Académique Documents
Professionnel Documents
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Basic Loop
Transmitter
SV PV MV
4-20 mA
Controller
4-20 mA
Pneumatic Signal
(0.2 to 1 Kg/cm2 or 3 to 15 psi)
4-20 mA DC
I/P
Set Point
Set Point
I/P
Arithmetic Unit
Processor
THE SIXTIES
* First control computers * First DDC
THE SEVENTIES
* First mini computers * First distributed DDC using microprocessors
THE EIGHTIES
* First one-loop DDC controllers * Use of factory management computers V LSI Appearance of OA, LA and FA (Improved manmachine interface
THE NINETIES
BEYOND 2000
* multimedia
* Integrated systems
* windows NT gaining prominence * Internet * Pentium Processor * Revolution in info tech * Object linking * ODBC * RDBMS
LSI uP Demand for Energy crisis conservation (Transition to of resources steady growth)
THE SIXTIES
THE SEVENTIES
THE EIGHTIES
THE NINETIES
BEYOND 2000
Factory Management Computer System YEWCOM HP9000 Computer Control System CCS YODIC 100
Centralized DDC System YODIC 500 YODIC 600 Distributed Control System CENTUM V CENTUM II YEWPACK CENTUM-XL
YEWSERIES 80
CS CS1000 CS3000
I SERIES
PV2
PV3
MV2
MV3
PVn
CPU
MVn
SVn
Set Points
Centralized Monitoring
PV8
SV1 PV9
FCS
MV8 SV8 MV9
OPS
PV16 SV9
FCS
MV16 SV16
OPS
PV17
MV17
PVn SV17
FCS
MVn SVn
Communication Bus
Set Points
Advantages of DCS
Control function is distributed among multiple CPUs (Field Control Stations). Hence failure of one FCS does not affect the entire plant. Redundancy is available at various levels. Instruments and interlocks are created by software. Generation and modifications of the interlocks are very flexible and simple. Information regarding the process is presented to the user in various formats. Field wiring is considerably less. Maintenance and trouble shooting becomes very easy. Cost effective in the long run.
CENTUM-XL
CENTUM VP 2008
CENTUM CS3000 1998
1993 CENTUM CS
1981
1984 CENTUM V
CS3000-System Configuration
PFCS
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LFCS
Reliable controller. Cost-effective and capable I/O subsystem. The operator station based on Windows XP or Windows2000. (Both are selectable.) HIS provides easy & flexible operation. Engineering Station is used to do the engineering builder for all the stations like HIS, FCS, CGW, BCV etc. ENG is a PC loaded with Engineering software. The HIS can be loaded with engineering software so that it can be used as HIS as well as ENG.
CGW: Communication Gateway Unit used to communicate with supervisory computers. BCV: Bus Converter is used to link two domains.
Real-time control bus. V-NET is a used for communication between BCV & CGW.
HIS,
FCS,
Ethernet is a standard network CS3000 to connect HIS, ENG and supervisory computers . Transmission speed: 10 MBPS
in
V net
GSGW
Subsystem Gateway
Ethernet
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PROFIBUS-DPV1
OPC Server
FFCS
DeviceNet
Discrete I/O Photoelectric device Drive
FCJ/FCN PLC
FIO
FIO means Field network I/O. FIO is Process I/O modules. A kind of compact, cost-effective, reliable I/O devices, targeted as the industrial standard I/O of nextgeneration. FIO includes the latest network technologies and field experience.
EC401 ESB bus coupler Power supply unit (Note) CP401 CPU module
AIP504 Vnet coupler (10BASE2 Vnet cable is used.) Note: Two I/O slots are to be used for NIU extension.
V net
FFCS
EC401 EC401 CP401 CP401 PW48X
PW48X
FIO: Max. 8
Up to 6 Modules
SB401 SB401 PW48X PW48X PW48X PW48X
PW48X
ESB bus
Minimum Configuration
Up to 8 Modules
SB401 SB401
PW48X
SB401 SB401
Maximum Configuration
PW48X
FFCS
PW48X
Remote node
ER bus
EB501 EB501 PW48X PW48X
The bus among FFCS and local nodes. (ESB bus) Dedicated Internal Bus Speed : 128 Mbps Distance in Total : Max. 10m Remote I/O bus (ER bus) Based on Ethernet Speed : 10 Mbps Distance in total : 10base2 -> max. 185m / 10base5 -> max. 500m max. 2 km with repeater (Standard of Ethernet) Up to 3 remote nodes can be installed on a FFCS.
FFCS Specification
CPU Memory Size Power supply No. of I/O slot No. of I/O node ESB bus I/F
R5432 (RISC) 32MB 100/220V AC, 24V DC 8 total 4 including CPU node EC401/SB401
Up to 4
Up to 3 EB401/EB501 480 1920 4000 words 256 4000 1000 1000 500 200 200 2500 256
Analog Modules
Analog Modules
AAI141 AAV141 AAV142 AAI841 AAB841 AAV542 AAP149
16Ch Current input 4-20mA (Transmitter power supply) 16Ch Voltage input 1-5V 16Ch Voltage input -10V to +10V 8Ch Current input/8Ch Current output 4-20mA (Transmitter power supply) 8Ch Voltage input/8Ch Current output 1-5V input/4-20mA output 16Ch Voltage output -10V to +10V 16CH Pulse Count 0 to 6kHz (Pulse Input Module Pm1 Compatible) Current input 4-20mA (Transmitter power supply) Current output 4-20mA Voltage Input -10V to +10V Voltage Output -10V to +10V mV,TC input JIS R,J,K,E,T,B,S,N / -100 to +150mV RTD JIS Pt100ohum
<Non-isolated type>
<Channel Isolated>
8Ch Current input 4-20mA (Transmitter power supply) 4Ch Current input/4Ch Current output 4-20mA (Transmitter power supply) 16Ch mV,TC input JIS R,J,K,E,T,B,S,N / -100 to +150mV 16Ch RTD/POT input RTD JIS Pt100ohum / POT 10kohum 8Ch 0-10kHz Pulse input Transmitter power supply 12V/24VDC, (Shunt resistance can be selected)
AAI135-H:8 input, channel isolated AAI835-H:4 input/4 output, channel isolated AAI141-H:16 input, non-isolated AAI841-H:8 input / 8 output, non-isolated AAI143-H:16 input, Isolated AAI543-H:16 output, Isolated ASI133-H:8 input, IS module ASI533-H:8 output, IS module
Communication Modules
FF-H1 interface card Redundancy Installable both on Local and Remote nodes VCR (Virtual Communications Relationship): 105 per port (one segment) Both pressure clamp and terminal board are available. Link Master
ALF111
External Power Supply 0x14 0x15
IOM
IOM
IOM
IOM
IOM
Field Devices
IOM
PSU
PSU
Types of HIS
DESKTOP HIS: A IBM PC/AT compatible machine is generally used. Apart from the general PC, the Yokogawa PC is also supported. Specifications of the PC HIS Desktop are as follows: CPU : Pentium IV Processor Main Memory : 256 MB (Minimum) Hard Disk : 20 GB or more Video Display : 1024 x 768 or more, 256 colours CRT Monitor : Multi Scan 17 monitor or larger Serial Port : RS232C one port or more Parallel Port : One port or more Extension Slot : PCI slot for V/VL net card, ISA slot for Ethernet card Power Supply : 200-240V AC Basic Software : Windows NT with Service Pack ,Windows 2000 or Windows XP
CONSOLE HIS The floor mounted console type HIS comes with 21 monitor which has a touch panel operation. It has an operation keyboard and an engineering keyboard.
Maximum number of tags that can be monitored from HIS : One Million. Maximum number of windows that can be created per HIS : 4000.
Maximum number of Trend Recording Points per HIS : 3328.
V net Communication
HIS
V net
Protocol : IEEE 802.4 Access Control : Token Passing Trans. Speed : 10 Mbps Trans. Distance : 500m to 20km Media : Coaxial/Optical Fibre Std. max. length : 185 m Max. length : 20 Km (with optical repeater) 1.6 Km (with coax. repeater)
HIS
HIS
V net
T T
Optical Fibre
R R R R
Optical Fibre
R R R R
Co-axial Cable
T T
Max. 500m
Max. 15 km
Max. 500m
Max. 15 km
Max. 500m
Overall Max. 20 km
Bus Convertor
ETHERNET
EOPS
HIS
HF BUS
V-NET
Domain connection
BCV
EFCD
FCS
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Domains are group of stations connected on the V-net. Bus Convertor is used to link two domains. BCV is used to connect CS, CS 1000, CENTUM-XL,CENTUM-V AND MXL to CS3000 system
Operation Windows
Information regarding the process is gathered as well as monitored by the following Standard Operation windows on the HIS. Tuning Window Control Group Window Trend Window Process Alarm Window Operator guide Message Window Graphic Window Overview Window Process Report Window Historical Report Window
These buttons are provided for calling various functional windows on the HIS
Various windows can be accessed by selecting the respective icons in the System Message Area
These windows can also be accessed by the keys on the Operator Keyboard
Operation Keyboard
Operation Keyboard
OPERATION KEYBOARD Operation Keyboard
All the operations can be performed with the help of the Operation Keyboard. The same operations can also be performed by touch functions available on the System Message Area Icons.
Operation Windows
From this window, you can open the following windows. 1. Overview Window 2. Control Window 3. Tuning Window 4. Trend Window 5. Graphic Window 6. Alerm Window 7. Operator Guide message Window
Tuning Window
Tuning Window
TUNING WINDOW displays all the Tuning parameters of the instrument. The Tuning Window is used to set up the alarm setting as well as the loop tuning parameters. Only the items indicated with a = can be changed. Displaying a Tuning Window 1.Double click on a Tags name on a Control Window and a faceplate window will appear. Select the Tuning window icon from the toll box. 2. Select NAME icon in the System Message Area then enter the TAGNAME.
Tuning Window
Control group windows are used to display multiple instrument faceplates. Maximum 8 or 16 instrument faceplates can be displayed in one Control Group Window
Normally the instruments are monitored and operated from this window.
Double click on the instrument TAGNAME to display the Tuning Window of the instrument. Select the Upper Window Key to come back to Control Group Window
Trend Window
Select this icon to display the Tool box
Trend Window
TREND WINDOW records the PV, SV and MV of various instruments. Trend can be displayed in Trend Group Format or in Trend Point Format. Maximum 8 pens can be assigned in one Trend Group Window
PROCESS ALARM WINDOW displays the latest 200 process alarms. Alarms can be acknowledged either as a Group or as Individual alarm.
This icon displays the current PV Values of the instruments that are in alarm
This icon displays the important tags (High Priority Alarms) that are in alarm.
PROCESS ALARM WINDOW displays the latest 200 process alarms. Alarms can be acknowledged either as a Group or as Individual alarm.
OPERATOR GUIDE MESSAGE WINDOW displays the predefined messages to guide the operator regarding the current process status and /or the actions to be taken. OG messages can be acknowledged either as a Group or as Individual message.
Graphic Window
Overview Window
Overview Window
Overview Window displays the overview of the current process status. Information regarding the process is distributed among the various display blocks. 32 Display Block s per Overview Window. Each block gives dynamic information regarding the process. Double click on the display block to more details. 3 Types of Display Blocks Single Tag Block Window Display Block Comment Block
Overview Window
Sequence Tables
Sequence Tables
Logic Charts
Logic Charts
SYSTEM ALARM WINDOW displays the latest 200 system alarms. Alarms can be acknowledged either as a Group or as Individual alarm.
Navigator Window
&
MONITORING FUNCTION
CONTROL FUNCTION
SFCS
HUMAN INTERFACE STATION
Thank you
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