Académique Documents
Professionnel Documents
Culture Documents
?echanical
Electrical
Chemical
Structural
Computer
Process Control
Components
± Drying Bins
± Horizontal Auger
± Sorting Screen
± ¦uel ¦eeder
± Gasifier
± Heat Exchanger
± ¦ilter
± Control System
± Engine/Generator
½
Pr im a ry A ir B io m a ss à zones
± ¦resh ¦eed
Fr e sh Fe ed
Fi n a l D r y in g
± ¦inal Drying
F la m in g Py ro l y sis
± ¦laming Pyrolysis
± Char Oxidation
S e c o n da ry C h a r O x i da tio n
A ir CO2 + Heat
± Char Reduction
C h a r R e d uc ti o n
CO + H
Pr o d uc e r G a s
C h ar
½
Char Air Subsystem
± Secondary air injection into the
gasifier to control the
temperature of the gasifier
± à levels of air injection
à control valves
1 air blower
30 air injection fingers
Temperature ?easurement
± 12 thermocouple measurements
in the gasifier
± Redundant thermocouples in the
char air zone
Dp (Differential Pressure)
?easurement
± Gasifier and Grate dp
½
Grate Subsystem
± Located near the bottom of the
gasifier
± Pushes ash and charcoal through the
screen at the bottom of the gasifier
Responsible for maintaining a low
gasifier and grate resistance and to
help mitigate a high flame front
Vibrator Subsystem
± Located under the feed gate at the
top of the gasifier
Breaks up ³rat holes´ and prevents
fuel bridging problems
Automatic Ignition
± Cal rod ± resistive heater
± Located near the bottom of the
gasifier near the grate subsystem
½
Sensors
± Thermocouples
± Pressure Transducers
± Air Leak O2 Sensor
± Venturi ¦low ?eter
± Gasifier ¦eed Level Sensor
± ¦eed Gate Open and Closed
limit switch
?otor Controllers
± Used to vary the speed of
various motors throughout
the system
½
Commercial Gillette
Engine/Generator Set
± G? V-6, 3.1 Liter, Vortec
Engine
± WEG 3àkW Generator
Roots Blower
± In-line producer gas blower
± Provides gas flow to the flare
while the engine in not
operating or provides flow to
the flare when the engine is
not operating at full load
½
?odified Engine
± In-line gas blower
± Automatic Engine Starting
± Control system controls the
A/¦ ratio with the use of an
O2 sensor
Generator
± Can run in stand alone or
utility parallel configuration
± 2àkW ?ax continuous power
¦
|
*$
¦ilter
± Empty Char Bin of char
fines
About once a week(40
hours)
Gasifer
HEX
as need depending on
feed
|
?aintenance
± Required for safe and efficient operation
± Every time the system is shutdown because of a
controlled or emergency shutdown a maintenance
task must be completed.
± Dangers associated with maintenance tasks
Heat/burn hazards
CO hazards
Particulate hazards
|
#
'#
Thermocouples
± Open thermocouple
± ¦alse Junction
Pressure Ports
± Clean ports with a drill bit
± Check pressure tube
integrity
|
¦ollow instructions in
Engine ?anual
Change engine oil every
1à0 hours
Check the engine
coolant
0
'
Hazards
± High Temperature Hazards
± Particulates
± Electrical
± CO
± Explosion Hazards
± ¦lame and Smoke
± ?oving Parts
½
0
'
High Temperature Hazards
± Burn hazards include:
Gasifier
Heat Exchanger
Hot water hose
Engine
± Avoid hot surfaces while
operating
The longer you run the
hotter it gets
± Protective Clothing
Gloves
0
'
Particulate Hazards
± Char and Ash particulates:
Small
Explosive
± Only way to prevent particulate inhalation:
Wear a particulate rated face mask while performing
maintenance
Use HEPA rated vacuum
± Do not use HEPA rated vacuum for any other cleaning
± Char and Ash Particulates are located:
In the Gasifier
Heat Exchanger
¦ilter and ¦ilter Char Bin
0
'
Electrical Hazards ± DC Voltage
± 3 phase 480VAC, 1 phase Turn off DC Box breaker in
120vac Breaker box to kill 24vdc power
supply
(480vac, 120vac) Breaker Box
located next to ?ain Control Box 12vdc battery in engine
DC Control Box enclosure
All 3 phase AC voltage delivered ± Acid
by the generator ± Turn off main Eye Protection
generator breaker to kill 3 phase Protective Clothing
power ± Explosive gases
120vac power delivered from Good Ventilation
12vdc battery and an inverter
± 120vac is available even if the
engine is not running!
Use Safe electrical practices
around the Bio?ax system
± Always use a meter to verify
voltage is not present before
working on a circuit
0
'
CO Hazards What to do if you suspect CO
Colorless poisoning
Odorless ± Vacate the area
Poisonous ± Ensure proper ventilation around the
Combustible system
± How to detect CO? Engine Exhaust
CO ?onitor
± Hand Held
Preventing CO Poisoning around the
± Wall monitors Bio?ax 2à
± Symptoms of CO Poisoning ± Purge the system before any
Headache maintenance or opening any vessel
¦atigue ± Ensure proper ventilation
Shortness of breath
± Keep the feed gate closed until a new
Nausea run is started or the system has been
Dizziness purged
± Large quantities of CO can KILL
Effects of CO poisoning can be
irreversible
0
'
Explosion Hazards ± ¦eed Gate (cont.)
± CO and Particulates If ¦eed gate does not close on
shutdown
± O2 leak into the Bio?ax 2à ± Smoke out the top of the
system could cause and gasifier is combustible
explosive mixture ± Do not try and fix feed gate
O2 sensor in system to detect an ± Ventilation system is designed
explosive mixture to keep the levels of smoke
escaping the gasifier below
Over 6% Oxygen is explosive explosive levels.
Hot charcoal can supply an ± Rupture disks to prevent
ignition source catastrophic failure:
No spark is needed if gas is Locations
extremely hot
± 1 for each filter
± ¦lash Point
± ¦eed Gate If a rupture disk fails
Gravity powered feed gate ± Cover the opening
Emergency Shutdown will release the Use a CO monitor
feed gate
± Begin an emergency shutdown
0
'
¦lame and Smoke Hazards Tripping/¦alling
± Top of Gasifier ± Keep the area clean
± Smoke can burst into flames
?oving Parts
± Gasifier ¦eeder
Chain drive
± ¦eed Gate
± ¦ilter augers
± ¦ans
¦ilter enclosure
Engine radiator
Engine enclosure
Dryer