Quality & Timeliness

Global delivery model

Scalability & flexibility

Focused on providing high-quality engineering services & solutions to help our customers improve their engineering efficiency.

Corporate HQ

Co-founders

Engineering solutions & services space

30% growth

Started operations in 1993 with a focus on engineering solutions & services.

Delivery Centers:

Pune | Los Angeles | Chicago | Frankfurt | Hubli

Sales / Account Management offices:

India: Pune, Bangalore, Mumbai, Delhi, Chennai International: Chicago | Detroit | Los Angeles | Luton | Bad Soden | Basel

Neilsoft has differentiated itself from many other services companies in India by developing a multicultural mindset and a value system & culture that is more aligned with its international clients.

Transform engineering

| Create business value

Services offered by Neilsoft

1. Automation services
a. We can provide Process automation solution right from selection of PLC, HMI ,Software components b. We can do modifications in you existing PLC & SCADA system c. We can add / Remove logics for better process optimization

2. Instruments,PID controller selection & Sizing of Valves & Data acquisition etc.
a. We an provide you support for instrument selection as per sanitary & with FDA approved fittings. b. We can provide you a solution with existing PID controller (RS 485 based) for monitoring of Parameters through PC based data acquisition

3. Calibration services
a. We can also provide software for calibration of instruments which will assist you to keep track of schedule PM & Calibration. b. This software will also generate calibration report, History card, Master list of instrument in customized format. 4. Drawing services a. Generation of PFD / PIDs , 3-D modeling, Equipment Layout , SLD , Control & Power wiring , Schematic & As built drawings as per design requirement.

Process automation advantages in Dairy Industry

a. Silo 1. Enable to monitor exact quantity received of milk in silo 2. Enable to monitor temperature of Milk 3. Enable to monitor exact quantity of Milk delivered from silo to required section 4. We can provide standalone HMI / PLC based system for Silos
b. Pasteurizer 1. Enable to monitor exact quantity of pasteurized milk, Skim milk 2. Enable to monitor & Control Temperature of pasteurized milk ,Chill water 3. We can provide standalone HMI / PLC based system for pasteurizer c. Separator / Bactofuge 1. Enable to monitor exact quantity of cream 2. Can do automation for standardization of milk Automatic CIP system 1. Accurately Monitoring & Controlling of Time, Temperature, Level parameter of CIP solution which are very critical in any CIP application. 2. Recovery of CIP solution by use of Instrumentation control & Automation 3. We can provide standalone HMI / PLC based system for CIP

d.

Data acquisition where PID controllers are used

We will provide system with following PC PID Controller RS-232 to RS-485 Converter Sensor Input Control Output Data acquisition with PID controllers via serial data network

Control valve, VFD, Damper Flow, Pressure, Temperature

PC with data acquisition software

Data recording system Paperless

Recording of process control parameters has become the essential part of any organization where ISO procedures are followed. Also data recording is useful to analyze the history and design future. 1. Process can be monitored, recorded and can be evaluated by single unit. 2. One PC will be able to view the screens of all the recorders. Special PC Based software will be developed to monitor, and/or print data, which will be as per customers requirement.
Advantages of system that consist of Recorder without local display along with PC Based Software are as follows. 1. As the system will be designed as per customers requirement, customer can decide the formats of printing data. 2. Cost of the system will be always lower than Paperless Recorders with LCD, where large no of Recorders are needed to be installed.

Breakdown analysis
PREPROCESS 60 CASEIN EVAPORATOR DRYER BOILER REFRIGERATION Instrumentation Automation

50

No of Break down hours

40

30

20

10

0 JAN FEB MAR APRIL Months MAY JUNE JULY AUG

Features Of HMI / SCADA 1. Low power consumption and fanless HMI's Metal enclosures for Rugged environments IP66K Stainless 2. Offers real time capability and reliable platform for high performance control solutions 3. Special Functional Buttons for Page navigation, Alarm, trend and Data log controls 4. Scheduler for triggering actions at various time interval and clock settings 5. Real / Historical Alarms, 7 type of Alarms , Alarm Management- Max. 9 groups 6. Data acquisition software to archive historical data, historical alarms in PC 7. Search Historical data with respect to Time, Time period and export to CSV files 8. Real Time and Historical Trends. Max. 24 pens/trend object 9. Security management , 100 users with 10 levels to meet FDA CFR part11 compliance 10. Recipe management for Batch process, transfer set points from HMI to PLC 11. Data exchange between two different PLC's, HMI for gateway applications 12. Data exchange between two HMI's via Modbus, Master/Slave applications 13. Web server to view HMI screens via any browser through Internet

Value analysis
Value analysis/ value engineering in Dairy plants can bring a lot of improvement in its routine performance, productivity and thereby yield more profitability.

It is a step by step approach to identify the functions of a product, process, system or service; to establish a monetary value for that function and then provide the desired function at an overall minimum cost without affecting any of the existing parameters like Quality, Maintainability, Productivity, Safety and other Performance characteristics.

The value analysis/ engineering will enable the organization to, 1. 2. 3. 4. Decrease the cost while ensuring the same level of performance Cooling Tower Enhance the performance at the same cost Motors Refrigeration's/ Boiler Decrease the cost and increase the performance and Low HP motors in place of High Increase both performance and cost ensuring that performance increases more than the increment in the cost VFD installation

Key activities done

Following are some of the Key activities will be performed as part of the Value analysis

Energy savings in various departments through system improvements - Automation

Increased productivity through process excellence Feed rate casin New project works carried out with Value Engineering Retrofitting with PLC Modification, development or restructuring of various department activities
Alarm system, FDV Planning future projects to achieve energy saving as the main objective Efficiency analysis and plant d e-bottle necking Boiler , Refrigeration, Compressor

Breakdown analysis
PREPROCESS 60 CASEIN EVAPORATOR DRYER BOILER REFRIGERATION Instrumentation Automation

50

No of Break down hours

40

30

20

10

0 JAN FEB MAR APRIL Months MAY JUNE JULY AUG

Typical Cost saving areas/ Departments

Following are the typical areas where value engineering can be conducted for potential cost savings
50 40 30 20 10 0 Units/batch Before Heater 43 27 16 Units/batch Saving/batch

Utility Sections-optimizing the consumption Transformer efficiency and distribution Identifying losses due to switch gear failure and cable loss Compressor performance improvement Monitoring of feed water and boiler water quality Extended use of hot water going to waste line

Units/batch After heater

ENERGY SAVING ANALYSIS

STEAM FLOWMETER

PRESSURE SWITCH

Minimizing product wastage in process packaging lines

Minimizing packaging material wastage Pipe line studies and suggestions for smooth product flow
OIL FLOWMETER TRANSMITTER

Reduce wastage of water

Observation
Tank was overflowing.

Recommendation
Installed level switch with controller

Outcome
Reduced Wastage of water. Improved energy bill

Savings Estimated / year

Investment

Payback Period

36000 Liters

Level switch with control wiring

< 1 year