discover the world of intelligent fibers

Content
I. Company/Technology 1. Profile

2.
3. II.

Scientific Background
smartcel- / SeaCell-Technology

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Fibers 1. smartcel sensitive 2. smartcel clima 3. SeaCellpure 4. SeaCellactive 5. smartcel bioactive 6. smartcel hygienic 7. smartcel energy 8. smartcel ceramic 9. smartcel filaments Contact

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I. Company/Technology

1. Profile

smartfiber AG was founded in September 2005 to combine the scientific know-how gained over ten years of R&D activity by the Thringen Institute for Textile and Plastics Research (TITK) with the Corporate background provided by marketing and sales professional Michael Kohne.

smartfiber AG: develops, produces an sells smartcel functional fibers for a wide range of industrial segments. has a highly qualified research team of more than 40 scientists and production tool assistants. in July 2007 took over the factory, the patents and the employees of SeaCell in Rudolstadt. The result of this takeover was an increase in production capacity of more than 500 tons per year.

2. Scientific background

TITK in Rudolstadt has more than ten years of experience in the field of original polymer research and functional fibers. Up to the present the applied research of the TITK, based on the pure textile competence in application of fibers in the textile industry, has been developed to a top-modern, worldwide-known institute for materials research. The by the institute developed and patented ALCERU-process is a low-waste and environment-friendly technology for forming cellulose. To manufacture functional fibers, amine oxides and water are used to separate the cellulose directly and without chemical modification, and the textile fibers are then produced in a spinning process.

3. smartcel/SeaCell Technology

The smartcel functional fiber is a lyocell fiber made from cellulose using a modified ALCERU-production process.

The ability to mix organic or inorganic additives homogeneously into the fibers makes it possible to manufacture various functional fibers which offer a variety of exceptional performances features and efficiency levels.

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Comparison of the production processes

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smartcel features
The Lyocell process is purely physical: In contrast to the viscose process it is characterised by a modern standard of environmental compatibility (low environmental pollution, closed solvent circuits). Since the fibre is made of cellulose, smartcel is 100% biodegradable, and as a renewable raw material it contributes to conserving resources. smartcel combines the advantages of cellulose fibers, such as optimal moisture absorbtion, with functional properties such as bioactivity and temperature regulation. Overall, smartcel is characterized by excellent suitability for textile processing, wide versatility in application and high efficiency.

hohen Wirkungsgrad.

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smartcel Fibers
The smartcel-technology enables various fields of application in different sectors of industry. The use of various additives yields nine product segments, which all contain the smartcel- technology and can also be combined with one another.

The natural world of smarfiber

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II. Fibers

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1. smartcel sensitive

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smartcel sensitive

smartcelTM sensitive the new functional fiber of smartfiber AG with the essential trace element zinc: antibacterial, skin-caring, natural and also dyeable in white.

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What is Zinc?
Zinc is a real elixir of life. It has a decisive influence on our well-being like few other nutrients.

It is present everywhere in the body and is of critical importance for the core functions of the body.
It strengthens the immune system (the bodys defenses) but also sensory functions and fertility. As an essential component of over 100 enzymes, it contributes to the digestion and utilisation of fats, proteins and carbohydrates and is closely involved in energy production. Zinc also has a vital function for the skin. It helps to defend against infection in the long term and to heal inflammation and wounds. Zinc-containing creams and cosmetic care products which are applied to the skin often promote healing.

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Functionality
The incorporation of zinc elements in the smartcelTM sensitive-fibers also means that the build-up of odour and bacteria is kept decisively at bay. The antibacterial effect of zinc is based on the oligodynamic effect, which describes a disruption in the bacterial metabolism. The cell membrane is altered and the exchange of substances with the environment is made more difficult.

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Zinc oxide properties

smartcelTM sensitive contains pharma grade 4 zinc white a pharmaceutically pure zinc oxide produced from metallic zinc.

It meets DAB 10 purity requirements and other international regulations for the preparation of pharmaceuticals.
It is used in pharmaceuticals, cosmetics, dental chemistry and nutritional supplements, among others.

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The advantages of smartcelTM sensitive

The first antibacterial natural fiber with the essential trace element zinc Protects and cares for the skin No nanotechnology, no aggressive chemicals Even works with wool blends!

Washes very well and can be dyed in all colours, including white
Patented technology, effective in the long term (functional permanence)

Constant release of zinc onto the skin

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Technical Data
Technical Data:
Yarn count: Tear resistance: 2,5-6,7 dttex 2,5 dtex 26-28 cN/tex (dry) and 21-24 cN/tex (wet), 6,7 dtex, 18-21cN/tex (dry) and 15-17 cN/tex (wet) 38-120 mm (adjustable) can be dyed in all tones (the fibers matting effect should be taken into account) ecru

Tests:
Blends with cotton and wool: Overall antibacterial activity to JIS L 1902: 2002 effective, efficacy of the cotton/wool blend fabric proven for up to 80 washes (60 C household laundry) Blends with cotton: Test for irritation and delayed hypersensitivity (LLNA) DIN EN ISO 10993-10:2007: passed University of Jena cytotoxicity test: passed

Cut length: Dyeability:

Colour: Odourless

smartcelTM sensitive is certified by Eco-Tex standard 100, product class 1 (for baby products). The University Clinic of Jena for Dermatology and Dermatological Allergology, quality certified to JIS L 1902:2002, confirmed in test report no.: 42/2009 the highly antibacterial effect of smartcelTM sensitive-fibers.

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2. smartcel clima

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smartcel clima

smartcel-technology a micro heat accumulator with extraordinary potential! smartcel clima-fiber is a PCM (phase change material)-micro composite with thermo regulating features. smartcel clima is an essential technological and functional improvement in comparison to the classic phase change materials.

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smartcel clima
Via direct spinning paraffin is embedded in the highly crystalline and tear-resistant smartcel functional fiber. (one of the long-known effects of paraffin is that it absorbs or emits heat when melting or solidifying.)

Thus unequaled many micro composite accumulators per unit of cellulose can be processed.
The effect is that with comparable textile features greater heat accumulator capacity can be achieved (up to 80 joules per gram of fiber). Textiles manufactured on the basis of smartcel clima can absorb excessive body heat, and if required, dispense it. Thus temperature regulation is assured, providing extraordinary wearing comfort and an excellent micro climate.

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smartcel clima in comparison

smartcel clima

Classic phase change materials Based on: natural lyocell fiber Via direct spinning of paraffin (without capsules) Contains paraffin extracted from colza More storage capacity ( up to 80 joules/g of fiber)

Based on viscose or synthetic fiber. Works with encapsulated synthetic paraffin Thereby limited quantity of capsules and limited storage capacity By mechanical forces the capsules burst and the fibers lose the ability to store heat. Very bumpy surface structure
Electron microscope image: (PCM-capsules, bumpy surface)

Electron microscope transmitted light image (homogeneous structure: whole fiber works as accumulator.)

Better permanence of functions, due to avoided bursting of capsules Smooth surface Better textile workability

Electron microscope image, (smooth surface structure ) 25

Additional features
Very good textile workability Very good colourability Even with high filling grades the surface of the fiber remains smooth, with a classic finish and processability. This provides the demanded fiber fineness and makes the fiber insensitive to mechanical and chemical forces. Depending on the choice of paraffin, the temperature range of heat absorbtion or heat dissipation can be adjusted according to the application.

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Technical Data
Characteristics:
Yarn count Tear resistance Tear resistance-V Elongation Initial module Tear resistance (based on yarn count) Yarn count 1,3-6,7 dtex Cutting length 38-60 mm Dyeability dyeable in all tones

Measuring Unit:
dtex cN % % cN/tex cN/tex

Value*:
3,73 6,50 13,80 14.60 310,00 17,50

* Value changes with yarn count of fiber

Phasechange temperature for thermal absorption: 25 C - 40 C

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smartcel clima Sport and Leisure

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smartcel clima Bedding

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smartcel clima IceBearFeet TM

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3. SeaCellpure

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SeaCellpure

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Base material: seaweed

Contents of the seaweed : Minerals (like magnesium, calcium) Vitamins (A, C, E) Proteins (amino acids) Carbohydrates Fats
Ascophyllum Nodosum The health-promoting effects of seaweed: Activation of cell regeneration Remineralising of the skin through mineral salts in the seaweed Anti-inflammatory and itch-relieving effects Successful in the treatment of neurodermatitis and psoriasis Protection of the skin against environmental influences and free radicals Detoxifying and purifying effect Healing effect thanks to beta carotenes

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Seaweed particles are incorporated into the fiber

Seaweed particles are uniformly distributed over the fiber cross section
Lyocell fiber SeaCell-fiber

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Anti-oxidative properties
Free radicals (in high quantities) have a big potential to influence health in a negative way. Many studies show a close connection between the existence of free radicals and the occurance of severe diseases of the human organism. The radical quenching characteristics of seaweed work in SeaCell products in the same way as in seaweed.

The radical quenching activity of SeaCell-fiber and fabrics is verified by ABEL Antioxidant Test at Friedrich Schiller University Jena.

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4. SeaCellactive

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SeaCellactive

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Antibacterial effect how it works

The bioactive substance of SeaCellactive is silver The silver ions (positively charged) attract the microbes (negatively charged nucleus) The silver ions diffuse through the cell wall of the micro-organisms The micro-organisms are killed by blocking of the cell functions Silver ions reduce the microbe growth in the textile, preventing exposure of the skin

Phase I

Phase II

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The effect of silver in the fiber

Comparison of bacterial growth

Staphyloccoccus aureus

Klebsiella pneumoniae

Bacteria growth [log CFU]

Lyocell

Bacteria growth [log CFU]

Lyocell

SeaCellactive

SeaCellactive

Time (h)

Time (h)

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Fungicidal effect
Analyzed Candida fungi: Candida albicans Candida parapsilosis Candida glabrata Candida tropicalis

Candida krusei

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Additional features

Lyocell technology as basis for SeaCell is environmental friendly

Active agent silver is harmless and skin friendly SeaCellactive acts fungicidal and antibacterial even after washing SeaCellpure and SeaCellactive do not cause cytotoxic effects SeaCellpure and SeaCellactive cause no irritative reactions on sensitive skin

SeaCellpure and SeaCellactive can be smoothly processed in the textile chain

SeaCellpure is allowed to use the Eco-Label for especialy environmental friendly fibers and SeaCellpure and SeaCellactive fulfill all specifications according to ko-Tex Standard 100 and are therefore allowed to use this label too.

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SeaCellactive

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5. smartcel bioactive

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smartcel bioactive

smartcel bioactive benefits from the advantages of the bactericide silver and kills bacteria and viruses in a natural way. The antibacterial effect of silver has been known for centuries. Already our great-grandparents put a silver coin in water or milk to preserve their freshness.

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smartcel bioactive
The effectiveness of silver is based on the release of so-called ions, electrically charged positive elementary particles. These ions kill bacteria and viruses in a natural way by blocking their energy reproduction, i.e. micro-organisms starve in a manner of speaking. Since no bacteria can develop, there is no decomposition process and thus no unpleasant smells deodorant effect. By integrating finely ground ion exchangers, large quantities of silver can be bonded into the smartcel bioactive functional fiber. High charging capacity and uniform distribution ensure extremely high efficiency. The silver content can be adapted precisely to each specific application.

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Additional Features
High efficiency in its antibacterial effectiveness even after more than 80 wash cycles at 95 C.
Excellent textile manufacturing The antibacterial effect has been tested and certified by independent laboratories: The Research Institute Hohenstein certified smartcel bioactives high antibacterial effectiveness.

Dermatological tests by ProDerm of Hamburg have confirmed its excellent skin compatibility.
The requirements of EN ISO 10993 (biological evaluation of medical products) are therefore met. (Institute Fresenius) smartcel bioactive has been included in the list of bioactive substances accepted by ko-Tex.

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Technical Data
Characteristics:
Yarn count Tear resistance Tear resistance-V Elongation Initial module Tear resistance (based on yarn count) Loop tenacity Cutting length 38-40 mm Colour: brown Odour- odourless Dyeability dyeable in all tones

Measuring unit:
dtex cN % % cN/tex cN/tex cN/tex

Value:
6,5-7,3 > 17 15 > 14 580 23 >5

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smartcel bioactive

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smartcel bioactive

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6. smartcel hygienic

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smartcel hygienic

The smartfiber AG has utilised the fungicide and antibacterial effect of copper to manufacture the smartcelTM hygienic-fiber. The lyocell fiber is charged with a copper salt solution.

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smartcel hygienic
In many processes of every day life the human body resorts to existing copper depots in the organism. Copper is absorbed daily through our food. The element is a necessary requirement for the production of the red blood pigment haemoglobin, which transports oxygen throughout the body. Copper is also responsible for wound healing, cell growth, strengthening of the autoimmune system as well as for the build-up of the defensive forces and the bone structure. The active ingredient depots which are incorporated into the smartcelTM hygienic-fiber release a specific amount of the active agent in the form of copper ions when in contact with humidity. Thus adding just small amounts of smartcelTM hygienic already causes a pemanent stop of the microbial contamination of filters, air-conditioning systems and functional non-wovens, so that fungi, bacteria and viruses can not spread.

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smartcel hygienic
smartcelTM hygienic can be used wherever an enduring improvement of hygienic conditions of equipment and the immediate environment is necessary.

air-conditioning system

filters

speacial non-woven

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smartcel hygienic
The smartcel hygienic has a proven fungicide and bactericide effect:

The university hospital Jena attests the smartcelhygienic non-woven a powerful antibacterial effect inter alia to the test strain Staphylococcus aureus ATCC 6538 and to Klebsiella pneumoniae ATCC 4352 (test report no. 25/2009). smartcel hygienic showed a significant antifungal activity against the test strain Candida albicans DSM 1386 (test report no.27-2009).

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Technical Data
Characteristics:
Yarn count Yarn count tenacity conditioned Elogation condistion Elogarton wet Yarn count nooses tenacity Wet module Wet abrasion resistance

Measunring Unit
dtex cN/tex cN/tex % % cN/tex

Date:
6,7 + 10% > 18 >14 8-11 14-17 >5 > 70 > 150

Fiberlength

mm

38 + 10%

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7. smartcel energy

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smartcel energy

A modified variant of the smartcel process makes it possible to produce conductive cellulose filaments and fibres smartcel energy. These fibers obtain consistent infrared warmth in textiles at relatively low energy consumption.

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smartcel energy
smartcel energy-fiber yarns and conductive filaments can be processed into textile fabrics of different dimensions. The electrical resistance levels are infinitely variable, and so their functional effect is adjustable. The voltage range is from 12 to 230 Volt. Uniform heat distribution Dimensional stability and flexibility at temperatures up to 100C

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Technical Data
Features:
Single filament stragth Total yarn count Tear resistance (based on yarn count)

Data:
1 tex 150- 170 tex (nach Wunsch auch feiner) 9-10 cN/tex (Einzelfaser) 60-70 mN/tex (Filament)

Elongation

14-15 % (Einzelfaser) 6,5-7,5% (Filament)

Color Spezific electric contact resistance After hydrothermal annealing at 130 C Electric series resistance After hydrothermal annealing

schwarz 0,4-0,5 k/m 40-44 k/m

L = 280mm

Appearance: on paperboard coil (cheesen cone)

Net weight of coil

= 100mm
1000g

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smartcel energy
Heatable textile fabrics Clothing to protect against the cold (Motorbike clothing, diving suits, winter sports clothing) Heating systems Handkerchief (Heating mats, floor heating, caravan warmer heating, boat heating, heated car seats, heated steering wheel, electric blankets) Moisture sensors Detection of liquids (Emergency cut-off switch on tank or pipen Ribbon sensor with systems) woven copper strand Detection of water in gaseous media, liquids and solids (Relative humidity, residual moisture detection in screed laying) Anti-static textiles Industrial safety clothing, carpets, earthing components

Heating mat

Caravan heating

Carpet heating

Plug-in type filament sensor

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8. smartcel ceramic

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smartcel ceramic

smartcel ceramic combines smartcel design with ceramic materials. Even complex textile ceramics can be manufactured cost-efficiently and flexibility

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smartcel ceramic
A ceramic powder (oxidic or non-oxidic) is combinded with cellulose, formed and sintered thereafter.

The result is a product which is fully ceramic in fiber, fabric and fleece.
smartcel ceramic features high chemical and thermal consistency. Through this the smartcel technology enables various fields of application in differnte sectors of industry.

Vlies

Hohlstruktur

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Filamente140 m, 310 m und 1000 m

smartcel ceramic
Sintered smartcel ceramic PCT-ceramic fibre stretches in response to alternating current, thereby generating sound waves Consequently, it is used in modern ultrasound technology, for example in material testing or defect detection.

Sonar technology for locating obstacles Location of shoals of fish Monitoring sea zones

Ultrasonic measuring heads

Duplex sonography

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smartcel ceramic
Piezoelectric effect: Conversion of mechanical deformation into electric voltage

Generation of mechanical deformation by electric voltage

Sports industry (skis, snowboards, tennis rackets)

Automotive and aerospace industry for eliminating vibrations and therefore reducing noise, saving fuel and enhancing safety.

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smartcel ceramic
Other fields of application: Filtration (hollow membranes) Material separation Thermal insulation Catalytic converter substrate Fuel cells

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Technical Data
Type of powder:
SP 505 1 2 3 3 5 6 7 8+9 10 11 12 13 14 15 1:20 17 round round round round round hollow hollow round round round round round round round round round

Type No.:

Type of Fiber:

Proportion PZT-cellulose: powder (mass)

1:7 1:7 1:7 1:20 1:20 1:20 1:20 1:7 + 1:20 1:20 1:20 1:20 1:20 1:20 1:20 1:20 1:20

Diameter of green fibers , m:

25 30 140 320 1030 1400 outside / 850 inside 660 outside / 320 inside 140 320 1030 320 1030 320 1030 320 1030

Form of greenfibers:
endless coil or fiber strand Endless coil length 10 cm length 20 cm length 20 cm length 20 cm length 20 cm length 10 cm length 20 cm length 20 cm length 20 cm length 20 cm length 20 cm length 20 cm length 20 cm length 20 cm

S 53

SP 4

SP 5
SP 8

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9. smartcel filaments

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smartcel filaments

Under the name smartcel filaments smartfiber produces cellulose monofilaments for brushes industry based on smartcel Technology.

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smartcel filaments
By adding organic and inorganic additives the filaments obtain additional functions thus offering versatile possibilities of application. Combinations of different additives are possible too. smartcel filaments with diamond powder For polishing, grinding or deburring of the hardest materials. smartcel filaments with silicon carbide Develops features that perfectly suit polishing, grinding or deburring of all metallic or non-metallic materials. smartcel filaments with silver ions Hygiene arises as a new field of application for the brush industry smartcel filaments with seaweed powder Ideal material for wellness and health products. smartcel filaments with carbon Optimal suited for discharging electrostatic charge.

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smartcel filaments
Features: The fibers are biodegradable The fibers have high water absorption capability Strength characteristics can be adjusted No problems of softening or lubrication therefore suitable for use at very high speeds

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smartcel filaments
Our exclusive partner (CH) zeintra AG, Switzerlands market leader in technical brushes, is our exclusive partner for smartcel filaments. zeintra AG stands for know-how and commitment. Zeintra AG Functional filaments Feldstrasse 4 CH-9500Wil +41(0)71 913 9030 www.zeintra.ch info@zeintra.ch

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smartfiber AG
discover the world of intelligent fibers

Board of directors: Michael Kohne, Dr. Ralf-Uwe Bauer Supervisory Board: Michael Haas-Trber, Dr.-Ing. Horst Brger, Martin Treffer smartfiber AG Breitscheidstrae 154 D-07407 Rudolstadt

Tel: +49 (0) 3672 / 3494-0 Fax: +49 (0) 3672 / 3494-34
http://www.smartfiber.de

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