TRAINING SEMINAR ON BHEL

ANKIT TYAGI
FINAL YEAR, EE-07006

ABOUT BHEL

HISTORY
ESTABLISHED IN 1965 FIRST HEAVY ENGINEERING INDUSTRY IN INDIA, SETUP AT BHOPAL (MP) SUPPLIES EQUIPMENTS CAPABLE FOR GENERATING 6000MW/YEAR EXPORTS REACHED Rs.122 CRORES, HIGHEST FOR ANY YEAR IN 1978-79 HEAD OFFICE IN NEW DELHI

BHEL IN PRESENT SCENARIO.

A widespread network comprising of 14 manufacturing companies With an export presence in more than 60 countries Supplied over 25000 Motors with Drive Control System to power projects, Petrochemicals Refineries, Steel, Aluminum, Fertilizer, Cement plant, etc. 150 Project sites

CONTD
Supplied Traction electrics and AC/DC locos over 12000kms Railway network. Supplied over one million Values to Power Plants and other Industries Installed equipment for over 90,000MW of power generation for Utilities, captive and Industrial users. 14 Manufacturing Divisions 9 Service Centers 4 Power Sector Regional Centers

CLIENTS INCLUDE..
POWER INDUSTRY TRANSPORTATION TRANSMISSION TELECOMMUNICATION DEFENCES ETC.

BHEL HARIDWAR
HAS 8 DIFFERENT BLOCKS Block-1:- In block one turbo generator, generator, exciter motors (A.C&D.C) are manufactured & assembled Block-2:- In block two large size fabricated assemblies\component for power equipment are manufactured & assembled. Block-3:- In block -3 steam turbine, hydro turbines, and gas turbines, turbines blade are manufactured & assembled Block-4:- In block -4winding for turbo generator, hydro generator, insulation of A.C&D.C motors insulating component for turbo generator, hydro generator motors are manufactured & assembled

Block-5:- In block -5 fabricated parts of steam turbine water box, hydro turbine turbines parts are manufactured & assembled Block-6:- In block -6 fabricated oil tanks hollow guide blades, rings, stator frames rotor spiders are manufactured & assembled Block-7:- In block -7all types of dies including stamping dies, stamping for generators &motors are manufactured & assembled Block-8:- In block -8 LP heaters, ejectors, steam coolers, oil coolers, ACG coolers, oil tanks are manufactured & assembled

BLOCK-4 MANUFACTURING OF BAR BY STEP:

Conductor cutting lower bar upper bar Transposition Crossover insulation Forming Brazing of coil lugs Nitrogen leak test

Thermal shock test Helium leak test Insulation Impregnation and baking thermo reactive system micalastic system VIP micalstic system Finishing

Conducting varnish coating OCP(outer corona) ECP(end corona protection) Testing h.v. test

BLOCK 01 Conventional Bay-wise broad distribution

LSTG Area large size turbo generators BAY-1 hydro generators, their exciters, PMG and Large size Turbo- Generators BAY-2 Turbo-generators, their exciters and Heavy Electrical Motors BAY-3 Medium size Electrical Motors

Block-1 is designed to manufacture hydrogenerators and large and medium size AC and DC Electrical machines. The Block consists of 3 Bays: Bay-1(36*482 meters),Bay2, (36*360 meters) and Bay-3 of size 24*360 meters each. For handling and transporting the various components over-head crane facilities are available, depending upon the products manufactured in each bay. There are also a number of self propelled electrically driven transfer trolleys for the inter-bay movements of components/assemblies

MANUFACTURING PROFILE
Generator 1) Kraft Work Unioni) THDF ii) THRI iii) TARI TARI: Capacity 500 MW, Cooling is done by air. THRI: Capacity 130-400 MW. Water is the cooling medium. Stator is indirectly cooled while Rotor is radially cooled.

Hydrogen Cooled Turbo generators Of 140-260 Mw Range (Type: THRI ) Salient Design Features
Stator

core and rotor winding directly hydrogen cooled Indirect cooling of stator winding Rigid core bar mounting Micalastic insulation system End shield mounted bearings Top ripple springs in stator slots Ring type shaft seals Symmetrical ventilation.

Salient Technical Data

Rated output Terminal voltage Rated stator current Rated frequency Rated power factor Efficiency : : : : : : 588 MVA, 500 MV 21 KV 16 KA 50 Hz 0.85 Lag 98.55%

Important Weights
Heaviest Lift of Generator Stator Rotor Weight Total Weight of Turbo Generator : 255 Tons : 68 Tons

: 428 Tons

Large DC Machines
Salient features of large custom-built m/c
Compact design with smaller size. MICALASTIC insulation using VPI technology for high electrical and mechanical strength Sturdy mechanical construction to meet frequent reversals Low moment of inertia Skewed armature slots for reduced noise level Fully compensated for high overloads & wide speed range.

Technical Data
Ratings:-from 1400 kW at 1000 rpm to 12000 kW at 70 rpm Voltage: - up to 1200 V. Higher voltages on request Mountings: - both horizontal and vertical

MEDIUM SIZE AC MOTORS

salient features Technical Data

Very high efficiency. Torsionally rigid, rugged housing and end shields made of cast iron. External and internal ribbing on slip ring enclosure and servicing cover. MICALASTIC insulation using VPI technology. Proven anti-friction bearing concept. Compact dimensions.

Ratings: -200 to 2500 kW Voltage range: - 3.3 to 11 kV, 50 Hz. Number of poles: -4 to 12 Shaft heights (in mm.):355, 400, 450, 500 and 560

STATOR

the main part of every motor and generator very hard, size depends upon its characteristics

Stator frame suitably ribbed with annular rings

CONCLUSION
WE GOT KNOWLEDGE ABOUT TGs & MOTORS. BASICALLY THE WHOLE PROCESS OF MAKING A TURBO GENERATOR RIGHT FROM THE ENRICHMENT OF THE ROTOR TO THE TESTING BED. APART FROM THAT WE LEARNED HOW DOES THE INDUSTRIES WORK.