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ELECTROCHEMICAL MACHINING
BY Surekar S H Kharche W G
17/11/2011
17/11/2011
Electrochemical reactions during ECM of iron in sodium chloride (NaCl) electrolyte (8)
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Methods of Depassivation
Chemical Depassivation
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Pulsed Reverse Current -Periodically changing potential difference across the IEG and polarity
On time is Approximately 60 70% Off time helps in depassivation but reduces the net MRR
On time is Approximately 60 70% Off time helps in removing sludge and small amount of depassivation Reduces the net MRR Improved geometry of product
Electrochemical machining
PECM with Bipolar current PRECM
On time is Approximately 60 70% Off time and reverse polarity time 30-40% Reverse polareity helps in depassivation and improves MRR
Process
Source: C.D. Zhou, E.J. Taylor, J. J. Sun, L. Gebhart, E.C. Stortz, and R.P. Renz , Electrochemical Machining of Hard Passive Alloys With Pulse Reverse current, Faraday Technology, Inc., Transactions of NAMRI/SME, Volume XXV, 1997
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References : 1] American Society for Metals, MACHINING-HANDBOOK, Page No.149-155 VOL- 3,9th Edition [2] American Society for Metals, MACHINING-HANDBOOK, Page No.147-155, VOL-16,8th Edition [3] DAN NICOARA, ALEXANDRU HEDES, IOAN SORA, Ultrasonic Enhancement of an Electro chemical Machining Process, Proceedings of the 5th WSEAS International Conf. on Applications of Electrical Engineering, Prague, Czech Republic, March 12-14, 2006 (pp213-218) [4] C.D. Zhou, E.J. Taylor, J. J. Sun, L. Gebhart, E.C. Stortz, and R.P. Renz , Electrochemical Machining of Hard Passive Alloys With Pulse Reverse Current, Faraday Technology, Inc., Transactions of NAMRI/SME, Volume XXV, 1997 [5] US Patent 6402931B1, Electrochemical Machining Using Modulated Reverse Electric Fields, Jun 11, 2002 [6] Jenny J. Sun Larry E. Gebhart Robert P. Renz E. Jennings Taylor Maria E. Inman, The Applications of CM-ECM Technology to Metal Surface Finishing, Faraday Technology, Inc. Transactions of NAMRI/SME Volume XXVIIII, 2000 [7] Joseph McGeough, ELECTROCHEMICAL MACHINING (ECM), Electrochemistry Encyclope dia,http://electrochem.cwru.edu/encycl/art-m03machining.htm [8] http://www.unl.edu/nmrc/ecmreferences.htm, 18/6/2004
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THANK YOU