:
165
Section 4
Hazard
Analysis
HACCP
Critical
Control
Point
166
HACCP
167
HACCP
Hazard - A biological, chemical or physical agent
that is reasonably likely to cause illness or injury if
not controlled.
Analysis - The process of collecting and evaluating
information on hazards to determine which are
significant and must be included in a HACCP plan
Critical Control Point - The step in the process at
which you would prevent, eliminate or control the
hazard.
168
Prerequisites to HACCP
These programs must be in place before implementing
HACCP:
Sanitation Standard Operating Procedures
169
7 Principles of HACCP
1. Perform a hazard analysis
2. Decide on the CCPs
3. Determine the critical limits
4. Monitor CCPs
5. Conduct corrective actions
6. Verification that processes are working
7. Maintain record keeping system
Important: record logs (temperature, food prep)
must be kept for 2 years
170
HACCP and Food Safety
HACCP focuses directly on the safety of food
Any process, environment or item is evaluated for its
impact on the food
Primary objective is keeping food safe and free from
contamination
171
HACCP Flow Chart Exercise
172
HACCP Flow Chart Exercise – CCP’s
173
Section 4 Review
HACCP
Hazard Analysis Critical Control Point
Proactive Program to ID and prevent hazards
Critical Control Point – step at which prevent,
eliminate or control hazard
7 Steps
Perform a hazard analysis
Decide on the CCPs
Determine the critical limits
Monitor CCPs
Conduct corrective actions
Verification that processes are working
Maintain records keeping system
174
Question 1
HACCP is short for:
175
Question 2
A Critical Control Point (CCP) is:
176
Question 3
All are examples of a CCP except:
177
Question 4
The seven steps of HACCP do not include:
178
Section 5
Sanitary Facilities
Facility Design and Layout
Materials of Construction
179
Facility Design
Facility must conform to
local standards and
codes
Zoning
Fire
Building
180
General Facility Requirements
Lighting
Light shields required in preparation, storage, display areas
Clean regularly
• Check for cracks or discoloration
181
General Facility Requirements -
Ventilation
Clean exposed surfaces that may drip condensation
Check condensation drain lines and evaporator drain lines
182
Large Equipment
183
Food Equipment Material
Requirements
Corrosion resistant
Non-absorbent
Non-toxic
Chemical Resistant
184
Food Contact Materials
Metal
Stainless steel is metal of choice for most surfaces
Do not use lead, brass, copper, galvanized metal for
food contact surfaces
Plastic
Used for many food contact surfaces
Must be rated as food-grade to be acceptable
Wood
Used only for certain specific surfaces: baker’s
tables, butcher blocks, pizza paddles, candy utensils
Only hard maple is recommended for use due to its
hardness and closed grain
185
Containers for Food Storage
Use Only: Never Reuse:
“NSF” labeled plastic containers Disposable plastic tubs; (pickle
Stainless steel pails, mayonnaise containers,
cottage cheese containers)
Glass okay (but not Oyster, clam, mussel shells
recommended)
Single service items
Sterilite containers
186
Different Sinks – Different Uses
Food Prep Sinks
Target Cafe Produce Deli – Raw Chicken
187
Different Sinks – Different Uses
3-Comp Sink Hand washing Sink Utility Sink
188
Section 5 Review
Sanitary Facilities Acceptable Food Contact Materials
General Cooking and Storage
Durable, non-toxic materials of Stainless steel
construction Glass
Layout for efficiency of food Aluminum and Cast iron (cooking
prep, sanitizing and personal only)
safety
Cover and Wrapping
Good lighting, ventilation,
Plastic wrap
heating/cooling
Aluminum foil
Food grade paper
Food Handling Equipment
Preparation surfaces
Clean, sanitize and store
plastic, polypropylene
properly to prevent
Stainless steel
contamination
Wood – hard maple only
Durable, smooth, easy to clean • Primarily for baking and single
Material requirements use items (chopsticks, toothpicks)
Resistant to corrosion Types of Sinks
Non-absorbent Different types for different uses
Smooth, easy to clean Manual ware washing, hand
Non-toxic washing, food prep, utility
Chemical resistant
189
Question 1
Food contact surfaces must be:
190
Question 2
Food can be prepared on all the following
surfaces except:
A. Stainless Steel
B. Plastic (acrylic or polypropylene)
C. Galvanized steel
D. Hard maple
191
Question 3
Large equipment that is on the floor
must be:
192
Question 4
Food prep sinks are used for:
A. Washing food
B. Washing utensils and containers
C. Washing hands
D. All of the above
193
Section 6
194
Key Terms
195
Cleaning Products
Only used approved products and equipment
Do not use products off the shelf unless approved
Do not mix different chemicals together
Ensure all spray bottles are labeled and chemicals
in bottles are correct
Change solutions in three comp sink every 4
hours (or as needed)
Change Sanitizer in bottles daily
Use Quat test paper to verify sanitizer is at proper
concentration
All Material Safety Data Sheets (MSDS) for
approved chemicals are available if needed through
Alert One. MSDS contain:
First Aid measures
Storage & Handling requirements
196
OSHA Penalties
If your store is caught using a cleaning
product without an MSDS available, the
OSHA fine can be up to
$7,000
Per Occurrence
197
Types of Sanitizers
Hot Water
Soak: 171ºF (77ºC) for 30 seconds
Spray: 180ºF (82ºC) (to get 160ºF (71ºC) surface temp)
199
Using Quat Paper
Quat sanitizer solutions must be measured
often to ensure proper concentration
Quat test paper is an easy way to quickly
measure concentration
Temperature of the quat solution must be
between 75-85F when using quat papers to
measure concentration
1. 2. 3. 4. 5.
202
Three-Compartment Sink Set Up
Can you set up the sink properly?
203
Sanitizing
Key points:
204
Mechanical Dishwasher:
High Temperature
205
Mechanical Dishwashing:
Checking Temperature
206
Mechanical Dishwashers:
Low Temperature
Wash 140-150ºF
Rinse 130-140ºF
210
Non-Food Contact Surfaces
Keep all areas clean, organized, and in
good repair
211
Drains
The last step in daily cleaning.
(Monday/Wednesday/Friday)
1. Use rubber gloves and goggles
2. Clean up large debris
3. Spray grate, around and into
drain with ElimineX®
4. Allow to stand for 30 seconds to
one minute
5. Rinse with gently spray of water
6. Spray with J-512 to sanitize
212
Section 6 Review
Cleaning & Sanitizing Products
General steps: Use only approved products to avoid fines
Pre-scrape, Wash, Rinse, Sanitize, Air dry Products must be properly labeled – especially
Mechanical Ware washing spray bottles!
High Temperature – uses hot water to Cleaning Supplies
sanitize Use only approved supplies and tools
Wash temperature: 150-160F Keep separate from food products
Final Rinse (sanitizing): 180-195F
Rinse pressure: 15-25 psi Cleaning Process
Protect food first
Low Temperature – chemical sanitizing of
ware using hypochlorite (bleach) Safety is critical – unplug, disconnect, shield
Wash temperature: 140-150F before cleaning
Disassemble if possible, or necessary
Rinse temperature: 130-140F
Wash with detergent or degreaser
Chlorine concentration: 50 ppm
Rinse with potable water
Manual Ware washing
Sanitize
3 compartment sink set-up:
Air dry
Wash tank with detergent – 110-
120F Reassemble if needed
Rinse tank – 110-120F Re-sanitize and let air dry
Sanitizer sink with quat: 75-100F
Non-food Contact surfaces
Sanitizer Concentration:
Clean and sanitize floors, wall, ceilings, drains
Quat – 200 ppm
regularly
Chlorine: 50 ppm
213 Iodine: 12.5 ppm
hot water: 171F
Question 1
What should the temperature of the final
rinse be on a mechanical high
temperature dishwasher?
A. 162ºF (72ºC)
B. 165ºF (74ºC)
C. 170ºF (77ºC)
D. 180ºF (82ºC)
214
Question 2
What is the proper sequence for washing
dishes in a 3 compartment sink?
215
Question 3
The concentration of quat necessary to
sanitize is:
A. 200ppm
B. 100ppm
C. 50ppm
D. 25ppm
216
Question 4
In a low temperature dishwashing
machine, the concentration of chlorine
sanitizer must be:
A. 12.5ppm
B. 25ppm
C. 50ppm
D. 100ppm
217
Section 7
218
General Facility
219
Facility Exterior - Grounds
220
Facility Exterior – Building
Exterior of building should be clean and
maintained
Repair cracks, holes in exterior to eliminate pest
entrances
Keep doors, windows clean, maintained and secured
Guest entrances should be clean, bright and free of
obstacles
Receiving docks and doors must be kept clean
• Eliminate food that attracts pests
• Minimizes potential food contamination sources
• Controls odors that may be drawn into the facility
221
Guest Areas
Guests expect clean, inviting facilities
Free from trash, soils, unpleasant odors, sounds
Adequate lighting to read and see food
Clean and sanitary surfaces, utensils and restrooms
222
Food Handling Areas
Critical to keep food handling areas clean, sanitary and
properly maintained
223
Team Member Areas
Team member restrooms, locker rooms must be kept
clean, functional and well stocked
Must have doors or closures that separate from food handling
areas
Cleaned and sanitized at least daily
Should be used only for storage of Team member personal items
– not for food or other materials
Restrooms must be adequately stocked and functional
Signage to remind team members to wash hands after using
restroom
Team member breakrooms must be kept clean and
properly maintained
Must not be used to store food, single use items, chemicals, etc.
Cleaned and sanitized at least daily
224
Water Supply
Use only potable water from a certified source
municipal (public) water supply
approved well (tested annually)
Provide sufficient flow and volume of water to
service facility
Adequate supply of hot water
If water supply is disrupted and/or facility does not
have potable water, call Alert One immediately
If there is a sewer back-up, stop food production
and call Alert One immediately
225
Avoid cross-connections
226
Cross Connections
Which is okay?
1-800-TARGT
227
Types of Vacuum Breakers
Air Gap Atmospheric
Diameter
“D”
DRAIN LINE
“2D” 6”
Dipper Well
AIR GAP
Hose Bibb
Water out Water Line
Drain Line
Floor Drain
Water In
228
AIR GAP
Physical separation between
discharge and drain
229
Trash
Inside the building:
Use metal or plastic receptacles
230
Garbage Areas
Exterior areas:
Keep area around compactor/dumpster clean
Close lid on dumpster and/or garbage cans when not in
use
Have dumpster emptied routinely and consistently
Keep areas sanitary where garbage cans are washed
Dumpster must be sealed completely to prevent
leakage of fluids.
Locate dumpster on hard, cleanable, impermeable
surface (concrete or asphalt)
231
Integrated Pest Management
Integrated Pest Management (IPM) is the prevention of pest infestation
through cleaning, sanitation, product rotation and facility maintenance
SuperTarget stores are USDA Certified Organic retailers and must follow
specific pest control procedures to maintain certification
Focus is on prevention:
Limiting access to facility
Monitoring for pests before they become a problem
Following proper procedures for storage, maintenance and cleaning
232
Rodents
Mice enter through 0.25” holes
Rats can enter through 0.5”
holes
Excellent climbers
Breed very quickly
Contaminate a lot of food
Flashing
233
Rodent Signs
Droppings
Gnawing
Tracks/Rub Marks
Holes in Walls
Dead Rodents
Nesting Materials
Visible Sightings
Outside Burrows
234
Crawling Insects
German cockroach are
predominant pests
Like warm, undisturbed Signs of Infestation
areas
Sightings
Come in with supplies
Eat gum and glue on Egg cases
cardboard boxes
Feces droppings
Cast skins
Oily-like smell
235
Prevention and Control of
Cockroaches
Eliminate food sources
Keep surfaces and equipment clean
Clean and sanitize under equipment
236
Flies
Spread Diseases
Feed on Human and Animal Waste
Eat by “Throwing Up”
Breed in Waste and Decaying Matter
Have Many Offspring
Enter Through Open Doors and
Windows
237
Fly Prevention
Close Doors and Windows
Air Curtains
Screened Openings
Light Box with Glue Boards
Keep Compactor/Garbage
Areas Clean and Dry
Pesticides – ONLY PCO
APPLIES PESTICIDES
238
Fruit Flies
Come into store on fruits and vegetables
Prevention
Place product in cooler to kill flies
that may be present
Place fan nearby to blow on
product on display to disperse flies
Clean drains and grease traps
often
239
Indian Meal Moths
• Larvae cause damage by eating
food and spinning webs
• Adult does not cause damage – if see
adults, damage is done
Favorite foods:
grains, bird seed, dog food,
crackers, powdered milk
Prevention:
Clean up spills quickly
Remove torn or open packages
Rotate stock
Pheromone monitors for early
detection – two in stockroom;
two on sales floor
240
Section 7 Review
General Facility Garbage - Outside
Exterior: Have emptied routinely
Keep grounds clean, safe, in good repair Keep area around clean
Maintain building: repair damage, cracks, Keep lids closed
doors, etc.
Guest Areas: Integrated Pest Management
Free from trash, odors, damage Focus is on prevention
Clean areas regularly limiting access
Food Handling Areas: cleaning up spills
Maintain hand wash areas monitoring for pest activity
Clean and sanitize surfaces regularly Types of pests
Keep Team member areas clean and Rodents
sanitary Cockroaches
Water: Flies
Always potable Moths
Adequate hot water available Prevention
Avoid and prevent cross connections keep areas clean
Trash - Inside Clean drains
Empty when full seal cracks, holes
Don’t block doors, walks, sinks Monitor for signs of pests
Doesn’t need to be covered when in use
241
Question 1
A cross connection is:
242
Question 2
What is the best way to control pests in
your facility?
243
Question 3
The most effective pest control method is:
A. Chemical traps
B. Physical or mechanical traps
C. Eliminating sources of food, water, shelter
D. Combination of chemical and mechanical
traps
244
Question 4
The most effective method to prevent
backflow is to use:
A. Vacuum breakers
B. Air gap
C. Pressurized water system
D. Hose bibs
245
Section 8
Accident Prevention and Crisis
Management
Managing Emergencies
Foodborne Illness Incidents and
Outbreaks
Recalls and Emergencies
Complaints
Team member and Guest Safety
246
Alert One
Target has a defined policy to address emergency
situations: Alert One
Call the Alert One hotline for the following:
Power failures
Foodborne illness outbreaks
Natural disasters (flood, tornado, hurricane, earthquake, etc)
MSDS information
Government Inspector On-Site (Health Department,
Weights & Measures, Department of Agriculture)
247
Foodborne Illness Incident
If Guest reports an illness, treat as a suspected
foodborne illness incident
LOD should talk with guest and gather info
• Be polite and empathetic – but remain neutral
• Do Not Admit Guilt
• Keep records of discussions
• Keep Guest informed of investigation and results
• Complete Guest Incident Form
248
Recalls
All product recall notification will be communicated by
Target corporate headquarters ONLY
249
Power Outages/Equipment Failures
Read and use company policies – Emergency
Procedures Flip Chart
Safety first –
Call Alert One
Protect Guests and Team Members first
Protect food after people are safe – Access the Target
Food Power Failure Kit
Keep case and cooler doors closed
Discard if contaminated or not properly maintained
Do not risk foodborne illness – the price is too high!
Lets review.
251
Section 1 Review
Foodborne illness vs. Foodborne outbreak
252
Section 1 Review (continued)
Biological Hazards
Microbial Infection Other Biological Hazards:
C – Campylobacter Viruses – Hepatitis A, Norovirus
L – Listeria
A – Vibrio Parasites – Trichinella, Anisakis,
S – Salmonella Cyclospora, Cryptosporidium
S – Shigella
General symptoms
Similar for most foodborne
Microbial Intoxications
S_uper – Staphylococcus
B_owl – Clostridium Botulinum illnesses:
Nausea, vomiting,
Microbial Toxin-mediated diarrhea, cramps
Prevention
Infections
B. cereus Wash hands, manage
C. Perfringens temperatures, prevent cross
E. coli contamination
253
Section 1 Review (continued)
Chemical Hazards
Metals, Antibiotics, Pesticides, C&S chemicals
Allergens
Peanuts, Eggs, Dairy, Gluten, Tree Nuts, Soy, Shellfish, Fish
Prevention:
• Clean and sanitize surfaces, utensils
• Display labels
• Avoid cross contamination
• Wash hands
Physical Hazards
Jewelry, hair, fruit pits, stones, wood, metal or plastic pieces, shells
254
Section 2 Review
Contamination Time and Temperature are the
primary microbial growth
harmful substances in food factors you can control
(biological, chemical or physical)
Cross Contamination
transfer of harmful substances
Temperature Danger Zone
from one food to another by
41F to 135F (5C to 57C)
surfaces, people or equipment Target: 41F to 140F (5C to
60C)
People and surfaces are primary
sources of cross contamination
256
Section 3 Review (continued)
Time and Temperature are the Practicing Time/Temperature Control
Thawing
primary microbial growth
Refrigeration, running water, microwave or part
factors you can control! of cooking process
Cooking
257
Cooking Temperatures Review
Food Temperature Time
Rare Roast Beef 130F 121 minutes
258
Section 4 Review
HACCP
Hazard Analysis Critical Control Point
Proactive Program to ID and prevent hazards
Critical Control Point – step at which prevent,
eliminate or control hazard
7 Steps
Performa hazard analysis
Decide on the CCPs
Determine the critical limits
Monitor CCPs
Conduct corrective actions
Verification that processes are working
Maintain record keeping system
259
Section 5 Review
Sanitary Facilities Acceptable Food Contact Materials
General Cooking and Storage
Durable, non-toxic Stainless steel
materials of construction Glass
Layout for efficiency of food Aluminum and Cast iron (cooking
prep, sanitizing and only)
personal safety
Cover and Wrapping
Good lighting, ventilation,
Plastic wrap
heating/cooling
Aluminum foil
Food grade paper
Food Handling Equipment
Preparation surfaces
Clean, sanitize and store
plastic, polypropylene
properly to prevent
Stainless steel
contamination
Wood – hard maple only
Material requirements • Primarily for baking and single
Resistant to corrosion use items (chopsticks, toothpicks)
Non-absorbent Types of Sinks
Durable, smooth, easy to Different types for different uses
clean Manual ware washing, hand
Non-toxic washing, food prep, utility
Chemical resistant
260
Section 6 Review
Cleaning & Sanitizing Products
General steps: Use only approved products to avoid fines
Pre-scrape, Wash, Rinse, Sanitize, Air dry Products must be properly labeled – especially
Mechanical Ware washing spray bottles!
High Temperature – uses hot water to Cleaning Supplies
sanitize Use only approved supplies and tools
Wash temperature: 150-160F Keep separate from food products
Final Rinse (sanitizing): 180-195F
Rinse pressure: 15-25 psi Cleaning Process
Protect food first
Low Temperature – chemical sanitizing
using hypochlorite (chlorine/bleach) Safety is critical – unplug, disconnect, shield
Wash temperature: 140-150F before cleaning
Disassemble if possible, or necessary
Rinse temperature: 130-140F
Wash with detergent or degreaser
Chlorine concentration: 50 ppm
Rinse with potable water
Manual Ware washing
Sanitize
3 compartment sink set-up:
Air dry
Wash tank with detergent – 110-
120F Reassemble if needed
Rinse tank – 110-120F Re-sanitize and let air dry
Sanitizer sink with quat: 75-100F
Non-food Contact surfaces
Sanitizer Concentration:
Clean and sanitize floors, wall, ceilings, drains
Quat – 200 ppm
regularly
Chlorine: 50 ppm
261 Iodine: 12.5 ppm
Hot water: 171F
Section 7 Review
General Facility Garbage - Outside
Exterior: Have emptied routinely
Keep grounds clean, safe, in good repair Keep area around clean
Maintain building: repair damage, cracks, Keep lids closed
doors, etc.
Integrated Pest Management
Guest Areas:
Free from trash, odors, damage
Focus is on prevention
Limiting access
Clean areas regularly
Cleaning up spills
Food Handling Areas:
Monitoring for pest activity
Maintain hand wash areas
Types of pests
Clean and sanitize surfaces regularly
Rodents
Keep Team member areas clean and
sanitary Cockroaches
Water: Flies
Moths
Always potable
Adequate hot available Prevention
Avoid and prevent cross connections Keep areas clean
265