Vous êtes sur la page 1sur 710
Parts Manual SEBP3706 April 2006 See “General Information” for New Parts Manual Features. 416E Backhoe
Parts Manual SEBP3706 April 2006 See “General Information” for New Parts Manual Features. 416E Backhoe

Parts

Manual

SEBP3706

April 2006

Parts Manual SEBP3706 April 2006 See “General Information” for New Parts Manual Features. 416E Backhoe Loader

See “General Information” for New Parts Manual Features.

416E Backhoe Loader

Single Tilt, Center Pivot

CBD1-Up (Machine) CRS1-Up (Engine) G4D1-Up (Engine)

Powered By 3054C Engine

This Parts Manual is also available in .PDF Format on Compact Disc (CD-ROM) - Caterpillar Form No. SERP3706-00.

Engine This Parts Manual is also available in .PDF Format on Compact Disc (CD-ROM) - Caterpillar

Product and Dealer Information

Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

Informations produit et concessionnaire

Nota: Voir l’emplacement de la plaque signalétique du produit au chapitre “Informations produit” du guide d’utilisation et d’entretien.

Date de livraison:

Informations produit

Modèle:

Numéro d’identification produit:

Numéro de série du moteur:

Numéro de série de la boîte de vitesses:

Numéro de série de l’alternateur:

Numéros de série d’équipement:

Informations sur l’équipement:

Numéro matériel client:

Numéro matériel concessionnaire:

Informations concessionnaire

Nom: Agence: Adresse: C on tac t c on ce ss io nna ir e
Nom:
Agence:
Adresse:
C on tac t c on ce ss io nna ir e
N um ér o d e té lé pho ne
H eu re s
Ventes:
Pièces:
Service:

Información del Producto/Distribuidor

Nota: Para saber la ubicación de las placas de identificación del producto, ver la sección “Información sobre identificación del producto” en el Manual de Operación y Mantenimiento.

Fecha de entrega:

Información del producto

Modelo:

Número de identificación del producto:

Número de serie del motor:

Número de serie de la transmisión:

Número de serie del generador:

Números de serie de los accesorios:

Información sobre los accesorios:

Número del equipo del cliente:

Número del equipo del distribuidor:

Información del distribuidor

Nombre: Sucursal: Dirección: C omu nic ac i ón c on el di st ri
Nombre:
Sucursal:
Dirección:
C omu nic ac i ón c on el di st ri bu ido r
N úme ro de tel éfo no
H or as
Ventas:
Piezas:
Servicio:

Informações Sobre Produto e Revendedor

Nota: Para localizações da placa de identificação do produto, consulte a seção, “Informações Sobre Identificação do Produto” no Manual de Operação e Manutenção.

Data de Entrega:

Informações Sobre o Produto

Modelo:

Número de Identificação do Produto:

Número de Série do Motor:

Número de Série da Transmissão:

Número de Série do Gerador:

Números de Série de Acessórios:

Informações Sobre Acessórios:

Número do Equipamento do Cliente:

Número do Equipamento do Revendedor:

Informações Sobre o Revendedor

Nome: Filial: Endereço: C onta to d o R e ve nde dor Tel efo
Nome:
Filial:
Endereço:
C onta to d o R e ve nde dor
Tel efo ne
H or as
Vendas:
Peças:
Serviço:

Produkt- und Händlerinformation

Anmerkung: Für die Lage der Produkt-Identnummer und Seriennummern siehe Abschnitt “Produkt-Identinformation” im Betriebs- und Wartungshandbuch.

Lieferdatum:

Produkt-Identinformation

Modell:

Produkt-Identnummer:

Seriennummer des Motors:

Seriennummer des Getriebes:

Seriennummer des Generators:

Seriennummern der Arbeitsgeräte:

Arbeitsgeräteinformation:

Kundennummer:

Händlernummer:

Händlerinformation

Name: Niederlassung: Adresse: K on tak tpe rs on be im H änd le r
Name:
Niederlassung:
Adresse:
K on tak tpe rs on be im H änd le r
Tel efo n
D ien st stu nde n
Verkauf:
Ersatzteile:
Service:

MEMORANDA

MEMORANDA

SEBP3706

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A19

RADIATOR & OIL COOLER TANK GP-EXPANSION

GP

 

.

.

.

.

.

.

.

.

.

62

   

65

REPAIR ALTERNATIVES

 

A38

 

AIR INLET AND EXHAUST SYSTEM

 

66

SUPPLEMENTAL COOLANT ADDITIVES

 

AIR CLEANER

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

66

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

A43

. INDICATOR GP-AIR FILTER CHANGE MANIFOLD GP-EXHAUST MUFFLER GP TURBOCHARGER GP

CONNECTION

GP-INLET

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

69

70

MAINTENANCE

 

PARTS

 

.

.

.

.

.

.

.

.

.

.

.

A48

.

.

.

.

.

.

.

72

73

INDEX

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

A62

 

75

MACHINE ARRANGEMENT

 

1

FUEL SYSTEM

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

77

BACKHOE AR-EXTENDABLE STICK BACKHOE AR-STANDARD STICK

 

.

.

.

1

CONTROL GP-GOVERNOR

 

77

 

1

FILTER GP-WATER

LINES

GP-FUEL

SEP & FUEL .

.

.

.

.

 

.

.

.

.

.

81

CHASSIS AR

 

.

.

.

.

.

.

 

.

 

.

.

.

.

.

.

.

2

.

.

.

.

.

.

.

.

82

COMMON AR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

2

LINES GP-FUEL

FILTER

.

.

.

.

.

.

.

.

.

86

LOADER AR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

2

PUMP GP-FUEL INJECTION

 

87

 

PUMP

GP-FUEL

PRM & PRIM FILTER

 

93

ENGINE ARRANGEMENT

 

3

TANK

TANK

& MTG GP-FUEL GP-FUEL

 

95

ENGINE

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

 

.

.

.

 

.

 

.

.

.

.

.

.

.

.

3

 

.

.

.

.

.

.

.

.

.

.

.

.

.

96

ENGINE

AR-PRIMARY

 

6

 

ELECTRICAL AND STARTING SYSTEM ALTERNATOR GP-CHARGING BATTERY & WIRING GP GLOW PLUG GP HEATER GP-JACKET WATER INSTALLATION GP- COMMUNICATION LAMP GP-FLOOD LAMP GP-WARNING BEACON LIGHTING GP-FLOOD & SIGNAL LIGHTING GP-WARNING BEACON

.

.

.

.

.

.

.

.

.

.

.

RELAY

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

98

BASIC ENGINE CAMSHAFT GP

 

7

98

 

.

.

 

.

.

.

.

.

.

.

.

.

.

.

7

100

COVER GP-FRONT HOUSING COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

.

.

.

.

.

.

9

10

.

.

.

.

.

.

.

107

108

 

12

 

CYLINDER

BLOCK GP

 

.

 

.

 

.

.

.

.

.

.

.

.

16

20

.

.

.

.

.

.

.

109

111

CYLINDER HEAD GP DRIVE GP-FAN

 

.

.

.

.

.

 

.

 

.

.

.

.

.

.

.

23

 

113

FLYWHEEL GP HOUSING GP-FLYWHEEL

HOUSING

GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

.

.

.

24

115

 

.

.

.

.

.

.

.

.

.

.

25

26

.

.

.

.

.

.

.

119

121

LIFTING GP-ENGINE

 

28

. STARTING MOTOR GP-ELECTRIC SWITCH GP-ALL WHEEL DRIVE

 

.

.

.

.

124

MOUNTING

GP-ENGINE

 

.

 

.

.

.

.

.

.

.

.

29

 

127

MOUNTING

GP-ENGINE

 

&

 

TMSN

 

.

.

.

.

.

30

SWITCH GP-DIFFERENTIAL LOCK

128

PAN GP-OIL PISTON & ROD

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

31

SWITCH

GP-PRESSURE

129

 

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

33

WIRING GP-AIR CONDITIONER

 

130

PLUG GP-ENGINE PULLEY GP-CRANKSHAFT VALVE MECHANISM GP

 

37

WIRING

GP-CONSOLE

133

40

WIRING

GP-ENGINE

.

.

.

.

.

.

.

.

.

.

.

137

41

. WIRING GP-KICKOUT & POSITIONER

WIRING

GP-HEATER

.

.

.

.

.

.

.

.

.

.

139

141

LUBRICATION SYSTEM BREATHER GP

 

43

WIRING

GP-PLATFORM

143

 

.

 

.

 

.

.

.

 

.

 

.

.

.

.

.

.

.

43

WIRING

GP-REAR

.

.

.

.

.

.

.

.

.

.

.

.

147

GAUGE GP-OIL LEVEL &

 

FILLER

 

45

WIRING

GP-RIDE

CONTROL

 

148

PUMP GP-ENGINE

 

OIL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

46

COOLING SYSTEM CONNECTION GP-WATER

 

.

.

.

.

.

.

.

.

.

.

.

.

.

47

POWER

TRAIN

. AXLE GP-DRIVE & STEERING

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

150

150

 

47

AXLE

GP-REAR

.

.

.

.

.

.

.

.

.

.

.

.

.

152

COOLER GP-FLTR BASE & ENG OIL

COOLING AR FAN GP-SUCTION LINES GP-TRANSMISSION COOLER MOUNTING GP-RAD & OIL COOLER PUMP GP-WATER

.

.

.

.

.

.

.

.

.

.

.

.

.

.

48

52

CASE AS-TRANSMISSION

CONTROL GP-TRANSMISSION

 

.

.

.

.

.

.

155

161

 

53

DIFFERENTIAL

& BEVEL GEAR GP

 

.

.

.

.

163

56

DIFFERENTIAL GP

165

58

DRIVE

AR-BACKHOE

LOADER

 

167

60

DRIVE

GP-FLEXIBLE COUPLING

 

.

.

.

.

.

168

SEBP3706

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

FILLER GP-POWER TRAIN FLANGE GP-WHEEL

OIL

 

.

.

.

.

.

.

.

169

CYLINDER GP-STABILIZER

 

267

 

173

CYLINDER

GP-STICK

 

.

.

.

.

.

.

.

.

.

.

271

HOUSING

HOUSING

& FLANGE GP-AXLE GP-AXLE

 

175

CYLINDER

GP-SWING

.

.

.

.

.

.

.

.

.

.

273

.

.

 

.

 

.

.

.

.

.

.

.

.

179

CYLINDER

GP-TILT

.

.

.

.

.

.

.

.

.

.

.

275

LINES GP-POWER TRAIN OIL

 

181

DRIVE & MTG GP-PUMP FASTENER GP-VALVE HYDRAULIC AR

 

.

.

.

.

.

.

.

.

.

277

MOUNTING

GP-AXLE

 

.

.

.

.

.

.

.

.

.

.

182

 

.

.

.

.

.

.

.

.

.

.

278

MOUNTING GP-TRANSMISSION PLANETARY GP-FINAL DRIVE POWER TRAIN AR

 

183

 

.

.

.

.

.

.

.

.

.

.

.

.

.

279

 

.

.

.

.

.

.

184

KICKOUT & POSITIONER

GP

 

.

.

.

.

.

.

.

.

.

.

280

 

186

LINES

GP-BACKHOE AUXILIARY

 

282

SHAFT

GP-DRIVE

.

.

.

.

.

.

.

.

.

.

.

.

188

LINES

GP-BOOM

.

.

.

.

.

.

.

.

.

.

.

.

290

SHAFT

GP-INPUT

.

.

.

 

.

 

.

.

.

.

.

.

.

.

189

292

. TRANSMISSION & MOUNTING GP TRANSMISSION AR-DIRECT DRIVE

SHAFT

GP-OUTPUT

.

.

.

.

.

.

.

.

.

.

191

194

LINES GP-BUCKET LINES GP-DRAIN

. LINES GP-EXTENDABLE STICK

.

.

.

.

.

.

.

.

.

.

.

297

298

 

196

LINES GP-HYDRAULIC OIL COOLER

 

300

TRANSMISSION GP-DIRECT DRIVE

197

LINES

LINES

GP-LIFT CYLINDER GP-LOADER AUXILIARY

 

302

VALVE

GP-RELIEF

.

.

.

 

.

.

.

.

.

.

.

.

.

207

 

.

.

.

.

.

.

304

VALVE

GP-TIRE

.

.

.

.

.

.

.

.

.

.

.

.

.

208

LINES GP-MULTIPURPOSE BUCKET

 

306

WHEEL

&

TIRE

AR

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

209

LINES

GP-PILOT

.

.

.

.

.

.

.

.

.

.

.

.

.

312

WHEEL

&

TIRE

GP .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

210

LINES

GP-PUMP

.

.

.

.

.

.

.

.

.

.

.

.

.

314

 

LINES

LINES

GP-RIDE CONTROL GP-STABILIZER

 

316

BRAKING SYSTEM CONTROL GP-PARKING BRAKE CONTROL GP-SERVICE BRAKE CYLINDER GP-BRAKE LEVER GP-HAND CONTROL RESERVOIR GP-BRAKE

 

217

320

 

.

.

.

.

.

217

LINES GP-STICK

.

.

.

.

.

.

.

.

.

.

.

.

324

.

.

.

.

.

219

LINES

GP-SWING

.

.

.

.

.

.

.

.

.

.

.

.

325

 

.

.

.

.

.

.

.

.

.

.

222

LINES GP-TILT CYLINDER MANIFOLD GP-CONTROL

 

326

 

226

328

 

.

 

.

.

.

.

.

.

.

.

227

MOUNTING

GP-BANK VALVE

 

.

.

.

.

.

.

.

330

 

MOUNTING

GP-CYLINDER

 

331

STEERING SYSTEM AXLE GP-FRONT

 

229

229

MOUNTING

GP-LINES

 

.

.

.

.

.

.

.

.

.

.

332

 

.

.

.

.

.

.

 

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

PUMP GP-PISTON TANK & MTG GP-HYDRAULIC

 

334

CONTROL GP-STEERING KNOB GP-STEERING

 

231

336

 

.

.

.

.

.

.

.

.

.

.

234

VALVE

AR-BANK

2 .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

338

LINES

GP-STEERING

 

.

.

.

.

.

.

.

.

.

.

235

VALVE

AR-BANK

3 .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

338

 

VALVE

AR-BANK

6 .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

338

FRAME AND BODY

 

.

.

.

.

.

.

.

.

.

.

.

.

239

VALVE

AR-BANK

7 .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

339

BOX GP-BATTERY COUNTERWEIGHT GP DOOR GP-BATTERY

 

239

VALVE

AR-BANK

8 .

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

339

240

VALVE

GP-BANK

2

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

340

 

.

.

 

.

.

.

.

.

.

.

.

.

243

VALVE

GP-BANK

3

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

341

FENDER

GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

.

244

VALVE

GP-BANK

6

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

342

FENDER GP-REAR FLOORPLATE GP

 

245

VALVE

GP-BANK

7

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

344

 

.

.

.

 

.

 

.

.

.

.

.

.

.

.

247

VALVE

GP-BANK

8

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

346

FRAME

GP-LOADER

 

.

.

 

.

.

.

.

.

.

.

.

.

249

VALVE GP-CONTROL

 

348

FRAME GP-SWING

 

250

VALVE

GP-SHUTTLE

.

.

.

.

.

.

.

.

.

.

.

361

GUARD

GP-DRIVE SHAFT

 

252

VALVE

GP-SOLENOID

 

362

GUARD GP-RADIATOR

 

253

HOOD

& GUARD GP

.

.

 

.

.

.

.

.

.

.

.

.

254

IMPLEMENTS

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

363

HOOD GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

256

ARM GP-LIFT

. BRACE GP-LIFT CYLINDER GUARD GP-BOOM

BOOM

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

363

365

HYDRAULIC SYSTEM

.

.

.

.

.

.

.

.

.

.

.

258

 

366

ACCUMULATOR GP-RIDE CONTROL CONTROL AR-RIDE CYLINDER GP-BACKHOE BUCKET

 

258

367

259

LINKAGE GP-BACKHOE BUCKET LINKAGE GP-LOADER BUCKET LOCK GP-TRANSPORT MOUNTING GP-STICK

 

368

260

370

CYLINDER

GP-BOOM

 

.

.

.

.

.

.

.

.

.

.

262

372

CYLINDER