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MPEB bilge water separators

Multi-Phase Emulsion Breakers from Norddeutsche Filter Vertriebs


Presenter Name Presenter 2 Presenter 3 Presenter 4

What well cover today


Product overview Features and benefits System layout Operating principle Types and sizes References

Alfa Laval

Slide 3

www.alfalaval.com

MPEB bilge water deoiler

IMO Approved Multi-Phase Emulsion Breaker


Alfa Laval Slide 4

www.alfalaval.com

Product overview
Compact, continuous bilge water deoilers Patented two-stage separation Three main designs, four sizes Built-on or separate pump IMO approved
MEPC 107 (49)

Type approved by Germanischer Lloyd


MPEB-10
Slide 5

Alfa Laval

www.alfalaval.com

Features
Complete system supply Integrated oil-in-water
monitor

Integrated progressive
cavity pump

Patented pump dry-running protection device

Alfa Laval

Slide 6

www.alfalaval.com

Features
Patented Multi-Phase
Emulsion Breaker technology

No chemicals needed Continuous cleaning without backflushing No adsorption or membrane filters required
Slide 7

Alfa Laval

www.alfalaval.com

Benefits for shipyards


Pre-mounted system for easy installation Complete delivery, including harbour control valve,
dry-run protection and overboard non-return valve

Easy commissioning and initial start-up Flexible designs for different engine room designs

Alfa Laval

Slide 8

www.alfalaval.com

Benefits for shipowners


Reliable, easy-to-operate system provides
continuous operation with automated control and monitoring system

High separation efficiency, thanks to the patented profiles and emulsion foam breaker elements Reduced operating costs, thanks to automated control, low maintenance, minimal spare parts and low fresh water consumption Reduced waste disposal costs, thanks to reduced oily waste volumes and no special waste
Slide 9

Alfa Laval

www.alfalaval.com

System layout
Multi-Phase Emulsion Breaker (MPEB)
Flushing water

To waste oil tank Priming water Sampling water

From drains and leaks From bilge wells

Cleaned water overboard

Sludge drain

Alfa Laval

Slide 10

www.alfalaval.com

Main operating principle


Multi-Phase Emulsion Breaker (MPEB)
oil

MPEB bilge water

cleaned water

Multi-Phase Separator, MPS


Alfa Laval

Mechanical Emulsion Breaker, MEB


Slide 11

www.alfalaval.com

Stage 1
Multi-Phase Separator (MPS)

Uses patented profiles to separate oil and solids Coalesces small oil droplets to larger droplets Transfers separated oil for
discharge to waste oil tank

Solids drained to sludge tank Stage 2 for further cleaning

Directs oily water to


MPS
Slide 12

Alfa Laval

www.alfalaval.com

Stage 2
Mechanical Emulsion Breaker (MEB)

Uses patented Emulsion Foam Breaker Elements to


separate the finest mechanically emulsified oil droplets

Coalesces fine oil droplets to larger ones through use of microfiber bed Transfers separated oil for discharge to waste oil tank Directs cleaned water to outlet for ppm value check and discharge
Slide 13

MEB
www.alfalaval.com

Alfa Laval

Two-stage separation
Multi-Phase Emulsion Breaker (MPEB)

MPS

MESB

Stage 1
Alfa Laval Slide 14

Stage 2
www.alfalaval.com

Comparison with other cleaning principles


Principle of other make Backflushing systems Comment MPEB deoiler NO backflushing

The gravity coalescer tank often needs many backflushing (cleaning) interruptions with fresh water Generates a lot of waste oil with high water content Real capacity lower than nominal capacity due to the backflushing

Chemicals

Creates a lot of waste, ca 1525% of bilge water, to be disposed of ashore

NO chemicals

Alfa Laval

Slide 15

www.alfalaval.com

Comparison with other cleaning principles


Principle of other make Adsorption filter Comment MPEB deoiler NO adsorption filter

Good final stage polishing effect Requires frequent replacement before filter is full, otherwise oil will break through

Active carbon bed

Good final stage polishing effect


Mostly used for drinking water systems, not for oil cleaning; feed should contain only few ppm (1020) to obtain acceptable life length

NO active carbon bed


Alfa Laval

Sensitive to solids
Requires many man-hours for frequent replacement and disposal Also dirty to change
Slide 16

www.alfalaval.com

Standard types
MPEB

In one vessel

MPEB-VT

Divided type, in two vessels installations

Suitable for retrofit


Alfa Laval Slide 17

www.alfalaval.com

Standard type
MPEB-2000

High performance in two vessels than 5 ppm

Residual oil content of less

Suitable for use in national special areas (NSAs) and particularly sensitive sea areas (PSSAs)
www.alfalaval.com

Alfa Laval

Slide 18

Standard capacities
Meeting performance requirements

1 m3/h 2.5 m3/h 5 m3/h 10 m3/h


Capacities of 0.1, 0.25 and 0.5 m3/h also available

Alfa Laval

Slide 19

www.alfalaval.com

Standard pump configurations


Flexibility to meet your needs

Built-on or separate pump Dry-run protection as standard Special design of stator and rotor configuration
to minimize the creation of emulsions

Alfa Laval

Slide 20

www.alfalaval.com

Oil-in-water monitor
OMD 2005

Continuously monitors ppm value of cleaned water Continuously displays ppm value Automatically recirculates
cleaned water exceeding 15 ppm back to bilge tank

Stores values for 18 months

OMD 2005
Alfa Laval Slide 21

www.alfalaval.com

References
More than 100 MPEB sold and installed on ships belonging to renowned shipowners.

Alfa Laval

Slide 22

www.alfalaval.com

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