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Overview of procontrol p

Plant Data acquisition and monitoring computer Control Room

Engineering console Electronic equipment room

Redundant Intra - Plant bus

Motor Control Centre

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Process Input / Outputs

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Lb + Ipb

LOCAL BUS

LOCAL BUS

INTRA - PLANT BUS

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Lb config.
CONFIGURATION OF LOCAL STATION
KA

Intra - Plant bus

Channel -A Channel - B

KA
24 V DC 1 2

Power supply Distribution & monitoring Local bus / Intra - Plant bus coupler Local bus Local bus / Intra - Plant bus coupler Bus traffic director Bus traffic director Processor Module Processor Module

Binary Input

Analog Input

Analog Drive Control


LV

Binary Drive Contol


LV

Binary Output

Analog Output

Input/ Output Control room

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KA = Bus access coupler LV = Power amplifier

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FEATURES OF PROCONTROL- P SYSTEM


FEATURES OF BINARY INPUT MODULES EB 01 / 02 / 03
OPTICAL ISOLATION OF 500V BETWEEN FIELD AND ELECTRONICS FRONT PLATE LEDs FOR CHANNEL DATA DISPLAY BUS INTERFACE THROUGH FPGA (FIELD PROGRAMMABLE GATE ARRAY)

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FEATURES OF PROCONTROL- P SYSTEM


FEATURES OF BINARY OUTPUT MODULE AB 01
OPTICAL ISOLATION OF 500V BETWEEN FIELD AND ELECTRONICS FRONT PLATE LEDs FOR CHANNEL DATA DISPLAY BUS INTERFACE THROUGH FPGA (FIELD PROGRAMMABLE GATE ARRAY) OUTPUT SURGE PROTECTION THROUGH TRANSZORB

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FEATURES OF PROCONTROL- P SYSTEM


FAULT ANNUNCIATION IS DETAILED
TYPE OF FAULT (SMA, SME,..)
LOCATION OF FAULT (INTRAPLANT BUS, STATION NUMBER, ROOM DESIGNATION)

DISTURBANCE INDICATION ON THE CONTROL STATION AFFECTED FUNCTIONS


FOR AFFECTED DRIVE FOR AFFECTED FUNCTIONAL GROUP

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1 out of 3 analog voltage module:ASAAA

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ASAAA
ASAAA can be inserted into any procontrol p 13 local bus. Receives only supply (24v) from bus, inputs and outputs are hard wired. FUNCTIONS : M-OUT-OF-3 Votting logic: V/I converter isolated (4 20 ma ). Alarm annunciation. Power supply and power supply monitoring. M- OUT OF 3 votting logic : during normal operation middle value input signal is transmitted directly to the output of module (voltage signal at pin 35). - Operation is normal as long as two extreme value input signals do not exceeds adjustable tolerance w.r.t output signal . Tolerance range is set by means of pot p1 and can be measured at jack A1 and A2. IN THE EVENT OF FAULT there are three possible modes of behavior, depending on how pin 17 is connected.
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ASAAA 1. PIN 17 UNCONNECTED Middle value input signal is transmitted directly to the output even if second fault occurs. 2. PIN 17 CONNECTED TO PIN 41 (-15V) MIN of two unperturbed input signals is transmitted to output. In the event of second fault MIN configuration formed as a result of 1st fault is maintained. 3. PIN 17 CONNECTED TO PIN 37 (+15V) MAX of two unperturbed input signals is transmitted to output. In the event of second fault, MAX configuration formed as a result of 1st fault is maintained. On elimination of faults the circuit automatically returns to its normal configuration. However the fault alarms must be cancelled by pressing push button S1 (pin 21).
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ASAAA Channels can be switched externally by connecting +24v at pin 81,83,85 (ch3,ch2,ch1) resp. individual channel faults are indicated by LED L2, L3,L4 . Group alarm is given by short circuiting jack A3-B3 on front plate of module. V I CONVERTER :- selected output voltage signal is converted to an electrically isolated 4- 20ma current output signal & made available at pin 25 w.r.t pin 39. Insertion monitoring (75,77 pin ) is available for supervision of missing module. INPUT :- +- 10 V At PIN 15, 13, 69 OUTPUT:- +- 10 V voltage 4 - 20 ma current.
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1 out of 3 analog voltage module:ASABA

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ASABA

DIFF W.R.T ASAAA:

Channels can be switched externally by connecting +24 at PIN 81, 83, 85 ( CH3, CH2, & CH1 resp) & outputs are available at PIN 93, 91 and 87 respectively.

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Asaba, ary module

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Position controller module:-ARSAA

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Position controller module:-ARSAA


ARSAA Application: ARSAA is preferably used as position controller for electrohydraulic drive. It can be used in other similar closed loop control circuit. This module is compatible with P13 Local bus, along with hard wired outputs. FUNCTIONS Controller PD, PI, limiting Amplifier Interface to procontrol P13 local bus. V/I converter with isolation (4-20 ma) P.S & P.S monitoring.

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Position controller module:-ARSAA


CONTROLER: Consists of PD, T1, T2, PI elements. Kv - Derivative gain (adjusted by pot p6) T1 - Time constant for derivative (by pot p4) Kp - proportional gain (by pot p3) T2 - Time constant for integration (by pot p7) Limit can be adjusted by pot P9 & P10 . Output signal is limited to the set limits at pin 17 Upper limit (0.+12 volts) by P9 pot Lower limit (0.-12 volts) by P10 pot For PD element For PI element Output = (1+Kv.P.T1)/(1+P.T1) Output = KP(1+P.T2)/ (P.T2)

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ARSAA
SME2 is high when One or more power supply are missing or out of tolerance. Other faults are presents within the module. Information word is not received in cyclic sequence. Information word is incorrect. D0 dist bit is present (logic1). Address word is incorrect V/I converter : Converts output of PI elements (0. +10v) available at pin 17 into 4 20 ma. with isolation measured at pin 25 w.r t pin 39. insertion monitoring is provided. Amplifier : - ( optionally usable ) Two inverting inputs pin 41,29 One non inverting input pin 27 Output at pin 35
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ARSAA
Interface to p13:- module receives data from p13 local bus under the address set at the module. Inputs:Hardwired reference input at pin 87 ( 0 - + 10v ) Actual input at pin 33 Compensating input at pin 31 Actual value at pin 15 (0. +- 10v ) PI controller output :- voltage out put pin 17 ( 0- +10v) current output pin 25 wrt 39 (4 20ma) PD controller output : pin 37

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Power supply to collins transmitter:-AKCAA

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AKCAA
APPLICATION: Provide power supply to M/S Collins transmitter .It matches transmitter signal to the position controller. Module is compatible with P13 local bus. FUNCTION: Power supply for Collins transmitter Matching V/I conv. With isolator ( 4-20 ma ) Interface P13 LB. P.S & P.S monitoring. POWER SUPPLY FOR COLLINS TRANSMITTER: Power supply is formed from SMPS using flydback converter(P28). Regulated 24v dc is available at pin 81 (+) & pin 83 ( Gnd).
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AKCAA
MATCHING: Floating signal from the Collins transmitter is matched. V/I CONVERTER: Converts matched signal at pin 73 (0+10v) into 4-20 ma with isolation . This is measured at pin 25 w.r.t 39. INTERFACE TO P13 LB: Module transmits the matched signal available to local bus in the form of telegram. Regulated P.S to Collins transmitter =24 volts dc Position I/P from Collins transmitter =0.10v Matched O/P is provided into LB & hardwired o/p 4-20 ma.

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Pulse converter module:-AIWAA

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AIWAA PULSE CONVERTER MODULE

APPLICATION: Used for turbine speed measurement. FEATURES: * Decoupled p.s to pulse generator * conditioning of pulse generator signal * Non interactive decoupling of o/p signal. SPEED SENSOR:-

1. HALL PROBE: 2.JACKIE PROBE:EHTC

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Circuit for hall probe:- AIWAA

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Circuit for jakie probe:-AIWAA

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AIWAA PULSE CONVERTER MODULE

FUNCTION:* TRANSMITTER P.S. * SIGNAL CONDITIONING. * TRANSFORMER 0/P STAGE.

TRANSMITTER P.S:-

For hall probe:-const current source. For jakie probe:-const voltage source.

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Frequency to voltage converter:-AFUAA

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AFUAA
Converts rectangular frequency pulses into DC voltage. Amplitude is proportional to frequency. Module takes operative voltage from LB. Other i/ps & outputs are hard wires. FUNCTIONS: Frequency to voltage converter V/I converter (4-20ma, 0-20ma isolated) P.S & P.S monitoring.

Inputs frequency range is 2 HZ 200 HZ

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Power amplifier module:- AVLAA

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AVLAA

APPLICATION: used to actuate electrohydralic converters. module receives only operating voltage from bus. other I/O s are hardwired. FUNCTIONS:*SUMMATION & POWER AMPLIFIER. *LIMIT VALUE MONITOR. *LOAD ISOLATION. *POWER SUPPLY.

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AVLAA

SUMMATION: upto 3 voltage signals can be summed at the input. input range is (0.+/-10v). summation unit output is given to two output amplifier of opposite polarity. LIMIT VALUE MONITER:Detects o/p short circuit (short circuit to M) and SME 2 becomes High. LOAD ISOLATION:Amplifier o/ps are connected via NC contacts for load isolation.
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ASA,AKC,ARS,AVL connection diagram

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Speed input module:-70EI05A (connection diagram)

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Speed input module:-70EI05A (block diagram)

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Speed input module:-70EI05A (implementation)

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EI 05 USER EPROM CODING


0000 C004 ;opcode 0001 0006 ;prefix free lines 0002 0000 ;check sum 1 0003 0000 ;check sum 2 0004 0000 ;arbitarary VR1 0005 0000 ;arbitarary VR2 0006 0000 ;arbitarary VR3 0007 0001 ;checksum disable 0008 DB41 ;for 3600 rpm 0009 D94D ;for 3600 rpm 000A D814 ;teeth 20 000B D466 ;over speed trip at 110% 000C D033 ;5% trip bias 000D D83C ;turbine stand still time= 60sec.

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Lmu10b basic circuit diagram

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Lmu10b detailed circuit diagram

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Load measurement module:LMU10B

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Lmu10b sup+o/p

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LMU 10B:
LMU10B:Power Transduser Module [Iskamatie A] USE: To achive practically instantaneous measurement of three phase active power. it is insensitive to environmental conditions such as electromagnet field. This power transducer consists of two modules. 1. Transducer module LMU BGW11 2. Electronic module LMuV- BGE11. 1.TRANSDUSER MODULE [BGW11]: Consists of two current transformer, two voltage transformer and zener diode for suppressions of surge voltage. Its design ensure that possible surge voltages in the measurement circuits cannot reach the subsequent electronic system. 2.ELECTRONIC MODULE : [BGE11] Consists of two adjacently positioned PCBs. Component needed for adjustment and measurement purpose are accessible from front panel.
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LMU 10 B:

Power measurement is based on the principle of


aron circuit with 2 phase to phase voltages and 2 currents I.e. Two watt meters method ( see the basic circuit diagram ) The output signal of the power transducer is proportional to the measured active power, which is obtained from the summation of the output signals of the two multipliers. FAULT MONITORING : AUX Power supply 24vDC is fed to electronic module. Inter power supply +- 18 v is monitored. Alarm appears at X11D18. When there is no alarm , enable signal appears at X11D20.
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LMU 10 B:

DATA: POWER SUPPLY :- +24 VOLTS (18 30V) Power dersipation : max 12w Storage, transport temp :- -40degree c to +70 degree c Analog inputs current : 0 1A OR 0 5A. voltage : 100125v. frequency: 50 60 Hz
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LMU 10 B:
Analog output : current : 020ma OR 420ma voltage signal : 0 10 v (DC). Adjustment : relative gain Vrel by R11 (BGE11) to get desired current. CALIBRATION OF LMU10B LOAD MODULE PT ratio = 11KV/110V To be known. CT ratio= 6KA/5A to be known from customer. Calculation for 80mw: p=VIsqrt3 PRIMARY CURRENT Ipa= P / v sqt 3= 80x10000000 / 11000 x sqt3 =4.195 KA. ACTUAL SECONDARY CURRENT =4.195 X5 /6 = 3.499 A
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LMU 10 B:
INPUT CURRENT (TEST) ADJUST BY R11 1. 0.00 AMP 2. 3.499 AMP 3. 1.75 A 4. 2.62 A OUTPUT CURRENT 4.0 MA 20 MA 12 MA 16 MA

Vrel = test power Secondary power = 5X125 3.499X110 X 6KA 4.199 KA

X X

CT RATIO PRIMARY CALCULATED PRIMARY = 0.4

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General arrangement

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24v sup monitoring

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24v sup distribution

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Bk + ipb connection

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Bk+ fv +ipb connection

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Standard wirings

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70EB01

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70EB02

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70EB03

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70AB01

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70AB02

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70EA01

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70EA02

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70EA03

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70EA04

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70AA01

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70AA02

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70AMD

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70AS45

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70AS47

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