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UNIT-1
MUHSIN C.A.
Govt. Poly Technic, Chelari
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Industrial Electronics
MOSFET Circuit
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Structure of MOSFET
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modulation of charge concentration by a MOS capacitance between a body electrode and a gate electrode located above the body and insulated an oxide, such as silicon dioxide.
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If
dielectrics
other
than
an
oxide
:>>
metalinsulator
Compared to the MOS capacitor, the MOSFET includes two additional terminals (source and drain), each connected to
individual highly doped regions that are separated by the body region.
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If the MOSFET is an n-channel or nMOS FET, then the source and drain are 'n+' regions and the body is a 'p' region.
If the MOSFET is a p-channel or pMOS FET, then the source and drain are 'p+' regions and the body is a 'n' region.
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The gate electrode is placed on top of a very thin insulating layer. There are a pair of small n-type regions just under the drain & source electrodes. If apply a +ve voltage to gate, will push away the holes inside the p-type substrate and attracts the moveable electrons in the n-type regions under the source & drain electrodes.
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Increasing the +ve gate voltage pushes the ptype holes further away and enlarges the thickness of the created channel. As a result increases the amount of current which can go from source to drain this is why this kind of transistor is called an enhancement mode device.
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An n-channel MOS transistor. The gate-oxide thickness, TOX, is approximately 100 angstroms (0.01 m). A typical transistor length, L = 2 . The bulk may be either the substrate or a well. The diodes represent pn-junctions that must be reverse-biased
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These behave in a similar way, but they pass current when a -ve gate voltage creates an effective p-type channel layer under the insulator. By swapping around p-type for n-type we can make pairs of transistors whose behaviour is similar except that all the signs of the voltages and currents are reversed. Pairs of devices like this care called complimentary pairs.
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In an n-channel MOSFET, the channel is made of n-type semiconductor, so the charges free to move along the channel are negatively charged (electrons). In a p-channel device the free charges which move from end-to-end are positively charged (holes).
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Illustrates the behaviour of a typical complimentary pair of power MOSFETs made by Hitachi for use in hi-fi amplifiers.
Note that with a n-channel device we apply a +ve gate voltage to allow source-drain current, with a p-channel device we apply a -ve gate voltage.
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gate length, L, and gate width, W. Note that L does not equal the physical dimension of the gate, but rather the distance between the source and drain regions underneath the gate. The overlap between the gate and the source/drain region is required to ensure that the inversion layer forms a continuous conducting path between the source and drain Top view of an n-type region. MOSFET Typically this overlap is made as small as possible in order to minimize its parasitic capacitance.
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MOSFET-Basic Structure
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Types of MOSFET
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Types of MOSFET
Enhancement Mode
Enhancement Mode
Depletion Mode
Depletion Mode
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Threshold Voltage
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Threshold Voltage
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MOSFET Capacitances
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MOSFET Capacitances
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Comparing with
High Switching Speed ON state Voltage Drop High input impedence Integral Reverse Diode Gate VOLTAGE to control
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NGATE
N+ P+
COLLECTOR
EMITTER
Structure Of IGBT
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Equivalent Circuit
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What`s a IGBT ?
IGBT(Insulated Gate Bipolar Transistor) is a voltage-controlled power transistor, similar to the power MOSFET in operation and construction. These devices offer superior performance to the bipolar-transistors. They are core costeffective solution in high power, wide range of frequency applications
COMPARISON TABLE
ITEM SYMBOL
CONTROL PARAMETER CONTROL POWER CONTROL CIRCUIT ON-RESISTANCE SWITCHING SPEED SWITCHING LOSS CURRENT HIGH COMPLEX LOW SLOW HIGH VOLTAGE LOW SIMPLE LOW MEDIUM MEDIUM VOLTAGE LOW SIMPLE HIGH FAST LOW
T R
IGBT
MOSFET
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Forward Bias Safe Operating Area It is the maximum pulse responding operation range to the voltageVce between C-E and the graph of the collector current. The characteristics of the high voltage part is deteriorated due to the thermal loss and the over concentration of current. SCSOA It is because of the phenomena called the second breakdown mode. Short Circuit Safe Operating Area For motor driving, if the load is short-circuited due to human fault then the flow of the abnormally high current would destroy the device, so the current sensing and the feedback to the control block become the necessity. Which requires the IGBT should withstand the short- circuit condition for about 3~5s. ex: If the load is short-circuited when the applied voltage between the C-E is about 300~500V, then the current upto 8-12 times higher than the rated current will flow which would destroy the device within 20~30s. Thus the protective circuit is designed to be about 10s with the consideration of the feedback delay time. 16 July 2011 Industrial Electronics
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Thermal Resistance
Symbol Descriptions
RJ-C (I)Thermal resistance between IGBT's junction to case Thermal resistance between FRD's junction to case RJ-C (F) RC-S Thermal resistance between the case of IGBT to the heat sink
Electerical Characteristics
Symbol Descriptions
Collector-Emitter Breakdown Voltage (Gate-Emitter is short-circuited) BVCES The breakdown voltage between C-E when the gate and the emitter is short-circuited and the rated current (ex: IC=10mA) is applied to the collector. Normally the minimum value (ex: 600V) is defined. Gate(th) VGE Threshold Voltage The voltage between Gate-Emitter at the rated voltage between C-E and for the rated current IC(ex: 1mA). The minimum and the maximum value is given. Collector Cutoff Current The maximum collector current when the gate and the emitter is short-circuited and IC theESrated voltage is applied to the collector. Gate - Emitter Leakage Current The maximum gate current when the collector and the emitter is short-circuited and IG theESrated voltage is applied between the gate-emitter. 16 July 2011 Industrial Electronics 41
Symbol
Descriptions
Collector - Emitter Saturation Voltage VCE (sat) The saturation voltage between the collector and the emitter when the rated current is applied to the collector and the rate voltage is applied between the gate and the emitter. Total Gate Charge Qg The amount of the gate electric charge needed for the IGBT to be completely On. The amount of the driving current needed can be decided. Input Capacitance Cies Output Capacitance Coes Reverse Capacitance Cres Turn on Delay Time Td The time for the output to reach the 10% of the maximum of the output current waveform after the pulse is applied to the gate. Turn on Rise Time Tr The time to reach from 10% to 90% of the output current waveform. Turn on Time Ton The time for the output to reach the 90% of the maximum of the output current waveform after the pulse is applied to the gate. Turn off Falling Time Tf The time to reach from 10% to 90% of the output current waveform. Turn off Time Toff The time for the output to reach the 10% of the maximum of the output current waveform after the pulse is removed from the gate.
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10
GTO
HIGH FREQUENCY
POWER
IGBT BJT
0.1 1
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MOSFET
70 FREQUENCY
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1000KHZ
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Characteristics
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Elevator F.A. - Inverter, AC servo, Robotics Welding machine Power Supply - UPS, SMPS Transportation -Ignition control, Battery charger
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IH-Cooker
MWO
|0
Inverter Air-conditioner
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2*IGBT DISCRETE
1*IGBT DISCRETE
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From Rectifier
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Filter
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AC Source
Isolated Multi Sen sin g Unit Gate Drivers Power Supply for Gate Driving
Isolation Unit
Isolation Unit
CPU
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IGBTs
DC Link Capacitors
Isolation Unit
CPU
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Voltage Current
Welding Output
PWM
To Gate
Starter
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Voltage Current
Welding Output
PWM
* Normally IGBT using by parallel connection Parallel numbers depend on output power * Need Vce(sat) matching tightly (with in 0.1V)
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To Gate
Starter
Voltage Current
PWM
Starter
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Voutput
Ac
Control Circuit
To IGBT Output
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AC Controller
To Load
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Camera Strobe
- SCRs previously used in cameras change to IGBTs . - By using IGBTs in strobe of cameras, flash control for exact focusing and red-eye protection can be possible. - Strobe application needs low Vce(sat), high peak current capability of IGBT because of the relatively long switching period of a couple of milli-seconds. - Industry needs trench IGBT for low-voltage operating battery system from 3V source.
1 + +
Features
- Low Saturation Voltage - Simple Gate Drive - Wide SOA - IGBT With FRD
AC
Current Feedback
IH -Controller
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Features
- Low Saturation Voltage - Simple Gate Drive - Wide SOA - IGBT With FRD
AC
u-Com (4-Bit)
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1 DRIVE IC 1
2 2 1
- Home Appliance(IH jar/cooker) - Single ended topology - General analog drive IC - Device :AN6711(Panasonic) TA8316S(Toshiba) FAN8800(FSC)
2 3
VCC2 2
- Small/Medium Power application - Bridge topology(half/full) - Photo coupler with analog drive IC - Device :HP3120 TLP250
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1 2 1 1
1 3
HVIC HIGH SIDE
HVIC
- Small power application - Bridge topology(half/full) - High voltage analog process with bootstrap circuit - Device : IR2112(IR) ?(Toshiba) Harris
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2 2
1 2 1
2 2
1
- Small Power application - Bridge topology & High side switch - High voltage analog process with bootstrap circuit - Device : IR2117(IR) ?(Toshiba) Harris
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VCC1 1 2
DRIVE IC PROTECTION 3 1 2 1 2
DRIVE IC PROTECTION
3
VCC2 1 2
VCC2 1 2
2
DRIVE IC PROTECTION 1 2 1
DRIVE IC PROTECTION
- Medium power application - Bridge topology(half/full) - Photo coupler + analog driver with de-saturation network - Device : Photo coupler + MC33153(Motorola) FAN8800(FSC)
- Medium/High Power application - Bridge topology (half/full) - Hybrid : photo coupler + discrete driver One chip : photo coupler with analog driver - Device : One chip, HP316J(HP) Hybrid, EXB841(Fuji) M57962(Mitsubishi)
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Power Loss
= Switching Loss + Conduction Loss Switching Loss = Turn On Loss + Turn Off Loss
Ic
Vce
Vce(sat)
Leakage Current
Off Time
Turn On Time
On Time
Off Time
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Ic G
+
Rg
+ 15V - 15V
D.U.T.
Vce
-
Waveform
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Application Example
Discrete IGBT CO-PAK
Transformer
- Induction Heating
- Lamp Ballast
- Induction Motor
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Over Current Detect & Feedback Delay time 3~7uS SC --> Detecting abnormal condition --> (Over Vce(sat),DC line current)
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Feedback
-->
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RUF/RUFD Motor
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Question : In place of MOSFET, IGBT can be used in power conversion application? Answer :
* IGBT can take the place of MOSFET in power conversion applications because of the same gate drive method, voltage driving. * Take care of the specific characteristic of your system before applying IGBT. * Especially, in bridge topologies, do use the CO-PAK IGBT including diode. 1) LIMITATION OF FREQUENCY (in case taking place of MOSFET in several systems) - RUF/RUFD : UP TO 30KHZ - UF/UFD : UP TO 70KHZ (for hard switching) - XF/XFD : UP TO 100KHZ 2) GATE DRIVE CIRCUIT - Lower gate-resistance is possible in bridge topologies than that of MOSFET because there is any limitation of gate-resistance which can destroying devices by dv/dt and di/dt. - Lower gate-resistance offers lower turn-on loss.
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1. IGBT VOLTAGE RATING ( Bridge Topology ) AC 220 --> DC (220*1.4=311V) -->AC variation +Design Margin ( 311*1.8 = 560V ) AC 380 --> DC (400*1.4=560V) --> ( 560*1.8 = 1008V )
2. IH APP IGBT VOLTAGE RATING ( Zero Voltage Switching ) AC 220 --> DC(220*1.4=311V) -->reverse voltage(311*3.14=980V) --> (980*1.5=1470V ) AC 110 --> DC(110*1.4=155V) --> (155*3.14 =490V) --> (490*1.5=750V )
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Fairchild offers...
High Performance
- Low Saturation Voltage - High Speed Switching - Low Turn-off Energy
Performance Curve
100
80
60
Eoff [uJ/A]
High Ruggedness
1200V @ Vce=600V
40
600V @ Vce=300V
20
High Current
- Easy to Parallel Operation - Positive Temperature Coefficient
0 2.0 2.1 2.2 2.3 2.4 2.5 2.6
Vce(sat) [V]
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IGBT Line-up
High Performance IGBT
600
SGR2N60UF
SGR6N60UF
SGP13N60UF
SGP23N60UF
SGP40N60UF
SGH80N60UF
SGP6N60UF
SGS13N60UF
SGS23N60UF
SGS40N60UF
600
SGR2N60UFD
SGP6N60UFD
SGP13N60UFD
SGP23N60UFD
SGH40N60UFD
SGH80N60UFD
SGL160N60UFD
SGS6N60UFD
SGS13N60UFD
SGS23N60UFD
SGF40N60UFD
SGW6N60UFD
SGW13N60UFD
SGW23N60UFD
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Rugged IGBT
Symbol Vces [V] 5 600V 10 15 Ic [A] @ Tc=100 20 25 30 50
SGP5N60RUF SGW5N60RUF
SGP10N60RUF SGW10N60RUF
SGP15N60RUF
SGP20N60RUF
SGH30N60RUF
1200V
SGH5N120RUF
SGH10N120RUF
SGH15N120RUF
SGH20N120RUF
SGH25N120RUF
600V
SGH15N60RUFD
SGH20N60RUFD
SGH30N60RUFD
SGL50N60RUFD
1200V
SGH5N120RUFD
D-PAK
I-PAK
D2-PAK
I2-PAK
TO-220
TO-220F
TO-3P
TO-3PF
TO-264
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15
FME6G15US60
20
FME6G20US60
25
30
FME6G30US60
50
PKG Type
600V
Compact
FMC6G10US60 FMC7G10US60
FMC6G15US60 FMC7G15US60
FMC6G20US60 FMC7G20US60
FMC6G30US60 FMC7G30US60
FMC6G50US60 FMC7G50US60
PIM
1200V
FME6G5US120
FME6G10US120
FME6G15US120
FME6G20US120
FME6G25US120
Compact
FMC7G5US120
FMC7G10US120
FMC7G15US120
FMC7G20US120
FMC7G25US120
PIM
75
FM2G75US60
100
FM2G100US60
150
FM2G150US60
200
FM2G200US60
300
FM2G300US60
400
PKG Type
600V
FMBH1G50US60
FMBH1G75US60
FMBH1G100US60
FMBH1G150US60
FMBH1G200US60
FMBH1G300US60
FMBH1G400US60
FMBL1G50US60
FMBL1G75US60
FMBL1G100US60
FMBL1G200US60
FMBL1G200US60
FMBL1G300US60
FMBL1G400US60
1200V
FM2G50US120
FM2G75US120
FM2G100US120
FM2G150US120
FM2G200US120
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80
150
SGR20N40L (D-PAK) SGU20N40L (I-PAK) FGS20N40L (8-SOP)
PKG Type
D-PAK I-PAK
40
60
SGL60N90DG3 (TO-264)
80
PKG Type
TO-3PF
FGL80N170D (TO-264)
1500V
SGL40N150 (TO-264)
TO-264 81
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FMBL series
FME6G series
FME6G series
FME6G series
FMBH series
FMC6G series
FM2G series
FMC7G series
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