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WORKSHOP 4 BUCKLING OF A COMPOSITE PLATE

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Workshop Objectives Linear buckling analysis Post-buckling analysis Software Version Patran 2010.2.3 MD Nastran 2011 Required No Supporting file is required Problem Description The simulation is to use 3D solid finite elements. The elements are uniformly spaced along the length of the beam (i.e. a mesh 100 elements wide and four elements deep).

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Problem Description
A nine-layer composite square plate (10 in. X 10 in.) is subjected to uniaxial compressive edge load (400 lbf/in). The edges of the plate are simply supported in bending, but free to move in-plane. The thicknesses and the fiber orientations of the layers are given below. Calculate the bifurcation buckling load, and the post-buckling behavior of the plate.
The material properties for all the layers are as follows: E11 = 40.E6 psi ; E22 = 1.E6 psi NU12 = 0.25

G12 = G13 = 0.6E6 psi


G23 = 0.5E6 psi

Due to symmetrical geometry, lamination sequence, and orientations, only a quarter of the model is modeled here, using a 10X10 quad4 mesh.

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Suggested Exercise Steps


1. Create a New Database. 2. Create a 5x5 inch surface in the XY Plane. 3. Mesh the model with 10x10 mesh of Quad4 elements. 4. Create the Orthotropic Lamina Material. 5. Create the Laminate Composite Material. 6. Define the Element Properties. 7. Create Displacement Constraint. 8. Create Edge Load Force. 9. Set Up and Run the Buckling Analysis.

10. Access the Bifurcation Buckling Results.


11. Post Process Buckling Mode. 12. Apply a Small Transverse Load. 13. Set Up and Run the Implicit Nonlinear Analysis. 14. Access the Nonlinear Results. 15. Post Process Stress Results. 16. Create Graph. 17. Quit Patran.
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-5

Step 1. Create a New Database


a

Create a new database called comp_plate.db. a. Pull down File > New. b. Enter comp_plate as the file name. c. Click OK. d. Make sure MD Nastran is set as the Analysis Code. e. Click OK.

c e

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 2. Create Surface in the XY Plane

Geometry: Use the XYZ method to create a 4 x 1 surface. a. Under the Geometry tab, click on XYZ in the Surfaces group. b. Enter <5 5 0> for the Vector Coordinate List. c. Click Apply.

a b

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 3. Create Mesh of Quad4 Elements


a

Mesh the plate. a. Under the Meshing tab, click on Surface in the Meshers group. b. Click the Surface List panel. c. Pick the surface. d. Enter 0.5 as Value for Global Edge Length e. Click Apply.

d
This is what the mesh should look like after clicking Apply.

e
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 4. Create the Orthotropic Lamina Material


a

d
Create the orthotropic lamina material properties. a. Under the Properties tab, click on 2D in the Orthotropic group. b. Enter lamina_mat1 as the Material Name. c. Click Input Properties. d. Select Linear Elastic as the Constitutive Model. e. Enter 40E6 for Elastic Modulus 11. f. Enter 1E6 for Elastic Modulus 22. g. Enter 0.25 for Poisson Ratio 12. h. Enter 0.6E6 for Shear Modulus 12. i. Enter 0.5E6 for Shear Modulus 23. j. Enter 0.6E6 for Shear Modulus 13. k. Click OK. l. Click Apply.

e g i

f h j

l k
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-9

Step 5. Create the Laminate Composite Material


a

Create the laminate composite material a. Under the Properties tab, click on Laminate in the Composite group. b. Enter laminated_composite as the Material Name. c. Enter 9 as value for Insert. d. Click on Insert. e. Select lamina_mat1 for all the rows. f. Enter 0.01 as Thicknesses for rows 1, 3, 5, 7 and 9. g. Enter 0.0125 as Thicknesses for rows 2, 4, 6, and 8. h. Enter 0 as Orientations for rows 1, 3, 5, 7, and 9. i. Enter 90 for Orientations for rows 2, 4, 6, and 8. j. Click Apply.

f g

h i

c j

If you end up with an extra row, just click on it and hit the Delete Selected Rows button.
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-10

Step 6. Define the Element Properties


a

Define the element properties. a. Under the Properties tab, click on Shell in the 2D Properties group. b. Enter composite_plate as the Property Set Name. c. Select Laminate as Options. d. Click Input Properties. e. Click Mat Prop Name icon to bring up the Materials list. f. Select laminated_composite. g. Click OK.

b c d g

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 6. Define the Element Properties (Cont.)

a.
b. c. d. e.

Click Select Application Region. Select Surface 1. Click Add. Click OK. Click Apply.

b d a

e
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 7. Create Displacement Constraint


a
Create the Displacement Boundary conditions. a. Under the Loads/BCs tab, click on Displacement Constraint in the Nodal group. b. Enter Edge_Support as the New Set Name. c. Click Input Data. d. Enter < , , 0 > as the Translations. e. Click OK. f. Click Select Application Region.

c f e
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-13

Step 7. Create Displacement Constraint (Cont.)

a. b.

c.

d.

e. f. g.

Select Geometry. Click inside the Select Geometry Entities panel. Use Curve or Edge picking icon. Pick the left and bottom edges of surface. Click Add. Click OK. Click Apply.

b e

c f

g
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-14

Step 7. Create Displacement Constraint (Cont.)

a. b. c. d. e. f.

Enter Symmetry_X as the New Set Name. Click Input Data. Enter <0, , > as the Translations. Enter < , 0, 0> as the Rotations. Click OK. Open Select Application Region.

c d

b f e
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 7. Create Displacement Constraint (Cont.)

a. b. c. d.

Pick the right edge of surface. Click Add. Click OK. Click Apply.

d
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 7. Create Displacement Constraint (Cont.)

a. b. c. d. e. f.

Enter Symmetry_Y as the New Set Name. Open Input Data. Enter < ,0, > as the Translations. Enter <0, ,0> as the Rotations. Click OK. Open Select Application Region.

c d

b f e
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 7. Create Displacement Constraint (Cont.)

a. b. c. d.

Pick the top edge of surface. Click Add. Click OK. Click Apply.

d
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 8. Create Edge Load Force


a
Create the Force for the edge load. a. Under the Loads/BCs tab, click on Total Load in the Element Uniform group. b. Enter Edge_Load as the New Set Name. c. Select 2D as Target Element Type. d. Click Input Data. e. Enter < 2000, > as the Edge Load. f. Click OK. g. Click Select Application Region.

b c
The 2000 lb. of total load applied on the edge with a length of 5 in. is equivalent to 400 lbf/in.

d g

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 8. Create Edge Load Force (Cont.)

a. b. c. d.

Pick the left edge. Click Add. Click OK. Click Apply.

c
d
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 9. Set Up and Run the Buckling Analysis


a

Run analysis a. Under the Analysis tab, click on Entire Model in the Analyze group. b. Enter bifurcation_buck as the Job Name. c. Open Solution Type. d. Select Buckling as Solution Type. e. Click OK. f. Click Apply.

e
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 10: Access the Bifurcation Buckling Results

a
Read (Attach) results. a. Under the Analysis tab, click on XDB in the Access Results group. b. Click on Select Results File. c. Select bifurcation_buck.xdb. d. Click OK. e. Click Apply.

d b

e
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-22

Step 11. Post Process Buckling Mode


a

Post process buckling mode a. Under the Results tab, click on Fringe/Deformation in the Quick Plot group. b. Select Default, A1:Mode 1 under Select Result Cases. c. Select Eigenvectors, Translational under Select Fringe Result. d. Select Eigenvectors, Translational under Select Deformation Result. e. Click Apply. f. Click the Iso 3 View.

Buckling Load (Estimated): 360.6 lbf/in (=0.90146*400)

e f
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-23

Step 12. Apply a Small Transverse Load


a
Create an (small) out-of-plane Force at the center. a. Under the Loads/BCs tab, click on Force in the Nodal group. b. Enter Fz_Center as the New Set Name. c. Click Input Data. d. Enter < , , 0.1 > as the Force. e. Click OK. f. Click Select Application Region.

c e
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-24

Step 12. Apply a Small Transverse Load

a. b. c. d. e. f.

g.

Click Reset Graphics and change to Front View. Select FEM. Click inside the Select Nodes panel. Pick the center node. Click Add. Click OK. Click Apply.

a a c d e

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 13. Set Up and Run the Implicit Nonlinear Analysis


a
Set up the non-linear Analysis job. a. Under the Analysis tab, click on Entire Model in the Analyze group. b. Enter post_buck as the Job Name. c. Open Solution Type. d. Select Implicit Nonlinear as Solution Type. e. Click on Solution Parameters. f. Check SOL400 Run, and uncheck Assumed Strain g. Click on Results Output Format

b f

g c

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 13. Set Up and Run the Implicit Nonlinear Analysis (Cont.)

a. b. c. d. e.

Select MASTER/DBALL Select Print Click OK. Click OK. Click OK.

b a

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 13. Set Up and Run the Implicit Nonlinear Analysis (Cont.)

a. b. c. d.

e.

Click on Subcases. Click on Default under Available Subcases. Click on Subcase Parameters. Select Large Displacement/Large Strains. Click on Load Increment Parameters.

b d

c a

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 13. Set Up and Run the Implicit Nonlinear Analysis (Cont.)

a. b. c. d.

Select Fixed. Enter 100 as Number of Increments. Click OK. Click on Iteration Parameters.

a b

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 13. Set Up and Run the Implicit Nonlinear Analysis (Cont.)

a
a. b. c. d. e. f. g. h.

Select Pure Full Newton as Matrix Update Method. Select Displacement Error. Select Load Error. Select Work Error. Select Vector Component Method. Enter 4 as Max # of Bisections. Click OK. Click OK.

b c d e

The load is bisected when the solution diverges until the limit (max # of bisections) is reached.. h
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-30

Step 13. Set Up and Run the Implicit Nonlinear Analysis (Cont.)

a. b.

c.

d.

e. f.

Select Output Requests. Click on Standard Output. Change the form type to Advanced. Change the Intermediate Output Option to Yes. Click OK. Click OK.

f a

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 13. Set Up and Run the Implicit Nonlinear Analysis (Cont.)

a. b. c.

Click Apply Click Cancel. Click Apply.

b c

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 14: Access the Nonlinear Results


a

Read (Attach) results. a. Under the Analysis tab, click on MASTER/DBALL in the Access Results group. b. Click on Select Results File. c. Select post_buck.MASTER. d. Click OK. e. Click Apply.

e
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-33

Step 15. Post Process Stress Results


a
Post-process stress results. a. Under the Results tab, click on Fringe/Deformation in the Quick Plot group. b. Select the last result case. c. Select Stress Tensor for Fringe Result. d. Select Displacements, Translational for deformation. e. Select Layer 1 for Position. f. Click on the Deform Attributes icon. g. Select True Scale. h. Unselect Show Undeformed. i. Click Apply.

e f b

g h

c e

i
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation WS4-34

Step 15. Post Process Stress Results (Cont.)

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 16. Create Graph


a
See the notes on the next page to help clarify the Create/Graph Select Result Cases options, needed for step b, below. Create Normal Deflection vs. Load curve. a. Under the Results tab, select Graph in the Result Plots group. b. Select all the Non-linear (A2:) result cases. c. Select Displacements, Translational. d. Select Z Component. g e. Select Percent of Load. f. Click on the Target Entities icon. g. Pick the center node. h. Click Apply.

d e h

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 16. Create Graph (Cont.)

When first attempting to Graph, the Select Result Cases window might look like this:

In order to expand the List Box to show all the Result Cases, click on the leftmost small icon (a), which should result in a List Box like this:

b
a
Then, you can click and drag or click and shift-click to select the Result Cases to plot (b), as shown here.

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 16. Create Graph (Cont.)

The ideal amount of normal force to apply is unknown it needs to be large enough to force an instability, but small enough to have little effect on the suddenness of the instability feel free to experiment with smaller values if you have time and see the effect on this curve.

This deflection vs. Load Curve predicted by MD Nastran agrees well with that obtained by Noor and Hartley (Nonlinear Shell Analysis via Mixed Isoparametric Elements, Computers and Structures, Vol. 7, 1977, pp. 615-626).
NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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Step 17. Quit Patran

NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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NAS400, Workshop 4, August 2011 Copyright 2011 MSC.Software Corporation

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