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ABC Aggregate (pvt) ltd

Click to edit Master subtitle style Quarry proposal

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Content
Introduction Drilling and blasting Explosives Crusher plant Cost analysis
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Introduction Mining and mineral

industry is an extremely important

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field

in

the

world industrial sector.

Location 35km from the Kalutara and 20km from Matugama

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Area extended in 50 acres.

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Aim

General quarrying procedure For the one year we are going to operate the plant 312 days and the quarry 300 days. operate the plant 26 days
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and the quarry 25 days per month.

Rock dimensions

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Dimensions of rock are very useful details to estimate the lifetime, monthly production, no of blasts per subtitle style Click to edit Master day and etc. below mentioned four dimensions of

Bench parameters & details

Green belt has been driven in between crusher plant and administration segment.

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Stock piles are located very close to production stream lines

Quarry is advanced using horizontal bench method using four separated benches and two working lines.
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Safety benches also have established

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Opportunities created

50

job

opportunities

are

created through this project. Entire working crew receives

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high wages and allowance.

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Organizational structure

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Work force

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Transportation system
1 Front of end loaders to for dump

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loading trucks

rocks

3 320 caterpillar excavators Dump trucks

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Measures to prevent environmental pollution

Maintenance vehicles and and repair of can

machinery

create wastes as can office operations. subtitle style Click to edit Master Each of the guide sheets has

Purchase the largest practical container (containers usually end up as waste), but do not Purchase more than is needed. Purchase the least toxic or hazardous product available. Check the material safety data Sheets for products you purchase. If the
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ask your

supplier for alternatives. See if the supplier can take back excess

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Inspect storage areas regularly for leaks. Make sure all items are clearly labeled. Store products in original containers. Store wastes separately and be sure they are properly labeled to make it easier to reuse or recycle them. Store items that could leak in a place
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and easily

spotted. Make a list of your wastes. Then try to

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The access roads for the aggregate stock

piles and quarry have been well defined to minimize the freight traffic in the
crusher plant site and parking points.

Crusher plant is 150m away from the administration segment. style Click to edit Master subtitle

The distance between crusher plant and

Production and the Life time of the quarry Production is depending on the demand of the outside (buyers) and the production rate of the
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loader).

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Volume of the rock= 100*100*85

= 850000

Life to timeMaster subtitle style of the quarry Click edit 850000/6172.84 = 137.7 months

Drilling
Staggered pattern

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Parameters Diameter of blast hole = 40 mm (D) Depth of hole = 3 m (L) Drill angle = 800 (horizontal
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angle)

Spacing = 1.6m

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Drilling Equipments & Cost Equipment

Hand held drills Compressors Drill rods Drill bits

Total Cost
Rs 180,000 Rs.150,000.00 Rs.63, 000.00 Rs.3800.00

Hoses Rs 50,000.00 Click to edit Master subtitle style Additional Parts Rs. 11,900.00

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Other cost
Mode of cost Diesel Monthly Total cost 2,250.00

Oil for compressor 12,600.00 Oil for jack hammers Labor 6,050.00 240,000.00

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Explosive

Primary explosive = Dynamite Secondary explosive = ANFO 25ms Electric detonators

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Explosive cost
Monthly usage Monthly cost(Rs.)
Dynamite 130Kg

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143000.00 272000.00 9928.00 180000.00

NH4NO3

1700Kg

Fuel

136l

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Electric detonators

1200

Cost analysis
Assets Fixed Assets Land Buildings Vehicles Furniture Tools Plant Machinery Installation cost Other cost Rs. 125,000,000.00 Rs. 6,100,000.00

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Rs. 114,200,000.00 Rs. 2,620,000.00 Rs. Rs. Rs. 8,000,000.00 3,500,400.00 6,500,000.00

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Rs. 2,600,000.00 59,632.00 Rs. 48,950.00 Drilling EquipmentsRs. Blasting Machine Total fixed assets

Rs. 268,688,982.00

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Currentassets
Inventories Rs. 10,000,000.00 Rs.

Cash and equivalent 15,000,000.00

Other current assets Rs. 500,000.00

Total current assets Rs.

25,

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Total Annual Revenue

Rs.152,650,800.00

Unit Operation Drilling cost Blasting cost Loading cost Hauling cost Crushing cost Testing

Annual cost (Rs.) 8,400,000.00 8,159,136.00 11,081,280.00 5,695,200.00 13,035,360.00 500,000.00

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Total

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46,870,976.00

Cost of Sales

=(46,870,976.00 +

Forecasted income statement for 2011 Revenue Cost of sales Gross profit Discounts Royalty 1% 152,650,800.00 (41,370,976.00) 111,279,824.00 500,000.00 (1,526,508.00) (7,463,600.00) (8,717,600.00)

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Administrative expenses Other expenses

Click to edit Master subtitle style Operating profit 94,072,116.00

Finance costs (10%) Profit before tax

4,000,000.00) 90,072,116.00