Managing Crane Safety

Managing Crane Safety
2000 CIA, Inc.
Rev. 05-28--02
About Crane Institute of America

Crane Institute of America is the nations leading provider of training services to the lifting industry. We offer a wide variety of safety programs for operators, supervisors, and inspectors of mobile cranes, overhead cranes, and offshore cranes, as well as rigging and other lifting equipment including forklifts and aerial lifts. Train-the-trainer programs for those wishing to set up or enhance their own training programs are also available. Our team of instructors is among the most qualified in the industry and our presentations are consistently acclaimed both for the quality and breadth of their content and their motivational style. Crane Institute of America seminars are offered at cities across the country. Alternately, we can tailor a program to your specific needs and equipment and present it at your companys facility.
2000 CIA, Inc.
Rev. 05-28--02
The need to get the job done doesnt add any capacity to the crane!
2000 CIA, Inc.
Rev. 05-28--02
FACTS:
CRANE ACCIDENTS
are relatively more serious than other construction accidents.
are the most costly in terms of insurance claims.
result in more construction fatalities than any other single cause.
2000 CIA, Inc.
Rev. 05-28--02
CONSTRUCTION FATALITIES
One out of every five deaths is crane related!
20%
2000 CIA, Inc.
Rev. 05-28--02
CAUSES OF MOBILE CRANE FATALITIES

Rigging 15%
Load Handling 14% Operator Error 7% Overload 7% Dismantling Boom 5% Wire Rope Failure 3% Struck by Crane 3% Miscellaneous 3%
2000 CIA, Inc.
Rev. 05-28--02
Electrocution 44%
MAIN CAUSES OF MOBILE CRANE ACCIDENTS

High Wind 1.6%
Machinery & Structural Failure 11.2%
Support Failure 31.5% Operator Error 33.1%
Failure to Use Outriggers 22.6%
2000 CIA, Inc.
Rev. 05-28--02
What does your group feel are the major problems or concerns facing Supervisors and Managers involved in crane and rigging operations?
2000 CIA, Inc.
Rev. 05-28--02
You Be The Lawyer

(How to Reduce Your Liability Exposure)
2000 CIA, Inc.
Rev. 05-28--02
You Be The Lawyer

(How to Reduce Your Liability Exposure)
Defendants
2000 CIA, Inc.
Rev. 05-28--02
Negligence
10
Why Mobile Cranes Present Potential for Accidents
2000 CIA, Inc.
Rev. 05-28--02
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All cranes are large and powerful.
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All loads are heavy.
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Cranes are designed to defy the law of gravity.
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Cranes lift loads in close proximity to people.
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Why Mobile Cranes Present Potential for Accidents

To maintain control, there are a tremendous number of factors that must be taken into consideration
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Rev. 05-28--02
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For example, capacities are based on a crane in like new condition.
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Level ground conditions and wind are other significant factors.
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Always remember that loads are lifted near people.
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Finally, capacities vary at different boom angles, lengths and radii.

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Why Do Accidents Happen?
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Rev. 05-28--02
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Mental
Wrong Attitude
Way crane is perceived.
?
?
??
?
Wrong Assumptions
Takes little skill to operate.
2000 CIA, Inc.
Rev. 05-28--02
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Physical
WRONG ACTIONS
Allows unqualified personnel to operate cranes
ACCIDENT S
Accident prevention takes place first in the mind. Thinking has to change!
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Rev. 05-28--02
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ACCIDENTS
NE CRA Y LOG HNO TEC OR RAT CY OPEPETEN COM
2000 CIA, Inc.
Rev. 05-28--02
26
Grove RT865 65 Ton Capacity

36 ft. - 146 ft. Boom (Power Pinned Fly) PCSA Class 10-312 85% of Tipping
EXAMPLE ONLY: Not to be used as an actual load chart. ON OUTRIGGERS FULLY EXTENDED OVER THE FRONT
2000 CIA, Inc.
Rev. 05-28--02
27
On Outriggers Fully Extended - 360

Example Only: Not to be used as an actual load chart.
2000 CIA, Inc.
Rev. 05-28--02
28
Jib Capacities In Pounds 28ft. A Frame Jib On Outriggers - 360
NOTES FOR JIB CAPACITIES 1. All capacities are in pounds. Capacities are based on structural strength of 28 ft. and 32 ft. boom extension combination at given main boom angle regardless of main boom length. Note: Two part lifting service is required with Krueger LMI; at any other time, single or two part line may be used. 2. WARNING: Operation of machine with heavier loads than the capacities listed is strictly prohibited. Machine tipping with jib occurs rapidly and without advance warning. 3. 28 FT. JIB WARNING: For main boom length with power pinned fly extended greater than 82 ft. with 32 ft. boom extension and 28 ft. jib in working position, the boom angle must not be less than 40 since loss of stability will occur causing a tipping condition. The boom angle is not restricted for main boom length with power pinned fly extended equal to or less than 82 ft. This warning applies for jib erection purposes also. 4. WARNING: Lifting on rubber with 32 ft. boom extension or 28 ft. jib and 32 ft. boom extension combination is prohibited. 5. Reference radii listed are for fully extended main boom only. Rev. 05-28--02 2000 CIA, Inc. 29
Weight Reductions For Load Handling Devices
Reduction of main boom capacities
Reduction of 32 ft. extension capacities
Hook Block
65 Ton, 5 Sheave 15 Ton, 1 Sheave 10 Ton Headache Ball 7 Ton Headache Ball Auxiliary Boom Head
1,900 lbs. 580 lbs 500 lbs. 300 lbs. 220 lbs.
NOTE: All load handling devices and boom attachments are considered part of the load and suitable allowances MUST BE MADE for their combined weights. Weights are for grove furnished equipment Main Hoist Line, SWL = 14,605 lbs. Auxiliary Hoist Line, SWL = 8,700 Load Line = 1 lb. per ft. 2000 CIA, Inc.
Rev. 05-28--02
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On Rubber Capacities
Example Only: Not to be used as an actual load chart
29.5 X 25 (28 ply) TIRES 33.25 X 29 (26 ply) TIRES
2000 CIA, Inc.
Maximum Permissible Boom Length is (a) 36 ft. (e) 68 ft. (b) 44 (f) 76 (c) 52 (g) 82 (d) 60 (h) 88
Rev. 05-28--02
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Notes For Rubber Capacities

Capacities are in pounds and do not exceed 85% of tipping loads as determined by test in accordance with SAE J-765. Capacities are applicable to machines with: Cold Inflation 2.5 MPH 29.5 X 25 (28 ply) 75 PSI 65 PSI 33.25 X 29 (26 ply) 65 PSI 50 PSI Defined Arc Over front includes +/- 6 on either side of longitudinal centerline of machine. (Ref. Drawing C6-829-003529 Capacities are applicable only with machine on firm level surface. Axle lockouts must be functioning before lifting on rubber. (Check automatic lockout system for proper functioning: refer to Operation and Maintenance Manual for description of a proper functioning axle lockout system.) All rubber lifting depends on proper tire inflation, capacity and condition. Capacities must be reduced for lower tire inflation pressures. See lifting capacity chart for tire used. Damaged tires are hazardous to safe operation of crane. For pick and carry operation, boom must be centered over front of machine, mechanical swing lock engaged, and load restrained from swinging. When handling loads in the structural range with capacities close to maximum ratings, travel should be reduced to creep speeds. On rubber lifting with power pinned fly extended, boom extension or jib is not permitted. Creep not over 200 feet (61 meters) of movement in and 30 minute period, and not exceeding 1 mph (1.6 kph).
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Rev. 05-28--02
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Lifting Area Diagrams

Rear axle oscillation lockouts must be set to maintain 360 capacities. Note: Bold lines determine the limiting position of any load for operation within any working areas indicated.
2000 CIA, Inc.
Rev. 05-28--02
Note: Bold lines determine the limiting position of any load for operation within working areas indicated. Note: Over the side capacities can be lifted in the over the rear area.
33
5 Offset 17 Offset 30 Offset
RANGE DIAGRAM
f 28
ib t. J
Jib Offset
HOOK ELEVATION IN FEET
6 14
B ft.
m oo
2 (3
ft.
+ t. ex
4) 11
40
88 + t. ex ft. 2 55 (3 m 50 m oo oo .B B ft 0 45 ft. 12 4 11
) ft.
65
60
70
75
35
30
88
ft
.B 82
oo ft
m oo ft m oo ft m oo ft m oo ft m oo m m oo m
.B 76
.B 68
25
.B 60
.B 52
20
.B
15
44
oo B t. f 36 ft
.B
2000 CIA, Inc.
Rev. 05-28--02
OPERATING RADIUS FROM AXIS OF ROTATION IN FEET 34
10
Division of Load Charts
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Rev. 05-28--02
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Division of Load Charts
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Rev. 05-28--02
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You Be The Crane Operator

Gross Capacity
ABH Erected 10 Wire Rope 7.5 Ton Headache Ball
TH ENG M L BOO ft. 106
Boom Extension & Jib Stowed
15 Ton Hook Block 100 lbs. Rigging
-100 lbs.
68
Maximum Net Load

Minimum Parts of Line
2000 CIA, Inc.
Rev. 05-28--02
______
37
33 ft. radius

4 On Outriggers Fully Extended 4 _____ On Rubber _____
106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____. 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 10 ABH _____ Part(s) Wire Rope _____ Ft. Beneath: ________ __________ Lbs. 15 MAIN _____ Ton Block: ________ __________ Lbs. 7 : ________ AUX __________ Lbs. _____ Ton Ball 100 Rigging: __________ Lbs. Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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Rev. 05-28--02
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Hook Block
Rev. 05-28--02
39

Gross Capacity
-1063 lbs.
-100 lbs.
68
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
40
33 ft. radius

106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 10 ABH _____ Part(s) Wire Rope _____ Ft. Beneath: ________ __________ Lbs. 15 MAIN _____ Ton Block: ________ __________ Lbs. 7 : ________ AUX __________ Lbs. _____ Ton Ball 100 Rigging: __________ Lbs. Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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Rev. 05-28--02
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106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 10 ABH _____ Part(s) Wire Rope _____ Ft. Beneath: ________ __________ Lbs. 15 MAIN _____ Ton Block: ________ __________ Lbs. 7 : ________ AUX __________ Lbs. _____ Ton Ball 100 Rigging: __________ Lbs. Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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Rev. 05-28--02
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Hook Block
Rev. 05-28--02
43

Gross Capacity
-220 lbs.
-1063 lbs.
-100 lbs.
68
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
44
33 ft. radius

106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____. 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 ABH _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN _____ Ton Block: ________ __________ Lbs. 7 : ________ AUX __________ Lbs. _____ Ton Ball 100 Rigging: __________ Lbs. Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____. 28 1,063 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 ABH _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN _____ Ton Block: ________ __________ Lbs. 7 : ________ AUX __________ Lbs. _____ Ton Ball 100 Rigging: __________ Lbs. Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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Rev. 05-28--02
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Hook Block
Rev. 05-28--02
47

Gross Capacity
-220 lbs. -10 lbs.
-1063 lbs.
-100 lbs.
68
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
48
33 ft. radius

106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 10 1 ABH _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN _____ Ton Block: ________ __________ Lbs. 7 : ________ AUX __________ Lbs. _____ Ton Ball 100 Rigging: __________ Lbs. Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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Rev. 05-28--02
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106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 10 1 ABH _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN _____ Ton Block: ________ __________ Lbs. 7 : ________ AUX __________ Lbs. _____ Ton Ball 100 Rigging: __________ Lbs. Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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Rev. 05-28--02
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Hook Block
Rev. 05-28--02
51

Gross Capacity
-220 lbs. -10 lbs.
-1063 lbs. -580 lbs. -100 lbs.
68
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
52
33 ft. radius

106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 10 1 ABH _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN 580 _____ Ton Block: ________ __________ Lbs. AUX __________ Lbs. _____ Ton 7 : ________ Ball 100 Rigging: __________ Lbs. Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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Rev. 05-28--02
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106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 10 1 ABH _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN 580 _____ Ton Block: ________ __________ Lbs. AUX __________ Lbs. _____ Ton 7 : ________ Ball 100 Rigging: __________ Lbs. Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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Rev. 05-28--02
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Hook Block
Rev. 05-28--02
55

Gross Capacity
-220 lbs. -10 lbs. -300 lbs.

-1063 lbs. -580 lbs. -100 lbs.
68
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
56
33 ft. radius

106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 10 1 ABH _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN 580 _____ Ton Block: ________ __________ Lbs. AUX __________ Lbs. 300 _____ Ton 7 : ________ Ball 100 Rigging: __________ Lbs. Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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Rev. 05-28--02
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106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 ABH 10 _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN 580 _____ Ton Block: ________ __________ Lbs. AUX __________ Lbs. 300 _____ Ton 7 : ________ Ball 100 Rigging: __________ Lbs. 2,273 Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 ABH 10 _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN 580 _____ Ton Block: ________ __________ Lbs. AUX __________ Lbs. 300 _____ Ton 7 : ________ Ball 100 Rigging: __________ Lbs. 2,273 Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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Rev. 05-28--02
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On Outriggers Fully Extended - 360

2000 CIA, Inc.
Rev. 05-28--02
60

Gross Capacity
22,650 lbs. -220 lbs. -10 lbs. -300 lbs.

-1063 lbs. -580 lbs. -100 lbs.
68
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
61
33 ft. radius

106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 ABH 10 _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN 580 _____ Ton Block: ________ __________ Lbs. AUX __________ Lbs. 300 _____ Ton 7 : ________ Ball 100 Rigging: __________ Lbs. 2,273 Total Deductions: _________ Lbs. 22,650 Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 ABH 10 _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN 580 _____ Ton Block: ________ __________ Lbs. AUX __________ Lbs. 300 _____ Ton 7 : ________ Ball 100 Rigging: __________ Lbs. 2,273 Total Deductions: _________ Lbs. 22,650 Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. -2,273 Maximum Net Load that can be lifted: __________ Lbs. Minimum Part ( s ) of Line Required: ________ Part(s)
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106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 220 4 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 ABH 10 _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN 580 _____ Ton Block: ________ __________ Lbs. AUX __________ Lbs. 300 _____ Ton 7 : ________ Ball 100 Rigging: __________ Lbs. 2,273 Total Deductions: _________ Lbs. 22,650 Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. -2,273 Maximum Net Load that can be lifted: __________ Lbs. 20,377 Minimum Part ( s ) of Line Required: ________ Part(s)
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Gross Capacity
22,650 lbs. -220 lbs. -10 lbs. -300 lbs.

-1063 lbs. -580 lbs. -100 lbs. 20,377 lbs.

______
65
68
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
33 ft. radius
Parts of Line
Minimum Parts of Line =

Suspended Weight
Load + Rigging + Load Block or Ball
Safe Working Load

Main Hoist Line, SWL = 14,605 lbs. Auxiliary Hoist Line, SWL = 8,700 Load Line = 1 lb. per ft.
21,057
14,605
1.44 Min Parts Line = 21,057 14,605

Rounded to
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Rev. 05-28--02
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106 33 68
PARAMATERS:
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ __________ Lbs. 4 220 Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. 1 ABH 10 _____ Part(s) Wire Rope _____ Ft. 10 Beneath: ________ __________ Lbs. 15 MAIN 580 _____ Ton Block: ________ __________ Lbs. AUX __________ Lbs. 300 _____ Ton 7 : ________ Ball 100 Rigging: __________ Lbs. 2,273 Total Deductions: _________ Lbs. 22,650 Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. Subtract Total Deductions: __________ Lbs. -2,273 Maximum Net Load that can be lifted: __________ Lbs. 20,377 Minimum Part ( s ) of Line Required: ________ Part(s) 2
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Rev. 05-28--02
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Gross Capacity
22,650 lbs. -220 lbs. -10 lbs. -300 lbs.

-1063 lbs. -580 lbs. -100 lbs. 20,377 lbs. 2 ______

68
68
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
33 ft. radius
You Be The Crane Operator #2
m Boo ft. 68
Gross Capacity
gth Len
-1,063 lbs. 60.5
-100 lbs.
Maximum Net Load

30 ft. radius

2000 CIA, Inc.
Rev. 05-28--02
______
69

Hook Block
65 Ton, 5 Sheave 15 Ton, 1 Sheave 10 Ton Headache Ball 7 Ton Headache Ball Auxiliary Boom Head 1,900 lbs. 580 lbs 500 lbs. 300 lbs. 220 lbs.
m Boo ft. 68
Gross Capacity
gth Len
-1,063 lbs. -1,900 lbs. -100 lbs. 60.5
Maximum Net Load

30 ft. radius

2000 CIA, Inc.
Rev. 05-28--02
______
70
m Boo ft. 68
Gross Capacity
gth Len
-1,063 lbs. -1,900 lbs. -100 lbs. 60.5
Maximum Net Load

30 ft. radius

2000 CIA, Inc.
Rev. 05-28--02
______
71
m Boo ft. 68
Gross Capacity
46,650 lbs.
gth Len
-1,063 lbs. -1,900 lbs. -100 lbs. 60.5
Maximum Net Load

30 ft. radius

2000 CIA, Inc.
Rev. 05-28--02
______
72
m Boo ft. 68
Gross Capacity
46,650 lbs.
gth Len
-1,063 lbs. -1,900 lbs. -100 lbs. 43,587 lbs. 30 ft. radius 60.5
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
73
m Boo ft. 68
Gross Capacity
46,650 lbs.
gth Len
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
74
Parts of Line

Suspended Weight
Safe Working Load

45,587
14,605
3.121 = 45 587 14 605 Min Parts Line = 45,,587 14,,605 Rounded to
2000 CIA, Inc.
Rev. 05-28--02
75
m Boo ft. 68
Gross Capacity
46,650 lbs.
gth Len
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
4 ______
76
PARAMATERS:

68 30 60.5
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees 4 .... 32 Fly: Extended _____ Retracted _____ 28 _____ Boom Extension: Stowed 4_____ Erected _____ __________ Lbs. 1,063 _____ Jib: Stowed _____ Erected _____ Offset _____ 4 __________ Lbs. Auxiliary Boom Head: Erected _____ Off _____ __________ Lbs. _____ Part(s) Wire Rope _____ Ft. Beneath: ________ __________ Lbs. 65 MAIN__________ Lbs. 1,900 _____ Ton Block: ________ _____ Ton Ball: ________ __________ Lbs. Rigging: __________ Lbs. 100 3,063 Total Deductions: _________ Lbs. Gross Capacity over the Front _____ 360 _____: 4 __________ Lbs. 46,650 Subtract Total Deductions: __________ Lbs. 3,063 Maximum Net Load that can be lifted: __________ Lbs. 43,587 Minimum Part ( s ) of Line Required: ________ Part(s) 4
2000 CIA, Inc.
Rev. 05-28--02
77

Gross Capacity
15 Wire Rope Extension & Jib Erected 7.5 Ton Headache Ball
-15 lbs.
17 offset
80 ft. Boo
th eng m L
-90 lbs.
65.5
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
78
30 ft. radius

Gross Capacity
-15 lbs. -9,396 lbs.
17 offset
80 ft. Boo th eng m L
-90 lbs.
65.5
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
79
30 ft. radius

Gross Capacity
-15 lbs. -9,396 lbs. -300 lbs.
17 offset
Hook Block
80 ft.
Boo th eng m L
-90 lbs.
65.5
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
80
30 ft. radius

Gross Capacity
-15 lbs. -9,396 lbs. -300 lbs.
17 offset
80 ft.
Hook Block
Boo
th eng m L
-1,900 lbs. -90 lbs.
65.5
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
81
30 ft. radius

Gross Capacity
-15 lbs. -9,396 lbs. -300 lbs.
17 offset
-1,900 lbs. -90 lbs.
65.5
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
82
30 ft. radius

Gross Capacity
40,450 lbs. -15 lbs. -9,396 lbs. -300 lbs.

17 offset
-1,900 lbs. -90 lbs.
65.5
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
83
30 ft. radius

Gross Capacity
40,450 lbs. -15 lbs. -9,396 lbs. -300 lbs.

17 offset
-1,900 lbs. -90 lbs. 28,749 lbs.

______
84
65.5
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
30 ft. radius

Gross Capacity
40,450 lbs. -15 lbs. -9,396 lbs. -300 lbs.

80 ft. Boo
17 offset
PARTS
= 30,739 14,605
th eng m L
-1,900 lbs. -90 lbs. 28,749 lbs. 3 ______

85
65.5
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
30 ft. radius
PARAMATERS:
4 4 On Outriggers Fully Extended _____ On Rubber _____

80 30 66.5
Hoisting From The Main Boom _____ Fly _____ Extension _____ Jib _____ 4 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees .... 32 Fly: Extended _____4 Retracted _____ 4 28 _____ Boom Extension: Stowed _____ Erected _____ __________ Lbs. 9,396 _____ Jib: Stowed _____ Erected _____ Offset _____ 4 __________ Lbs. Auxiliary Boom Head: Erected _____ Off _____ JIB __________ Lbs. 1 15 15 _____ Part(s) Wire Rope _____ Ft. Beneath: ________ __________ Lbs. MAIN __________ Lbs. 1,900 _____ Ton65 Block: ________ 7.5 300 _____ Ton Ball: ________AUX __________ Lbs. Rigging: __________ Lbs. 90 3,063 Total Deductions: _________ Lbs. 4 Gross Capacity over the Front _____ 360 _____: __________ Lbs. 40,450 Subtract Total Deductions: __________ Lbs. 11,701 Maximum Net Load that can be lifted: __________ Lbs. 28,749 Minimum Part ( s ) of Line Required: ________ Part(s) 3
2000 CIA, Inc.
Rev. 05-28--02
86
LIFTCRANE CAPACITIES
2000 CIA, Inc.
Rev. 05-28--02
87
Gross Capacity
90
Wire Rope (6 parts)
F t. Bo o m
200 Ton Load Block 300 lbs. Rigging
-300 lbs.
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
88
50 ft. Radius
Crawlers Extended
Gross Capacity
80,700
90
Wire Rope (6 parts)
Ft. m Bo o
-300 lbs.
Maximum Net Load

Crawlers

2000 CIA, Inc.
Rev. 05-28--02
______
89
50 ft. Radius
Extended
Gross Capacity
80,700
90
Wire Rope (6 parts)
F t. Bo o m
-300 lbs.
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
90
50 ft. Radius
Crawlers Extended

Total wire rope weight =
Parts x Weight per Foot x Boom Length 80,700 Gross Capacity
90
Wire Rope (6 parts)
F t. Bo o m
-300 lbs.
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
91
50 ft. Radius
Crawlers Extended

Total wire rope weight =
Parts x Weight per Foot x Boom Length 80,700 Gross Capacity
6 x 90 =540 X 2.34 = 1263.6

Wire Rope (6 parts)
-1,264 lbs.
90 F t. Bo o m
-300 lbs.
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
92
50 ft. Radius
Crawlers Extended
Gross Capacity
80,700
Wire Rope (6 parts)
-1,264 lbs.
90 Ft. m Bo o
-4,740 lbs. -300 lbs.
Maximum Net Load

Crawlers

2000 CIA, Inc.
Rev. 05-28--02
______
93
50 ft. Radius
Extended
80,700 Gross Capacity Suspended Weight = 74,396
Wire Rope (6 parts)
-1,264 lbs.
90 Ft. m Bo o
-4,740 lbs. -300 lbs.
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
74,396 lbs. 3 ______

94
Crawlers
50 ft. Radius
Extended

4 Crawlers Retracted _____ Crawlers Extended 4_____
PARAMATERS:
90 Hoisting From The: Boom _____ -- Jib _____ 50 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees. _____ Ft. Jib Offset ________ __________ Lbs. _____ Sheave Upper Boom Pt.: ________ 540 Boom __________ Lbs. 1,264 _____ Ft. Wire Rope Beneath: ________ __________ Lbs. Ft. Wire Rope Beneath: ________ __________ Lbs. 4,740 200 : ________ Main __________ Lbs. _____ Ton Block _____ Ton Ball: ________ __________ Lbs. Rigging: __________ Lbs. 300 Total Deductions: _________ Lbs. 6,304 80,700 Gross Capacity: __________ Lbs. 6,304 Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. 74,396 Minimum Part ( s ) of Line Required: ________ Part(s) 3
2000 CIA, Inc.
Rev. 05-28--02
95

Gross Capacity
30 Ft. Jib 15 Ft. Wire Rope 15 Ton Headache Ball
107,600 lbs.
13 0 Ft
Wire Rope - 6 Parts
m oo . B
200 Ton Block 300 lbs. Rigging
-300 lbs.
Maximum Net Load

Minimum Parts of Line Minimum Prts of Line
2000 CIA, Inc.
Rev. 05-28--02
______ ______
96
40 Ft. Radius Crawlers Extended

Gross Capacity
107,600 lbs. -3,000 lbs.
13 0 Ft
Wire Rope - 6 Parts
m oo . B
-300 lbs.
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
97

Gross Capacity
107,600 lbs. -3,000 lbs. -36 lbs.
13 0 Ft
Wire Rope - 6 Parts
m oo . B
-300 lbs.
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
98

Gross Capacity
107,600 lbs. -3,000 lbs. -36 lbs. -900 lbs.
13 0 Ft
Wire Rope - 6 Parts
m oo . B
-300 lbs.
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
99

Gross Capacity
107,600 lbs. -3,000 lbs. -36 lbs. -900 lbs.
13 0 Ft
Wire Rope - 6 Parts
-1,826 lbs.
m oo . B
Maximum Net Load

2000 CIA, Inc.
Rev. 05-28--02
______
100

Gross Capacity
107,600 lbs. -3,000 lbs. -36 lbs. -900 lbs.
13 0 Ft
Wire Rope - 6 Parts
-1,826 lbs.
m oo . B
-4,740 lbs. -300 lbs.
96,798 lbs. Maximum Net Load Suspended Weight = 101,838

2000 CIA, Inc.
Rev. 05-28--02
4 ______
101

4 Crawlers Retracted _____ Crawlers Extended 4_____
PARAMATERS:
130Hoisting From The: Boom _____ -- Jib _____ 40 30 3,000 Boom Length: _____ Ft. Radius: _____ Ft. Boom Angle: _____ Degrees. _____ Ft. Jib Offset ________ __________ Lbs. _____ Sheave Upper Boom Pt.: ________ Boom __________ Lbs. 1,826 _____ Ft. Wire Rope Beneath: ________ __________ Lbs. Ft. Wire Rope Beneath: ________ __________ Lbs. 4,740 200 : ________ Main __________ Lbs. _____ Ton Block _____ Ton Ball: ________ __________ Lbs. Rigging: __________ Lbs. 300 Total Deductions: _________ Lbs. 10,802 107,600 Gross Capacity: __________ Lbs. 10,802 Subtract Total Deductions: __________ Lbs. Maximum Net Load that can be lifted: __________ Lbs. 96,798 Minimum Part ( s ) of Line Required: ________ Part(s) 6
2000 CIA, Inc.
Rev. 05-28--02
102
OSHA Compliance
code of fed eral reg u latio n s
2 9
P A R
R
1
a s
2
o f
6
J u l y 1 ,
e v i s e d
S A
U S A S T A N D 9 9 0 F E T Y C O D E F O R C R A N E S , D J A C K S A N D S L IN G S
D K S , H O
E R R IC
IS T S ,
M O B I L E H Y D R A U L I C C R A N E S T A N D A R D S
P C S A S T A N D A R D N O . 2
R A W A N D
L E R , T R U C
L O C O M K C R A N
A N
B U R E A U O F S T R U C T I O N I N D U S T R Y F A C T U R E R S A S S O C I A
IO
P a
r t ia
l R e
v is io
U S A
B 3
0 . 2
- 1 9 4 3
V E
L O
I L E
r e a u
o f
o n s t r u c t i o n
I n d u
s t r y
a n u f a c t u r e r s
s s o c i a t i o n
N T h e
v a l F a c ilit ie s U . S . D e p a rt m A m e ric a n S o
E n g in e e r in g C o m m a n d , e n t o f t h e N a v y c ie t y o f M e c h a n ic a l E g in e
rs
Industry Standards, Incorporated by Reference have the same force as law.

2000 CIA, Inc.
Rev. 05-28--02
103
Levels of Crane Safety

Goal = Provide the SAFEST crane and rigging environment that is reasonable and practical.
YTEFAS ENARC DESAERCNI
3 2 1
Rev. 05-28--02
Compliance with: OSHA Regulations Current Industry Standards Accepted Industry Practices
Voluntary
Compliance with: OSHA Regulations Current Industry Standards
Voluntary
Compliance with OSHA Regulations Incorporated Industry Standards
Law
104
2000 CIA, Inc.
YTILIBAIL NI ESAERCED
Training Model For Mobile Crane Operators 4 Identification of Components 4 Safe Operating Procedures 4 Technical Data 4 4 4
Pre-Operational Inspection
4 Responsibilities 4 4 4
Basic Rigging
Load Charts
Applicable Safety Standards
Assembly & Disassembly
Hand Signals
4 Set Up
2000 CIA, Inc.
Rev. 05-28--02
4 Crane Manufacturers
Requirements
105
Responsibilities
Person Responsible For Lift
Shall determine that the load weight does not exceed the crane s rated capacity .
Operator
Shall be responsible for those operations under their direct control . Shall respond to signals from the appointed signal person . Shall seek supervision when there are safety concerns .
Signal Person
2000 CIA, Inc.
Rev. 05-28--02
Shall use standard hand signals unless voice communication is utilized .

106
Responsibilities
Lift Director
Shall see that the crane is level and , where necessary , blocked . Shall see that the load is secure and balanced before it is lifted . Shall see that lift and swing path are clear . Shall clear crane swing radius of all personnel .
Multiple Crane Lift
There shall be one designated person responsible for the operation who : Shall analyze operation and instruct all personnel in proper positioning , rigging , and movements . Shall make decisions as necessary to reduce crane ratings , load position , boom location , ground support , and speed of movement .
2000 CIA, Inc.
Rev. 05-28--02
107
Management & Supervision
N IO AT ER OP
RI GG IN G
I N
S P E C T I O
2000 CIA, Inc.
Rev. 05-28--02
108
Inspection
1. Preventive Maintenance a. Required/Recommended 2. Compliance Inspection a. Initial - baseline data, history file b. Operator safety check - each shift functional, physical c. Minimum monthly - critical parts d. Minimum annual - the whole crane
2000 CIA, Inc.
Rev. 05-28--02
109
Inspector Qualification and Credentials

ANSI: Qualified person - A person who, by possession of recognized degree in an applicable field or certificate of professional standing, or who, by extensive knowledge, training and experience, has successfully demonstrated the ability to solve or resolve problems related to the subject matter and work. OSHA: Competent person - One who is capable of identifying existing and predictable hazards, and has authorization to take prompt corrective measures to eliminate them.
2000 CIA, Inc.
Rev. 05-28--02
110
Levels of Inspection
Goal = Provide the SAFEST crane that is reasonably and practically possible.
3 2 1
Rev. 05-28--02
Inspect to levels 1 & 2 Equip crane with safety devices and operator aids that are reasonable and reliable Inspect to Industry practices
Voluntary
YTEFAS ENARC DESAERCNI
Inspect to level 1 Inspect to latest ANSI & PCSA standards
Voluntary
Inspect to OSHA regulations Inspect to ANSI B30.5 1968 & PCSA 2 Inspect to crane manufacturers inspection requirements
Law
2000 CIA, Inc.
111
YTILIBAIL NI ESAERCED
Operating Cranes Within Prohibitive Zone

THIS AREA SHOULD BE AVOIDED
PROHIBITED ZONE
CRANE SHALL NOT BE USED TO HANDLE MATERIALS IN THIS AREA
2000 CIA, Inc.
Rev. 05-28--02
112

PROHIBITED ZONE
2000 CIA, Inc.
Rev. 05-28--02
113

PROHIBITED ZONE
Boom shall not be positioned beyond this line. CRANE SHALL NOT BE USED TO HANDLE MATERIALS IN THIS AREA
2000 CIA, Inc.
Rev. 05-28--02
114
Required Clearance
PROHIBITED ZONE
2000 CIA, Inc.
Rev. 05-28--02
115
Working Near Power Lines
PROHIBITED ZONE
2000 CIA, Inc.
Rev. 05-28--02
116
Handling Loads Stored Under Electric Power Lines

PROHIBITED ZONE SEE TABLE 1
2000 CIA, Inc.
Rev. 05-28--02
117
Site Assessment
CHECKLIST Lift engineering available? Operators / riggers / signal persons qualified and designated? Site prepared for crane and load delivery? Adequate space for safe assembly and crane set-up? Bearing capacity of the cranes foundation area determined? Blocking or mats needed? Underground hazards present (pipes, tanks, cavities, etc.)? Crane located a safe distance from excavations / unsupported soil slopes? Any electrical hazards within booms reach? Has power company been contacted? Signal person designated to watch power lines? Obstructions in load / swing path? Crane barricaded? Lifted load remain clear of all obstructions throughout lifting path? Adequate lighting? Load weight determined? Correct rigging equipment available? Do weather conditions constitute a hazard to lift personnel? Non-essential personnel protected?
4 4YES 4YES 4YES YES 4YES 4YES 4YES 4YES 4YES 4YES 4YES 4YES 4YES 4YES 4YES 4YES 4YES 4YES 4YES
NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO
Prepared by: Operator:

2000 CIA, Inc.
Date: Lift Supervisor:

118
Craft Supervisor:
Rev. 05-28--02
Project Engr./Mgr.:
Rigging Problems
Problem #1
Wire Rope:
Wire rope sling size required Shackle size required Eyebolt size required
2,825 lbs.
2000 CIA, Inc.
Rev. 05-28--02
119
Riggers Capacity Card
Notes:
(1) These values are based on slings being vertical. If they are not vertical, the rated load (rated capacity) shall be reduced. (2) These values only apply when the D/d ratio is 25 or greater . D = Diameter of curvature around which the body of the sling is bent. D = Diameter of rope.
2,825 lbs.
2000 CIA, Inc.
Rev. 05-28--02
120
Rigging Problems
Problem #1
Wire Rope:
7/16
2,825 lbs.
2000 CIA, Inc.
Rev. 05-28--02
121
2,825 lbs.
2000 CIA, Inc.
Rev. 05-28--02
122
Rigging Problems
Problem #1
Wire Rope:
7/16 7/16
2,825 lbs.
2000 CIA, Inc.
Rev. 05-28--02
123
2,825 lbs.
2000 CIA, Inc.
Rev. 05-28--02
124
Rigging Problems
Problem #1
Wire Rope:
7/16 7/16 5/8
2,825 lbs.
2000 CIA, Inc.
Rev. 05-28--02
125
Rigging Problems
Problem #2
Chain:
Alloy chain size required Shackle size required Eyebolt size required
3,175 lbs.
2000 CIA, Inc.
Rev. 05-28--02
126
Notes: legs
(1) Rating of multileg slings adjusted for angle of loading between the inclined leg and the horizontal plane of the load. (2) Quadruple sling rating is same as triple sling because normal lifting practice may not distribute load uniformly to all 4
3,175 lbs.
2000 CIA, Inc.
Rev. 05-28--02
127
Rigging Problems
Problem #2
Chain:
1/4
3,175 lbs.
2000 CIA, Inc.
Rev. 05-28--02
128
3,175 lbs.
2000 CIA, Inc.
Rev. 05-28--02
129
Rigging Problems
Problem #2
Chain:
1/4 1/2
3,175 lbs.
2000 CIA, Inc.
Rev. 05-28--02
130
3,175 lbs.
2000 CIA, Inc.
Rev. 05-28--02
131
Rigging Problems
Problem #2
Chain:
1/4 1/2 3/4
3,175 lbs.
2000 CIA, Inc.
Rev. 05-28--02
132
Rigging Problems
Problem #3
Synthetic Web:
Web sling size required Shackle size required Eyebolt size required
2,200 lbs.
2000 CIA, Inc.
Rev. 05-28--02
133
Rigging Problems
Problem #3
Synthetic Web:
2,200 lbs.
2000 CIA, Inc.
Rev. 05-28--02
134
Rigging Problems
Problem #3
Synthetic Web:
3 7/16
2,200 lbs.
2000 CIA, Inc.
Rev. 05-28--02
135
Rigging Problems
Problem #3
Synthetic Web:
3 7/16 5/8
2,200 lbs.
2000 CIA, Inc.
Rev. 05-28--02
136
Rigging Problems
Problem #4
7/16" Wire rope sling size required ________ Shackle size required________ Eye bolt size required________
2000 CIA, Inc.
Rev. 05-28--02
137
Determining Sling Loading

STEPS: 1. Determine sling angle 2. Select corresponding Load Angle Factor 3. Multiply weight of the load by Load Angle Factor to get total load on sling legs. 4. Divide total load by number of sling legs. 1. Sling angle = 3. 6,500 X 1.155 = 4. 7,508 2 = 60 7,508 3,754 pounds per sling leg
2. Load Angle Factor = 1.155
2000 CIA, Inc.
Rev. 05-28--02
138
Rigging Problems
Problem #4
Wire rope sling size required 7/16" ________ 1/2" Shackle size required________ Eye bolt size required________
3,754
2000 CIA, Inc.
Rev. 05-28--02
139
Rigging Problems
Problem #4
7/16" Wire rope sling size required ________ 1/2" Shackle size required________ Eye bolt size required________ 1"
3,754
2000 CIA, Inc.
Rev. 05-28--02
140
Rigging Problems
Problem #5
2000 CIA, Inc.
Rev. 05-28--02
141
Rigging Problems
Problem #5
1. Sling angle = 3. 10,000 X 1.104 = 4. 11,040 2 =

2000 CIA, Inc.
Rev. 05-28--02
65 11,040 5,520 pounds per sling leg

142
2. Load Angle Factor = 1.104
Rigging Problems
Problem #5
3/8" Wire rope sling size required ________ Shackle size required________ 5/8" Eye bolt size required________
5,520
2000 CIA, Inc.
Rev. 05-28--02
143
Rigging Problems
Problem #5
3/8" Wire rope sling size required ________ 5/8" Shackle size required________ Eye bolt size required________ 1 1/4"
5,520
2000 CIA, Inc.
Rev. 05-28--02
144
Rigging Problems
Problem #6
3" Synthetic web sling size required ________ Shackle size required________ Eye bolt size required________
2000 CIA, Inc.
Rev. 05-28--02
145
Rigging Problems
Problem #6
3" Synthetic web sling size required ________ Shackle size required________ Eye bolt size required________
1. Sling angle = 2. Load Angle Factor = 3. 4,400 X 1.155= 4. 5,082 2 =
60 1.155 5,082 2,541 pounds per sling leg
2000 CIA, Inc.
Rev. 05-28--02
146
Rigging Problems
Problem #6
3" Synthetic web sling size required ________ 7/16" Shackle size required________ Eye bolt size required________
2,541
2000 CIA, Inc.
Rev. 05-28--02
147
Rigging Problems
Problem #6
3" Synthetic web sling size required ________ 7/16" Shackle size required________ Eye bolt size required________ 7/8"
2,541
2000 CIA, Inc.
Rev. 05-28--02
148
Weights of Materials
Weights of Steel and Aluminum Plates - lb per square foot
2000 CIA, Inc.
Rev. 05-28--02
149
What is a Critical Lift?
2000 CIA, Inc.
Rev. 05-28--02
150
A critical lift would exist: if the gross load is too close to the gross capacity of the crane, leaving little if the load is error. margin for hazardous and likely to blow up, catch fire or cause damage due to its basic if the makeup. lift plan called for moving the load over operating equipment or machinery. there were more than one crane attached to the load.
2000 CIA, Inc.
Rev. 05-28--02
151
ABH Erected 10 Wire Rope 10 Ton Headache Ball
Critical Lift Plan
What is the rated capacity?

Extension & Jib Stowed 65 ton Hook Block 100 lbs. Rigging 60
60.5
68 ft. BO O TH ENG M L
Net Load Wt.

2000 CIA, Inc.
Rev. 05-28--02
40,015 lbs. 30 ft. RADIUS
152
Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 Net Load Weight __________________ lbs . 40,015 Boom Extension Weight +__________________ lbs . Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . Load Block Weight + __________________ lbs . Overhaul Ball Weight + __________________ lbs . Hoist Line Weight + __________________ lbs . Rigging Weight + __________________ lbs . Gross Load Weight __________________ lbs . 100__________ Parts Minimum Parts of Line Required Note : Use separate sheet for multiple crane lifts . 3 . Load and Rigging Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ NA Sling Size ____________ Shackle Size ____________ Eyebolt Size NA ____________ Other _______________________________________________________________________ Crane Manufacturer

2000 CIA, Inc.

153
Craft Supervisor:
Rev. 05-28--02
Project Engr./Mgr.:
Critical Lift
60.5
Net Load Wt.

2000 CIA, Inc.
Rev. 05-28--02
154
Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 Net Load Weight __________________ lbs . 40,015 Boom Extension Weight +__________________ lbs . 1063 Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . Load Block Weight + __________________ lbs . Overhaul Ball Weight + __________________ lbs . Hoist Line Weight + __________________ lbs . Rigging Weight + __________________ lbs . Gross Load Weight __________________ lbs . 100 Minimum Parts of Line Required __________ Parts Note : Use separate sheet for multiple crane lifts . 3 . Load and Rigging Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ NA Sling Size ____________ Shackle Size ____________ Eyebolt Size NA ___________ Other _______________________________________________________________________ Crane Manufacturer

2000 CIA, Inc.

155
Craft Supervisor:
Rev. 05-28--02
Project Engr./Mgr.:
Critical Lift
Hook Block
60.5
Net Load Wt.

2000 CIA, Inc.
Rev. 05-28--02
156
Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 Net Load Weight __________________ lbs . 40,015 Boom Extension Weight +__________________ lbs . 1063 Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . 220 Load Block Weight + __________________ lbs . Overhaul Ball Weight + __________________ lbs . Hoist Line Weight + __________________ lbs . Rigging Weight + __________________ lbs . Gross Load Weight __________________ lbs . 100 Minimum Parts of Line Required __________ Parts Note : Use separate sheet for multiple crane lifts . 3 . Load and Rigging Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ NA Sling Size ____________ Shackle Size ____________ Eyebolt Size NA ____________ Other _______________________________________________________________________ Crane Manufacturer

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Craft Supervisor:
Rev. 05-28--02
Project Engr./Mgr.:
Critical Lift
Hook Block
68
ft. BO O TH ENG M L
60.5
Net Load Wt.

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Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 40,015 Net Load Weight __________________ lbs . Boom Extension Weight +__________________ lbs . 1063 Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . 220 Load Block Weight + __________________ lbs . 1900 Overhaul Ball Weight + __________________ lbs . Hoist Line Weight + __________________ lbs . Rigging Weight + __________________ lbs . Gross Load Weight __________________ lbs . 100 Minimum Parts of Line Required __________ Parts Note : Use separate sheet for multiple crane lifts . 3 . Load and Rigging Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ NA Sling Size ____________ Shackle Size ____________ Eyebolt Size NA ____________ Other ______________________________________________________________________ Crane Manufacturer

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Craft Supervisor:
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Project Engr./Mgr.:
Critical Lift
Hook Block
68
ft. BO O TH ENG M L
60.5
Net Load Wt.

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Critical Lift Plan

Grove RT 865 1.Crane Configuration Crane Manufacturer ______________ Model No. ____________ I.D. No. __________ X Counter Wt. _____ On Outriggers _____ On Tires _____ Crawlers Ext._____ Ret._____ 2.Parameters Hoisting from the: X X Boom____ Manual Section____ Ext.____ Jib____ Over Front____ Side____ Rear____ 30 Maximum Load Radius ____________ 60.5 Corresponding Boom Angle ____________ 68 Corresponding Boom Length ____________ 46,650 Rated Capacity _________________ % of Rated Capacity __________ 40,015 Net Load Weight __________________ lbs. 1063 Boom Extension Weight +__________________ lbs. Jib Weight +__________________ lbs. 220 Auxiliary Boom Head Weight +__________________ lbs. Load Block Weight +__________________ lbs. 1900 Overhaul Ball Weight +__________________ lbs. 500 Hoist Line Weight +__________________ lbs. Rigging Weight +__________________ lbs. 100 Gross Load Weight __________________ lbs. Minimum Parts of Line Required __________ Parts Note: Use separate sheet for multiple crane lifts. 3.Load and Rigging Description of Load ___________________________________________________________ Boiler Net Load Weight ________________ Location of Load CG __________________________ 40,015 Centered Lifting Beam Capacity ________________ Tension on Lift Points _______________ NA Sling Size ____________ Shackle Size ____________ Eyebolt Size ____________ NA Other _______________________________________________________________________

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Craft Supervisor:
Rev. 05-28--02
Project Engr./Mgr.:
Critical Lift
60.5
Net Load Wt.

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Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 40,015 Net Load Weight __________________ lbs . 1063 Boom Extension Weight +__________________ lbs . Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . 220 Load Block Weight + __________________ lbs . Overhaul Ball Weight + __________________ lbs . 1900 Hoist Line Weight + __________________ lbs . 500 Rigging Weight + __________________ lbs . 10 Gross Load Weight __________________ lbs . Minimum Parts of Line Required __________ Parts 100 Note : Use separate sheet for multiple crane lifts . 3 . Load and Rigging Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ NA Sling Size ____________ Shackle Size ____________ Eyebolt Size NA ____________ Other _______________________________________________________________________ Crane Manufacturer

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163
Craft Supervisor:
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Project Engr./Mgr.:
Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 40,015 Net Load Weight __________________ lbs . 1063 Boom Extension Weight +__________________ lbs . Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . 220 Load Block Weight + __________________ lbs . Overhaul Ball Weight + __________________ lbs . 1900 Hoist Line Weight + __________________ lbs . 500 Rigging Weight + __________________ lbs . 10 Gross Load Weight __________________ lbs . 100 Minimum Parts of Line Required __________ Parts 43,808 Note : Use separate sheet for multiple crane lifts . 3 . Load and Rigging Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ NA Sling Size ____________ Shackle Size ____________ Eyebolt Size NA ____________ Other _______________________________________________________________________ Crane Manufacturer

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164
Craft Supervisor:
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Project Engr./Mgr.:
Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 40,015 Net Load Weight __________________ lbs . 1063 Boom Extension Weight +__________________ lbs . Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . 220 Load Block Weight + __________________ lbs . Overhaul Ball Weight + __________________ lbs . 1900 Hoist Line Weight + __________________ lbs . 500 Rigging Weight + __________________ lbs . 10 Gross Load Weight __________________ lbs . 100 Minimum Parts of Line Required __________ Parts 43,808 Note : Use separate sheet for multiple crane lifts . 3 . Load and Rigging Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ NA Sling Size ____________ Shackle Size ____________ Eyebolt Size NA ____________ Other _______________________________________________________________________ Crane Manufacturer

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165
Craft Supervisor:
Rev. 05-28--02
Project Engr./Mgr.:
Parts of Line

Suspended Weight
Safe Working Load
40,015
14,605
2.73 = 40,015 14,605 Min Parts Line = 40,015 14,605

Rounded to
3
166
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Rev. 05-28--02
Critical Lift Plan

Grove RT 865 1.Crane Configuration Crane Manufacturer ______________ Model No. ____________ I.D. No. __________ X Counter Wt. _____ On Outriggers _____ On Tires _____ Crawlers Ext._____ Ret._____ 2.Parameters Hoisting from the: X X Boom____ Manual Section____ Ext.____ Jib____ Over Front____ Side____ Rear____ 30 Maximum Load Radius ____________ 60.5 Corresponding Boom Angle ____________ 68 Corresponding Boom Length ____________ 46,650 Rated Capacity _________________ % of Rated Capacity __________ 40,015 Net Load Weight __________________ lbs. 1063 Boom Extension Weight +__________________ lbs. Jib Weight +__________________ lbs. 220 Auxiliary Boom Head Weight +__________________ lbs. Load Block Weight +__________________ lbs. 1900 Overhaul Ball Weight +__________________ lbs. 500 Hoist Line Weight +__________________ lbs. 10 Rigging Weight +__________________ lbs. 100 Gross Load Weight __________________ lbs. Minimum Parts of Line Required __________ Parts 43,808 3 Note: Use separate sheet for multiple crane lifts. 3.Load and Rigging Description of Load ___________________________________________________________ Boiler Net Load Weight ________________ Location of Load CG __________________________ 40,015 Centered Lifting Beam Capacity ________________ Tension on Lift Points _______________ NA Sling Size ____________ Shackle Size ____________ Eyebolt Size ____________ NA Other _______________________________________________________________________

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167
Craft Supervisor:
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Project Engr./Mgr.:
Critical Lift
60.5
Net Load Wt.

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Determining Sling Loading

1. Sling angle = 2. Load Angle Factor = 3. 40,015 X 1.155= 4. 46,217.33 2 = 60 1.155 46,217.33 23,108.67 pounds per sling leg
60.5 60
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Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 40,015 Net Load Weight __________________ lbs . 1063 Boom Extension Weight +__________________ lbs . Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . 220 Load Block Weight + __________________ lbs . Overhaul Ball Weight + __________________ lbs . 1900 Hoist Line Weight + __________________ lbs . 500 Rigging Weight + __________________ lbs . 10 Gross Load Weight __________________ lbs . Minimum Parts of Line Required __________ Parts 100 Note : Use separate sheet for multiple crane lifts . 43,808 3 . Load and Rigging 3 Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ 23,209 NA Sling Size ____________ Shackle Size ____________ Eyebolt Size NA ____________ Other _______________________________________________________________________ Crane Manufacturer

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Craft Supervisor:
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Project Engr./Mgr.:
Notes:
40,015 lbs.
Rev. 05-28--02
(1) These values are based on slings being vertical. If they are not vertical, the rated load (rated capacity) shall be reduced. (2) These values only apply when the D/d ratio is 25 or greater . D = Diameter of curvature around which the body of the sling is bent. D = Diameter of rope.
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171
Critical Lift Plan

Grove RT 865 1.Crane Configuration Crane Manufacturer ______________ Model No. ____________ I.D. No. __________ X Counter Wt. _____ On Outriggers _____ On Tires _____ Crawlers Ext._____ Ret._____ 2.Parameters Hoisting from the: X X Boom____ Manual Section____ Ext.____ Jib____ Over Front____ Side____ Rear____ 30 Maximum Load Radius ____________ 60.5 Corresponding Boom Angle ____________ 68 Corresponding Boom Length ____________ 46,650 Rated Capacity _________________ % of Rated Capacity __________ 40,015 Net Load Weight __________________ lbs. 1063 Boom Extension Weight +__________________ lbs. Jib Weight +__________________ lbs. 220 Auxiliary Boom Head Weight +__________________ lbs. Load Block Weight +__________________ lbs. 1900 Overhaul Ball Weight +__________________ lbs. 500 Hoist Line Weight +__________________ lbs. 10 Rigging Weight +__________________ lbs. 100 Gross Load Weight __________________ lbs. Minimum Parts of Line Required __________ Parts 43,808 Note: Use separate sheet for multiple crane lifts. 3 3.Load and Rigging Description of Load ___________________________________________________________ Boiler Net Load Weight ________________ Location of Load CG __________________________ 40,015 Centered Lifting Beam Capacity ________________ Tension on Lift Points _______________ NA Sling Size____________ Shackle Size ____________ Eyebolt Size23,209 ____________ NA 1 1/8 Other _______________________________________________________________________

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Craft Supervisor:
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Project Engr./Mgr.:
23,209 lbs.
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Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 40,015 Net Load Weight __________________ lbs . 1063 Boom Extension Weight +__________________ lbs . Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . 220 Load Block Weight + __________________ lbs . Overhaul Ball Weight + __________________ lbs . 1900 Hoist Line Weight + __________________ lbs . 500 Rigging Weight + __________________ lbs . 10 Gross Load Weight __________________ lbs . Minimum Parts of Line Required __________ Parts 100 Note : Use separate sheet for multiple crane lifts . 43,808 3 . Load and Rigging 3 Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ 23,209 NA Sling Size 1/4 NA 1 ____________ Shackle Size ____________ Eyebolt Size 1 1/4 ____________ Other _______________________________________________________________________ Crane Manufacturer
% of Rated Capacity = Gross Load Wt. Rated Capacity

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174
Craft Supervisor:
Rev. 05-28--02
Project Engr./Mgr.:
Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 40,015 Net Load Weight __________________ lbs . 1063 Boom Extension Weight +__________________ lbs . Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . 220 Load Block Weight + __________________ lbs . Overhaul Ball Weight + __________________ lbs . 1900 Hoist Line Weight + __________________ lbs . 500 Rigging Weight + __________________ lbs . 10 Gross Load Weight __________________ lbs . Minimum Parts of Line Required __________ Parts 100 Note : Use separate sheet for multiple crane lifts . 43,808 3 . Load and Rigging 3 Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ 23,209 NA Sling Size 1/4 NA 1 ____________ Shackle 1/4 1 Size ____________ Eyebolt Size ____________ Other _______________________________________________________________________ Crane Manufacturer
% of Rated Capacity = Gross Load Wt. Rated Capacity
93.9% =
43,808 46,650
Rounded to 94%
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Craft Supervisor:
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Project Engr./Mgr.:
Critical Lift Plan

1 . Crane Configuration ______________ Model No . ____________I . D . No . __________ RT 865 Counter Wt . _____On Grove Outriggers _____On Tires _____Crawlers Ext . _____ Ret . _____ X 2 . Parameters Hoisting from the : Boom____ Manual Section____ Ext . ____ Jib____ Over Front____ Side____ X X Rear____ Maximum Load Radius 30 ____________ 60.5 Corresponding Boom Angle ____________ Corresponding Boom Length ____________ 68 Rated Capacity _________________ % of Rated Capacity __________ 46,650 94 40,015 Net Load Weight __________________ lbs . 1063 Boom Extension Weight +__________________ lbs . Jib Weight + __________________ lbs . Auxiliary Boom Head Weight + __________________ lbs . 220 Load Block Weight + __________________ lbs . Overhaul Ball Weight + __________________ lbs . 1900 Hoist Line Weight + __________________ lbs . 500 Rigging Weight + __________________ lbs . 10 Gross Load Weight __________________ lbs . Minimum Parts of Line Required __________ Parts 100 Note : Use separate sheet for multiple crane lifts . 43,808 3 . Load and Rigging 3 Description of Load ___________________________________________________________ Net Load Weight ________________ Location of Load CG Boiler __________________________ 40,015 Lifting Beam Capacity ________________ Tension Centered Points on Lift _______________ 23,209 NA Sling Size 1/4 NA 1 ____________ Shackle 1/4 1 Size ____________ Eyebolt Size ____________ Other _______________________________________________________________________ Crane Manufacturer

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Project Engr./Mgr.:
With 94% of Gross Capacity being used, that means there is a 6% margin for error. Manufacturer instructions only apply to a crane setup and operated under perfect conditions.
Is the ground firm enough? Is the load weight known exactly? Is the wind blowing at all? How old is the crane? What about real time changes to the lift plan?
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Management Responsibilities
1. Assign proper operator a. Qualified b. Trained, Experienced and Tested
2. Provide proper equipment a. Capability b. Capacity c. Safe
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Regulations and Standards Governing Mobile Cranes

1. STATE a.OSHA, CALOSHA, OROSHA b. DOL or Other 2. Agency a. DOE b. Navy 4. Company a. Safety Manual b. ISO
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179
Regulations and Standards Governing Mobile Cranes

5. Federal Law a. 1926 - Construction, 1926.550 b. 1910 - General Industry, 1910.180 6. Standards - ANSI / ASME a. ASME B30.5 - Mobile and Locomotive Cranes b. ASME B30.4 - Portal, Tower and Pedestal Cranes c. ASME B30.8 - Floating Cranes and Floating Derricks d. ASME B30.22 - Articulating Boom Cranes 7. Associations a. PCSA 8. Crane Manufacturers Specifications
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SUMMARY:
CRANE ACCIDENTS
are relatively more serious than other construction equipment accidents. result in more construction fatalities than any other single cause. are usually the result of a combination of factors.
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SUMMARY:
CRANE ACCIDENTS
The main cause of mobile crane accidents is improper set-up, followed by operator error. Almost all crane accidents are foreseeable, and preventable.
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About Crane Institute of America

All our training programs and materials are produced in-house, including our six-part video series on safe craning practices. Videos currently available include: Hand Signal Communication Pre-Operational Inspection How to Properly Interpret a Load Chart Working Cranes Near Power Lines Set-Up for Safety Overhead Crane Safety. All are available for purchase. Contact Crane Institute of America for details at: or write us at :
1-800-832-2726
1063 Maitland Center Commons, 100 Maitland, FL 32751
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COPYRIGHT NOTICE
The entire contents of this program, including all slides and written material, are protected under U.S. and international and copyright law. Unauthorized reproduction of this program, in whole or in part, is a Federal crime punishable by fines and/or imprisonment. Crane Institute of America, Inc. vigorously pursues all violations of its copyright to the fullest extent permitted under criminal and civil law.
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Frequency of Inspections
Initial Pre - Operational by competent person Monthly on critical items by qualified person Annual by competent position
Inspections required by third party accredited by Dept. of Labor if crane is used in maritime operation or in some states such as California.
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Managing Crane Safety

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Managing Crane Safety

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Managing Crane Safety

2000 CIA, Inc.

About Crane Institute of America

2000 CIA, Inc.

2000 CIA, Inc.

are relatively more serious than other construction accidents.

are the most costly in terms of insurance claims.

result in more construction fatalities than any other single cause.

2000 CIA, Inc.

One out of every five deaths is crane related!

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CAUSES OF MOBILE CRANE FATALITIES

MAIN CAUSES OF MOBILE CRANE ACCIDENTS

Machinery & Structural Failure 11.2%

Support Failure 31.5% Operator Error 33.1%

Failure to Use Outriggers 22.6%

2000 CIA, Inc.

2000 CIA, Inc.

You Be The Lawyer

2000 CIA, Inc.

You Be The Lawyer

Why Mobile Cranes Present Potential for Accidents

2000 CIA, Inc.

All cranes are large and powerful.

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All loads are heavy.

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Cranes are designed to defy the law of gravity.

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Cranes lift loads in close proximity to people.

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Why Mobile Cranes Present Potential for Accidents

For example, capacities are based on a crane in like new condition.

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Level ground conditions and wind are other significant factors.

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Always remember that loads are lifted near people.

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Finally, capacities vary at different boom angles, lengths and radii.

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Finally, capacities vary at different boom angles, lengths and radii.

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Finally, capacities vary at different boom angles, lengths and radii.

2000 CIA, Inc.

Why Do Accidents Happen?

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Grove RT865 65 Ton Capacity

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On Outriggers Fully Extended - 360

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Jib Capacities In Pounds 28ft. A Frame Jib On Outriggers - 360

Weight Reductions For Load Handling Devices

Reduction of main boom capacities

Reduction of 32 ft. extension capacities

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Notes For Rubber Capacities

Lifting Area Diagrams

5 Offset 17 Offset 30 Offset

HOOK ELEVATION IN FEET

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OPERATING RADIUS FROM AXIS OF ROTATION IN FEET 34