Prepared by

External operations Facing Turning

Internal operations Drilling Grooving

Grooving
threading

Boring
Internal multiple turning 1

G00-Positioning in Rapid G01-Linear Interpolation G02-Circular Interpolation (CW) G03-Circular Interpolation (CCW) G04-Dwell G07-Feed rate sine curve control G10-Data setting G11-Data setting cancel G17-XY Plane G18-XZ Plane G19-YZ Plane G20-Inch Units G21-Metric Units G22-Stored stroke check function ON G23-Stored stroke check function OFF G25-Spindle speed fluctuation detection OFF G26-Spindle speed fluctuation detection ON G27-Reference point return check G28-Automatic Zero Return G29-Return from Zero Return Position

G31-Skip function

CODES

G32-Thread cutting G34-Variable lead thread cutting G36-Automatic tool compensation G40-Tool Nose Radius Compensation Cancel

G41-Tool Nose Radius

Compensation Left G42-Tool Nose Radius Compensation Right G46-Automatic Tool Nose Radius Compensation G50-Coordinate system setting and maximum rpm G52-Local coordinate system setting G53-Machine coordinate system setting G61-Exact stop check mode 2

G30-2nd reference point return

G62-Automatic corner override G63-Tapping mode G64-Cutting mode G65-User macro simple call G66-User macro modal call G67-User macro modal call cancel

G87-Side Drilling Cycle

G88-Side Tapping Cycle

33

G89-Side Boring Cycle G90-Absolute Programming G91-Incremental Programming G92-Thread Cutting Cycle G94-Endface Turning Cycle G96-Constant surface speed control G97-Constant surface speed control cancel G98-Linear Feed rate Per Time

G68-Mirror image for double turrets ON

G69-Mirror image for double turrets OFF G70-Finishing Cycle G71-Turning Cycle G72-Facing Cycle G73-Pattern repeating G74-Peck Drilling Cycle G75-Grooving Cycle G76-Threading Cycle G80-Canned cycle for drilling cancel G83-Face Drilling Cycle G84-Face Tapping Cycle G86-Face Boring Cycle

G99-Feed rate Per Revolution

G107-Cylindrical Interpolation

contents
Structure of program

Cycles involved
-Facing-single(or Box),step,taper facing -Turning-Box,multiple Turning,Taper Turning -Sub programming -Box turning ,Multiple Turning

-multiple facing
-Pattern Repeating cycle -Multiple grooving
4

-Multiple Threading

Structure of program
Start up of program
Body of program End of program

Start up of program
O1000 [ BILLET X20 Z60

G21/G20 G98/G99 G40

G50 S1800 G28 U0 W0

M06 T0101
M03/M04 S1000 G00 X21 Z1 G28 U0 W0 M05 BODY OF PROGRAM
7

M30

Metal Cutting Parameters for XL-turn Lathe

Operations speed(rpm) feed(mm/min) depth of cut (mm) Turning Grooving Threading 1000-1500 600-800 300-350 45-55 15-25 0.5-1 0.25-0.5 0.03-0.04

FACING

Box /Single facing cycle(G94)

Syntax: G94 X-diameter Z-length of w.p F-feed No of cuts=4
22

10

[BILLET X22 Z70; G21 G98; G28 U0 W0; 22 M06 T01; M03 S1500;

G00 X23 Z1; G94 X0 Z-0.5 F30; Z-1;

Z-1.5
Z-2 G28 U0 W0;

M05;
M30;]
11

Step Facing(G94)
[BILLET X22 Z70;
22 10 G21 G98; G28 U0 W0; 2 M06 T01; M03 S1500; G00 X23 Z1; G94 X10 Z-0.5 F30; Z-1; Z-1.5 Z-2 G28 U0 W0; M05; M30;]
12

Taper facing(G94)
Syntax:
G94 X Z R F Where
52
10

(X,Z)=Target points
R=Length of taper F=Feed

13

[BILLET X22 Z70;

G21 G98; G28 U0 W0; 10 M06 T01; M03 S1500; 52 G00 X23 Z1; G94 X10 Z-0.5 F30;

G00 X22 Z-2;

G94 X10 Z-2 R-0.5 F30; X10 R-1.0; X10 R-1.5; X10 R-2.0; X10 R-2.5; X10 R-3.0;

Z-1;
Z-1.5 Z-2

X10 R-3.5;
X10 R-4; X10 R-4.5;

(X,Z)

G28 U0 W0

X10 R-5.0; G28 U0 W0;

M05; M30;]
14

Alternate method:
X,z

G94 X21 Z-2 R-5 F35 X20 X19

X18
X17 X16

M05 M30

X15
X14 X13 X12 X11 X10 G28 U0 W0
15

TURNING

16

BOX TURNING CYCLE(G90)

Syntax:
G90 X Z F X-Diameter

Z-Length
F-feed

17

[BILLET X22 Z70; G21 G98; G28 U0 W0; M06 T01;

15

M03 S1500;

G00 X23 Z1;

20

G90 X21 Z-20 F35; X20; X19; X18; X17; X16 X15; G28U0W0 M05
18

M30

MULTIPLE TURNING [BILLET X25 Z60; CYCLE(G90) G21 G98;

G28 U0 W0; M06 T01;
15 20 25

M03 S1500; G00 X26 Z1; G90 X24 Z-30 F35;

15

15

X23;
X22; X20; X19 Z-15; X18 X17; X16
19

G28U0W0

M05
M30

TAPER TURNING CYCLE(G90)

Syntax:
G90 X Z R F R=Difference in radius=(D-d)/2

CONVENTION

R -ve

R +ve

(X,Z)=Target Point

20

[BILLET X25 Z60;

2 box turning operations
15 20 25

G00 X25 Z-30;

G90 X25 Z-35 R-0.5 F35

5 15 15

X25 R-1; X25 R-1.5; X25 R-2.0 X25 R-2.5;

G28U0 W0;
M05; M30;]
21

SUBPROGRAMMING
[BILLET X25 Z60
5 5 15 25

G21 G98 G28U0 W0 M06 T01 M03 S1500 G00 X25 Z0; M98 P003333;

G28U0 W0
M05 M30]
22

[SUB PROGRAM O3333

G90 X25 W-5 R0.5 F35

G90 X25 W-5 R-0.5 F35

X25 R-1.0 X25 R-1.5

X23 R1.0
X22 R1.5 X21 R2.0

X25 R-2.0
X25 R-2.5 X25 R-3.0 X25 R-3.5 X25 R-4.0

X20 R2.5
X19 R3.0 X18 R3.5 X17 R4.0 X16 R4.5

X25 R-4.5
X25 R-5.0 G00 X25 W-5;

X15 R5.0
G00 X25 W-5; M99;
23

MULTIPLE TURNING CYCLE(G71)

Syntax: G71 U R
G71 P Q U W F

U-Depth of cut, R-Retract

P-starting block number

Q-Ending block number U-Finishing allowance in diameter(0.1)

W-Finishing allowance in length(0.1)

F-feed
24

p7 p6 p4 p2 p5 p3

Co-ordinates
P1=X15 Z0
p1

P2= X15 Z-10

15 20 25 30

P3=X20 Z-10
P4=X20 Z-20 P5= X25 Z-20 P6=X25 Z-30

10 10

10

P7= X30 Z-30;

25

[BILLET X25 Z70 G21G98 G28 U0 W0 M06 T01 G01 X20 Z-20 G01 X25 Z-20 G01 X25 Z-30 N10 G01 X30 Z-30 G70 P1 Q10 S2000 F25

M03 S1500
G00 X26 Z1 G71 U0.5 R1.0 G71 P1 Q10 U0.1 W0.1 F40 N1 G01 X15 G01 Z0 G01 X15 Z-10 G01 X20 Z-10

G28 U0 W0
M05 M30

26

27

MULTIPLE FACING CYCLE(G72)

Syntax:
G72 W R W-depth of cut(0.5),R-retract example
p1 p2 p3 p4 p5 p6

G72 PQUW F P-starting block number Q-Ending block number U-Finishing allowance in diameter(0.1) W-Finishing allowance in length(0.1) F-feed

28

Pattern Repeating Cycle(G73)

Syntax:

G73 U W R
G73 P Q U W F U-Total material removed radially i.e.., (D-d)/2 W-(0 for turning ) Relief in z- axis U 1 R- Number of passes= depth of cut(0.5)

29

P6 P5 P4

P3

P2 P1 10 20 25

25 10 15 U 7.5 2 2 7.5 R 1 16 0.5

passes

5 15

15

20

10

Co-ordinates:
P1=X10 Z0 P2 =X20 Z-10

P3=X20 Z-30
P4=X20 Z-45 P5=X20 Z-60,P6=X25 Z-65
30

[BILLET X25 Z80 G21G98 G28U0 W0 M06 T01 M03 S1500 G00 X26 Z1

G02 X20 Z-45 R7.5

G01 X20 Z-60 N20 G01 X25 Z-65

G70 P10 Q20 S2000 F25

G28 U0 W0 M05 M30]

G73 U7.5 W0 R16

G73 P10 Q20 U0.1 W0.1 F35 N10 G01 X10 G01 Z0 G01 X20 Z-10 G01 X20 Z-30

31

GROOVING

32

MULTIPLE GROOVING(G75)
Syntax:
G75 R G75 X Z P Q F R-Retract

X-Root Diameter of groove

Z-Position of end of groove in x-axis P-pecking/depth of cut in microns

Q-Shifting of tool in microns

F-feed
33

Ex:for single groove

[BILLET X22 Z50

G21G98 G28 U0 W0

15

22

M06 T02
M03 S500

2mm Grooving Tool

G00 X23 Z-7

G75 R1
G75 X15 Z-10 P100 Q1000 F15 G28 U0 W0 M05 M30;]
34

THREADING

35

36

P = Pitch = 1/Number of threads per inch (tpi) H = Angular Depth = 0.866025 x P H/8 = Shortening of major dia = 0.108253 x P H/4 = Shortening of minor dia = 0.216506 x P d = Actual Depth = 0.541266 x P r = Radius at the Root = 0.1443 x P Hn = Basic height of Internal Thread = 0.54127 x P Hs = Basic height of External Thread = 0.61344 x P

37

38

MULTIPLE THREADING CYCLE(G76)

SECOND BLOCK Syntax: G76 P Q R G76 X Z P Q F FIRST BLOCK:

X-Minor diameter(mm)
Z-Thread Length P-Thread height (microns) Q-Depth of cut for first pass in microns

Q-depth of cut for each passF-Pitch of the thread R-Finishing Allowance

Ex Thread calculations for M32X1mm pitch

d=D-2P P-thread height=0.613Xpitch of the thread
39

So d=32-2X0.613=30.774mm

[BILLET X32 Z70

G21 G98 G28 U0 W0 -settings

M06 T01
M03 S400 G00 X33 Z1 G76 P031560 Q50 R0.015

-load the tool

-Rapid positioning -cuts the entire thread in one block

G76 X30.774 Z-12 P0613 Q100 F1

G28 U0 W0
M05 M30] -program end
40

THREADING CYCLE(G92) G92 X Z F X-minor dia| Z-thread length F-pitch EX:M32x1 mm pitch

41

[BILLET X32 Z70 G21 G98 SETTINGS

G28 U0 W0
M06 T01 M03 S400 G00 X33 Z1 LOAD THE TOOL SET THE SPINDLE SPEED RAPID POSITON

G92 X31.8 Z-12 F1

X31.7 X31.6 X31.5 X31.4 X31.3 X31.0 X30.9 X30.8 X30.774 G28 U0 W0 M05 M30]

FIRST THREADING CYCLE REMOVING 0.2mm MATERIAL

FINAL CUT PROGRAM END

42

43