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APFC Converter

Inrush Current Limitation


R1 R2
1VCC
2-1C
405V
CN700 R57 D77
1
L1
C14 D14 3 C59 R58 D9 HV+
K3311AE L10 2-1A
(FILTER_BOARD)
4 1 THYRISTR C55 R26 R25

R84

R89 R88 R87


C15 D15 2 D8 D56
CN700

R72 R71 R4
C13 L63 L62
3 C12 D53

R86 R85
+ +
N1 C61 C96

R49 R36 R35 R34


2 31 45 6
Voltage

R33 C79
TRANS01
C48
EARTH01
L37
13 14 Sense
2 EARTH01
3
Q90 D31 3 2 FG Overvoltage
1 1

R6
30V D91 1
R20
NFET01
HV-
2-1B
Detection
R21 D42 1
2
2VCC

R7
D30 1 2-1D
3 Q49 3
Q45 REF

R38
2-1D
13µs

3
Q51
R8
2

R24
D88

R55
CN101

C32
+ R44 REF 5

1
)K3081AE

R39
R41
D57

R481
D92 2 C54 3
NFET01
1
R22 D52 2 +40VS

D74

R40
C33
2 Q44 + 1 2-8E
R9

C89 +
400V 1 1 4

R482
R10 R53 3 Q50 3 PC429
D43 2 3
R11 Q52 2

R56
3-1E

R23
D47
R54 ACOFF2
R50
8~10ms R160 R180 AC Signal
Current PFDRV 1
R161 R181 CN101
Sense PFSEN 2
400V R162
CN101
R182 PFOV 3
CN101
22V ACOFF 4
CN101
13µs PVCC 1 CN100
K3081AE
DET-I 2 CN100
HV- 3
CN100
DET-V 4 CN100
3 20V ACMON1 5
CN100
ACMON2 6
CN100
PVCC
2-1D

20V

13µs

KX-TDA0104 M-TYPE POWER SUPPLY UNIT (PSU-M) 1/9


4 Q110,Q111 Drain-Source

760V 6 7 55V 41V ON/OFF +40VL


TRANS 3-1A 4-2B
7
D200 L265
T146 R382 R381
L146 L204
10.5µs 1-8B
HV+
5
13
41V
2
Q379 3 R380 3
2
Q319
5 1 1

C386

R327
D201

R203
4

R202
12 Q320
D103 D100
4 + R318 +40V
C205

L202
3-8B

NFET01
Q110

R321
3

3
NFET01 Q111 11
C203 R376
D115 R145 1 2 D118 R146 NFET01
1
2 6 10 R377 C266
R384 +

D346
1 3 1 3 R104 3-1D 4-8B
3 3

R117
D111 R328 D383 BATT1+ 1
R114 Q150 2 Q151 2 C102 CN200
R385 BATTMASK 2
10.5µs R106 D110
CN200
K3131AE

R112

R113
D326 TEMP 3 CN200
R116 R120
HV- +40VSW 4
1-8C CN200
R355
R445 Heat Senser
1VCC GND CN721
1-8A HV- 1
C-PUMP 3-8A
2

5 OUT GND +40VS 3


CN103
4 HV-
5 D349 BTSW K3311AE
CN103 4

3 LATCH D390 NBATT 5


K3151AF CN103
2 PVCC C131 R132 BATTCHK
6
CN103
BATTMASK
CN103 1 2VCC 2 33V R305 D306 7

22V D132 APFC Monitor D300


NFET01
+ 2 R307 NBATT
2VCC D133 C133 1 3-1D
1-8C D361

Q308
9 R368 3

C312
1 R306 BTSW
PVCC L391 Q311 3-1B
+ 2 R392
1-8F R134 3
C362 C294 R302
5V HV- R309 1

R310

1
REF

FET 2
C171 8
1-8C R308
BATT+ CN711
3

3
1 Q135 R136 1
R176 3 R135 PC147 GND R242 R241 D301 Q303
1 +
3 4 1 K3311AE

R249
2

C248 R213
Q157 C136 2 Q134
6 D200
R133

2 BATT-
R172 C159 3 2 R246 2
D137 R351D352 D353

R251 R243
R170 +40VS
1-8D
R141
R179
Feed 2 Q247
3
200V back 1 +40VS 1 CN202
+15VPT 4 K3131AE
CN202

R360
3
HV- D245

2
1
+15VPT
10.5µs 4 C-GND +40VS L313 L314 3-1C
CN102
R252
Output
3 REF PC145 GND PFCMON
7 D200 K3151AF
CN102
4 1
Voltage 3-1C
2 COMP
CN102
IS 3 2
R253 Detection
CN102
1 SD 3-1E

S/D
200V

10.5µs

KX-TDA0104 M-TYPE POWER SUPPLY UNIT (PSU-M) 2/9


+15V Stepdown Converter Switching C-PUMP
2-8C
C239 +
R265
R263 8 Q268
L272
D238 R237
+40VL +15V
2-8A 4-1C
R264

2
L271
BTSW + R257 +40V
2-8D R297 2-8B

C354 R353
1
C344
CN201 1
TEMP2 1 R371 2
D260
2
D345 C278
+
+15VPT ON/OFF
3 C255
WIRE JUMPER CN2
CN201 2 GND 2 1 1 R512 C324 +15VPT +15VPT DIN44PIN_CONN
K3131AE Q255
CN201 3 IS-DD1

2
3 3 WJ-OUT WJ-IN
R511 1
CN201 4 +30V
D375 9 Q325 101

1
R258 2
R510 102
3
2 GATE C479 + 103
CN202 R324 4
K3131AE 104
3 5
CN202 105
SOURCE 6
106
4-8B 7
107
Heat Senser R682 8
108
2-8E
+15VPT

CN204 1 IS-PT
9
2 +15VPTSW GND 109
CN204 10
K3131AE 110
CN204 3 GND 11

8 Q268 Drain-Source CN204 4 PFCMON


C480 C481
12
111
112
13
2-8E FG 113
GND 14
2-8B 114
41V +15V
+15V 15
115
1 16
CN203 116
CN203 2
K3131AE +40V
CN203
3 +40V
17
18µs CN203 4
18
117
118
9 NBATT
19
119
2-8D 20
POWTYPE0 120
ACOFF2 21
1-8D POWTYPE1 121
41V 2-8F
SD 22
122
GND
1 SD
CN205
2 ACOFF2
CN205
18µs K3131AE
CN205
3 DCALM
4 ACALM
CN205
5 30VOFF
CN205

30VOFF
4-2E

KX-TDA0104 M-TYPE POWER SUPPLY UNIT (PSU-M) 3/9


+30V Stepdown Converter Switching
R571
44V
C573 R572 L586 +30V
+40VL
2-8A 3-1C

2
R579 Q578
1
R570 R575

1
3 R585
+
Q574 D583 + C587
2
14 C570
D581
11V R580 C581
C584

GND
Q577

1
R574 GND
2-8B
R576 D582

3
9µs GND
R609

15
+15V R622 D615
3-8A R590
D591
9µs 2 R623 R593 2.5V
Q591 3 R599
R612 C613
1
C598
R594 R597 R614

R592
C595 14 R610
5V R596 IC602 GND
1 3 6
Q600 3 IS OUTFB 2
2
8 COMP 1
C607 15V
VREF
VCC 7 R606
R601 GND RT/CT
5 4
D617
D604 +
15 C608
R603

C621

C662
C620 + 2 Q592
C603 3
1
GND
R595
+30V Control IC
GND

30VOFF
3-1F

KX-TDA0104 M-TYPE POWER SUPPLY UNIT (PSU-M) 4/9


APFC Converter Control Circuit
=21V CN100

PVCC 1

0V R12 DET-I 2

-2V D95 HV- 3

DET-V 4

ACMON1 5
C34
ACMON2 6
17 D36
R13

+
C27 D81 Q49/Q50 gate drive
C26 CN101
C73 PFDRV 1

R27
R15 C28 R31
PFSEN 2

R29
PFOV 3
16 15 14 13 12 11 10 9 R32
IDET
CT
SYNC
REF
ON/OFF
CS
VCC
VC
IC24 2 R83 C71 ACOFF 4
2 3 D64
3
C84 1
1 REF
R70

Q68 Q69 5
C85 R65 R82

FA5502P
VDET

GND
HV-
OVP

OUT
VIN-
VFB
IIN-
IFB

APFC 1 2 3 4 5 6 7 8 16 R164 3 1
Q167
Cotrol IC D96 R165 2
C21 R93
R16

C16 R17
R19 R97
C18 Q163 R190
R18 D184
R37 2
3 R168 2
R42 R94 3
R91 C93 1
C195 Q170
R43

C166
R185
C22 1

3
2
16 C98 R90 C94 R95 R169

Voltage Detection 1 D192


HV-
19.5V R191 D193
+
C194
AC Monitor
13µs

17
3~4V

8~10ms

KX-TDA0104 M-TYPE POWER SUPPLY UNIT (PSU-M) 5/9


DC ALM Generation Circuit +40VS

+15V R667 +15VPT Over Current Protection


D407

D668
+15V +15VPT
C669 2-8D
+40V +15VPT +30VALM

R517 R514
C409 +
R649 R418 D524 R473 R474
R421 R413 R641

R516
5V GND R522 IC513 R527
1
3 D475 CN204
GND Q526 Q520
Q645 1 2 8 IS-PT 1
1 1 1
1 2
REF2 - 1 R528 3
2-8D
3
Q646 3
Q647 3
Q648 3 D496 C323
R417 3 R472

R515
2 + 4
2
+15VPTSW 2
2 2 2 D542
33V D545
R551

PFCMON PFCMON GND 3

R642
R526

R415

R650

R652
C651

R423

R651
PFC_UV R426 R539
IC544 PFCMON 4
R546

6
- 7 Q426 +40VS D531 D530
2 GND D487 R486 GND
5 3
+ C419 R478 2
R653 2 1 D634 R635 3 C521

R632
Q466
R547

3 D532

R485
Q652

R630
R549 1
1
PFC_OV R654 D498 +15V +40VS
2 IC544 6
-
IC513 1
8 7
3

R670
- GND
1 GND R427
R552 R548

5 R672 CN200
3 +
2

Q444
+ D497 R498 +40VSW 4

R631
4
Q506 + 2
D505

Q673
3

R671
2

C633 R636 D494 +40VS


R550 1 2-8C
R508 DC R487 R488
3

1 +15V
2-8C
ALM
3
GND 2 D493 D492
R507 R484 3 CN203
GND 2 Q490
2 Q692 Q475 2 GND 1 +15V 1
R509 R691 R533 R538 3 D488 R495 D403

2
Q507 3 Q483 2
1 1 R477

R536
D510 R690 D535 + D674 +40V 3

3
R693 C491
1 Q511 C534 4
R506 + 3
C512
2
CN200 GND R638 3 2
Q640
1 BATT1+ D637 1
GND +40VS R639
2 BATMASK REF2 D665 GND

3 TEMP +30VALM +30V +40VS +15V BTSW


2-8A
D533 CN205

2
R565
R681 R680

R559 D433 R437 R446 R458

R438

C439
SD 1
R448

R662
C663

Q437

3
D558 D434 D430 D664 D566 ACOFF2 2
1
3 DCALM 3
2 2 Q661
Q567
Q435

3 3 2 ACALM 4
1 1
R422 R436 Q660 2 30VOFF 5
3 R401 2
D666
C402

3
D543 C435 D436 1 Q404
R441
C568

D431 C440 R405


1
AC ALM
15VOFF
TEMP2 2-8D
2-8A

Overvoltage/Overheating GND
Shntdown Signal
Detection

KX-TDA0104 M-TYPE POWER SUPPLY UNIT (PSU-M) 6/9


12 +15V Control Circuit
BTSW
1-8D
12V
TEMP2
1-1F

12µs 13 CN201
1

R221 2
13 2
D222
IS-DD1 3
3 R227 R223
Q222
1 +30V 4
41V R215 R219

R224
C220
D220
4V C216
R214
12 C281
1-1D

5V

R225
12µs R217
R283
R281
1 3 6 IC226
+15V
Q218 3 IS OUTFB 2 1-8C
2
C227
8 COMP 1
VREF
R228

3
7 R286 R282

2
VCC
GND RT/CT R284 15V

1
R229 5 4 D233 +40VS 1-8C
D281
R298 R285 R210 CN202
D230 2
3
+40VS 1
Q298

C231

C232
+

R299
C235 + 1 C234 GATE 2
SOURCE 3
0V GND +15VPT 4

+15V 41V
12µs
Control IC 1-8A

15VOFF
1-8F

REF2
1-1B

C375 R267

Q314

1
R373 D372

KX-TDA0104 M-TYPE POWER SUPPLY UNIT (PSU-M) 7/9


Main Converter Control circuit

22V
R174 2VCC 1
CN103
3~5V OUT 5
CN103
COMP
CN102 2
10 REF
CN102 3
=21V
20V IS 5V R119 R124 PVCC 2
CN102 1 CN103

D147
5V 10 C137 R138

R109
1
10.5µs 3 6 3 K3041AE

D144
Q139
K3041AE IC121 IS OUTFB 2 2

R108
11 C107 8
VREF
COMP 1

D155
7

R122

D154
VCC D143
GND RT/CT
5 4
2.8V 2 Q141 R143 LATCH 3

C129
CN103

C128
+

C123
+ 3
C156
1.2V
C122
1

11

C142
R144
10.5µs CN102 4
C-GND HV- 4
CN103

KX-TDA0104 M-TYPE POWER SUPPLY UNIT (PSU-M) 8/9


Noise Filter
SW1 F1
L
L1 L1

R47 R46 R45

C9
C6

C2
C17 CN700
AC INLET ASSY D60 L3 L5
C4 K3041AE
C7 C19

C8
N1
N1
N
N
D67

A41
FG
FG
FG
EARTH01
PRIMARY
CN4
SECONDARY
F350 BATT+
1 BATTOUT+ 2
BATT+ CN711
C304 C305 C306 BATT- K3041AE
2 BATT- 1
BATT-

SW2
3

CN720
4 BTSW
55V R293

R695
CN720 Q292 R294
2 C-PUMP CN720
1

2
NBATT 5
R291

R459
D560
CN721 D460 1
CN720 3
K3041AE 3 +40VS Q694
D286 R296 2 CN720
R289 R561 D699 BATTCHK 6 CN721
2
R288 3 K3041AE
Q287 Q367
1 2
41V
R696
3 R697 CN720
C366

1 BATTMASK 7
R290 C290
CN720 GND D698
1

KX-TDA0104 M-TYPE POWER SUPPLY UNIT (PSU-M) 9/9

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