CONTROL UNIT

This is the main control equipment in the Microprocessor control system. The total control system is functionally divided into different modules. These modules are dustproof & plug in type cards for easy replacement. The connectors of these modules are unique. They canot be inserted at wrong place.
Control cards Digital Input cards Digital Output cards Analog input cards Frequency input card PWM control card Power supply card
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Medha Servo Drives P. Ltd. 1

Spare card.

CONTROL UNIT
The MEPCC ( Excitation & propulsion Control Card) is in slot 8. It consists of Micro controller along with its programmed software.

This card also generates PWM signal to drive IGBT which is connected in Exciter field circuit for excitation control.
This card is like a brain of the human being. It continuously monitors all the inputs It controls all the outputs of the system, based on the software program.

MEPCC

It contains various peripheral circuits and interface circuits. It also contains RTC, non Volatile memory, Serial communication interface with PC and Display unit.
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Medha Servo Drives P. Ltd.

MEP CC 2

CONTROL UNIT
This card has got memory to record event recorder data. The memory is divided into following categories. 1. Configuration memory 2. Short term memory. 3. Long term memory. The Config. Memory records the following data. 1. Loco No. 2. Loco Type 3. Shed name 4. Wheel Dia 5. Tr. Alternator type 6. Tr. Motor Type.
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The MWSCC card ( Wheel Slip Control Card) is in slot 4. This card continuously monitors the wheel slip parameters received from MAIP8_WS card and MFIP16 card. It communicate with MEPCC card to control power during wheel slip.
MEPCC MWSCC

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CONTROL UNIT
The short term memory records the following parameters for every sec. while loco is running. While stand still, when ever any parameter is changed.
Date & Time Loco Speed, Distance. Notch BP, BCP Motoring, Braking Penalty Brake Forward, Reverse Flasher light Head light ON/OFF Head light DIM/Bright TE Limit

In long term memory, date, time, speed and distance are only recorded once in every 20 sec.

MEPCC MWSCC

Latest 48 Hours data is available in short term memory.

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This card has also been provided with communication port to down load the recorded data into Laptop.
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CONTROL UNIT
The MAUCC ( Auxiliary Unit Control Card) is in slot 3. This card Continuously monitors Auxiliary Generator MAUCC parameters received from MAIP8_AU card and MIAI MEPCC card. It generates PWM signal to MWSCC drive the IGBT for regulating the Aux. Gen. Voltage at the preset value. It also Imposes limits on the A.G. Armature current, A.G. Field current and Battery charging current. 7/24/2011 Medha Servo Drives P. Ltd.

It regulates the battery charging current based on Ambient temperature. It also communicates with MEPCC and Display unit to display various parameters.
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CONTROL UNIT
The MDIP16 ( Digital Input card) is a digital input card. There are 5 digital input cards from slot 9 to slot 13. These cards contain necessary hardware to convert high voltage signals (72V) into isolated low voltage signals of 5V required for micro controller. It provides electrical isolation between locomotive circuits and microcontroller circuits Each card can handle 16 digital input signals MAUCC from various devices and all the inputs are reverse polarity protected. MEPCC The status of each digital input can be known MDIP16 by the Green LED on the Card. 1 Corresponding Yellow LED indicates that the MWSCC MDIP16 72V is converted to 5V. And is communicated to 2 microcontroller.
MDIP16 3 MDIP16 4 MDIP16 5 DIGITAL INPUT CARDS

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MDIP 16 6

CONTROL UNIT
MLSD16 1 MLSD16 2 MHSD16 1 SPARE MDIP16 1 MDIP16 2 MDIP16 3 MDIP16 4 MDIP16 5
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DIGITAL OUTPUT CARDS

MEPCC

There are 3 digital output cards. These cards convert 5V digital signals from micro controller into 72V DC locomotive signals to drive the output devices. MAUCC These cards provide electrical isolation between locomotive and micro controller circuits.
MWSCC

MHSD 16

There are two types of output cards. 2 cards of MLSD16 ( Low side Drive DIGITAL INPUT card). It provides ve supply to the CARDS device. 1 card of MHSD16 ( High side Drive card). It provides +ve supply to the device. Medha Servo Drives P. Ltd. 7 Each card can drive up to 16 devices.

CONTROL UNIT
There are 4 analog cards of MAIP ( Analog MLSD16 Input). 1 These cards receive analog signals (milli DIGITAL MLSD16 amps) from various sensors through OUTPUT 2 CARDS respective ADBs.MHSD16 These cards contains1necessary hardware to convert these current signals into low SPARE voltage signals with electrical isolation.
ANALOG INPUT CARDS MIAI MAUCC MAIP8_AU

MEPCC MAIP8_EP MDIP16 1 MAIP8_WS MWSCC MDIP16 2 MDIP16 DIGITAL 3 INPUT The converted signals are communicated to respective control cards. MDIP16 CARDS 3 cards (MAIP8_AU (slot-1), MAIP8_EP (slot-7) and MAIP8_WS 4 MDIP16 (slot-6)) can handle 8 analog inputs each. 5 MAIP8_WS card generates one analog output for driving load ammeter
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and is connected to ADB2. 7/24/2011 Medha Servo Drives P. Ltd. The 4th card MIAI is both analog input and analog output card. .

CONTROL UNIT
MLSD16 1 MLSD16 2 MHSD16 1 MFIP SPARE MEPCC MDIP16 1 MWSCC MDIP16 2 The MFIP16 ( Frequency Input) card in slotMDIP16 5 is a frequency input card.DIGITAL 3 INPUT All the RPM signals of 6 Tr. Motors and MDIP16 CARDS 4 Engine are connected to this card via FDB. MDIP16 The card contains necessary hardware to 5 DIGITAL OUTPUT CARDS

The card transmits the converted signals to MWSCC card. The cardANALOG can handle 16 inputs. INPUT All the inputs are surge protected.
CARDS MIAI MAUCC MAIP8_AU MAIP8_EP MAIP8_WS MFIP16 FREQUENCY INPUT CARD

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convert speed sensor signals to isolated low voltage signals. 7/24/2011 Medha Servo Drives P. Ltd.

CONTROL UNIT

MLSD16 1 The MPWM2 ( MLSD16 PWM) card DIGITAL OUTPUT 2 IGBTs in slot-18 has got two CARDS MHSD16 with associated drive 1 MPWM2 ANALOG INPUT One IGBT CARDS

MAUCC

circuits. SPARE Two programmable PWM outputs which are generated MEPCC MDIP16 by MEPCC and MAUCC 1 cards are connected to this MDIP16 2 card. MDIP16 DIGITAL The IGBTs are driven by 3 INPUT these PWM outputs.
MDIP16 4 MDIP16 5 CARDS

MWSCC

is connected in Exciter field circuit to MIAI regulate exciter field current. MAIP8_AU 2nd IGBT is connected in MAIP8_EP Aux. Gen. Field circuit to regulate Aux. Gen. Field MAIP8_WS current. MFIP16 Both the channels are FREQUENCY electrically isolated, reverse INPUT CARD polarity, surge and short circuit protected

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CONTROL UNIT
MEPPS (MEP Power Supply) is a Power supplyMLSD16 card available in MPWM2 1 slot 19. DIGITAL MLSD16 It works on 72V DC and OUTPUT CARDS converts 72 V into 2 voltage low MHSD16 sources required for operation of 1 MAUCC all these cards. SPARE These are basically switch mode MEPCC power supplies MDIP16 which can accept wide variation of input 1 voltages. MWSCC MDIP16 2 This cards works satisfactorily MDIP16 DIGITAL even at very low battery voltage 3 INPUT of 20V during cranking. MDIP16 CARDS Input supply is filtered to avoid 4 propagation of switching noise MDIP16 5 back into the locomotive system. It provides isolation between 7/24/2011 Medha Servo Drives P. Ltd. input and output voltages.
ANALOG INPUT CARDS MIAI MAIP8_AU MAIP8_EP MAIP8_WS MFIP16 FREQUENCY INPUT CARD

MEPPS
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CONTROL UNIT
MLSD16 1 MLSD16 2 MHSD16 1 SPARE MDIP16 1 MDIP16 2 MDIP16 3 MDIP16 4 MDIP16 5
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Various communication MPWM2 ports are provided on the DIGITAL ANALOG control unit for Data down OUTPUT INPUT loading, configuration etc. CARDS CARDS RS485 MIAI MCBG MAUCC RS232 Data Logger MAIP8_AU RS485 Display Unit MEPCC MAIP8_EP RS232 Configuration MAIP8_WS RS232 Fault down load MWSCC RS232 Event recorder MFIP16 FREQUENCY Data down load DIGITAL INPUT USBINPUT CARD recorder for Event CARDS and Fault data
Communication Ports
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MEPPS
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CONTROL UNIT
MLSD16 1 MLSD16 2 MHSD16 1 SPARE MDIP16 1 MDIP16 2 MDIP16 3 MDIP16 4 MDIP16 5
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MPWM2 DIGITAL OUTPUT CARDS MAUCC MAIP8_AU MEPCC MWSCC DIGITAL INPUT CARDS Communication Ports
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ANALOG INPUT CARDS MIAI

MAIP8_EP MAIP8_WS MFIP16 FREQUENCY INPUT CARD

MEPPS
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