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E96-403
®
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
AVERTISSEMENT
MANUELS D’OPÉRATION
NE PAS METTRE EN PLACE, RÉPARER OU FAIRE FONCTIONNER L’ÉQUIPEMENT SANS AVOIR LU,
COMPRIS ET SUIVI LES INSTRUCTIONS RÉGLEMENTAIRES DE Elsag Bailey. TOUTE NÉGLIGENCE À
CET ÉGARD POURRAIT ÊTRE UNE CAUSE D’ACCIDENT OU DE DÉFAILLANCE DU MATÉRIEL.
PERTURBATIONS DU PROCÉDÉ
L’ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L’ASPECT
SÉCURITAIRE DES ÉQUIPEMENTS CONTRÔLÉS PAR CE PRODUIT. L’AJUSTEMENT ET/OU L’EXTRAC-
TION DE CE PRODUIT PEUT OCCASIONNER DES À-COUPS AU PROCÉDÉ CONTRÔLE LORSQU’IL EST
INSÉRÉ DANS UNE SYSTÈME ACTIF. CES À-COUPS PEUVENT ÉGALEMENT OCCASIONNER DES
BLESSURES OU DES DOMMAGES MATÉREILS.
NOTICE
This manual explains how to install and use the NTAI02 on the
INFI 90 system. It has sections that describe the setup and
cabling. The appendix contains information about the
IMASM02.
I-E96-403A
®
Preface Original
List of Effective Pages Original
iii through vi Original
1-1 through 1-5 Original
2-1 through 2-8 Original
3-1 Original
4-1 through 4-3 Original
5-1 Original
A-1 Original
Index-i Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.
I-E96-403A
Safety Summary
SPECIFIC Remove modules from their module mounting unit slots before
CAUTIONS installing or removing a cable assigned to that slot. Failure to do so
could result in damage to the module. (p. 2-5, 4-1)
I-E96-403A v
®
Sommaire de Sécurité
vi I-E96-403A
Table of Contents
Page
SECTION 1 - INTRODUCTION ....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER .........................................................................................................1-1
TERMINATION UNIT DESCRIPTION .............................................................................1-1
FEATURES...................................................................................................................1-1
INSTRUCTION CONTENT .............................................................................................1-2
HOW TO USE THIS MANUAL .......................................................................................1-3
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-3
REFERENCE DOCUMENTS..........................................................................................1-4
SPECIFICATIONS .........................................................................................................1-4
NOMENCLATURE ........................................................................................................1-5
APPENDIX A - THERMOCOUPLE/MILLIVOLT
SLAVE INPUT MODULE (IMASM02) ......................................................................................... A-1
INTRODUCTION .......................................................................................................... A-1
I-E96-403A iii
®
List of Tables
No. Title Page
List of Figures
iv I-E96-403A
SECTION 1 - INTRODUCTION
OVERVIEW
INTENDED USER
FEATURES
The design of the NTAI02, as with all INFI 90 devices, allows for
flexibility in creating a process management system. Refer to
the NOMENCLATURE entry of this section for the list of devices
that can be used with the TU in an INFI 90 system.
OVERVIEW
I-E96-403A 1-1
INTRODUCTION ®
COMMUNICATION
MODULES
MODULE BUS
IMAMM03
OTHER MODULES
IMASM02
OTHER ANALOG
SLAVE MODULES
NTAI02 NTAI02
INSTRUCTION CONTENT
INSTRUCTION CONTENT
1-2 I-E96-403A
INTRODUCTION
Support Services Describes the support services (repair parts, training, docu-
mentation, etc.) available from Bailey Controls Company.
Read this manual before handling the TU. Refer to the sections
in this list as needed for more information.
Term Definition
Cold Junction The ambient temperature at the bimetallic junction at the termination point of ther-
Reference mocouple wires.
FTP Field Termination Panel. A panel inside the INFI 90 cabinet on which to mount ter-
mination units.
Slave Module One of a series of modules designed to perform high or low level operations as
directed by a master module.
Thermocouple A bimetallic sensor used for temperature measurements.
TU Termination Unit. Provides input/output connection between plant equipment and
the INFI 90/Network 90® modules.
REFERENCE DOCUMENTS
Document
Description
Number
I-E96-205 Analog Master Module and Analog Slave Modules
(IMAMM03 and IMASM01/02/03/04)
I-E96-406 Analog Master Module Termination Unit (NTAM01)
I-E96-500 Site Planning and Preparation
SPECIFICATIONS
Property Characteristic/Value
Power Requirements +24 VDC, 10mA per IMASM02.
Mounting Mounts in the Field Termination Panel (NFTP01).
Environmental
Electromagnetic/Radio No values available at this time. Keep cabinet doors closed. Do not use
Frequency Interference communication equipment closer than 2 meters from the cabinet.
Ambient Temperature 0 to 70o C (32 to 158o F).
Relative Humidity 5% to 90% ± 5% up to 55o C (131o F) (noncondensing).
5% to 40% ± 5% up to 70o C (158o F) (noncondensing).
Atmospheric Pressure Sea level to 3 km (1.86 miles).
Air Quality Noncorrosive.
Cooling Requirements No cooling is necessary when used in Bailey Controls cabinets and oper-
ated within stated limits.
Surge Protection Meets IEEE-472-1974 Surge Withstand Capability Test.
Certification CSA certified for use as process control equipment in an ordinary (nonhaz-
ardous) location.
Specifications are subject to change without notice.
REFERENCE DOCUMENTS
1-4 I-E96-403A
INTRODUCTION
NOMENCLATURE
Nomenclature Description
IMASM02 Thermocouple Input Slave Module
NFTP01 Field Termination Panel
NKAI01 Cable, Termination Module (Interconnect)
NKTU01 Cable, Termination Module (PVC)
NKTU11 Cable, Termination Module (non-PVC)
NTAM01 Analog Master Module Termination Unit
NOMENCLATURE
I-E96-403A 1-5
SECTION 2 - INSTALLATION
INTRODUCTION
SPECIAL HANDLING
NOTE: Always use the Bailey Controls Field Static Kit (part number
1948385A1 - consisting of two wrist straps, ground cord assembly,
alligator clip and a static dissipating work surface) when working
with modules. The kit is designed to connect the technician and the
static dissipating work surface to the same ground point to prevent
damage to the modules by electrostatic discharge.
Use the static grounding wrist strap when installing and removing
modules. Static discharge may damage MOS devices on modules in
the cabinet. Use grounded equipment and static safe practices
when working with modules.
INTRODUCTION
I-E96-403A 2-1
INSTALLATION ®
5. Store the unit in a place with clean air; free from extremes
of temperature and humidity.
SETUP/PHYSICAL INSTALLATION
Fuses
The TU has a Fuse (F1) for the +24 volt supply. It is a 0.25
amp, 250 volt fuse (Bailey part number 194776A12500). The
TU is shipped with the fuse installed in fuse holder F1.
2. Insert the termination unit tabs into the slots in the outside
edge of the termination panel.
TABS
STANDOFF
MOUNTING SCREWS
TB1 TB4
TB2 TB3
TB3 TB2
TB4 TB1
T00464A
Cable Connections
SETUP/PHYSICAL INSTALLATION
I-E96-403A 2-3
INSTALLATION ®
J3
NIDS01 P1
NKDS03/13
NKAI01/11
J1
P1 P2 J3
NKTU01/11
P4
IMAMM03 P3 NDIS01 P1
(PRIMARY) NKTU01/11 P1
P2 P3 NTAM01
P1 P1 P5 NKAI01/11
P3
IMAMM03 P3 NTAI02
(REDUNDANT)
RTD P2
P2 PAIR A P4
TO P4 ON NEXT
INTERCONNECTED NTAI02.
TO RTD PAIR B THROUGH
RTD PAIR D IF REQUIRED.
P1
IMASM02 P3
P2
P1
NOTES:
NKTU01/11 1. MAXIMUM OF 4 NTAI02 UNITS WITH RTD PAIR A TO RTD PAIR D.
IMASM02 P3
2. NTAM01 IS NOT REQUIRED IF NDIS01 IS NOT USED AND ONLY
PRIMARY IMAMM03 IS USED.
P2
T00465A
Nomenclature/ Maximum
Application Connector
Description Length
NKTU01 (PVC Connects NTAI02 to IMASM02. P1 and P2 on NTAI02 to MMU back-
Jacket) plane.
Connects NTAI02 to IMAMM03. P4 on NTAI02 to MMU backplane. 61 m
NKTU11(non-P Connects NTAI02 to IMASM02. P1 and P2 on NTAI02 to MMU back- (200 ft)
VC Jacket) plane.
Connects NTAI02 to IMAMM03. P4 on NTAI02 to MMU backplane.
NKAI01 (PVC Connects NTAI02 to NTAI02 or P1 on NTAM01 to P4 on NTAI02.
Jacket) NTAM01. P5 on NTAI02 to P4 on next NTAI02. 1.5 m
NKAI11 (non- Connects NTAI02 to NTAI02 or P1 on NTAM01 to P4 on NTAI02. (5 ft)
PVC Jacket) NTAM01. P5 on NTAI02 to P4 on next NTAI02.
SETUP/PHYSICAL INSTALLATION
2-4 I-E96-403A
INSTALLATION
9. Slide each IMASM02 into the MMU until the module is fully
seated and the faceplate is flush with the front of the rack.
SETUP/PHYSICAL INSTALLATION
I-E96-403A 2-5
INSTALLATION ®
11. Slide the IMMAM03 into the MMU until the module is fully
seated and the faceplate is flush with the front of the rack.
SETUP/PHYSICAL INSTALLATION
2-6 I-E96-403A
INSTALLATION
–3 +3 –3 +3 COLD JUNCTION
COLD JUNCTION RTD
–4 +4 –4 +4
RTD
+ MILLIVOLT
–5 +5 –5 +5
– INPUT
–6 +6 –6 +6
0.25 A FUSE
–7 +7 –7 +7
–8 +8 –8 +8 CALIBRATION
COMMON TP4 TP3 SOCKET
NASM (–) (+) NASM
P1
P3
P2 INT. TEST OUTPUT SOCKET FOR
SOCKET FOR NKTU01/11 CABLE
F1
NKTU01/11 CABLE FROM ANALOG
FROM ANALOG SLAVE SLAVE
P4 E2 E5 P5 SHIELD FOR P3
SHIELD FOR P2 E4 E1
EXT.
+24 VDC SHIELD FOR P1
TP1 TP2 S1
E3 (+) (–)
INT.
NTAI02 EXT. TEST INPUT
Power Wiring
There are five terminals that provide power and ground con-
nections. See Figure 2-3 for terminal locations. Terminal E3 is
the +24 VDC power connection. Terminal E2 is the I/O com-
mon. Terminal E1, E4 and E5 are shield connections.
SETUP/PHYSICAL INSTALLATION
I-E96-403A 2-7
INSTALLATION ®
SETUP/PHYSICAL INSTALLATION
2-8 I-E96-403A
SECTION 3 - MAINTENANCE
INTRODUCTION
MAINTENANCE SCHEDULE
Task Interval
Clean and tighten all power and grounding con-
nections.
Use a static safe vacuum cleaner to remove
dust from: Every 6 months or
during plant shutdown,
Field Termination Panel. whichever occurs first.
Termination Units.
Be sure terminal block covers are in place for
thermocouple applications.
INTRODUCTION
I-E96-403A 3-1
SECTION 4 - REPAIR/REPLACEMENT PROCEDURES
INTRODUCTION
REPLACEMENT PROCEDURES
INTRODUCTION
I-E96-403A 4-1
REPAIR/REPLACEMENT PROCEDURES ®
NOTE: The I/O power supplies providing the power to the TU may
not be located in the same cabinet as the TU. Make sure to turn off
power to any external supplies providing I/O power.
3. Label and remove all field wiring from the terminal blocks.
11. Connect the system I/O power wires and system ground
wires removed in Step 5 and verify connections.
Replacing Fuses
REPLACEMENT PROCEDURES
4-2 I-E96-403A
REPAIR/REPLACEMENT PROCEDURES
2. Install the replacement 0.25 amp fuse into fuse holder F1.
REPLACEMENT PROCEDURES
I-E96-403A 4-3
SECTION 5 - SUPPORT SERVICES
INTRODUCTION
Bailey Controls
Component Description
Part Number
Fuse F1 0.25 A 194776A12500
250 V
0.64 x 31.25 mm
(0.25 x 1.25 in.)
TRAINING
TECHNICAL DOCUMENTATION
INTRODUCTION
I-E96-403A 5-1
APPENDIX A - THERMOCOUPLE/MILLIVOLT
SLAVE INPUT MODULE (IMASM02)
INTRODUCTION
MODULE
STATUS LED
P1
P3
1 2 3
S1
OPEN
P2
SLAVE ADDRESS
SWITCH
T00467A
INTRODUCTION
I-E96-403A A-1
Index
I-E96-403A Index - 1
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For the location nearest you, please contact the appropriate regional office.