SV520 Operation Manual

PREFACE
PREFACE
This operators manual serves as a guide for the use of your Sakai SV520 Series Vibrating
Roller for those who are new to the machine, and also for the people who have experience in
using the Machine and want to refresh their knowledge for the machine.
Read this manual thoroughly and try to fully understand the information before operating your
machine. Keep this handbook at hand whenever you do your work.
The main subjects of this manual are:
(1) Basic precautions for safety, (2) Operation, (3) Daily maintenance and (4) Specifications.
For operation and maintenance of the engine, refer to the Engine Instruction Manual
furnished separately. Descriptions in this manual can differ from the machine instructions of
your machine due to the results of the investigation and improvement in its design. If you have
any inquiry regarding your Machine or this manual, contact our distributors.
FRONT
RIGHT
LEFT
REAR
CONTENTS
CONTENTS
PREFACE
MACHINE AND ENGINE IDENTIFICATION NUMBERS ....................................... 1
SAFETY NOTICES ................................................................................................ 2
1 BASIC PRECAUTIONS FOR SAFETY ............................................................. 4
1.1 General Precautions ................................................................................ 4
1.2 Preparation for Safe Operation ................................................................ 7
1.3 Before Starting the Engine....................................................................... 8
1.4 After Starting the Engine .......................................................................... 9
1.5 During operation ...................................................................................... 10
1.6 Loading and Unloading ............................................................................ 12
1.7 Transportation .......................................................................................... 12
1.8 Handling the Battery ................................................................................ 13
1.9 Towing...................................................................................................... 14
1.10 Before Servicing ...................................................................................... 14
1.11 During Servicing ...................................................................................... 16
1.12 Safety Decals ........................................................................................... 18
2 OPERATION...................................................................................................... 20
2.1 Instruments and Controls......................................................................... 20
2.1.1 Operators station .............................................................................. 20
2.1.2 Gauges, indicator lamps and warning lamps .................................... 2 1
2.1.3 Switches ............................................................................................ 23
2.1.4 Operating levers / pedals .................................................................. 26
2.1.5 Unloader valve .................................................................................. 27
2.1.6 Fuse box ............................................................................................ 28
2.2 Handling and Adjustments ....................................................................... 28
2.2.1 Seat adjustment ................................................................................ 28
2.2.2 Scraper adjustment and replacement ............................................... 29
2.2.3 Disengaging the brake when towing ................................................. 31
2.3 Operation ................................................................................................. 32
2.3.1 Before-starting inspection ................................................................. 32
2.3.2 Starting the engine ............................................................................ 33
2.3.3 After starting the engine .................................................................... 34
2.3.4 Traveling ............................................................................................ 35
2.3.5 Stopping / Parking ............................................................................. 36
2.3.6 Stopping the engine .......................................................................... 37
2.3.7 Check after stopping the engine ........................................................ 37
2.4 Vibratory Operation.................................................................................. 38
CONTENTS
2.5 Precautions for Work ................................................................................ 39

2 5.1 Compaction operation ....................................................................... 39
2.5.2 When going downhill ......................................................................... 40
2.5.3 On a slope ......................................................................................... 40
2.6 Applicable Jobs ........................................................................................ 40
2.7 After Operation......................................................................................... 41
2.8 Loading and Unloading ............................................................................ 42
2.8.1 Use of a trailer equipped with a winch .............................................. 42
2.8.2 Self-propelling ................................................................................... 43
2. 9 After Loading the Machine ....................................................................... 43
2.10 Transportation .......................................................................................... 43
2.1 1 Operation in Cold Weather....................................................................... 44
2.1 1.1 Fuel oil and grease ............................................................................ 44
2.1 1.2 Coolant .............................................................................................. 44
2.1 1.3 Battery ............................................................................................... 45
2.12 When the Cold Season is Over................................................................ 46
2.13 For a Long Storage Period ....................................................................... 46
2.14 During the Storage Period ....................................................................... 46
2.15 When the Battery Has Discharged........................................................... 47
2.15.1 Connection and disconnection of booster cables .............................. 47
3 PERIODICAL MAINTENANCE ......................................................................... 49
3.1 Precautions .............................................................................................. 49
3.1.1 Lifting the machine on a hoist ........................................................... 51
3.2 Walk-around Checking ............................................................................. 52
3.2.1 Tire inflation pressure check.............................................................. 53
3.2.2 Checking for external injury to a tire .................................................. 53
3.3 Periodical Maintenance Points ................................................................. 54
3.4 Maintenance Procedure ........................................................................... 56
(1) Every 10 hours or daily ...................................................................... 56
(2) Every 50 hours .................................................................................. 58
(3) Every 250 hours ................................................................................ 60
(4) Every 500 hours ................................................................................ 62
(5) Every 1000 hours .............................................................................. 64
(6) As required ........................................................................................ 66
3.5 Consumable Parts ................................................................................... 69
3.6 Feeding Water and Lubricants ................................................................. 71
3.7 Electric Wiring Diagram ........................................................................... 73
4 SPECIFICATIONS ............................................................................................. 75
MACHINE AND ENGINE IDENTIFICATION NUMBERS

When ordering parts or making inquiries about your machine, the following information is
requested:
(1) Machine model
Indicated on the nameplate of the right side of the operator's seat.
(2) Machine serial number

SV520D
SV520T
SV520TF
SV520DF
2SV31
2SV31
2SV31
2SV31
Location
(3) Engine serial number
Location
SAFETY NOTICES
For the safe use of your machine, correct handling and periodical maintenance are of utmost
importance. Thoroughly read the safety precautions described in this manual. Do not attempt
to operate and maintain your machine until you gain a full understanding of these safety
statements.
This manual covers the proper and safe method of driving and handling of this machine for its
intended use. When this machine is used a manner, other than that covered in this manual,
you must assume responsibility for your own personal safety.
In this manual and on the machine, you will find safety notices. Each safety notice starts with
a signal word as shown below.
DANGER
Denotes that there is an extreme hazard. If you fail to

take proper precautions, it is highly likely that you could
be killed or seriously injured (The color of the symbol
is red).
WARNING
Denotes that there is a hazard. If you fail to take proper

precautions, you could be killed or seriously injured
(Symbol
is orange).
CAUTION
Calls attention to safety practices. If you fail to take

proper precautions, you could be injured or cause
damage to the machine (Symbol
is yellow).
It is almost impossible for the safety notices in this manual and or the machine to cover all the
potential dangers. Keep alert to possible dangers not mentioned in this manual and on the
decales.
WARNING
Do not operate your machine before you read its operators
manual thoroughly.
Incorrect operation can kill or cause injury.
It is your responsibility to operate the machine safely.
Non-approved modifications can pose safety-related problems. Before making any

modifications, consult your distributor. For an injury or damage to the machine caused by
non-approved modifications, Sakai accepts no responsibility.
Basic precautions for safe operation of your machine are discussed beginning on page 4.
To operate and work with your machine, you must be qualified.
WARNING: Negligence of these instructions can lead to accidents.
1 BASIC PRECAUTIONS FOR SAFETY

1.1 General Precautions
Read thoroughly the operators manual
Understand the functions of the controls and gauges.
Familiarize yourself with their location and how to
operate them. Understand the meaning of all the
symbols.
Understand the intended purposes of the roller
This roller is developed and manufactured mainly for rolling compactions of road
constructions and repairing. Working with vibrations under excessive rolling compactions
or using for crushing operations may cause damages to this machine. Do not use for any
other purposes than rolling compactions in civil engineering works.
Obey the worksite rules
Follow the worksite rules such as matters forbidden or to be attended to, and working
procedures.
Wear protective clothing to suit the work
Wear clothing, safety shoes and hard hat to suit your work.
Do not wear clothing and accessories that tend to get caught in the controls or protruded
portions of the machine. Do not wear oily clothing.
According to the type of jobs, wear safety goggles or mask.
Know the work area in advance

Know the terrain, geology and conditions of the road surface at the worksite. Start working
after securing safety such as stationing a guardsman or putting up barriers where there is a
risk of falling of the machine or collapse of shoulder.
Provide against an accident

Decide in advance the means of communication in an emergency. Know the location and
use of an extinguisher and first-aid kit.
Know the capability of the machine
Thoroughly understand the performance of your machine and correctly operate the
machine to meet the requirements of the job site. Operating the machine beyond its
capabilities may lead to an accident. Use your machine within its capability.
Do not use a machine which has not been serviced correctly at regular intervals
Before working, perform necessary inspections. Start operation only after making
certain the machine is in good operating condition. If found to be abnormal, report to the
responsible person and have the fault corrected. Operate the machine after making sure
that it is safe to operate.
Do not allow anyone to enter the work area except for authorized personnel
Always conduct the work paying attention to the
workers around the machine.
Be careful of hot parts

After your machine has operated for some time, the
coolant, engine oil and hydraulic fluid will become hot
and the pressure will build up. If, in this state, you try to
remove the filler caps, drain the oil or replace the filters,
you can get burned. Perform this work in accordance
with the correct procedures with the machine cooled
down.
To remove the radiator cap, slowly loosen the cap to
relieve the pressure with the engine shut down and the
coolant cooled down. (For the radiator cap with a lever,
lift the lever to release the trapped pressure.)
When removing the filler cap on the hydraulic tank, release the trapped pressure by turning
it out slowly to prevent the oil from gushing out.
Do not touch the muffler while the engine is running or immediately after it has been shut
down. You can get burned.
Be careful with fire

The fuel, oil, and anti-freeze will catch fire if open
flames or ignition sources are used close to them.
Particularly, the fuel is highly flammable.
Do not smoke or use a match or cigarette lighter close

to inflammables (combustibles).
When refueling, stop the engine and do not smoke.
The filler caps of the fuel and oil tanks must be kept
tight.
Mount on or dismount from your machine after it has come to a complete stop
For getting on and off, face the machine and use the handrail and step.
Do not jump on or off a machine, particularly when it is moving.
Do not lock out yourself when leaving the machines
Always bring the key with you by pulling them out from the starting switch when leaving the
machine.
To handle the hydraulic fluid
Wear safety goggles to protect your eyes from contact
with hydraulic fluid. It can irritate your eyes.
If the fluid contacts your eyes, flush with clean water for
15 minutes and get medical aid.
The fluid can also irritate your skin. When handling it,
wear rubber gloves to avoid contact with it. In case of
skin contact, wash with soap and water.
Be careful not to swallow the fluid. It can cause
diarrhea and emesis.
If swallowed, do not try to vomit. Get medical help
immediately.
Do not use worn tires
Tires may be damaged when they are scratched on curb stones, when the machine runs
over irregular surfaces of roads or projections on roads, and when the machine is operated
suddenly.
Continued use of damaged tires will cause them to blow out. Replace them with new ones.
1.2 Preparation for Safe Operation

Clean the step, operators station and floor board
Do not place parts, tools or unnecessary articles on the step, operators station and floor
board.
Keep the step, floor board, controls and handholds free from muds, oil, ice or water, as they
can cause slippage. Repair them if found to be damaged. Tighten loose bolts.
Keep your boot soles free of oil or muds. They can slip, leading to an accident.
Inspect your machine before operation
Check your machine for damage such as cracks and deformation. If found to be abnormal,
operate the machine after taking a proper measure to secure safety.
Check the level of fluids (fuel, engine oil, coolant, anti-freeze and hydraulic oil). Add as
necessary.
Check the area where the machine has parked for signs of leakage of oil, fuel and water.
If any leakage is noticeable, determine the cause and make corrections immediately.
Know the stopping distance
When traveling on a road, bear in mind the stopping
distance. Avoid excessive speed, and abrupt starting
and stopping, and moving in a zigzag direction.
Understand ROPS functions (with ROPS)

Ensure that there is no loose bolt, crack nor rust on the bodies and the attaching portions
of ROPS.
Tighten bolts with the specified torques after ROPS are removed.
Tightening torque : 883 Nm
Do not weld nor drill holes to the ROPS parts without the permissions from our company,
because it may decrease strengths of the ROPS.
1.3 Before Starting the Engine

Adjust the operators seat to your most effective operating position
Sit on the operators seat. Adjust the seat so that your back will make contact with the seat
back when the brake pedal is depressed to the full extent. Check to be sure that the brake
pedal can be fully depressed without difficulty when you twist your body for reverse run.
Secure good visibility (with cabin)
Keep the windowpane clean.
Lock the windows and doors no matter whether they are open or closed.
Do not leave the doors half-closed.
Secure forward and backward visibilities
Adjust the rear view mirrors and under mirrors for good visibility. If dirty, clean them.
If damaged, replace.
Check that the horn, lamps and gauges work correctly
Before starting, make certain that each lever is in the neutral position and the
parking brake is applied
When starting, sound the horn
Before starting the engine. Make sure there is no one
in the immediate vicinity and there are no obstructions
around the machine.
Pay attention to ventilation
Exhaust fumes are dangerous if breathed in. When
starting the engine in an enclosed area, provide good
ventilation with windows and doors opened.
Do not stand close to the exhaust gas pipe opening
Exhaust fumes are noxious if breathed in.
1.4 After Starting the Engine

Secure safety around the machine
Ensure that the area around the machine is clear of
personnel and obstructions. Pay particular attention to
dead spaces. Before starting, sound the horn.
Warm up the engine
Do not put your machine into motion immediately after the engine has started, let it idle for
several minutes until it is at operating temperature.
Check the area where the machine has parked for signs of leakage or oil, fuel and water. If
any leakage is noticeable, determine the cause and make corrections immediately.
Have a trial run
Make a test run in a safe place to check that there are no abnormal signs. If found to be
abnormal, rectify the fault before traveling again.
Listen for unusual sounds, and check for abnormal temperature rise. If abnormal, park the
machine in a safe location and find the source of trouble before operating.
1.5 During Operation

No other person but the operator
This machine is a one-man roller. Do not allow anyone to get on. Only the operator is
allowed on this machine while it is running or in operation.
Before mounting, be sure areas around the machine are safe
Before getting on the machine, make certain that there are no obstacles around the
machine and no workers under it. If some workers are present or close to the machine, tell
them that the machine is about to move, warning them to stay away from it.
Do not try to get on or off a moving machine
Get on or off the machine after making sure it has come to a complete stop.
To go uphill or downhill, run at low speeds. Do
not attempt to shift speeds while traveling on a
grade
Shifting speeds on a slope can cause unexpected
running down the slope.
Going down hill at speeds other than low range can
cause the machine to run down violently.
Refrain from inattentive driving
Inattentive driving or driving relying on guess work can cause an accident. Use extreme
care for workers present in the path of the roller or around it. In case of danger, stop and
sound the horn, and proceed when the area is clear of personnel or obstructions.
When changing the direction of travel, secure the safety on the path in the travel
direction
Keep everyone away from the pinch points
When making turns, do not allow anyone to come close
to the pinch point.
10
At night, carefully drive the machine

Nighttime driving tends to frustrate the sense of distance. Carefully drive the machine at
a speed suited to illumination. Keep the headlamps and flood lamps lighted. If necessary,
provide extra lighting in the work area.
Repair as soon as possible if found to be defective
If the machine is found to be faulty, stop the machine and repair. Do not operate the
machine until the problem is corrected. When any warning lamp indicates faulty operation,
inspect the machine after moving it to the nearest safe location.
Do not operate the machine except from the operators seat. Do not drive in a
standing posture
While making turns, do not run at abnormally high speed and do not turn the
steering wheel abruptly and sharply
For the traveling on structures such as a bridge, make certain that they can support
your machine. Before traveling on the structure, you must know the load capacity
of the structure and the load weight of the machine you are operating to insure safe
travel across the structure
Do not make turns on a slope and do not travel across sidehill. If necessary to do
so, go down straight along the slope to the flat ground, move sideways and go up
straight to the destination
11
When parking
Select level and hard ground. If necessary to park on a
slope, block the front of the drums on the downside of
the slope.
When required to park on the public road, provide
necessary markings such as flag, barriers and
illumination. However, be sure they do not obstruct
traffic.
When getting off the machine, stop the engine and
remove the key from the ignition switch.
Chock
Chock
1.6 Loading and Unloading

Loading and unloading can accompany any danger.
Use extreme care.
Ramp
Select level and hard ground leaving a sufficient
distance from the shoulder.
Use sturdy ramps with proper width, length and
Wooden block
Less than 15
thickness which allow safe loading and unloading. If
Blocks
they deflect considerably under load, apply wooden
blocks to reinforce the ramps.
To prevent your machine from crosswise slippage, keep
the ramps free from oil, mud, debris, etc. The drum
must also be free from extraneous matter that can
cause slippage.
Do not steer your machine on the ramps. If the machine is facing in the wrong direction,
allow it to dismount from the ramps, correct the direction and try again.
Do not use kinked, twisted or damaged wireropes for crane or winch operation. Use ones
with ample strength.
When loading is complete, fix the machine with wooden blocks placed under the drums
and chains fastened to the machine.
1.7 Transportation
Follow required regulations.
Select a transporting route according to the overall width, overall height and gross weight
of the trailer with the roller loaded.
12
1.8 Handling the Battery

When handling the battery
Battery electrolyte contains sulphuric acid. It will destroy
clothing and skin. If it touches your clothing or skin,
flush with large quantities of water.
In case of eye contact, flush with clean water and seek
medical help.
If swallowed, drink large amount of water, milk, beaten
egg or vegetable oil, and get medical help.
Wear safety goggles when handling the battery.
Wear safety goggles, full face shield, rubber gloves and
rubber apron when adding fluids to the battery.
The battery generates flammable gases that can cause an explosion. Do not smoke close
to the battery. Keep the battery away from flames, sparks and ignition sources.
WARNING
Battery posts, terminals, and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm.
Wash hand after handing.
Inspect or handle the battery with the engine shut down

and the starter key in the " " position.
Keep metallic items such as tools away from the battery
terminals.
Loose terminals can cause sparks leading to an
explosion. Secure the terminals tightly.
The battery shall be exclusively used for starting engine
of this machine. Do not use the battery for any other
purposes.
Do not charge battery when the top surfaces of the liquids are at the LOWER level (the
minimum liquid level) or below. Not only the internal parts of the battery are degraded and
the battery lifetime are shortened but also it can cause explosions if you continue on using
the battery when the top surfaces of the liquids are at the LOWER level or below.
Immediately supply water until the water level is the UPPER and LOWER levels.
13
Jump-starting the engine

Wear safety goggles when jump-starting the machine.
When starting from another machine, do not allow the
two machines to make contact with each other.
When connecting the battery cables, start with the
positive terminal. For disconnection, start with the
negative one.
Do not allow a tool to bridge between the positive
terminal and machine body. This can generate
dangerous sparks.
Do not connect the booster cable to wrong terminal. Never connect the positive terminal to
the negative.
Final connection to the engine block of the disabled machine can cause sparks. The
connecting point should be as far as possible from the battery.
1.9 Towing
To tow the machine, use wire ropes with ample strength.
Do not perform towing on a slope.
Do not use towing ropes twisted, kinked or damaged.
Do not stride towing cables.
Keep everyone away from the space between the machine and the towing vehicle when
connecting the two.
Align the connecting portions of the machine and towing vehicle straight when coupling the
machine.
1.10 Before Servicing

Attach warning tags when servicing the machine
Serious accidents can occur if the machine is unexpectedly started or controls carelessly
touched by an unauthorized person.
Attach a warning tag at a clearly visible location in the operators station and insure the key
has been removed from the ignition switch.
DANGER
Do not operate.
Keep this warning tag, if not used, in tool box.
14
Use proper tools

It is very dangerous to use damaged or deteriorated
tools or to use tools for other purposes than intended.
Use correct tools for their intended use only.
Change safety-related parts at regular intervals
Replace fuel hose and high pressure hydraulic hoses regularly to prevent fire. Replace high
pressure hoses of the power steering system every two years.
Change these parts at regular intervals even if found to be normal. They will deteriorate
as time goes on.
Change any hose found to be abnormal even if it is within its recommended service
interval.
Inspect or service your machine with the engine stopped
If required to keep the engine running in such a case
as radiator interior cleaning, perform the work with
two persons. One of them should sit on the operators
seat getting ready for shutting down the engine. He
must take care not to touch any of controls carelessly.
Maintenance personnel must exercise extreme caution
not to make contact with moving parts.
Supplying fuel and oils
Spilled fuel or oil will be slippery. Wipe up immediately. Keep the filler caps tight. Do not use
fuel for flushing oil. Handle fuel and oil in a well ventilated area.
Check the coolant level in the radiator
To check the coolant level, shut down the engine and allow the engine and radiator to cool
down.
Illumination
For inspecting the level of the fuel, oil, coolant and
battery electrolyte, use burn-proof illuminations.
Failure to use this type of illumination can result in an
explosion.
15
1.11 During servicing

Keep unauthorized persons away
During service, do not allow persons not concerned
to enter the work area, particularly when grinding or
welding operation is performed or heavy hammers are
being used.
Keep your machine clean
Spilled oil, grease or scattered debris are dangerous. Always keep your machine clean.
Moisture that penetrates into the electrical system can cause malfunctions. Do not use
water to clean sensors, connectors and the operators station.
When repairing the electrical system
For repairing the electrical system or for conducting
welding, disconnect the negative cable from the battery
to shut off the electricity.
Carefully handle high pressure hoses

Do not try to bend or hit hoses against a hard object. Do not use hoses or pipes that are
bent or damaged. They will burst.
Replace damaged fuel hose and hydraulic hoses. An oil or hydraulic fluid spill can cause a
fire.
Be careful of high pressure hydraulic fluid
Bear in mind that the working equipment hydraulic
systems are under internal spressure. Do not perform
adding, draining, inspection or servicing of the hydraulic
systems until the internal pressure has been relieved.
Hydraulic fluid leaking through a fine hole at high
pressure can penetrate your skin and eyes. Inspect
leakage by holding a hard board close to suspected
leaks wearing goggles. If affected by high pressure oil,
get medical help immediately.
16
Be careful of hot parts

After the machine has been operated for some time,
the coolant, engine oil and hydraulic fluid will become
hot.
Removing the radiator cap or draining the coolant or
oil can burn you. Perform this work in accordance with
correct procedures after the systems have cooled down.
Use care when inspecting or servicing fan or belts in motion
Secure loose clothing and keep articles away that could
get caught in moving parts.
Do not let your body or tools make contact with the fan
blades or belts. They can be cut seriously.
Used oil disposal
Do not throw used oil into a drain or waterway. Drain
the oil from the machine into a proper container. Do not
drain directly on the ground.
Obey all local, state and federal environment
regulations for the proper disposal of oil, fuel, coolant,
battery electrolyte or any other fluids.
Exercise extreme care when replacing and repairing tires
Disassembly, repair and reassembly of tires require
special facility and knowledge. Have them repaired at
work shop specialized in handling tires.
Improperly fitted rim can separate if the tire is inflated.
When inflating tires, do not work in front of the rim. Use
correct inflation pressure.
When dismounting a tire, chock other tires for safety.
When welding job is carried out near the tires, use
extreme care, as this can cause an explosion of the
tires.
17
1.12 Safety Decals

Keep all decals clean. If lost, replace with new one. There are decals other than those
shown below: Treat them in the same manner as the one shown here.
3998-16502-0
3998-16499-0 (2 locations)
3998-16559-0
DANGER
Do not approach, or allow objects to touch
the rotating parts.
Body parts make contact with rotating mechanism
will be severed.
EXPLOSIVE GASES
Cigarettes,flames or sparks could cause battery to explode.Always

shield eyes and face from battery.Do not charge or use booster cables
or adjust post connections without proper instruction and training.
CAUSES SEVERE BURNS
Contains sulfuric acid.Avoid contact with skin,eyes or clothing.In

event of accident flush with water and call a physician immediately.
KEEP OUT OF REACH OF CHILDREN
3998-16559-0
Do not open the radiator cap when fluid is hot.

Radiator fluid is flammable. Avoid exposure to
flame when radiator cap has been removed.
Avoid contact with machine parts in the vicinity
of the engine while engine is running and after
it has been stopped. Contact with hot part will
cause burns.
3998-16502-0
Do not open the hood with the engine

running.
Contact with hot parts will cause burns.
Contact with rotating parts will cause
severe injury.
3998-16499-0
3998-16504-0
WARNING
1.When Handling the Machine:
3998-16505-0
Operate only while seated.

Use the handrails and steps when boarding and getting off.
Never carry passengers.
Never attempt to board or get off the machine while it
is moving.
DANGER
Roll Over Prevention
Do not work in the vicinity of overhanging

banks, or on grades steep enough to cause
the machine to slide or roll over.
Reduce speed prior to making turns.
Pay particular attention when operating on
uneven surfaces, as the machine may become
unstable.
WARNING
KEEP VENT CAPS TIGHT AND LEVEL
2.Preparation for Safe Operation
3998-16505-0
3998-16501-0
DANGER
Clean the steps, operator's station and floorboards.

Obey the worksite rules.
Sakai accepts no responsibility for any injury or damage
to the machine caused by unapproved modification.
Do not use a machine which needs repair or maintenance.
Sound the horn immediately prior to starting the engine
to warn people in the vicinity.
3.Starting the Engine
Check that all operating levers are in the neutral position.

Idle the engine for about 5 minutes to warm it up prior
to commencing work.
4.Parking Precautions
Be Careful with Fire
When refueling, stop the engine and do not

smoke.
The filter cap of the fuel tank must be
kept tight.
3998-16501-0
When parking the machine, park it on level ground, set

the parking switch and set the roller chocks.
Allow the engine to cool off by running it for about
5 minutes before stopping.
When getting off the machine, remove the key from the
ignition switch.
3998-16507-1
CAUTION
Lubricate all grease fittings
daily prior to commencing work.
3998-16507-1
3998-16510-0
CAUTION
Refill the specified quantity of oil in
the vibrator case when changing oil.
3998-16510-0
3998-16504-0
3998-16646-1
3998-16468-1
1672-19015-0
CAUTION
PREVENT THE LOCKING OF PARKING BRAKE
When the vehicle storage for the long term, release the
parking brake and travel te vehicle for a little while.
them put the parking brake on again. Do this operation
3998-16468-1
once a mont at least.
3998-16646-1
3998-36005-0 (3 locations)
2998-96001-1
CAUTION
3998-16500-0
USE SPECIFIED FUEL ONLY
Use of other than the specified

fuel may result in damage to
the engine.
Please refer to the manual for
details.
2998-96001-1
WARNING
3998-06139-0
3998-36002-0 (2 locations)
Avoid inhalation of exhaust gas.

Avoid contact with exhaust pipe while
engine is running and after it has been
stopped. Contact with hot exhaust pipe
will cause burns.
3998-16500-0
18
13
10
12
14
15
11
3
5
6
16
6
5
4
7
11
19
2. OPERATION
2 OPERATION
2.1 Instruments and Controls

2.1.1 Operators station
11
6
7
TRACTION
CONTROL
MID
IDLE
ECO
MODE
CONT.
ENGINE STOP
FULL
n/min
WARNING
12
13
14
10
Lamp switch
Rotary lamp switch
(OPTION)
Combination meter
Starter switch
Eco lamp
Speed change switch

Parking brake switch
Brake pedal
Forward-reverse (F-R) lever
(For vibration switch)
20
Throttle lever
Vibrator switch
Vibration selector switch
Steering wheel
Horn switch button
2. OPERATION
2.1.2 Gauges, indicator lamps and warning lamps

For safe execution of your job, fully understand the role and function of the systems
involved.
Combination meter
Monitor display (
Fuel gauge
part)
Temperature gauge
Tachometer
Hour meter
Tachometer
Indicates the engine RPM. The hour meter shows total
operating hours. The service interval recommendation
in this manual should be based upon the hour meter
readings.
Tachometer / Hour meter
Temperature gauge
Indicates the coolant temperature. Zone close to symbol
H indicates overheating. In case of overheating, run the
engine at idling for about ten minutes before shutting it
down. Then determine the cause.
Temperature gauge
Fuel gauge
Indicates the fuel level in the tank.
E: The tank is empty.
F: The tank is full.
Replenish fuel appropriately before the fuel runs down.
CAUTION
Be sure to use fuel recommended by SAKAI (refer to page 71).
21
Fuel gauge
2. OPERATION
Monitor display
Vibrator indicator lamp

Goes on when vibrator is operates.
Turn signal indicator lamp (Option)

Flashes when turn signal lever is moved.
Flood lamp indicator lamp

Goes on when flood lamps are lighted.
Parking brake indicator lamp

Goes on when parking
brake is engaged.
Hydraulic oil fitter warning lamp
Goes on when fitter is clogged.
Engine oil pressure warning lamp

Goes on when engine lubricating oil
pressure is lowered below specified value.
Battery charge lamp

Goes on when troubles have
occurred in electric system
while engine is running.
Preheating plug indicator lamp

Goes on when starter
switch is turned to HEAT.
]
Indicator lamps [
P
Light up when corresponding systems have been operated.
Warning lamps [
]
Go on when the starter switch is turned to the " " position and go off when the engine has
started. If any of them lights up while the engine is running, this indicates a faulty condition.
Stop the engine and trace the source of trouble.
= Checking for warning lamps and parking brake indicator lamp =
They should turn on light when the starter switch is " " position. If not, there is some
trouble. Check and repair the combination meter or wiring harnesses.
CAUTION
Hydraulic oil filter warning lamp
Hydraulic oil filter warning lamp may go on when the engine rpm is increased
before the engine has been warmed up enough. Keep the engine idling until the
lamp goes off, before starting your work.
The window of the combination meter
The window of the combination meter may become invisible because of aged
deterioration caused by fine sand or dust or ultraviolet ray. When any flaw or mist
is found on the window, contact with an agency.
22
2. OPERATION
Eco Lamp
ECO lamp is turned on if the throttle lever is shifted to ECO
MODE position. It runs under the fuel-efficient mode when the
ECO lamp is turned on.
ECO
MODE
2.1.3 Switches
Starter switch
Starts and stops the engine.
" " position : When the engine is cold, hold the starter
switch in the " " position, the heater indicator
lamp will go on. Stay in that position until the
indicator lamp goes off. Release the switch key
when the indicator lamp goes off. The key will
automatically return to the " " position. Turn
the key to the START position to start the engine.
" " position : The key can be removed in this position. All the electric systems are switched
off. To shut down the engine, move the key to this position.
" " position : The charging circuit and lamp circuit are charged with electricity. Let the key
stay in this position after the engine has started.
"
" position : The engine is cranked and gets started. The moment the engine has started,
release the key. It will automatically return to the " " position.
CAUTION
Make certain that the parking brake is on, pull out the keys from the starting
switches, and always bring keys with you when leaving the machines.
Lamp switch
( The right-most working lamp is an option )
Has three positions.

"
" position : All lamps are switched off.
" " position : Each gauge lamp and the headlamps
become bright.
" " position : In addition, the flood lamps become bright.
At this time, an icon
on monitor display
will go on.
23
2. OPERATION
Parking brake switch

If switch
is pressed down, the parking brake applies
with the indicator lamp P on the monitor display lighted
up.
When pressed again, the brake is released and the
indicator lamp goes off.
Released
Applied
WARNING
To disengage the brake, be sure to press the button again instead of pulling it.
When dismounting from the machine, press the button to apply the brake without
fail.
CAUTION
Never pull the switch up.
IMPORTANT
In an emergency, depress the brake switch .
Horn switch button

Pressing the button at the center of the
steering wheel makes the horn sound.
Rotary lamp switch (OPTION)

Press switch
to operate the rotary lamp mounted on
top of the canopy. To turn off the rotary lamp, press the
switch again.
OFF
CAUTION
Never pull the switch up.
ON
24
2. OPERATION
Vibrator switch
By means of vibrator switch located on the panel,
selection of vibration amplitude and On-Off is mode.
"
" position :Turning the vibration switch clockwis causes

the vibration to start with high amplitude.
"
" position :Vibration is shut down.
"
" position :Turning the vibrator switch counter clockwise
Vibrator swich
causes vibration to start with low amplitude.
NOTE : Vibratory rolling compactions shall be conducted by shifting the throttle lever to the
FULL or the ECO positions. The specified vibration performances shall be delivered
when the throttle lever is shifted to the FULL or the ECO positions.
Vibration Selector Switch
CONT
Selection can be mode between the vibrator switch

installed to the forward-reverse lever and the other one
located on the panel.
"
" position :Vibration can be turned ON or OFF with the

switch located on the forward-reverse lever.
Pressing this switch causes the vibration to
start and pressing it again to stop.
This vibrator switch on the lever should be
used with the vibrator switch on the panel
placed at " " or " " position.
Vibration serector swich
" CONT " position : Turn it to this position when the vibration
switch on the forward-reverse lever is not
used. Use the vibrator switch on the panel
then to turn it ON or OFF.
Vibration swich
NOTE : Vibratory rolling compactions shall be conducted by

shifting the throttle lever to FULL or ECO positions.
IMPORTANT
Do not operate the vibrator on a hard area such as cement concrete pavement
surface or the ground covered by thick steel sheets.
Keep the vibrator stopped when the machine is at rest.
Shut off the vibrator immediately when the machine has been caught in the mud
during vibratory operation.
25
2. OPERATION
Speed change switch

Selects two vehicle speed ranges.
km / h (mile / h)
(Low)
Speed
0 6 (0 3.7
(High)
0 10 (0 6.2
IMPORTANT
Change speed when the machine is completely stopped. Do not change speed
while the machine is running.
2.1.4 Operating levers / pedals

Forward reverse lever (F-R lever) with vibration switch
Moving the F-R lever forward or backward makes the
machine travel forward or backward respectively.
The neutral position brings the machine to a stop.
The vehicle speed increases or decreases in proportion to
the lever displacement.
Forward
Neutral
N
Revarse
Provided at the knob of the lever is the vibration switch for

turning on or off the vibration.
IMPORTANT
For normal braking, return the F-R lever back to neutral.
In an emergency, depress the brake pedal or press the parking brake switch.
Throttle lever
Idling
Shifts the engine RPM.

The engine RPM increases when the throttle lever is
moved towards the rear side.
26
Eco
Full throttle
2. OPERATION
Brake pedal
In an emergency, push down on the pedal to the full extent, and the machine will come to a
sudden stop.
NOTE: When pressing the brake pedal, the brake is activated and the engine is stopped at
the same time. When starting the engine again, shift the forward-reverse lever back
to the neutral position, activate the parking brake switch, and then start the engine.
IMPORTANT
Do not use the pedal wherever practicable except for an emergency.
The normal operation can be performed by using the forward-reverse lever.
2.1.5 Unloader valve

The unloader valve disengages the drive, playing
a role like a clutch. Use this valve for towing the
machine when the engine is disabled or when
troubles have developed in the hydraulic drive.
When the engine is stopped, tow the machine after
releasing the brakes. Please refer to the section
Manual Release of Brakes on p.31 for more
details on the operations to release the brakes.
Towing Speed
: At of less than 0.5 km / h
Towing Distances : Within 100 m
For towing:
Turn the knob counter-clockwise (Unload).
For normal traveling:
Turn the knob clockwise (Onload).
Unload
Onload
WARNING
On a slope, chock the wheels and use extreme care when handling the unloader
lever and towing the machine.
Be sure to apply the parking brake when operating the unloader lever.
NOTE: For normal travel, be sure to hold the unloader in the ONLOAD position.
27
2. OPERATION
2.1.6 Fuse box

WARNING
When changing a fuse, cut the power supply by
turning the starter switch to the " " position.
The fuse box is located at the back of the drivers
seat.
Recline the back of the seat towards the front,
turn the stud in a counterclockwise direction by 90
degrees, and then open the panel cover.
Fuses protect electrical components and wiring
from burning. Change any fuse which has become
powder-coated due to deterioration or which has a
play between it and fuse holder. To replace fuses,
take off the cover. Be sure to use fuses of correct
capacity.
20A
15A
Cover
5A
15A
20A
5A
15A 20A
5A
(Spere fuse)
20A
5A
(Spere fuse) 15A (Spere fuse)
(Spere fuse)
2.2 Handling and Adjustments

2.2.1 Seat adjustment
Adjust the seat for your best operating position.Move
the lever as shown by arrow. With the lever held in that
position, slide the seat forward or backward as desired.
When properly adjusted, releasse the lever.
Adjust your seat position to suit you as follows:
1) Pull the lever and adjust seat position longitudinally.
2) Turn the backrest adjust pull the lever for optimum angle.
WARNING
The seat shall be adjusted before starting any works or when the driver is
switched over the other person while the machine is completely stopped. Do
NOT adjust the seat while the machine is in motion.
Some unexpected troubles may be accidentally caused if moving the machine
without completely fixing the seat such as while sliding the seat. Before moving
the machine, make certain that the seat is completely fixed after making proper
adjustments.
Do not pinch your fingers, hands or legs while adjusting the seat.
Adjust seat only when one person rides on the machine.
Adjust seat only when the machine stays on the flat ground.
Adjust the seat so that your back is in close contact with the back of the seat
while seated and when stepping on the brake pedal down to the floor. Adjust the
seat so as to be able to certainly step on the brake pedal when twisting your body
around to look back in order to move the machine backwards.
28
2. OPERATION
2.2.2 Scraper replacement and adjustment

SV520D , SV520TF
1) Clearance adjustment of scraper
Loosen bolts and nuts at 8 locations.
Provide a clearance of 20 mm between scraper
blades and the drum.
Retighten bolts and nuts at 8 locations.
Loosen bolts at 8 locations.
blades and the drum.
Retighten bolts at 8 locations.
3) Change from TF to T types
Adjust the scraper blade by changing its
direction so that it does not interfere the pads.
Adjust the scraper blade so that it does not
interfere the pads.
Adjust the scraper blade by changing provide
a clearance of 20 mm between scraper and the
drum.
29
SV520D
E F
E F
B A
SV520TF
F E
A B
F E
SV520TF
(at the time of T type specification )
2. OPERATION
SV520T,SV520DF
(Nine pieces are mounted on both the top surface and
the undersurface for each in front of the machine.)
and the drum.
2) Replacement of scraper
(Nine pieces are mounted on both the top surface and
the undersurface for each in front of the machine.)
Remove bolts and nuts
Replace scraper with new ones.
3) Change from DF to D types
Adjust the scraper blade by changing its direction
so that it does not interfere the pads.
Loosen bolts and nuts at 8 locations
Move the scraper blade to the undersurface at the
rear of the frame such that there is a gap by 20 mm
between the scraper blade and the drum.
Retighten bolts at 8 locations.
Adjust the scraper blade by changing provide
a clearance of 20mm between scraper and the
drum.
30
SV520T
SV520DF
SV520DF
(at the time of D type specification )
2. OPERATION
2.2.3 Disengaging the brake when towing

WARNING
On a slope, chock the drums and prepare for towing before disengaging the
brake.
Avoid a long-distance towing.
For towing the machine when the engine is disabled or when troubles have developed in the
hydraulic system for propulsion, disengage the brake as instructed below:
1) Turn the unload valve in a counterclockwise and open it. Please refer to the section
Unloader Valves on p.27 for more details on the operations of the unload valves.
2) Rear brake
Loosen the lock nuts .Tighten bolts
so as to fasten them onto the pressure
plate .
REAR AXLE
Using a wrench,tighten the bolts in
FRONT TIRE
TIRE
an alternate sequence by 1/4 turn at a
time so as to compress the Belleville
washers and disengage the braking
BRAKE RELEASE BOLT (4 PLACES)
disks.
D
IMPORTANT
Tighten max. by one turn.
34 +0.5
0
After towing is completed, remove bolts

completely with nuts and seals .
Then,replace seals , apply siliconebased Tecno Lupu/101 grease to the
bolts and install all parts again.
Adjust bolts to obtain a jut of 34 +0.5
0 mm. then, lock into position with nuts .
WARNING
Do not try to release the brake immediately after
a hot engine has been stopped. Let the oil cool
down.
For the brake disengagement, wear hard hat ,
safety goggles and safety gloves.
31
2. OPERATION
2.3 Operation
WARNING
This machine is a one-man roller.
Operate the machine from the operators seat.
2.3.1 Before-starting inspection

1) Check that the steering lock pin is in the carrying position.
WARNING
Make sure that the steering lock pin is in the
carrying position before putting the machine in
motion. Steering is impossible if the pin is in the
steering lock position.
The pin is located at the right of the center of the

machine.
To unlock the pin.
Pull out the lock pin.
Set the pin in the carrying position.
(lock position)
Lock pin
(carrying position)
2) Check that the F-R lever and is in the neutral position .
3) Check that the parking brake has been pressed.
NOTE: When the forward-reverse (F-R) lever is not at

the neutral position or when the parking brake
has been released, the interlock will be activated,
preventing the engine from starting. Be sure to
check that the F-R lever is at the neutral position
and the parking brake has been pressed before
starting the engine.
32
Neutral N
Applied
2. OPERATION
2.3.2 Starting the engine
WARNING
Sound the horn when starting the engine after making certain that there are no
one and no objects close to the machine.
After making certain that the parking brake is effectively pushed, and shifting the
forward-reverse lever to the neutral position, then start the engine.
1) Set the throttle lever in a position slightly higher than

IDLING.
Idling
Eco
Full throttle
25min-1{rpm}
IDLE
Engine RPM
950min-1{rpm}
ECO MODE
FULL
1900min-1{rpm} 2300min-1{rpm}
2) Turn the starter switch to the " " position and check that the warning lamps and parking
brake indicator lamp on the monitor display are on.
3) For cold weather staring, turn the starter switch to the

" " position to let the glow indicator become bright.
Stay in this position till the glow indicator goes off.
Then turn the switch to the " " position.
33
2. OPERATION
4) Turning the key to the " " position makes the engine
start. Release the key the moment the engine has started.
The key will automatically return to the " " position.
CAUTION
Do not allow the starter key to stay in the " " position for more than 15 seconds.
When you fail to start the engine, restart it after waiting for about 30 seconds.
If the engine does not start, allow an interval before trying again.
Check that the warning lamps on the monitor display go off immediately after the
engine is started. If any of these warning lamps becomes bright while the engine
is running, shut down the machine, determine the cause and rectify the fault.
2.3.3 After starting the engine

Try not to move to operation immediately after starting but observe the following:
IMPORTANT
Avoid increasing the engine speed abruptly before warming-up run is completed.
1) Run the engine at around idling rpm for about 5 minutes to warm it up. Warming-up run
allows the lubricating oil to reach the vital parts of the engine and hydraulic system, while
gradually bringing up the engine oil and hydraulic oil to the working temperature.
2) After the warm-up operation, check that:
Temperature gauge ..............................Pointer falls near the center zone.
Fuel gauge ...........................................Pointer falls between the E and F marks
Charge lamp.........................................Has gone off.
Engine oil pressure warning lamp ........Has gone off.
3) Check for the color of exhaust gas, listen for unusual sounds and vibration. If abnormal,
determine the cause and correct the problem.
WARNING
Keep staying at the drivers seat while starting the engine.
34
2. OPERATION
2.3.4 Traveling
CAUTION
While travelling, do not turn the starter switch "
".
WARNING
When starting, operate the horn after securing the
safety around the machine.
1) Select the desired speed by the speed change switch.

km / h (mile / h)
(Low)
Speed
0 6 (0 3.7
(High)
0 10 (0 6.2
IMPORTANT
Change speed when the machine is completely stopped. Do not change speed
while the machine is running.
WARNING
On a steep slope, run the machine at low speed.
Idling
2) Speed up the engine by moving the throttle lever

towards the rear side.
Full throttle
3) Press down the parking brake switch button to release

the brake. Check that indicator lamp P on the
monitor display goes off.
Released
Applied
35
2. OPERATION
4) Move the F-R lever in the direction to travel, and the

machine will begin traveling.
CAUTION
Avoid abrupt operation of the F-R lever.
Forward
Neutral
N
Revarse
NOTE: The travel speed can be controlled by the throttle

lever and F-R lever.
WARNING
Pay extreme attention to the area behind the machine when backing, since the
space just behind it tends to be a blind spot.
2.3.5 Stopping / Parking

WARNING
Avoid abrupt braking. Try to leave enough time for braking.
Avoid parking on a grade.
If necessary to park on a grade, block the wheel to prevent unexpected moving
down the grade.
1) Bring the F-R lever to the neutral position , and the
machine will come to a halt.
CAUTION
The normal operation can be performed by using
the forward-reverse lever, but step on the brake
pedal or push the parking brake switch in case of
emergencies.
Forward
Neutral
Revarse
2) Press the parking switch button securely, and check

that indicator lamp P illuminates.
Released
Applied
36
N
R
2. OPERATION
2.3.6 Stopping the engine

1) Gradually cool down the engine at low idling for about 5
minutes.
Idling
Full throttle
IMPORTANT
Do not bring a hot engine to a sudden stop except for an emergency. This will
shorten the life of its component parts.
Do not also allow an overheated engine to come to a sudden stop, but run it at
middle idling speed for gradual cooling down.
2) Turn the starter key to the "

engine.
" position to stop the
CAUTION
Do not turn the starter switch "
is in motion.
" while the machine
3) Remove the starter key.
WARNING
When dismounting from the machine, apply the brake by pressing the parking
switch button. If necessary to park on a grade, block the wheels to prevent
unexpected moving down the grade.
Never fail to remove the starter key.
2.3.7 Check after stopping the engine

1) Perform the walk-around checks for oil and water leakage, abnormal signs around the
drums.
2) Fill the fuel tank.
3) Remove waste paper if any from the engine compartment, as this will pose a possible fire
hazard.
4) Scrape mud or other materials from and around the drums.
5) When transporting the machines, please ensure safety by strictly complying with the
applicable laws and regulations.
37
2. OPERATION
2.4 Vibratory Operation
Idling
1) Run the engine run on the full throttle or an eco by

operating throttle lever.
Eco
Full throttle
NOTE: It is possible to conduct the rolling compactions as

much as the vibration specifications when setting the
rotating speed of the engine to FULL while saving
fuels, if conducting vibratory rolling compactions by
setting the throttle to the ECO position (ECO MODE).
The ECO MODE is recommended when working on flat road surfaces as the
maximum speeds and the hill-climbing performances are degraded for this mode.
Please conduct the rolling compactions by setting the throttle lever to the FULL
position when working on soft, steep sloped and rugged road surfaces.
2) Amplitude of vibration is selectable and turned on and off with the
vibration switch located on control panel.
"
"
"
" position : Turning the vibration switch clockwis causes the

vibration to start with high amplitude.
" position : Vibration is shut down.
" position : Turning the vibration switch counter clockwise
causes vibration to start with low amplitude.
NOTE: Vibratory rolling compactions shall be conducted by shifting

the throttle lever to the FULL or the ECO positions. The
specified vibration performances shall be delivered when
the throttle lever is shifted to the FULL or the ECO positions.
Also, by means of vibration selector switch , the selection
can be made between the vibration switch installed to the
forward-reverse lever and the other one located on the panel.
"
" position :
Vibration can be turned ON or OFF with the

switch located on the forward-reverse lever.
Pressing this switch causes the vibration to start
and pressing it again to stop.
This vibration switch on the lever should be used
with the vibrator switch on the panel placed
at
or
position.
" CONT " position : Turn it to this position when the vibration switch
on the forward-reverse lever is not used. Use the
vibrator switch on the panel then to turn it ON or
OFF.
38
Vibrator swich
CONT
Vibration serector swich
Vibration swich
2. OPERATION
3) Proper travel speed for vibratory compaction is 2 ~ 5 km / h, however, select speeds depending
upon job requirements.
IMPORTANT
Keep the vibrator shut off when the machine is not rolling.
Stop vibration if the machine has encountered a running difficulty, for example,
when it gets stuck in the mud.
Set the speed change switch in the LOW position during vibratory rolling
compaction. Use the HIGH position only for driving on flat straight roads.
2.5 Precautions for Work

2.5.1 Compaction operation
Understand the intended purposes of the roller
This roller is developed and manufactured mainly for rolling compactions of road
constructions and repairing. Working with vibrations under excessive rolling compactions
and/or using for crushing operations may cause damages to this machine. Do not use for
any other purposes than rolling compactions in civil engineering works.
Do not operate the vibrator on hard location
Do not work the vibrator on a hard surface such as concrete pavement, as this can cause
the machine to jump and give abnormal shock load. Damage to shock isolators will result.
Change the direction of travel gently
When changing the direction of travel during compaction, slowly shift the F-R lever.
39
2. OPERATION
2.5.2 When going downhill

Use the F-R lever
Run slowly by the operation of the F-R lever even if the travel distance is short.
Use the engine brake
Go downhill by applying the engine brake along with the F-R lever operation.
WARNING
When going uphill, run at low speed. Do not attempt to shift speeds during
travelling. The machine can slip down the slope.
When going downhill, adjust the travel speed not to allow the engine speed to
exceed 2,500 rpm.
2.5.3 On a slope
Working on a sidehill
Work in an uphill/downhill direction, and avoid working on sidehill with the machine
inclining sideways.
2.6 Applicable Jobs

1) This machine is mainly used for:
Static compacting work
Vibratory compacting work
2) Road rollers do a variety of jobs as listed below.
This machine most effectively handles works or materals marked .
Work
Asphalt road paving
Dust removal treatment for road
Road improvement
Embankment construction
Dam construction
Construction of forestry and farm roads
Foundation building
Construction of sidewalk, shoulder and gutter foundation
40
2. OPERATION
Material to be compacted
Asphalt pavement
Crusher run
Cement concrete
Sands
Soils
Slag
Soft rock
Layers to be compacted
Surface course, Binder course
Base course
Subgrade
Embankment
Shoulder
Sidewalk
2.7 After Operation

Check for the coolant temperature,engine oil pressure and fuel level.
Follow the procedures below to prevent the machine from falling into an unworkable condition
the following morning caused by muds and other extraneous matter on the drum, or frozen
drums:
1) Remove muds and water from the machine. Muds can get into the seals together with
water drops on the hydraulic cylinder piston rod. Damaged seals will result.
2) Park the machine on a hard and dry surface. If such a place is not available, cover the
ground with hard plates.
3) Low temperature will cause a significant reduction of battery efficiency. Cover batteries or
take them off from the machine and store in a warm place for the following days operation.
41
2. OPERATION
2.8 Loading and Unloading

WARNING
Use sturdy ramps with proper width, length and thickness which allow safe
loading and unloading.
If the ramps deflect considerably under load, apply wooden blocks to reinforce
them.
Loading should be conducted on a level and hard ground. Leave a sufficient
distance between the machine and the shoulder.
To prevent slippage on the ramps, keep the drums free from mud, oils, etc.
The ramps must also be free of grease, oil and ice.
Do not steer the machine on the ramps. If the machine is facing in the wrong
direction, allow it to dismount from the ramps and correct the direction.
For loading and unloading, use ramps or a proper loading stand.
2.8.1 Use of a trailer equipped with a winch

WARNING
Placing the unloader valve in UNLOAD position disrupts the power for traction.
Do not enter the areas ahead of and behind the machine. It is very dangerous.
1) Engage the trailer brake and chock its wheels. Fix the
ramps so that the machine and trailer are completely
aligned.
Ramp
The angle between the ramps and ground must be

less than 15 degrees.
Leave a proper space between the ramps according
to the width of the roller drum.
Wooden block
Less than 15
Blocks
2) Decide the correct direction of run and make the

machine run forward to the ramps.
3) Draw the wire rope from the trailer winch and put its
hook on the hooking point or ( One each on
right and left ) of the roller.
4) Place the unloader valve located at the operators
station to the UNLOAD position (See Unloader
valve on page 27).
42
2. OPERATION
5) With the engine running at idle, perform loading by means of the trailer winch.
6) When the loading is completed, set the unloader lever back in the ONLOAD position.
7) Locate the machine correctly on the trailer.
2.8.2 Self-propelling
1) Engage the trailer brake and chock its wheels. Fix the
ramps so that the machine and trailer are completely
aligned.
The angle between the ramps and ground must be less

than 15 degrees.
Leave a proper space between the ramps according to
the width of the roller drum.
2) Decide the correct direction of run and conduct loading

or unloading at low speed.
For loading, run forward at low speed.
For unloading, run backward at low speed.
Ramp
Wooden block
Less than 15
Blocks
Forward run
at low speed
Backing at
low speed
3) Locate the machine correctly on the trailer.
2.9 After Loading the Machine

When the machine has been located properly on the trailer, tie it down as follows:
1) Press the parking switch button to apply the parking brake. Place wooden blocks under the
drums to prevent movement.
2) Fix the machine with ropes tied at the front and rear towing hook holes. Particularly, pay
attention to sidewise skidding.
2.10 Transportation
WARNING
To decide the transporting route, check the width of the road, height and weight
(including the roller) of the trailer.
For transportation,odey traffic regulations.

43
2. OPERATION
2.11 Operation in Cold Weather

In cold weather, take the following measures to prevent troubles such as starting difficulty and
coolant freeze-up.
2.11.1 Fuel oil and grease

Use fuel and oil with low viscosity. See Rating on page 71.
2.11.2 Coolant
WARNING
Do not bring an open flame to the untifreeze or do not smoke when handling it. It is
inflammable.
CAUTION
Never use methanol-, ethanol- and propanol-base antifreeze.
Use soft water for coolant.

In freezing weather, add antifreeze to the coolant referring to the table below. Select the most
suitable mix ratio according the lowest temperature in the job location.
Ambient temperature
Amount of anti-freeze
Amount of coolant
Ratio
33C
(27.4F)
26C
(14.8F)
20C
( 4F)
16C
(3.2F)
11C
(12.2F)
9.5
(2.5gal)
(2.4gal)
(2.1gal)
(1.8gal)
(1.6gal)
9.5
10
11
12
13
(2.5gal)
(2.6gal)
(2.9gal)
(3.2gal)
(3.4gal)
50%
45%
40%
35%
30%
IMPORTANT
Use of a high consistency untifreeze coolant in summer time can cause the
engine to overheat depending upon job conditions. Use a coolant with the wateruntifreeze ratio of 30.
44
2. OPERATION
2.11.3 Battery
WARNING
Batteries generate explosive gases. Do not use an open flame close to batteries.
The battery electrolyte is corrosive. Keep the electrolyte away from your eyes
and skin. If you are affected by the electrolyte, flush with large quantities of water
and get medical help.
CAUTION
The power-supply voltage of this machine is 24V.
At low temperature, batteries are less efficient. The level of charge is lowered and batteries
will tend to freeze. Maintain batteries full charged wherever practicable, and give attention to
heat insulation at night for the next days operation.
For the level of charge, check the specific gravity of electrolyte and use the following table of
conversion.
Temperature
20C
(68F)
0C
(32F)
10C
(14F)
20C
(4F)
100
1.28
1.29
1.30
1.31
90
1.26
1.27
1.28
1.29
80
1.24
1.25
1.26
1.27
75
1.23
1.24
1.25
1.26
Level of charge (%)
45
2. OPERATION
2.12 When the Cold Season is Over

When winter is over and the warm season has come, proceed as follows:
1) Change oil and fuel with those for use in warm season referring to Rating on page 71.
2) If AF-PT antifreeze is in use, drain the coolant completely, wash clean inside the cooling
system, and then fill with clean water (city water).
2.13 For a Long Storage Period

For leaving the machine unused for longer than one month, proceed as follows:
1) Store the machine in a closed area after cleaning.
2) Conduct oiling, greasing and changing of oil.
3) Grease lubricate the exposed portion of hydraulic cylinder piston rods.
4) Cover the battery after disconnecting the negative cable or take off the battery from the
machine and store in a safe place.
5) If the temperature is expected to go down below 0C, add antifreeze to the coolant.
6) With F-R lever placed at neutral position and vibrator switch at " " position, have the
parking brake engaged.
7) Chock the machine.
8) Remove the starter switch key.
2.14 During the Storage Period

WARNING
If necessary to operate the machine for anti-corrosive purpose in closed area,
ensure good ventilation keeping windows and doors open to prevent gas poisoning.
During storage, operate the machine at least once a month to prevent the oil films on the
lubricated parts from deteriorating and to charge the batteries.
Disengage the brake at least once a month to prevent the brake lining from sticking to the
brake drum, and travel the machine forward and backward. Then, engage brake again.
46
2. OPERATION
2.15 When the Battery Has Discharged

WARNING
To check and handle the batteries, keep the
engine stopped with the starter switch in the
OFF position.
The batteries give off explosive gases. Do not
smoke close to the batteries. Keep flames and
sparks away from the batteries.
The electrolyte is very corrosive and will harm
your clothing or skin. If the electrolyte has come
into contact with your clothing or skin, flush
with sufficient amount of water. In case the
electrolyte has gotten into your eyes, flush with
water and get medical help.
To disconnect the battery cables, start with the
negative terminal (earth). When connecting,
start with the positive terminal. Do not allow
a metallic item to bridge between the positive
terminal and machine body. This can generate
sparks, causing an explosion.
Loose battery terminals can cause sparks. An
explosion will result. When connecting the
terminals, make certain that they are tight.
Disconnect with negative cable first
Connect with positive cable first
CAUTION
2.15.1 Connection and disconnection of booster cables

When jump-starting the engine, connect the booster cables as follows:
Connection of booster cables
1) Connect one end of the positive booster cable
to the positive (+) terminal of the battery on the
machine.
2) Connect the other end of the positive booster cable
to the positive (+) terminal of the booster supply.
3) Connect the negative booster cable to the
negative () terminal of the booster supply.
4) Connect the other end of the negative booster cable
to a good earth of the engine block of the machine.
47
Booster supply
Batteries of the
machine
Connect to the engine block

earth of the machine
2. OPERATION
Disconnection of booster cables

1) Disconnect the negative booster cable from the
engine block earth.
2) Disconnect the negative booster cable from the
booster supply.
3) Disconnect the positive booster cable from the
booster supply.
4) Disconnect the positive booster cable from the
machine.
Booster supply
Batteries of the
machine
Disconnect from the engine
block of the machine
WARNING
Do not allow the positive (+) terminal to make
contact with the negative () terminal when
connecting the booster cables.
Wear safety goggles when jump-staring the
engine.
Do not allow the machine to make careless
contact with the booster supply.
Do not make wrong connections. Connect the
negative () cable to the engine block earth far
away from the battery, as sparks may occur
when connecting.
CAUTION
Use booster cables and end clips of proper size suited to the battery capacity.
Use the batteries of the equal capacity for the machine and booster supply.
Check booster cables and end clips for signs of damage and corrosion.
Connect the clips positively
48
3. PERIODICAL MAINTENANCE
3 PERIODICAL MAINTENANCE
3.1 Precautions
Whether or not the inspection service and lubrication are performed at the correct regular
intervals exerts significant influence on the occurrence of trouble and service life of the
machine. In this manual, typical intervals for inspection and service are given. However,
flexibility should be introduced as to interval or type of services to enable your machine to
always operate in the best condition.
General precautions
1) Always use Sakai genuine parts for replacement.
2) Use lubricants recommended by Sakai. Avoid mixing different brand lubricants.
3) For hydraulic oil replenishment, changing, level checking, filter cleaning or replacement,
oiling and greasing, use extreme care to prevent dust from entering.
4) For checking oil level or changing oil, park the machine on a level and hard surface.
5) Change oil while its temperature remains high after operation.
6) For a long-term storage, fill the fuel tank, lubricate necessary points and run the machine
for more than 20 minutes once a month.
7) In freezing weather, add antifreeze to the coolant according to the ambient temperature.
8) For the hydraulic pump and motor, have them serviced at authorized service shops.
9) Turn the starter switch OFF when performing services such as repairing broken wires,
short circuits and tightening loose terminals.
Periodical Replacement of Essential Maintenance Parts

In order secure safety for work and travel, conduct inspection and services.
Further, for enhanced safety, following parts and components should be replaced periodically.
These parts are prone to material deterioration due to aging or physical change due to
friction, while it is difficult to determine their useful limit by regular inspection, which makes
it necessary to replace with new ones after certain period of service to maintain their perfect
function.
If any abnormality is detected such as crack, deformation or oil leakage, go ahead and
replace them even if it is within scheduled replacement time.
49
System or
Mechanism
1 Brake system
2 Steering system
3 Power transmission
system
(inclusive of axle)
4 Fuel system
5 Engine related
Part name
2 years
Wheel cylinder
Seals (rubber parts)
2 years
Brake hose
2 years
Air hose
2 years
Operating parts
Cable
4 years
Orbitrol
2 years
Hydraulic piping parts
Hydraulic hose
2 years
Steering cylinder
2 years
Hydraulic pump
4 years
Axle
4 years
Travel pump
4 years
Travel motor
4 years
Hydraulic hose
4 years
Isolation rubber
Isolation rubber itself
4 years
Piping parts
Fuel hose
2 years
Engine mounting parts
Isolation rubber
4 years
Packing and others
4 years
Drive parts
V-belt
2 years
Piping parts
Engine drain hose
4 years
Radiator hose
2 years
Radiator drain hose
4 years
Cable
4 years
Intake hose
2 years
CAC hose
2 years
Hydraulic hose
4 years
Brake piping parts
7 Control related parts
Cable parts
8 Intake system
Piping parts
9 Flood system
Replacement
period
Piping parts
Periodical replacement
maintenance part
Master cylinder
6 Cooling system
Remarks
or 500 hours
CAUTION
With a new machine, change the engine oil and change the engine oil filter
elements after 50 hours of operation for the first time only. (Refer to page 60)
When trouble occurs in the location indicated by the indicator lamp on the
monitor display, sensor will work and corresponding lamp comes on. If this
occurs, conduct necessary service regardless of the periodical service interval
recommendation.
Replace elements
1) The hydraulic filter (line filter) warning lamp
Check the electric wiring at a regular interval not exceeding one month:
1) Damage to the wire harness and loose clamps
2) Loose sockets
3) Function of electrical systems
For the parts other than listed above, If there are some trouble on the parts at
periodical inspection or daily check. Replace them as soon as possible.
50
3.1.1 Lifting the machine on a hoist

WARNING
Get a qualified personnel to lift and lower the
machine on a hoist.
Use sturdy wire ropes.
Lock articulation by means of lock bar located at
the center of machine.
Lock pin
(lock position)
51
mo
or
6m
1) Put wire ropes securely on the hook and lifting points

as shown.
2) If wire ropes make contact with other parts of the
machine, put pieces of cloth or wooden blocks at the
contact points. Carefully perform lifting.
3) When lifting, keep the machine properly ballanced.
re
(carrying position)
60or less
3.2 Walk-around Checking

For efficient operation, daily, before-operation checking is very important. Before starting,
perform walk-around checking for loose bolts, nuts and signs of leakage in addition to items
as shown below
Hydraulic system & coupling
Vibrating drum
Oil leakage
Loose bolts
Condition of shockmounts
Unusual wear
Damage
Brake pedal
Function
Hydraulic oil tank

Oil level
Engine fan belt

Looseness
Radiator
Coolant leakage
Coolant level
Fin cleanliness
Clogging
Air cleaner
Clogging
Engine
Pneumatic tires
Oil level
Oil leakage
Unusual wear
Damage
Inflation 137kPa1.4kgf/cm
Fuel tank
Fuel level
52
3.2.1 Tire inflation pressure check

Inflation pressure
Check that the inflation pressure of a tire is 137 kPa
( 1.4 kgf / cm2 ) with a pressure gauge when the tire has
cooled down. If the pressure reading exceeds the above
range, adjust the pressure accordingly.
WARNING
Improper handling of a tire is dangerous and may cause flat tire and a rim to
come off.
Do not work on a tire facing the rim, but from behind the tread of the tire while
checking the inflation pressure or replenishing air into a tire.
3.2.2 Checking for external injury to a tire

Check any external injury to a tire, its size and its depth
(whether it has reached the carcass or not), etc.
1) Check for any cuts on the tread.
2) Check for any cracks on a rim or deformation of rim
flanges.
Tread
Side wall
Breaker
Carcass
When a tire shows one or more of the following

Bead
conditions, regard it as defective, and replace the tire with
a new one for safety.
1) When the bead wire is cut, bent or significantly deformed
2) When the carcass ply is showing due to excessive wear
3) When damaged portion of the carcass exceeds one thirds of the tire width
4) When a tire has ply separation (peeling)
5) When radial cracks reach the carcass
6) When the tire is not regarded as durable due to abrasion, deformation, or abnormal flaw
growth.
Please consult with an agency for maintenance in the following cases.
When injury is found on the surface of a tire.
When the degree of wear on the front, rear, right and left sides of a tire are extremely
different.
When a bent rim is found.
53
3.3 Periodical Maintenance Points
10
11
18
27
12
13
19
20
14
15
16
17
21
22
23
24
Option
54
27
25 26
Interval
Every 10
hours or
daily
Symbol
Every
250
hours
Every
500
hours
As
required
Option
Lubricant
Qty
Fuel sedimenter
Check water level and dirt
Radiator and reservoir
Check water level ,add as necessary
Coolant
Engine oil level gauge
Check oil level, add as necessary
Engine oil
Fan belt
Check tension and unusual wear

and adjust
Fuel pre-filter with

sedimenters
Check water level and dirt
Hydraulic oil level gauge
Air cleaner
Check indicator
Brake
Check function and adjust
Battery
Check electrolyte level and

looseness of terminal and
appearance, add as necessary
Engine oil filter
Change filter
Rubber dampers
Check for cracks
10
Vibrator
Check oil level
Gear oil
Center pin and

tilt pin bearings
Grease 4 places
Grease
Cylinder head and

anchor pins
Grease 4 places
Grease
Transmission
Gear oil
Engine oil pan
Change engine oil
Engine oil
Hydraulic oil line filter
Change filter
Hydraulic oil return filter
Change filter
Fuel filter
Change filter
Control links
Check for loose bolts and nuts

Grease 1 place
Grease
Transmission
Change gear oil
Gear oil
Differential and
final drive
Change gear oil
Gear oil
Fuel pre-filter
with sedimenters
Change filter
Hydraulic oil suction filter
Clean filter
Hydraulic oil tank
Change hydraulic oil
Hydraulic oil
Gear caseWhell motor
Change gear oil
Gear oil
Vibrator
Change gear oil
Gear oil
TiresWhell hub nut
Check inflation and unusual wear,

looseness of hub nut
Air cleaner
Clean element
Fuel tank
Drain water and dirt
Fuel tank breather
Clean breather
Every
1000
hours
Inspection and service
Every
50
hours
Location
55
Hydraulic oil
Battery fluid
3.4 Maintenance Procedure

For servicing the engine, see the separate engine manual.
(1) Every 10 hours or daily
Fuel sedimenter
Check the float level. If it comes up to the warning mark,
take off the plug at the bottom and drain water.
Drain plug
Radiator and reservoir
Reservoir
A reserve tank for coolant is placed at the rear of the

radiator. Check that the top surface of the coolant is
between FULL and LOW. In case of shortage, feed
waters from the feed-water inlet by removing the reserve
tank cap. In case that it is empty in the reserve tank,
check the water leakage first. Then check the water
level by removing the radiator cap. In case of shortage,
feed water to the radiator first and then feed water to the
reserve tank. Use soft water only.
Radiator cap
CAUTION
With radiator cap removed, feed water nearly up to filler port, then replenish the
sub-tank as well.
If level is below LOW mark, remove sub-tank cover and replenish with fresh water
up to FULL mark.
WARNING
Do not remove the radiator cap while the coolant is hot.
Hot water may be spouted out that can cause scald.
Relieve pressure by slowly turning the cap after the water
temperature is dropped, then remove the cap.
NOTE: Replace LLC every two years. Replace the other types every year.
56

See the separate engine manual.
Check the amount of engine oil after the engine is
completely stopped. Pull out the oil level gauge and wipe
off oils by waste clothes. Re-insert the oil level gauge into
the full length of the oil dip pipe and pull it out. Check
that the oil level is between MAX and MIN. In case of
shortage, feed oils through the engine oil fill port.
Engine oil fill port
NOTE: When checking the amount of oils after running the engine, please check at least 15
minutes after the engine is stopped. If the machine is inclined, please move it to the
flat ground before start checking it.
WARNING
It may cause scald immediately after that the engine is stopped because the
temperature of the parts and the oils may be raised. Please start checking it by
waiting until the temperature is dropped.
Fan belt
1) Check the fan belt for wear and damage. Replace as
necessary.
2) Check the tension. Depress the middle of belt with a
push of about 10kg. A properly adjusted belt deflects
10 ~ 15mm.
3) Fan belt tension should be adjusted by turning the
tension adjust bolt , with alternator bracket bolt as
well as adjust plate bolt / nut loosened first.
The tension will increase by turning the tension adjust
bolt clockwise and vice versa.
IMPORTANT
Please see the separate engine manual for engine for more details on fan belts.
WARNING
Make certain that the engine is completely stopped to avoid any risks when
checking looseness, tensions and damages for the fan belts.
Also make certain that the key is removed from the key cylinder.
57
Fuel pre-filter with sedimenters ( OPTION )

Please check if it is filled with water at the lower part of
the filter. If it is filled with water, remove the plug at the
bottom to drain water.
Drain plug
(2) Every 50 hours

Hydraulic oil level gauge
Level gauge
Check the oil level with the sight glass on the side of tank.
The level is proper if it is between H and L marks.
Of necessary, add the hydraulic fluid from the fill port.
WARNING
When feeding the hydraulic oil, please use the
designated hydraulic oils by our company.
Air cleaner
Fill port
Dust indicator
When the red float of the dust indicator reaches the

service level (a mark on the indicator), clean the element
(see page 67).
Brake
When the engine is completely stopped, step

on the brake pedal by two or three times. After
this, while forcefully keep stepping on the brake
pedal for more than five seconds, check the gap
between the brake pedal and the floor panel by
rulers. It is appropriate if the gap between the
brake pedal and floor panel is 15 mm 5 mm.
58
155 mm
Also check that each bolt is not loose, the motion

of the brake pedal is smooth, and the brake pedal
is properly resilient when stepping it on.
Battery
1) With the caps removed, check to see if the electrolyte

level is above the plates.
2) Add distilled water or battery fluid commercially
available if the level is too low.
3) Retighten any loose terminal. Apply grease or vaseline
to the terminals to retard rusting.
Proper
Excessive
Insufficient
NOTE: Check the level gauge on the side of the battery

to confirm the status of the battery immediately
after purchase. If the liquid level is between the
"UPPER LEVEL" and "LOWER LEVEL", the
battery is normal.
WARNING
Using or charging battery with electrolyte level below LOWER LEVEL mark on
its side, could result in explosion. Continuing to use battery with insufficient
electrolyte accelerates deterioration of the battery container internals. Be sure to
have the electrolyte always replenished to the prescribed level.
Always keep away from fire as the battery may generate the flammable gas.
Battery fluids are hazardous. Keep them away from eyes and skins. In case the
battery fluids accidently come in contact with skins and eyes, wash them off with a
large amount of water and go to see doctors for check-ups and treatments.
CAUTION
59
(3) Every 250 hours

Engine oil filter
Change the Elements.
Engine oil pan
Engine oil drain plug

1) After completion of operation and while the oil is warm,
drain the oil with the drain plug removed.
WARNING
When draining a hot oil, use care not to get burned.
Engine oil fill port
2) Put the shield tape on it, refit the drain plug and fill
the crankcase with the engine oil from the fill hole .
3) Change the oil filter .
NOTE: For a new machine, change oil at 50 operating

hours for the initial time only.
Engine Oil pan
Engine Oil filter C
Rubber dampers
Check the rubber blocks for cracks, and their mounting
bolts for looseness.
60
Vibrator
Check for the oil level and leakage.
( Right side )
Filler plug
Level plug
Drain plug
Center pin and tilt pin bearings
Grease locations
Apply grease at 4 locations.
Grease locations
Cylinder head and anchor pins

Apply grease at 4 locations.
The steering cylinder is provided on both sides of the
machine.
Grease locations
Transmission
Level plug and Fill port plug

(Fill port)
Check for oil level, and add oil through the fill port as
necessary.
61
(4) Every 500 hours

Hydraulic oil line filter
Hydraulic oil return filter
Return
Filter
Change the elements.
Line
Filter
Control links
1) Check the nuts for looseness. Adjust the rod.

2) Apply grease to F-R lever shaft.
Grease locations
Control cable
Fuel filter
Change the filter cartridge.
Fuel filter
Transmission
Level plug and Fill port plug

(Fill port)
1)
2)
3)
4)
Drain the gear reducer oil by removing the drain plug.

Refit the drain plug.
Take off the level plug and fill port plug.
Fill oil through the fill port until oil starts overflowing
from the level port.
5) Refit the level plug and fill port plug.
62
Drain plug
(Drain port)
Final drive
1) Rotate the wheel till the drain port is located at the
lowest position. Remove plug to drain oil.
2) At the final drive, adjust the position of plug until it is
parallel to the ground.
3) Fill oil through the fill port till oil overflows from the
level port.
4) When the final drive case is filled to the specified
level, refit the removed plugs.
Differential case
Plug
(Drain port, Level
port and Fill port)
Fill port plug

(Fill port)
Level plug
(Level port)
1) Drain oil by removing the drain plug, fill port plug and
level plug.
2) Refit the drain plug.
3) Fill oil through the fill port till it overflows from the
level port.
4) Refit the removed plugs.
Drain plug (Drain port)
Fuel pre-filter with sedimenters ( OPTION )

Change the filter cartridge.
63
(5) Every 1,000 hours

Hydraulic oil suction filter
Take off the hydraulic tank cover. Take out and clean the strainer, change the strainer if
necessary.
Hydraulic oil tank
Fill port
1) Remove the drain plug, and drain oil while it is warm.

2) Clean inside of the tank, and fill fresh oil to the
specified level.
3) Start and run the engine at idling for 2 to 5 minutes.
When the hydraulic oil has become free from air
bubbles, stop the engien and recheck the oil level.
Level gauge
Drain plug Suction filter
WARNING
Gear case / Wheel motor

1) Position the drum so that the drain plug comes to the
bottom.
2) Remove the drain plug and drain the oil while it is
warm.
3) Rotate the drum so that a drain hole may come to top.
Refit the drain plug and fill the oil through the fill hole
until it overflows at the level hole.
4) Refit the level plug and drain plug.
64
Level plug
Drain plug
Vibrator
1)
2)
3)
4)
5)
6)
Rotate the drum till the drain plug comes to bottom.

Remove drain plug, level gauge plug and filler plug.
Drain oil from vibrator.
Clean the vibrator before reinstalling it.
Feed oil at filler port until oil flows out of level gauge hole.
Reinstall the level gauge plug as well as filler plug after
cleaning them.
( Right side )
Filler plug
Level plug
Drain plug
WARNING
CAUTION
The oil capacity of the vibrator is 34 liters. Do not fill more than 34 liters.
65
(6) As required
Tires : Wheel hub nut
1) Check if there are wears and flaws.
Please check if there are any cracks and damages
such as wears on one side, partial wares, stepshaped wares, nails and stones stuck or cut into the
tires on the contacting surfaces with the grounds, both
side surfaces and all around of the tires. If you find
any abnormal conditions, replace tires. Check if the
tire thread depths on the contacting surface with the
grounds are 4 mm or more. Measure the tire thread
depths at the areas indicated in the figure. When the
depths become equal to or less than 4 mm, replace
tires.
2) Check air pressures.Check air pressures with tire
gauges when tires are cool enough, and make certain
that they are at 137 kPa {1.4 kfg / cm2}. Adjust air
pressures of the tires if they are NOT appropriate.
3) Check whether or not the wheel nuts are loose. Check
if the wheel hub nuts are loose or fallen off or if wheel
hub bolts are broken. Also check if there are any rust
fluids and/or whether or NOT the lengths of all the
wheel hub bolts projected out of the wheel hub nuts are
the same.
One-fourth of the
tire widths
Loose nuts Projected bolts

Broken bolts
Cracks
Check the wheel hub nut for looseness. If it is loose,

tighten it. Be sure to torque it to the specified value.
Tightening torque: 630 N m
Lost nuts
Rust fluids
CAUTION
Turn the wheel hub nut in the tightening direction during inspection.
Excessive tightening of the wheel hub nut will lead to breakage of bolts or cracks
in the disc wheel. Be sure to observe the specified torque.
NOTE: Tighten the wheel hub nut 50 hours after purchase of a new vehicle or replacement of
tires.
Roll
The roll may be worn deeply and broken depending on the operation method and the
condition of the site. Check the roll occasionally in the same way as tires.
66
Air cleaner
When the red moving piece of the dust indicator reaches the service level (mark on the dust
indicator), clean the outer element in the manner shown below.
1) The air cleaner is located at the front portion in the engine room. Open the bonnet hood,
release the clip of the air cleaner case and remove the cover.
2) Pull the outer element straight out of the element case so as not to damage the outer
element.
3) Blow compressed air from the inside of the outer element for cleaning. The air pressure
shall not exceed 686 kPa {7 kgf / cm2}. If the element has scratches, holes, or oil spots,
replace it with a new one.
WARNING
Stop the engine before inspection, cleaning, or maintenance, otherwise dust will
enter the engine, causing the breakdown of the engine.
Wear protective goggles, a dust respirator, and other protective gear before
cleaning the air cleaner and outer element in order to prevent dust from entering
your eyes or nose.
Clip
Dust indicator
Element (INNER)
Element (OUTER)
4) Attach the outer element and clamp it with a clip.
CAUTION
Clean only the outer element. Do not remove the inner element.
If the red moving piece of the dust indicator still reaches the service level after
the outer element has been cleared, replace the outer element with a new one.
Replace the outer element every year or after it is cleaned five times when
the vehicle is operated under normal conditions. Be sure to replace the inner
element together with the outer element.
Shorten the outer element cleaning and replacing intervals as necessary when
our vehicle is used under severe conditions.
Be sure to use our genuine element.
67
Fuel tank
1) With the drain plug removed, remove the water and
sediment from the bottom of the tank.
2) If sedimentation is substantial, remove the drain plug
and clean the interior of the tank.
3) When the necessary work and refueling are complete,
tighten the filler cap positively.
Fill port
Engine oil drain plug
NOTE: When removing the water and sediment from the

tank filled with the fuel, the fuel will gush out if the
drain plug is screwed out completely.
Fuel drain plug
WARNING
The fuel will catch fire if open flames or ignition
sources are used close to it.
Do not smoke or use a match or cigarette lighter
close to it.
Fuel tank breather

1) Remove four bolts.
2) Open a cover and clean an inside.
3) Attach a cover and bind four bolts tight.
Cover
Cleaning
Breather
68
3.5 Consumable Parts

Replace consumable parts such as filter elements and air cleaner elements during periodical
maintenance or before reaching the wear limit. Proper replacement of consumable parts will
improve the overall life of the machine, resulting in cost-effective operations.
Use genuine SAKAI parts as replacement parts.
The part numbers are subject to change due to the improvements to the parts. When
ordering parts, make sure to obtain the latest part numbers by checking with our
distributorship or one of our certified service shops of the version, model name and model
number of the vehicle in use.
Interval
Consumable Part
Part No.
Return filter element (hydraulic oil)
4211-41001-0
500
Line filter element (hydraulic oil)
4211-41001-0
500
Fuel sedimenter element (Option)
4421-39001-0
500
Fuel filter element
4032-09002-0
500
Engine oil filter element
4032-64005-0
250
Suction filter element (hydraulic oil)
4207-79000-0
1000
Air cleaner element assembly
4419-41000-0
As required
Inner element
4419-41001-0
Replacement simultaneously
with the outer element
Outer element
4419-41002-0
After cleaning five times
Annual
replacement (year)
69
Replacement per
operation (hours)
Remark
70
Suction filter element

(hydraulic oil)
4207-79000-0
Fuel filter element

4032-09002-0
Outer element
4419-41002-0
Air cleaner element assembly

4419-41000-0
Inner element
4419-41001-0
Engine oil filter element

4032-64005-0
Line filter element

(hydraulic oil)
4211-41001-0
Return filter element

(hydraulic oil)
4211-41001-0
Fuel sedimenter element

(Option)
4421-39001-0
3.6 Feeding Water and Lubricants

(1) General rules
1) Never feed water or lubricant with the strainer removed.
2) Use recommended lubricant and hydraulic fluid.
3) Do not use lubricants and hydraulic fluid of different brands.
4) When replacing oil, drain it completely and clean the container with flushing oil before filling
new oil.
5) When fueling SAKAI machines, be sure to use the fuel that we specify or recommend.
Nonconformance resulting from use of fuel and lube oil other than those specified or
recommended by our company is not covered by our warranty and repair service.
(2) Capacity
Compartment
Type of fluid
Capacity in liters (gal.)
Fuel tank
Diesel oil
265 (70.0)
Engine oil pan
Engine oil
13 (3.4)
Hydraulic oil
50 (13.0)
Wheel motor
Gear oil
3.6 (0.95)
Radiator
Coolant
18.9 (5.0)
Vibrator
Gear oil
34 (9.0)
Transmission
Gear oil
2.0 (0.5)
Differential
Gear oil
11 (2.9)
Final drives
Gear oil
Hydraulic oil tank
1.75 x 2 (0.5 x 2)
(3) Rating
Ambient temp. and applicable viscosity rating
Lubricant
Service
classification
Engine oil
Applicable
standards
15 ~ 30C
(5 ~ 86F)
Cold
0 ~ 40C
(32 ~ 104F)
Moderate
15 ~ 55C
(59 ~ 131F)
Tropical
API grade CF-4
SAE 10W-30
SAE 30
SAE 40
MIL-L-2104B
Gear oil
API grade GL4
SAE 80W-90
SAE 90
SAE 140
MIL-L-2105
Hydraulic oil
Anti wear
ISO-VG32
over VI 140
ISO-VG46
over VI 140
ISO-VG68
over VI 110
ISO-3448
Grease
Lithium type extreme pressure
Fuel
Diesel oil
NLGI-2
ASTM D975-2D
71
(4) Recommended lubricants

Lubricant
Oil
company
Engine oil
API CC
Gear oil
API GL 4
Hydraulic oil
VG 46
Grease
(NLGI II)
CALTEX
RPM DELO
300 oil
Universal
Thuban 90
Rando Oil
HD 46
Martifack
EP 2
BP
BP Vanellus
C3-30
BP Gear Oil
EP 90
BP Energol
HLP 46
BP Energrease
LS EP 2
ESSO
Esso Lube
D3-30
Esso Gear Oil

GP 90
Nuto
H 46
Beacon
EP 2
MOBIL
Mobil Delvac
1300
Mobile Pegasus
Gear Oil 90
Nuto
Oil 25
Beacon
EP 25
SHELL
Shell Rotella
CT Oil 30
Shell Spirax
90 EP
Shell Tellus
Oil 46
Shell Alvania
EP Grease 2
CASTROL
Castrol
CRD 30
Castrol
Hypoy 90
Hyspin
AWS 46
Spherrol
ELP 2
CAUTION: 1) Fill the fluid reservoirs with the filters installed.

2) Use recommended fuels and lubricants only.
3) Use the hydraulic oils which specifications are as clean as ISO4406 18/13 or
above.
72
Color of wire
HEAD LAMP
55W
COMBINATION METER
LIGHTING
SWITCH
1 1.25R
42 1.25RW
XB
Y YR YW
41 1.25RG
41 1.25RG
HYD.FILTER
SWITCH
HYD.FILTER
SWITCH
TEMP. 50-103 SET(NO.0)

TEMP.CURVE SEL.
1
2
OPEN
OPEN
THERMO
OIL
UNIT
PRESSURE
SWITCH
8 YL
XB
XB
38 GR
36 LgR
52 BrB
32 BY
XB
XB
4
3
5
1
LAMP CHECK
RELAY
(A-6)
4
39 L
30 RY
XB
XB
115BY
30 RY
28 LgW
1
2
L-INTERLOCK
RELAY
(A-1)
13 W
29 LgB
HORN
SOL.VALVE
SOL
SPEED CHANGE
SWITCH
HORN RELAY
(A-7)
26 Lg
33 Lg
34 LgW
34 LgW
33 Lg
HORN SWITCH
SOL.VALVE
SOL
X B
82 LgW
3 37 BrW
2
PARKING BRAKE
SWITCH
XB
36 LgR
29 LgB
5 1.25RB
7 5G
26 Lg
7 5G
26 Lg
25 BW
24 1.25BR
3
XB
4 BY
STARTER
SWITCH
BR
2 GB
4 5BY
82 LgW
Brown
Br
BY
BR
BW
Black
Black/
Red stripe
Black/
White stripe
Black/
Yellow stripe
GL
GB
BrW
BrR
Green/
Black stripe
Green/
Blue strope
Green
Brown/
Red stripe
Brown/
White stripe
Gray
Blue
Green/
Red stripe
Green/
White stripe
Green/
Yellow stripe
Gr
GY
GW
GR
Lg
LY
LW
LR
Orange
Light green
Blue/
Red stripe
Blue/
White stripe
Blue/
Yellow stripe
RL
RG
RB
XB
25 BW
OC
36 LgR
24 BR
Red/
Black stripe
Red/
Green strope
Red/
Blue stripe
Red
Pink
70 WR
N
M
REVERSE
BACKUP
BUZZER
SWITCH
BACK BUZZER
1
2
DELAY RELAY
(A-5)
R1
ACC
R2
2
1
P-INTERLOCK
RELAY
(A-2)
XB
36 LgR
NC NOCOM
STOP
FOOT BRAKE
SWITCH
2 GB
CAUTION: Size of wires not indicated by letters are AV 0.85.
2 PULSE/REV SET(NO.1)
REV RATIO SEL.
1
2
3
4
GND OPEN OPEN OPEN
22 Y
22 Y
6 YB
21 YG
XB
COMBI.METER SET
XB
6 YB
70 WR
35 YW
27 Y
38 GR
OG LgY WB OW
W GY RB GB
BrW GR GW G
WR GL LR YL
LW Br LB L
FUEL UNIT
42 RW
1 R
21 YG
TACHO
SENSOR
42 1.25RW
45 GB
HEAD LAMP
55W
31 Br
42 1.25RW
46 GR
32 BY
FLOOD LAMP
55W(R)
12 R
1 1.25R
4 BY
GND
B
WATER SPRAY Br
LAMP CHECK BrW
OIL PRESSURE G
REV RATIO SEL.2 GB
TURN SIGNAL(R) GL
PARKING BRAKE GR
HYD.FILTER
GW
GY
GLOW
VIBRATING
L
LIQUIT SPRAY LB
TURN SIGNAL(L) LR
FLOOD LAMP LW
REV RATIO SEL.4 LgY
REV PULSE INPUT1 O
REV RATIO SEL.3 OG
TEMP CURVE SEL.2 OW
KEY SW.(ACC) P
R
24V(+)
REV RATIO SEL.1 RB
ELEC.CHG.WARNING W
TEMP CURVE SEL.1 WB
LIGHTING
WR
REV PULSE INPUT2 Y
POSITION LIGHT YL
FUEL METER YR
TEMP.METER YW
17 YR
NC NOCOM
WL
WB
RY
RW
White/
Black stripe
White/
Blue stripe
White
Red/
White stripe
Red/
Yellow stripe
X B
114 BG
4 BY
X 8B
FUSE BOX
ALTERNATOR(50A)
BRAKE RELAY
(A-3)
29 LgB
28 LgW
5 1.25RB
FORWARD
F-R LEVER
SWITCH
13
4 BY
12
1.25R
127
11
20A
5A
20 RW
28 LgW
12 R
20A
12 R
24 BR
13 W
10
15A
30 RY
15A
35 YW
12 R
3 8R
FLOOD LAMP
55W(L)
P1 P2 A E
X B
YL
YG
YB
WR
XB
Yellow/
Black stripe
Yellow/
Green stripe
Yellow/
Blue stripe
Yellow
C B
Blue
Black/
Green stripe
Sb
Yellow/
Red stripe
Yellow/
White stripe
Brown/
Yellow stripe
XB
GLOW PLUG
BG
BrY
YW
YR
15 L
STARTER MOTOR
B
C
WG
NO
SOL
SOL
X B
11 Y
AV60
OPTION
2
5
9 YR
10 YB
95E41R BATTERY
(N100)
AV60
VIBRATION
L-H CHANGE
SWITCH
10 YB
9 YR
24 1.25BR
5 1.25RB
AB CD
E F GH I
AE B CDI
DIODE UNIT
95E41R
(N100)
11 Y
10 YB
31 Br
BATTERY
RELAY
X B
X B
VIB SOL.VALVE #1
VIB SOL.VALVE #2
COM
Blue/
Black stripe
White/
Green stirpe
5 1.25RB
AV60
81 RG
11 Y
LB
77 5BW
F.L. 65A
4 5BY
SAFETY RELAY
S E
76 8WY
F.L. 75A
75 3G
Br
109
RY
108 RL
9 YR
10 YB
F/R LEVER
VIBRATING
SWITCH
C1-P12
(HI)
C1-P11
(LOW)
C1-P9
(LOW)
C1-P10
(HI)
C1-P6
C1-P7
C1-P5
MCO12-010
(FOR ECO)
C1-P1
C1-P2
C1-P8
C1-P4
C1-P3
VIBRATION
SWITCH
X B
106 YB
105 G
113 L
57 G
3 8R
F.L. 45A
30 RY
CAN -
CAN +
XB
ROTATORY
LAMP
CONTROL P.C.
X B
23 3RG
106
YB
ENGINE
STOPPER
RELAY
(A-4)
NC NO COM
48 RL
OPTION
ECO LAMP
(24V)
105 G
48 RL
114 BG
14 LW
16 LY
7 5G
12 R
White/
Red stripe
ENGINE STOPPER
7 5G
C E
R L
TIMER;GLOW PLUG
4 5BY
5 1.25RB
24 1.25BR
3 8R
2
ROTATORY LAMP
SWITCH
43 RG
OPTION
20 RW
OPTION
29 LgB
26 Lg
5A
29 LgB
7G
15A
39 L
41 1.25RG
15A
3 5R
20A
4 BY
15A
43 2RG
106YB
20A
27 Y
S.D.D. PLUS+1 CONTROLER

76 8WY
1 1.25R
75 3G
5A
23 3RG
15 L
77 5BW
15A
16 LY
AV60
73
14 LW
3.7 Electric Wiring Diagram
4. SPECIFICATIONS
Fuse box
The fuse box houses six 15A-fuses, four 20A-fuses and two 5A-fuses lined up with spares
fitted for 15A-fuses, 20A-fuses and 5A-fuses. Use fuses of correct capacity. See page 28 .
Fuse box
NOTE: When a fuse is burned, determine the cause before replacing.
Battery
Leaving the battery unused for long without attention
or using its power excessively at a time can cause
damage to the plates, leading to a shortened life.
For long-term storage, charge it fully, tighten the caps
securely, store in a cool and dry place, and check the
level of charge at least once a month.
Maintain the level of charge above 75%.
In cold weather, it is desirable to start the engine
with the battery charged 100%. Do not try to start the
engine with less than 75%.
CAUTION
Battery
74
4. SPECIFICATIONS
4 SPECIFICATIONS
(1) SV520D
2130
1095
2970
2295
Model
Weight:
Gross weight
On rear axle
On front axle
Dimension:
Overall length
Overall width
Overall height
Wheelbase
Wheel
Front
Smooth
Rear
415
405
500
2150
2190
2910
15
3
1775
1560
5840
SV520D
Vibrating power:
Frequency
Centrifugal force
10,100 kg
5,400 kg
4,700 kg
Gradability
Rolling width
Minimum turning radius
Engine:
Model
5,840 mm
2,295 mm
2,910 mm
2,970 mm
Roll (dia. x width)
1,530 x 2,130 mm (60 x 84)
Tire
23.1 26 8 PR (OR)
Total displacement
Rated output
Max. torque
Performance:
Travel speed
1st 0~ 6 km/h
( 0~ 3.7 mile/h )
2nd 0~10 km/h ( 0~ 6.2 mile/h )
Tank capacity:
Fuel tank
Hydraulic oil tank
NOTE: Gradability is the calculated value. It may vary with ground surface conditions.
75
Low
High
33.3 Hz{2,000 vpm} 28.3 Hz{1,700 vpm}

172 kN(38,666 lbs) 255 kN(57,324 lbs)
{17,500kgf}
{26,000kgf}
62 (32
)
2,130 mm (84)
5.6 m (221)
ISUZU4BG1TDiesel Engine
with turbo chager
4.329 litres (264.2 cu.in) {4,329 cc}
83.3kW {113ps} / 2,100min-1 {rpm}
(111.7HP/2,100 rpm)
387 Nm/2,000 min-1 {rpm}
(285 ft-lb/2,000 rpm)
265 litres (70 gal)
50 litres (13 gal)
4. SPECIFICATIONS
(2) SV520DF
1095
Weight:
Gross weight
On rear axle
On front axle
Dimension:
Overall length
Overall width
Overall height
Wheelbase
Wheel
Front
5840
SV520DF
Vibrating power:
Frequency
Centrifugal force
11,840 kg
7,140 kg
4,700 kg
Gradability
Rolling width
Engine:
Model
5,840 mm
2,295 mm
2,945 mm
2,970 mm
Roll (dia. x width)
Smooth
1,530 x 2,130 mm (60 x 84)
Pad
1,708 x 2,130 mm (67 x 84)
Rear
1560
1775
2970
2295
Model
390
555
460
2155
2195
2945
08
17
2130
Total displacement
Rated output
Max. torque
Tire
23.1 26 8 PR (OR)
Performance:
Travel speed
1st 0~ 6 km/h
( 0~ 3.7 mile/h )
2nd 0~10 km/h ( 0~ 6.2 mile/h )
Tank capacity:
Fuel tank
Hydraulic oil tank
76
Low
High
33.3 Hz{2,000 vpm} 28.3 Hz{1,700 vpm}

172 kN(38,666 lbs) 255 kN(57,324 lbs)
{17,500kgf}
{26,000kgf}
53 (28)
2,130 mm (84)
5.6 m (221)
with turbo chager
4.329 litres (264.2 cu.in) {4,329 cc}
83.3kW {113ps} / 2,100min-1 {rpm}
(111.7HP/2,100 rpm)
387 Nm/2,000 min-1 {rpm}
(285 ft-lb/2,000 rpm)
265 litres (70 gal)
50 litres (13 gal)
4. SPECIFICATIONS
(3) SV520T
2175
1095
405
520
425
2165
2925
600
2130
2970
2295
Model
Weight:
Gross weight
On rear axle
On front axle
Dimension:
Overall length
Overall width
Overall height
Wheelbase
Wheel
Front
Pad
Rear
1775
1560
5840
SV520T
Vibrating power:
Frequency
Centrifugal force
10,530 kg
5,790 kg
4,740 kg
Gradability
Rolling width
Engine:
Model
5,840 mm
2,295 mm
2,925 mm
2,970 mm
Roll (dia. x width)
Total displacement
Rated output
1,600 x 2,130 mm (63 x 84)
Tire
23.1 26 8 PR (OR)
Max. torque
Performance:
Travel speed
1st 0~ 6 km/h
( 0~ 3.7 mile/h )
2nd 0~10 km/h ( 0~ 6.2 mile/h )
Tank capacity:
Fuel tank
Hydraulic oil tank
77
Low
High
33.3 Hz{2,000 vpm} 28.3 Hz{1,700 vpm}

172 kN(38,666 lbs) 255 kN(57,324 lbs)
{17,500kgf}
{26,000kgf}
62 (32)
2,130 mm (84)
5.6 m (221)
with turbo chager
4.329 litres (264.2 cu.in) {4,329 cc}
83.3kW {113ps} / 2,100min-1 {rpm}
(111.7HP/2,100 rpm)
387 Nm/2,000 min-1 {rpm}
(285 ft-lb/2,000 rpm)
265 litres (70 gal)
50 litres (13 gal)
4. SPECIFICATIONS
(4) SV520TF
1095
2970
2295
Model
Weight:
Gross weight
On rear axle
On front axle
Dimension:
Overall length
Overall width
Overall height
Wheelbase
Wheel
Front
400
1775
1560
5840
SV520TF
Vibrating power:
Frequency
Centrifugal force
12,810 kg
8,080 kg
4,730 kg
Gradability
Rolling width
Engine:
Model
5,840 mm
2,295 mm
2,935 mm
2,970 mm
Roll (dia. x width)
Smooth
1,650 x 2,130 mm (65 x 84)
Pad
1,600 x 2,130 mm (63 x 84)
Rear
535
440
2180
2170
2935
65
1
2130
Total displacement
Rated output
Tire
23.1 26 8 PR (OR)
Max. torque
Performance:
Travel speed
1st 0~ 6 km/h
( 0~ 3.7 mile/h )
2nd 0~10 km/h ( 0~ 6.2 mile/h )
Tank capacity:
Fuel tank
Hydraulic oil tank
78
Low
High
33.3 Hz{2,000 vpm} 28.3 Hz{1,700 vpm}

172 kN(38,666 lbs) 255 kN(57,324 lbs)
{17,500kgf}
{26,000kgf}
49 (26)
2,130 mm (84)
5.6 m (221)
with turbo chager
4.329 litres (264.2 cu.in) {4,329 cc}
83.3kW {113ps} / 2,100min-1 {rpm}
(111.7HP/2,100 rpm)
387 Nm/2,000 min-1 {rpm}
(285 ft-lb/2,000 rpm)
265 litres (70 gal)
50 litres (13 gal)
Printed in Japan 2012.07.dataonly

SV520 Operation Manual

Transféré par

Informations du document

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

SV520 Operation Manual

Transféré par

Droits d'auteur :

Formats disponibles

PREFACE

2.5 Precautions for Work ................................................................................ 39

MACHINE AND ENGINE IDENTIFICATION NUMBERS

(2) Machine serial number

(3) Engine serial number

Denotes that there is an extreme hazard. If you fail to

Denotes that there is a hazard. If you fail to take proper

Calls attention to safety practices. If you fail to take

Non-approved modifications can pose safety-related problems. Before making any

WARNING: Negligence of these instructions can lead to accidents.

1 BASIC PRECAUTIONS FOR SAFETY

Know the work area in advance

WARNING: Negligence of these instructions can lead to accidents.

Provide against an accident

Be careful of hot parts

WARNING: Negligence of these instructions can lead to accidents.

Be careful with fire

Do not smoke or use a match or cigarette lighter close

WARNING: Negligence of these instructions can lead to accidents.

1.2 Preparation for Safe Operation

Understand ROPS functions (with ROPS)

WARNING: Negligence of these instructions can lead to accidents.

1.3 Before Starting the Engine

WARNING: Negligence of these instructions can lead to accidents.

1.4 After Starting the Engine

WARNING: Negligence of these instructions can lead to accidents.

1.5 During Operation

WARNING: Negligence of these instructions can lead to accidents.

At night, carefully drive the machine

WARNING: Negligence of these instructions can lead to accidents.

1.6 Loading and Unloading

WARNING: Negligence of these instructions can lead to accidents.

1.8 Handling the Battery

Inspect or handle the battery with the engine shut down

WARNING: Negligence of these instructions can lead to accidents.

Jump-starting the engine

1.10 Before Servicing

WARNING: Negligence of these instructions can lead to accidents.

Use proper tools

WARNING: Negligence of these instructions can lead to accidents.

1.11 During servicing

Carefully handle high pressure hoses

WARNING: Negligence of these instructions can lead to accidents.

Be careful of hot parts

1.12 Safety Decals

Cigarettes,flames or sparks could cause battery to explode.Always

CAUSES SEVERE BURNS

Contains sulfuric acid.Avoid contact with skin,eyes or clothing.In

KEEP OUT OF REACH OF CHILDREN

Do not open the radiator cap when fluid is hot.

Do not open the hood with the engine

Operate only while seated.

Do not work in the vicinity of overhanging

KEEP VENT CAPS TIGHT AND LEVEL

2.Preparation for Safe Operation

Clean the steps, operator's station and floorboards.

3.Starting the Engine

Check that all operating levers are in the neutral position.

Be Careful with Fire

When refueling, stop the engine and do not

When parking the machine, park it on level ground, set

USE SPECIFIED FUEL ONLY

Use of other than the specified

Avoid inhalation of exhaust gas.