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› Prepared by Satish kumar K


› Guided by Ramakrishna
› Department of Industrial
Pharmacy

17 Feb 2011 Sree Datta Institute of Pharmacy 1


„ 


1. Introduction And History
2. Structure of Human Skin
3. The Injection Process: a Qualitative Description
4. Biomechanical Properties of Human Skin
5. Model Test Systems for Liquid Injectors
6. Advantages
7. Conclusion and References

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To overcome the problems related to needle based injections,


there is one technology that has received constable attention
during the past few years and that all of the sought after benefits
is ± Needle Free Injection Technology (NFIT) discovered in 19th
century in France

Needle free technology offers the very obvious benefit of


reducing patient concern about the use of needle

The main goal of this NFIT is to reduce patient phobia towards


needle injection
This is mainly useful for the patients who are suffering from
chronic diseases who require injectable products 2 or 3 times a
day. For example : Diabetes patients

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m    

£ In use since 1947
± Military
± International Public Health Campaigns

£ Widely used for mass immunizations and disease


eradication.
± Smallpox (1975)
± Polio (when injected)
± Measles (Brazil; 1990 to 1996)

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£ Safety
± Pathogen Transfer Issues
± Disposal of Bio-Hazardous Material
£ Speed
± High Thru-put
£ Ease of Use
± Minimize training
± Reduce repetitive motion injuries for health care workers
± Simplify maintenance and spares logistics
£ Energy
± Should be capable of being self powered
£ Cost
± Must be comparable or less than traditional needle and
syringe on a per injection basis
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V   
corneocytes + lipid
V  
 
thin layer
V   
V
produces lipids
V  V V
numerous layers
start of differentiation
V  V

one layer
cell division
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î  !  " 

The skinµs diffusional barrier

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„  
   

w      V   VV 



   VV
V

  VV

     V V

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w  V     V

The dermisµ mechanical property

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î    # " 
 $ %

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The pharmacuetical sub assembly includes

› Glass tube
› Pistons
› Nozzle made of standard materials
› Can be easily filled in on conventional filling lines

Recently Glide Pharma introduced a new model of needle free


injection

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  

› Needle free injection technology works by forcing liquid


medication at high speed through a tiny orifice that is held
against the skin

› This creates an ultra stream of high pressure fluid that


penetrates the skin without the use of needle

› The design of this device has a majot influence on the


accuracy of subcutaneous delivery and the stress imposed on
the product to be delivered.

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› The design must ensure that a sufficiently high pressure is
generated to puncture the skin, while the subsequent pressure
is reduced to ensure that the molecule is deposited
comfortably at a level that does not reach the muscle tissue

› High pressure delivery could potentially fragile molecules,


such as monoclonal antibodies.

› Successful delivery of such molecules, therfore, requires a


device with carefully controleed power nuances.

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î    VV

   V  

(Needle & Needle-Free)

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Comparison with Percutaneous Absorption

Diffusion

Dissolved Partition: ü¬ {
Drug

Diffusion/Partitioning Process
Major diffusional barrier is stratum corneum
- morphology gives altered A* and l*
- Lw lipid structure
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Needle/Needle-Free Injection

Needle

NF- liquid

NF- powder

- Tissue penetration via needle or substance (fluid/particles)


projected from needle-free device
- puncture (mechanical failure) of epidermis & dermis
- deformation of dermis/hypodermis

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£ How does It works?

£ Medication is driven at high speed


through a tiny orifice
£ A fine stream of medication penetrates
the tissue
£ Injection event requires less
than 0.5 seconds
£ Injections can be IM, SC or ID

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m      


#
&  %

£ Spherical bolus Amplified Dispersion


- Lowest possible - Very high
SA/V ratio SA/V ratio

- Limited tissue - Enhanced tissue


disruption disruption

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£ Ñ 
V  V V


- Avoids needle stick hazard


- No sharps disposal problems
- Eliminates the concern for the re-use of needles
- Injection pain is reduced in most cases
- Speeds the injection cycle
- Improved bio-availability of vaccines
- Reduces the system cost of injection

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î 
' ( ) *

 

A Puncture & deformation of skin tissue is complex


issue !
A Requires knowledge of biomechanical properties of
skin tissue
A Problem: biomechanical behaviour of skin is
inhomogeneous, non-linear (depends on stress rate)
& anisotropic
A Skin layers (SC, E & D) have different biomechanical
properties
- SC : high tensile strength, but thin
- E/D: elastic & viscous behaviour (collagen & elastin
fibres, ground substance)

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m  + 
 


£ Part 3: Biomechanical Properties


of Human Skin

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a   '  
   
   
î   

À  V    


  VV 
- Various experimental setups possible:

1. Stretching measurements in vitro & in vivo


- stress versus strain

2. Compression measurements

3. Fracture resistance

4. Ultrasonic measurements

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a   '  
   
,-

 .   
)
  

Non-linearly elastic over whole stress range until yield

- stress-strain curve non-linear


= elastin & collagen fibres
- large deformations before yield: • 40 %
- highly viscoelastic (time dependent)
- anisotropic
- behaviour comes from dermis
- varies with age, sex, stress state, etc

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a   '  
   
/-„   .   


Can apply up to 70 N force to skin


Maximum deformation of 30 mm

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a   '  
   
0-
   
 .   


FR = energy required to separate a tissue sheet into 2 pieces [J/m2]

Interfacial fracture energy = f(work of adhesion, viscoelastic energy


dissipation)

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a   '  
   
1-2
  

   

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 a   '  
 
 

› Unique morphology defines the skinµs mechanical properties

› Stress/strain behaviour determined by dermis:

- linearly elastic over large low stress range


E = 5 ± 100 kPa
- similar compressibility as rubber
 = 0.49
- tensile strength very high above elastic limit (collagen)

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m  + 
 


 
î V  V V! " 
  V

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m  + 
 $  
Epidermis Dermis Hypodermis

P High pressure liquid jet emerges from nozzle


- 150 ± 200 mm , - velocity  100 m/s
- static pressure  10 MPa on skin surface
PLiquid jet punctures skin tissues
- forces related to needle penetration force
PLiquid jet disperses in dermis(D) & hypodermis (HD)
- force sufficient to overcome Youngµs modulus of
D/HD (10 ± 100 kPa)
- dose volume small = assumption of linear elasticity

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î    
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›  #$%% V
  V

 VV  
 V         V

›  #$%%   V V
V    &  VV  
 V
'

› î V      V   VV & V     V



  V  V
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› î V  V       V


  
  V
 V  ((
   V
      
VV         '

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› Recojet is India¶s first needle free insulin device and poised to


revoultionize the insulin therapy

› This is needle free insulin device mainly launched for injecting


Recoinsulin (Recombinant human insulin).

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a 

)))-" 
- 

Cool click

pharmaject

bio2000

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a 

a    )%%%
Designed for the professional healthcare
market
- Immunization programs
- Hospitals
- Clinics

  V
Spring powered
CO2 powered with electronics

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a 
 
 " 


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Other well known manufacturers are :

› Powderject

› Felton international

› Glidepharma

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©
 
£ It is trouble free, simple, self administration
£ Low sensation and safety
£ Solid dosage forms can be administered
£ Elimination of needle phobia
£ Minimal skin response and no bleeding or bruising
£ Easy and safe disposal
£ Easy to transport and store without refrigeration
£ Excellent dose response is observed with increased drug
doses
£ Rapid delivery of the drug to the systematic circulation
£ Bio-equivalence has been demonstrated enabling the
development of µgeneric¶ drug proteins

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„   
£ Needle-free technology offers the very benefit of reducing
patient concern about conventional needles and no needle
disposal issues.

£ Not only it can benefit the pharmacuetical industry in


increasing product sales, it has the added potentioal to
increase compliance with dosage regimens and improved
outcomes.

£ In the developing world, there are major challenges of disease


transmission through re-use of needles.

£ Organizations such as WHO and CDC (Center for Disease


Control) and groups like Gates Foundation have supported
the development of needle free alternatives for drug delivery.

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£ The biotech revolution is bringing in a range of
protein-based therapeutics into the market place at
a rapid pace more than 300 products in active
development.
£ These protein-based therapeutics especially
monoclonal antibodies (Mabs) which are
anticipated to represent 30 percent of
pharmaceutical sales and which are otherwise
challenging to deliver non-invasively, will continue
to be formulated as injectables.
£ It is likely that dramatic change may occur only
when a large pharmacuetical or biotechnology
company adopts needle free technology and
demonstrates its versatility, acceptance and value
in major therapeutic area

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£ Wikipedia

£ www.fda.gov

£ www.glidepharma.com

£ www.cdc.gov

£ www.bioject.com

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