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Jishu-Hozen

1.Initial Phase Cleaning

Shigeru Tsujita
TQM TPM Consultant

Individual workers

Protecting their own equipment

Step-by step Implementation of Jishu-Hozen


1.Initial Phase Cleaning

2.Countermeasures for Sources of Problems and difficult locations


3.Establishing Tentative Standards for Jishu-Hozen

4.Overall Inspection
5.Autonomous Inspection 6.Standardization 7.Autonomous Management

Cleaning is Inspection

Tags attached on defects uncovered

TPM
Jishu-Hozen Step No. Equipment name: Control No.:

TPM
Jishu-Hozen Step No. Equipment name: Control No.:

12345

12345

Date of detection:
Detector:

Date of detection:
Detector:

Description of defects

Description of defects

Lubrication System Water mixed Some grease nipples disappeared No oil level gauge

Motor,Pump

Wiring System -Unfixed -Wiring in contact with one another

Preparation
glasses mask glove Cap or helmet

Indicator for switch


Waste cloth Cleaning liquid Brush Cleaning spray spatula Vac.cleaner

Tools(Spanner, screw driver, pliers, hex.-head wrench, Tags(White, pink) ladder White board flashlight Grease gun camera oiler

Water or drink

Make group
Leader Team for each parts

Person in charge of camera


Person in charge of tag

Decide Area for 1st Step

Safety Check

Start cleaning

Cleaning
From upper place to lower place Take out covers (Marking) Dont wash by water for electric box

Dont put oil at V-belt

Check bolt tightening Lubrication Tag Record by amera

Tag map
Remove tags Make One point lesson

Operation trial

Tag list One point lesson

Kaizen(Improvement) sheet meeting

TCL

TPM One-Point Lesson


Th e me
No.
Date of Preparation Prepared by

Classific at io n

Basic Knowledg e

Improvement Cases

Trouble Cases

Section

Admin

Leader

Actual

Date Executed Teacher Student

TCL

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