INTRODUCTION TO ERECTION

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ROLE OF ERECTION DEPARTMENT IN NTPC

NTPC has been entrusted with the responsibility to engineer the Project from concept to commissioning state in totality and thereafter operate Super Thermal Power Stations. Construction management of such large STPS involves a multi-disciplinary approach over a diversified area of activities from the state of preconstruction till start up and precommissioning state. Construction management functions involve executing a STPP during various phases of construction activities i.e. from taking a green site till handing over of erected and tested equipments for commissioning.

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Construction line function involves different disciplines : 1. Civil construction including structural fabrication. 2. Mechanical equipment erection. 3. Electrical erection. 4. C&I erection. As per NTPC Corporate philosophy construction has been organized into two major groups :i) Construction : This includes civil construction and structural fabrication. ii) Equipment Erection : This includes erection of mechanical, electrical and C&I equipments. Equipment erection involves erection of all plant and systems such as boiler, turbo-generator, auxiliary systems like Coal handling system, Electrical and C&I system.
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BROAD FUNCTIONAL RESPONSIBILITIES FOR EQUIPMENT ERECTION GROUP :

To ensure proper co-ordination with the contractors for timely execution of various equipments erection work, at site as per contract agreements / LOIs. To allot necessary land and infra-structure facilities to various contractors to enable them to mobilize their work-force and proceed with the erection work as per schedule. To plan, monitor and review the erection work on a regular basis so that work progresses as per schedule.

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 To ensure all work-fronts, inputs and resources are regularly made available during course of execution of the work and to preempt any foreseen hold-ups due to non-availability of any of these.
-- To exercise judicious control over consumption of bulk material and other consumables. -- To ensure that quality of erection work meets the company standards and norms. -- To maintain checks and ensure proper work measurements.
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EQUIPMENT ERECTION :Execution and Supervision system

Objective : To ensure that equipment erection works are completed within the time schedule of overall construction Network so as

to enable the start-ups, trial runs and pre-commissioning

activities of equipments, system within the frame-work of overall project schedule.

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Basic responsibilities of erection execution supervision group are : 1. Study of LOI / Bid Documents : a) Scope of work and terminal points. b) Location, lay outs, technical specification and erection methodology for various equipment. c) Quality plan. d) Contractors resource commitment. e) Contractors schedule. f) Scope of supply and erection. 2. Land allotment and infrastructure services. 3. Erection planning implementation of detailed construction planning system. 4. Monitoring of equipment despatch, transportation, receipts and expediting.
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5. Work front release :a) b) c) d) e) Erection plans are finalized. Availability of fabrication and erection drgs. Availability of erectable equpt. at site. Availability of bulk materials and erection matl. Helping and lifting equipment requirements and their detailed deployment plan. f) Availability of civil works front.

6. Equipment supply and receipt where erection and supply are split up.
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7. Erection supervision Aims at assisting the contractor to work efficiently in terms of quality and parameters.
a) Inspection of works and field quality control. b) Measurement of work for decision of making payment. c) Taking over of erected equipment for commissioning. d) Completion reports and contract closure.

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ISSUES IN ERECTION
Responsibilities Safety Statutory regulations Contract closing

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CONSTRUCTION EQUIPMENTS
TOWER CRANE(50T) / BK-1000(100T) / FMC(350T) GANTRY CRANE CRAWLER CRANE:- TATA1055(90T) TATA955(75T) TATA655(36T) TATA320(18T) HYDRA CRANE BULL DOZER TRACTOR/TRAILER WELDING SETS ROAD ROLLER AIR COMPRESSOR LOCO SHUNTER BFR-WAGONS
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TOOLS, PLANTS & EQUIPMENT

ELECTRIC/HAND/PNEUMETIC WINCHES/SLINGS/PULLEY BLOCKS DERRICKS WELDING GENERATORS/TRANSFORMER, HEAT TREATMENT EQUIP. TIG/ARC WELDING EPUIPMENTS, DRYING OVEN JACKS/PIPE BENDING M/C, CHAMFERING M/C SMALL T&P---CHISELS, SRAPPERS, SPANNERS,HAMMER FILES, SCREW DRIVERS, WIRE ROPES HACK SAWS. DRILLING/GRINDING M/C ELECTRICAL TOOL, ULTRSONIC TESTING M/C REDIOGRAPHY SOURCE MEASURING INSTRUMENTS SPACE CLIMBER

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AUTHORISATION FOR QUALITY CHECKS QUALITY PLAN

CLASSIFICATION OF CHECKS CRITICAL / A CHECKED/ WITNESSED BY FQA COUNTERCHECK BY ACCEPTING AUTHORITY FQA DISPOSITIONING AUTHORITY HEAD / CQA IN CONSULTATION WITH ENGG HEAD / FQA IN CONSULTATION WITH GM PROJECT HEAD / EXECUTING DEPT.

CQA AS PER NECESSARY FQA

MAJOR/ B

EXECUTING DEPT.

HEAD / EXECUTING DEPT. EXECUTING DEPT.

MINOR / C

CONTRACTOR REP.

EXECUTING DEPT.

a. FOR

RECEIPT INSPECTION STORAGE, ASSEMBLY AND ERECTION PRE-COMMISSIONING & COMMISSIONING

EXECUTING DEPT. MEANS CONCERNED ERECTION/ CONSTRUCTION ENGINEER CONCERNED PRE-COMMISSIONING / O&M ENGINEER AND ERECTION ENGINEER

b. FOR

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THANK YOU

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