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LAB PRESENTATION
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Muhammad Waseem (2009-ME-388) Waseem Mushtaq (2009-ME-363) Khurram Asslam (2009-ME-398) Rashid Sikander (2009-ME-351) Kashif Shabbir (2009-ME-373)
PRESENTATION TOPIC
MILLING MACHINE
INDEX
Introduction Milling machine Classification Operations Structure Applications Modern Milling machine
Introduction
Invented and developed by Eli Whitney. Although crude, these machines assisted man in maintaining accuracy and uniformity while duplicating parts that could not be manufactured with the use of a file.
Definition
Milling machine is a machine tool which is use to removes metal with a revolving cutting tool called a milling cutter. With various attachments, milling machines can be used for boring, slotting, circular milling dividing, and drilling. This machine can also be used for cutting keyways, racks and gears and for fluting taps and reamers.
Operations
Milling operations may be classified under four general headings as follows:
FACE MILLING
Face milling, also called end milling and side milling, is machining surfaces perpendicular to the axis of the cutter.
Angular Milling
In Angular milling machining is being done at a specific angle to draw out specific shapes.
Gang Milling
Gang milling is the term applied to an operation in which two or more milling cutters are used together
Straddle Milling
When two or more parallel vertical surfaces are machined at a single cut, the operation is called straddle milling. Straddle milling is accomplished by mounting two side milling cutters on the same arbor, set apart so that they straddle the workpiece.
Form Milling.
Form milling is the process of machining special contours composed of curves and straight lines, or entirely of curves, at a single cut. This is done with formed milling cutters, shaped to the contour to be cut, or with a fly cutter ground for the job.
Gear Cutting.
Gear teeth are cut on the milling machine using formed milling cutters called involutes gear cutters. These cutters are manufactured in many pitch sizes and shapes for different numbers of teeth per gear
Cutting Oils.
The major advantage of a cutting oil is that it reduces frictional heat, thereby giving longer life to the cutting edges of the teeth. The oil also serves to lubricate the cutter face and to flush away the chips, consequently reducing the possibility of marring the finish.
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