Perhitungan SP, Kiln Dan Cooler (Trial Clinker)

PT. SEMEN INDONESIA ( PERSERO ) Tbk.
SEKSI PENGENDALIAN PROSES

RERATA HARIAN ANALISA KIMIA
KILN FEED TUBAN II
BULAN : APRIL 2015
NO. ELEMEN MAYOR MODULUS LAIN - LAIN
TGL
PROD. SiO2 Al2O3 Fe2O3 CaO MgO So3 Na K Cl LSF SR AR H2O
1 91 13.32 3.84 2.25 43.53 0.72 0.08 0.14 0.33 0.06 100.6 2.19 1.71 0.83
2 92 13.28 3.86 2.23 43.61 0.71 0.08 0.13 0.33 0.06 101.0 2.18 1.73 0.77
3 93 13.25 3.85 2.29 43.60 0.69 0.08 0.17 0.32 0.07 101.1 2.16 1.68 1.03
4 94 13.32 3.86 2.34 43.60 0.69 0.08 0.20 0.32 0.06 100.5 2.15 1.65 0.75
5 95 13.17 3.86 2.31 43.68 0.69 0.08 0.18 0.33 0.06 101.7 2.14 1.67 0.78
6 96 13.11 3.89 2.27 43.68 0.70 0.08 0.16 0.33 0.06 102.2 2.13 1.72 1.02
7 97 13.15 3.92 2.27 43.65 0.71 0.08 0.16 0.34 0.07 101.7 2.13 1.73 0.80
8 98 13.28 3.93 2.27 43.51 0.72 0.08 0.16 0.34 0.07 100.5 2.14 1.73 1.01
9 99 13.38 3.95 2.29 43.48 0.70 0.08 0.18 0.34 0.08 99.71 2.15 1.73 1.03
10 100 13.37 3.94 2.28 43.41 0.71 0.07 0.20 0.34 0.07 99.62 2.15 1.73 1.02
11 101 13.48 3.97 2.27 43.38 0.70 0.08 0.14 0.34 0.07 98.83 2.16 1.75 1.03
12 102 13.35 4.01 2.24 43.42 0.69 0.08 0.13 0.34 0.07 99.72 2.14 1.79 1.23
13 103 13.51 4.01 2.27 43.35 0.69 0.08 0.15 0.34 0.07 98.44 2.15 1.77 0.98
14 104 13.35 4.06 2.23 43.34 0.69 0.08 0.13 0.35 0.08 99.38 2.12 1.82 0.89
15 105 13.36 4.01 2.27 43.35 0.70 0.08 0.14 0.35 0.07 99.41 2.13 1.77 0.95
16 106 13.24 4.03 2.25 43.40 0.68 0.08 0.14 0.35 0.08 100.3 2.11 1.79 0.80
17 107 13.34 4.01 2.26 43.32 0.68 0.08 0.14 0.35 0.08 99.48 2.13 1.78 0.97
18 108 13.28 3.98 2.25 43.33 0.71 0.08 0.15 0.35 0.07 99.97 2.13 1.77 0.90
19 109 13.35 3.88 2.26 43.38 0.73 0.08 0.16 0.36 0.07 99.91 2.17 1.72 0.92
20 110 13.42 3.82 2.28 43.39 0.78 0.08 0.14 0.35 0.07 99.59 2.20 1.67 1.06
21 111 13.29 3.82 2.26 43.47 0.80 0.08 0.16 0.35 0.07 100.6 2.19 1.69 0.88
22 112 13.29 3.88 2.25 43.53 0.76 0.09 0.16 0.36 0.07 100.7 2.17 1.73 0.95
23 113 13.35 3.92 2.27 43.45 0.76 0.09 0.19 0.37 0.06 99.93 2.16 1.73 0.79
24 114 13.39 3.98 2.27 43.33 0.82 0.09 0.18 0.38 0.06 99.24 2.14 1.75 0.66
25 115 13.44 4.01 2.28 43.26 0.86 0.09 0.15 0.37 0.06 98.66 2.14 1.76 0.93
26 116 13.29 4.03 2.26 43.32 0.86 0.09 0.15 0.36 0.06 99.70 2.11 1.78 0.83
27 117 13.26 4.03 2.27 43.31 0.87 0.09 0.18 0.35 0.06 99.93 2.10 1.78 0.69
28 118 13.28 4.05 2.28 43.33 0.85 0.08 0.20 0.35 0.06 99.77 2.10 1.78 0.86
29 119 13.23 4.08 2.25 43.33 0.85 0.09 0.20 0.35 0.07 100.0 2.09 1.82 0.85
30 120
31 121
RERATA 13.31 3.95 2.27 43.44 0.74 0.16 0.35 0.07 100.1 2.14 1.74 0.90
S.D 0.09 0.08 0.02 0.12 0.06 0.02 0.01 0.01 0.88 0.03 0.04 0.12
Rata 13.38 4.08 2.28 43.22 0.77 0.14 0.39 0.06 98.76 2.10 1.79 0.80
Jan
S.D 0.09 0.06 0.04 0.11 0.11 0.02 0.03 0.01 0.69 0.02 0.05 0.08
Rata 13.44 4.01 2.26 43.25 0.77 0.13 0.37 0.07 98.71 2.14 1.77 0.86
Peb
S.D 0.09 0.04 0.03 0.13 0.05 0.01 0.02 0.01 0.79 0.02 0.03 0.19
Rata 13.38 3.97 2.28 43.34 0.79 0.15 0.35 0.06 99.38 2.14 1.74 0.87
Mar
S.D 0.08 0.06 0.06 0.15 0.10 0.02 0.02 0.01 0.66 0.02 0.05 0.20
Rata 13.31 3.95 2.27 43.44 0.74 0.16 0.35 0.07 100.1 2.14 1.74 0.90
Apr
S.D 0.09 0.08 0.02 0.12 0.06 0.02 0.01 0.01 0.88 0.03 0.04 0.12
Rata
Mei
S.D
Rata
Juni
S.D
Rata
Juli
S.D
Rata
Agt
Agt
S.D
Rata
Sept
S.D
Rata
Okt
S.D
Rata
Nop
S.D
Rata
Des
S.D
TH Rata 13.38 4.00 2.27 43.31 0.77 99.23 2.13 1.76 0.86
2015 S.D 0.09 0.06 0.04 0.13 0.08 0.75 0.02 0.05 0.15
Halaman 7
LAIN - LAIN
-170 M SD LSF
11.22 0.49
11.27 1.06
11.77 0.69
12.46 1.03
11.59 1.02
12.66 1.18
12.59 1.45
12.88 1.09
12.59 1.05
13.06 0.97
11.00 1.30
10.70 0.80
10.82 0.57
10.86 1.12
11.56 1.36
12.20
11.60 0.70
10.54 0.59
10.47 0.63
10.57 1.15
9.97 1.41
10.24 1.48
11.19 0.62
10.95 0.85
11.95 1.38
11.33 0.95
11.81 1.00
12.33 0.67
12.02 1.31
11.52 1.00
0.83 0.29
11.08 0.95
0.78 0.23
10.87 0.92
0.62 0.19
12.17 0.95
0.67 0.23
11.52 1.00
0.83 0.29
11.41 0.95
0.73 0.24
PT. SEMEN INDONESIA ( PERSERO ) Tbk.
SEKSI PENGENDALIAN PROSES
RERATA HARIAN ANALISA KIMIA
TERAK TUBAN II
BULAN : APRIL 2015
NO. ELEMEN MAYOR MODULUS
TGL
PROD SiO2 Al2O3 Fe2O3 CaO MgO Na K Cl SO3 LSF SR AR C3S C2S C3A
1 91 21.2 5.88 3.66 66.2 1.23 0.00 0.43 0.00 0.20 96.3 2.22 1.61 57.1 19.3 9.41
2 92 21.3 5.89 3.73 66.2 1.24 0.01 0.41 0.00 0.24 96.0 2.21 1.58 58.0 18.4 9.31
3 93 21.3 5.89 3.81 66.1 1.24 0.00 0.43 0.00 0.22 95.8 2.19 1.55 57.7 18.7 9.16
4 94 21.2 5.87 3.82 66.2 1.23 0.00 0.42 0.00 0.21 96.3 2.19 1.54 58.9 17.4 9.10
5 95 21.0 5.88 3.79 66.2 1.25 0.00 0.43 0.00 0.21 97.2 2.17 1.55 60.3 15.9 9.17
6 96 21.0 5.91 3.79 66.3 1.25 0.00 0.44 0.00 0.20 97.3 2.16 1.56 60.3 15.8 9.24
7 97 20.9 5.94 3.73 66.3 1.25 0.00 0.43 0.00 0.20 97.8 2.16 1.59 59.5 16.6 9.42
8 98 21.1 5.93 3.76 66.2 1.24 0.00 0.44 0.00 0.18 96.7 2.17 1.58 59.3 16.9 9.35
9 99 21.2 6.13 3.82 66.0 1.29 0.00 0.44 0.00 0.21 95.7 2.13 1.60 55.2 20.6 9.77
10 100 21.2 6.03 3.77 66.1 1.28 0.00 0.43 0.00 0.19 95.9 2.16 1.60 57.3 18.8 9.61
11 101 21.2 6.12 3.73 66.1 1.28 0.00 0.43 0.00 0.20 95.8 2.15 1.64 57.5 18.4 9.91
12 102 21.2 6.20 3.66 66.1 1.32 0.00 0.45 0.00 0.21 95.9 2.14 1.69 55.0 20.7 10.23
13 103 21.1 6.16 3.68 66.1 1.24 0.00 0.42 0.00 0.21 96.0 2.15 1.68 56.8 19.0 10.11
14 104 21.2 6.25 3.67 66.1 1.24 0.00 0.41 0.00 0.22 95.8 2.13 1.70 55.2 20.5 10.35
15 105 21.1 6.16 3.64 66.2 1.22 0.00 0.43 0.00 0.18 96.5 2.15 1.69 57.7 18.2 10.15
16 106
17 107 21.2 6.20 3.74 66.1 1.26 0.00 0.44 0.00 0.19 95.9 2.13 1.66 56.8 19.0 10.10
18 108 21.1 5.99 3.69 66.2 1.26 0.00 0.47 0.00 0.19 96.7 2.18 1.62 58.5 17.6 9.63
19 109 21.1 5.82 3.71 66.2 1.36 0.00 0.46 0.00 0.18 96.9 2.21 1.57 59.7 16.7 9.16
20 110 21.0 5.71 3.67 66.3 1.42 0.00 0.46 0.00 0.17 97.4 2.24 1.55 60.0 16.6 8.91
21 111 20.9 5.74 3.62 66.3 1.41 0.00 0.48 0.00 0.19 98.1 2.23 1.59 60.5 15.9 9.10
22 112 20.9 5.83 3.68 66.2 1.40 0.00 0.48 0.00 0.25 97.7 2.19 1.58 60.8 15.4 9.23
23 113 20.9 5.93 3.70 66.2 1.40 0.00 0.48 0.00 0.24 97.6 2.17 1.60 59.5 16.5 9.46
24 114 20.9 6.01 3.72 66.1 1.45 0.00 0.49 0.00 0.24 97.1 2.15 1.62 58.8 17.0 9.64
25 115 20.9 6.09 3.72 66.1 1.55 0.00 0.48 0.00 0.23 96.9 2.13 1.64 58.9 16.8 9.85
26 116 20.8 6.08 3.67 66.1 1.61 0.00 0.46 0.00 0.23 97.5 2.13 1.66 59.1 16.5 9.91
27 117 20.8 6.09 3.71 66.2 1.61 0.00 0.47 0.00 0.23 97.6 2.12 1.64 59.6 16.0 9.87
28 118 20.9 6.15 3.73 66.2 1.55 0.00 0.47 0.00 0.20 97.1 2.11 1.65 59.2 16.4 9.99
29 119 20.8 6.26 3.71 66.1 1.53 0.00 0.48 0.00 0.22 97.1 2.09 1.69 59.0 16.4 10.32
30 120
31 121
RERATA 21.0 6.01 3.72 66.2 1.34 0.00 0.45 0.00 0.21 96.7 2.16 1.62 58.4 17.6 9.62
S.D 0.15 0.15 0.05 0.07 0.13 0.00 0.02 0.00 0.02 0.73 0.04 0.05 1.59 1.52 0.42
Rata 21.1 6.09 3.76 66.2 1.31 0.00 0.49 0.00 0.22 96.4 2.14 1.62 57.3 18.6 9.78
Jan
S.D 0.13 0.15 0.08 0.18 0.21 0.01 0.03 0.00 0.02 0.82 0.03 0.06 1.59 1.32 0.48
Rata 21.1 6.11 3.71 66.0 1.33 0.00 0.47 0.00 0.20 96.1 2.15 1.65 56.5 19.3 9.91
Peb
S.D 0.09 0.10 0.06 0.07 0.13 0.00 0.02 0.00 0.02 0.45 0.03 0.04 1.12 0.99 0.29
Rata 21.1 6.06 3.74 66.1 1.41 0.00 0.46 0.00 0.18 96.0 2.16 1.62 57.1 18.9 9.73
Mar
S.D 0.13 0.09 0.08 0.14 0.22 0.01 0.02 0.00 0.03 0.58 0.03 0.04 1.02 1.05 0.25
Rata 21.0 6.01 3.72 66.2 1.34 0.00 0.45 0.00 0.21 96.7 2.16 1.62 58.4 17.6 9.62
Apr
S.D 0.15 0.15 0.05 0.07 0.13 0.00 0.02 0.00 0.02 0.73 0.04 0.05 1.59 1.52 0.42
Rata
Mei
S.D
Rata
Juni
S.D
Rata
Juli
S.D
Rata
Agt
S.D
Rata
Sept
S.D
Rata
Okt
S.D
Rata
Nop
S.D
Rata
Des
S.D
TH Rata 21.1 6.07 3.73 66.1 1.35 0.20 96.3 2.15 1.63 57.3 18.6 9.76
2015 S.D 0.13 0.12 0.07 0.12 0.17 0.02 0.65 0.03 0.05 1.33 1.22 0.36
Halaman 8
DULUS 99.03
C4AF FL TEMP
11.1 1.57 176 17.726
11.3 1.17 191 17.25
11.6 1.17 186 17.519
11.6 1.11 181 16.309
11.5 1.20 175 14.661
11.5 1.25 178 14.554
11.4 1.67 181
11.5 1.19 169
11.6 1.45 175
11.5 1.20 197
11.3 1.01 177
11.1 1.54 120
11.2 1.21 176
11.2 1.43 183
11.1 1.27 178
11.4 1.15 151

11.2 1.29 178
11.3 1.28 174
11.2 1.53 174
11.0 1.72 197
11.2 1.36 196
11.3 1.51 201
11.3 1.40 196
11.3 1.19 175
11.2 1.46 183
11.3 1.34 189
11.4 1.18 169
11.3 1.14 155
11.3 1.32 178

0.16 0.18 16.0
11.4 1.35 185
0.24 0.26 11.5
11.3 1.36 190
0.17 0.20 9.3
11.4 1.26 190
0.23 0.21 7.2
11.3 1.32 178
0.16 0.18 16.0
11.4 1.32 186
0.20 0.21 11.0
Plant : Tuban 2
Production Fuel Co
Product Total Fine Total ILC DB5

Kiln Feed SLC Run Kiln Run CM Run ILC Feed SLC Feed
Clinker Coal I.D.O Run Run
Unit TON TON TON Klt Hrs Hrs Hrs Hrs Hrs Ton Ton
Hour
0 68 103 13.3 0.0 0.7 0.0 0.9 0.0 1.0 103 0

1 95 145 19.6 0.0 1.0 0.0 1.0 0.0 1.0 145 0
2 111 169 19.6 0.0 1.0 0.0 1.0 0.0 1.0 169 0
3 229 349 25.6 0.0 1.0 1.0 1.0 0.3 1.0 156 192
4 264 403 27.5 0.0 1.0 1.0 1.0 1.0 1.0 174 229
5 298 455 27.4 0.0 1.0 1.0 1.0 1.0 1.0 211 244
6 320 489 32.2 0.0 1.0 1.0 1.0 1.0 1.0 228 260
7 329 502 36.5 0.0 1.0 1.0 1.0 1.0 1.0 241 261
8 328 500 40.3 0.0 1.0 1.0 1.0 1.0 1.0 242 259
9 334 509 40.4 0.0 1.0 1.0 1.0 1.0 1.0 248 262
10 336 512 40.5 0.0 1.0 1.0 1.0 1.0 1.0 250 262
11 331 505 42.0 0.0 1.0 1.0 1.0 1.0 1.0 248 258
12 332 506 41.9 0.0 1.0 1.0 1.0 1.0 1.0 252 255
13 330 503 43.8 0.0 1.0 1.0 1.0 1.0 1.0 255 248
14 334 509 44.0 0.0 1.0 1.0 1.0 1.0 1.0 257 252
15 336 512 40.9 0.0 1.0 1.0 1.0 1.0 1.0 251 260
16 334 510 41.5 0.0 1.0 1.0 1.0 1.0 1.0 244 266
17 336 512 43.3 0.0 1.0 1.0 1.0 1.0 1.0 242 271
18 334 511 43.0 0.0 1.0 1.0 1.0 1.0 1.0 242 268
19 334 510 42.6 0.0 1.0 1.0 1.0 1.0 1.0 243 267
20 336 512 43.6 0.0 1.0 1.0 1.0 1.0 1.0 243 269
21 338 515 43.4 0.0 1.0 1.0 1.0 1.0 1.0 245 270
22 340 519 42.4 0.0 1.0 1.0 1.0 1.0 1.0 246 273
23 340 518 44.7 0.0 1.0 1.0 1.0 1.0 1.0 247 271
Maximum 340 519 44.7 0.0 1.0 1.0 1.0 1.0 1.0 257 273
Average 294 449 36.7 0.0 1.0 0.9 1.0 0.8 1.0 224 225
Minimum 68 103 13.3 0.0 0.0 0.0 0.0 0.0 0.0 103 0
Accum. 7,067 10,779 879.9 0.0 23.7 21.0 23.9 20.3 24.0 5,382 5,398
S.D 82.8 126.4 9.3 0.0 0.1 0.3 0.0 0.4 0.0 41.9 88.5
Heat Cons. - Kcal / Kg
Clinker Production
Clinker - Tons
400
1200
350
300 1000
250
800
200
600
150
400
100
400
Clinker - To
Heat Cons. -
1200
350
300 1000
250
800
200
600
150
400
100
50 200
0
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
0 1 2
Time - Hrs
Rotary Kiln # 2
Executive Summary
Daily Report
Fuel Consumption & Kiln Speed Point Depend
Heat Coal Power

ILC Coal SLC Coal Kiln Coal ILC Oil SLC Oil Kiln Oil Kiln Speed
Comsump Usage Kiln Feed
Kcal /
Ton Ton Ton Klt Klt Klt Rpm % KWH
KgClinker
Daily Report - One Hour Counter - Hour Wise
1.7 0.0 11.7 0.0 0.0 0.0 0.2 989.0 100

2.9 0.0 16.7 0.0 0.0 0.0 0.4 1116.3 100
2.8 0.8 16.0 0.0 0.0 0.0 0.8 953.9 100
3.3 5.6 16.7 0.0 0.0 0.0 1.3 608.9 100
3.2 6.8 17.5 0.0 0.0 0.0 1.9 562.4 100
2.3 7.5 17.6 0.0 0.0 0.0 2.1 495.1 100
3.2 11.3 17.7 0.0 0.0 0.0 2.3 542.5 100
5.0 13.7 17.9 0.0 0.0 0.0 2.5 596.7 100
6.6 15.8 17.8 0.0 0.0 0.0 2.5 663.0 100
6.9 15.3 18.2 0.0 0.0 0.0 2.5 652.9 100

6.9 14.4 19.1 0.0 0.0 0.0 2.6 650.9 100
6.7 15.2 20.1 0.0 0.0 0.0 2.6 683.8 100
6.3 15.2 20.4 0.0 0.0 0.0 2.6 682.8 100
7.9 15.5 20.4 0.0 0.0 0.0 2.6 718.0 100
8.1 15.5 20.4 0.0 0.0 0.0 2.6 711.7 100
6.6 13.6 20.7 0.0 0.0 0.0 2.6 658.2 100
4.1 16.2 21.2 0.0 0.0 0.0 2.6 671.1 100
2.9 19.0 21.4 0.0 0.0 0.0 2.6 697.0 100
2.5 19.1 21.4 0.0 0.0 0.0 2.6 694.4 100

2.7 18.6 21.4 0.0 0.0 0.0 2.6 688.8 100
2.4 19.8 21.3 0.0 0.0 0.0 2.6 700.5 100
2.6 19.5 21.3 0.0 0.0 0.0 2.6 693.7 100
2.7 18.2 21.5 0.0 0.0 0.0 2.6 673.4 100
2.4 20.7 21.6 0.0 0.0 0.0 2.6 711.1 100
8.1 20.7 21.6 0.0 0.0 0.0 2.6 1116.3 100.0
4.3 13.2 19.2 0.0 0.0 0.0 2.2 698.6 100.0
1.7 0.0 11.7 0.0 0.0 0.0 0.2 495.1 100.0
102.8 317.3 460.0 0.0 0.0 0.0 52.7 16816.1 2400.0
2.1 6.4 2.4 0.0 0.0 0.0 0.7 137.8 0.0
Coal Usage
Coal Usage - %
Heat Consumption
120
1200
100
1000
80
800
60
600
40
400
Heat Consumption
120
Coal Usage -
Heat Cons. -
1200
100
1000
80
800
60
600
40
400
20
200
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 0 1 2 3 4 5 6 7 8 9 10 11 12
Time - Hrs Time - Hrs

PT Semen
Gresik (Persero)
Tbk.
Date : March 6, 2019
Point Depend On Request
Power Power Power Total Index Kiln

Inlet RM W442PH1TT490 DUST TO FM RAW COAL
Kiln & Fan Cooler Coal Mill Power Power Torque
Kw /
KWH KWH KWH KWH % o
C o
C Hrs ton
Ton Prod
0 0 688 688 10.2 50.6 67.9 896.0 0 20.3

0 0 664 664 7.0 67.1 61.9 882.1 0 29.8
22 0 640 662 6.0 74.6 57.1 847.8 0 29.8
0 0 1016 1008 4.4 70.7 101.0 837.7 0 39.0
0 0 1768 1768 6.7 74.3 307.6 830.9 0 41.8
0 0 1840 1840 6.2 71.1 317.3 887.9 0 41.7
22 0 1840 1870 5.8 72.7 309.6 898.3 0 49.0
0 0 1816 1816 5.5 60.2 304.3 879.8 0 55.5
0 0 1776 1776 5.4 57.2 301.4 848.8 0 61.3
0 0 1776 1768 5.3 62.3 300.4 812.5 0 61.5

0 0 1800 1808 5.4 61.4 299.3 875.9 0 61.7
0 0 1824 1824 5.5 60.2 300.9 889.4 0 63.9
0 0 1864 1864 5.6 62.2 301.6 863.0 0 63.9
0 0 1848 1848 5.6 61.8 297.9 883.2 0 66.7
0 0 1856 1848 5.5 65.4 296.6 868.0 0 67.0
0 0 1824 1832 5.5 65.6 297.1 832.4 0 62.3
0 0 1848 1848 5.5 63.2 301.5 850.5 0 63.2
0 0 1848 1848 5.5 65.3 299.9 844.2 0 66.0
0 0 1856 1856 5.5 67.9 300.7 845.0 0 65.5

0 0 1880 1880 5.6 67.2 300.0 842.9 0 64.9
0 0 1848 1840 5.5 75.7 299.4 845.7 0 66.3
0 0 1864 1864 5.5 75.3 298.0 863.6 0 66.0
0 0 1896 1904 5.6 65.1 299.5 852.6 0 64.6
0 0 1912 1912 5.6 68.5 295.4 867.4 0 68.1
22 0 1,912 1,912 10.2 75.7 317.3 898.3 0 68.1
2 0 1,658 1,660 5.8 66.1 263.2 860.2 0 55.8
0 0 640 662 4.4 50.6 57.1 812.5 0 20.3
44 0 39,792 39,836 1,585.5 6,316.5 20,645.6 0 1,339.5
6.2 0.0 420.2 419.2 1.0 6.2 14.2
Coal Usage
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Time - Hrs
damper speed damper speed Temp Exit
press FN6 O2 ILC CO ILC O2 SLC CO SLC
FN1 FN1 Fn2 FN2 ILC
mmWG % % % % % % % % C
171.9 1.9 0.0 2.5 0.0 100.2 82.6 100.7 83.5 463.8
171.6 2.1 0.0 2.5 0.0 100.2 82.6 100.7 83.5 470.6
176.6 2.2 0.0 2.4 0.1 100.2 82.6 100.7 83.5 453.3
178.8 2.3 0.0 2.4 0.1 100.2 82.6 100.7 83.5 466.3
189.4 2.6 0.0 2.5 0.1 100.2 82.6 100.7 83.6 462.1
177.6 2.1 0.0 2.6 0.1 100.2 83.1 100.7 83.9 434.4
176.8 2.3 0.0 3.3 0.0 100.2 82.7 100.7 83.9 417.0
173.6 2.2 0.0 3.7 0.1 100.2 82.6 100.7 83.9 401.9
170.9 2.9 0.0 2.7 0.1 100.2 82.6 100.7 83.9 399.4
174.3 2.8 0.0 2.4 0.1 100.1 82.6 100.7 83.9 396.1
174.1 2.8 0.0 2.9 0.1 100.1 82.6 100.7 83.9 395.8
173.2 3.3 0.0 3.5 0.1 100.1 82.6 100.7 83.9 398.4
173.2 2.7 0.0 3.2 0.1 100.1 82.6 100.7 83.9 397.9
172.8 2.9 0.0 3.2 0.1 100.1 82.6 100.7 83.8 392.7
174.7 3.4 0.0 3.6 0.1 100.1 82.6 100.7 83.8 390.7
165.2 3.2 0.0 2.9 0.1 100.1 82.6 100.8 83.9 392.1
154.5 2.6 0.0 3.1 0.1 100.1 82.6 100.7 83.9 401.1
152.8 2.7 0.0 2.6 0.1 100.2 82.6 100.7 83.9 403.8
140.5 2.6 0.0 3.0 0.1 100.2 82.6 100.7 83.8 403.7
146.2 2.9 0.0 2.9 0.1 100.2 82.6 100.7 83.8 402.6
145.6 2.8 0.0 2.8 0.1 100.2 82.6 100.7 83.8 403.0
145.3 2.8 0.0 2.8 0.1 100.2 82.6 100.7 83.8 399.9
146.0 2.3 0.0 3.0 0.1 100.2 82.6 100.7 83.8 398.5
149.8 2.3 0.0 3.2 0.1 100.2 82.9 100.7 83.8 398.4
189.4 3.4 0.0 3.7 0.1 100.2 83.1 100.8 83.9 470.6
165.6 2.6 0.0 2.9 0.1 100.2 82.6 100.7 83.8 414.3
140.5 1.9 0.0 2.4 0.0 100.1 82.6 100.7 83.5 390.7
3975.2 62.6 0.2 69.8 1.4 2403.8 1983.4 2417.8 2010.7 9943.4
Temp Press temp
Temp Exit Temp Speed temp
Cycl 4 Undergrat Kiln Hood tertier BBA OIL
SLC Cycl 4 ILC Cooler tertier ILC
SLC e SLC
C C C SPM mmH2O mmH2O C C Hours
388.8 857.6 885.0 24.2 676.1 -3.0 738.6 896.0

386.4 858.7 883.8 24.7 667.4 -3.0 726.4 882.1
429.1 858.9 885.2 24.8 660.2 -2.9 701.7 847.8
459.9 858.2 884.2 24.4 674.2 -3.0 696.2 837.7
420.2 854.2 884.8 24.6 661.5 -3.0 692.0 830.9
411.2 858.1 887.7 25.3 665.9 -3.0 722.8 887.9
416.0 863.2 889.7 24.9 677.0 -3.0 728.2 898.3
418.7 865.9 883.6 25.4 661.9 -2.9 720.6 879.8
418.1 860.0 884.6 25.6 675.3 -3.0 702.9 848.8
417.8 857.5 886.2 25.7 650.5 -2.9 681.4 812.5

416.6 858.8 891.9 25.6 647.5 -2.9 720.4 875.9
416.5 856.2 883.4 25.7 657.7 -4.0 728.6 889.4
419.8 859.7 885.1 25.5 644.3 -3.1 711.4 863.0
425.8 858.7 890.2 25.9 651.3 -3.0 720.3 883.2
424.1 855.7 878.7 25.7 650.8 -3.1 709.9 868.0
420.6 855.1 882.9 25.7 655.4 -3.1 689.5 832.4
415.2 857.8 883.8 25.7 657.5 -4.6 697.0 850.5
416.9 858.5 887.2 25.7 670.2 -3.3 693.1 844.2
417.0 860.7 885.1 25.7 666.9 -2.9 691.9 845.0

417.6 859.2 884.6 25.7 658.0 -3.1 695.7 842.9
415.1 861.1 888.1 25.7 652.4 -3.0 699.4 845.7
414.7 859.1 886.2 25.7 662.2 -3.0 697.6 863.6
413.8 863.3 889.7 25.6 653.5 -3.0 852.6
414.3 863.5 888.5 25.3 668.9 -3.0 867.4
459.9 865.9 891.9 25.9 677.0 -2.9 738.6 898.3
417.3 859.2 885.8 25.4 661.1 -3.1 708.0 860.2
386.4 854.2 878.7 24.2 644.3 -4.6 681.4 812.5
10014.4 20619.9 21260.3 609.0 15866.5 -74.7 15565.7 20645.6
Rotary Kiln
Executive Su
Plant : Tuban 1 Daily Re

Production
Product Total Fine Total

Kiln Feed ILC Run SLC Run Kiln Run CM Run DB6 Run ILC Feed
Clinker Coal I.D.O
Unit TON TON TON Klt Hrs Hrs Hrs Hrs Hrs Ton
Hour
0 342 641 47.8 0.0 1.0 1.0 1.0 1.0 0.0 229
1 343 642 46.4 0.0 1.0 1.0 1.0 1.0 0.6 188
2 347 648 46.7 0.0 1.0 1.0 1.0 1.0 1.0 204
3 347 650 46.2 0.0 1.0 1.0 1.0 1.0 1.0 271
4 347 650 45.9 0.0 1.0 1.0 1.0 1.0 1.0 308
5 347 649 47.2 0.0 1.0 1.0 1.0 1.0 1.0 307
6 347 653 47.6 0.0 1.0 1.0 1.0 1.0 1.0 308
7 348 648 47.2 0.0 1.0 1.0 1.0 1.0 1.0 307
8 350 653 47.9 0.0 1.0 1.0 1.0 1.0 0.9 308
9 350 654 46.1 0.0 1.0 1.0 1.0 1.0 0.0 331
10 352 660 45.2 0.0 1.0 1.0 1.0 1.0 0.0 310
11 353 659 45.9 0.0 1.0 1.0 1.0 1.0 0.0 315
12 352 658 45.1 0.0 1.0 1.0 1.0 1.0 0.0 315
13 353 658 47.0 0.0 1.0 1.0 1.0 1.0 0.0 275
14 353 660 46.1 0.0 1.0 1.0 1.0 1.0 0.0 299
15 353 659 46.5 0.0 1.0 1.0 1.0 1.0 0.0 318
16 353 658 48.4 0.0 1.0 1.0 1.0 1.0 0.0 207
17 353 658 51.1 0.0 1.0 1.0 1.0 1.0 0.0 175
18 353 660 50.1 0.0 1.0 1.0 1.0 1.0 0.0 182
19 353 660 48.9 0.0 1.0 1.0 1.0 1.0 0.0 184
20 353 660 49.3 0.0 1.0 1.0 1.0 1.0 0.0 186
21 353 662 49.1 0.0 1.0 1.0 1.0 1.0 0.0 211
22 353 660 48.3 0.0 1.0 1.0 1.0 1.0 0.0 260
23 353 660 47.3 0.0 1.0 1.0 1.0 1.0 0.0 279
Maximum 353 662 51.1 0.0 1.0 1.0 1.0 1.0 1.0 331
Average 350 655 47.4 0.0 1.0 1.0 1.0 1.0 0.3 262
Minimum 342 641 45.1 0.0 0.0 0.0 0.0 0.0 0.0 175
Accum. 8,406 15,717 1,137.6 0.0 24.0 24.0 24.0 24.0 7.5 6,279
S.D 3.2 6.1 1.5 0.0 0.0 0.0 0.0 0.0 0.5 54.9
Clinker Production
Clinker - Tons
354
352
350
348
346
344
342
340
Clinker - Ton
354
352
350
348
346
344
342
340
338
336
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Time - Hrs
Rotary Kiln # 1
Executive Summary
Daily Report
Fuel Consumption & Kiln Speed
MESH
Sekam Sekam 461SEKAM
SLC Feed ILC Coal SLC Coal Kiln Coal ILC Oil SLC Oil
(BC6) (BC7) RUN Coalmill 1
Ton Ton Ton Hrs Ton Ton % Ton Klt Klt
410 5.0 1.00 8.8 16.1 20.3 23.0 0.0 0.0

454 4.9 1.00 9.0 14.8 20.1 22.6 0.0 0.0
446 5.0 1.00 9.4 14.7 20.1 22.6 0.0 0.0
379 4.3 1.00 9.1 14.5 20.1 22.6 0.0 0.0
343 5.7 1.00 9.9 13.4 20.1 22.6 0.0 0.0
343 5.6 1.00 9.7 14.7 20.1 22.8 0.0 0.0
342 5.4 1.00 9.4 15.1 20.1 23.1 0.0 0.0
343 4.4 1.00 9.1 14.7 20.1 23.4 0.0 0.0
345 3.5 1.00 9.4 15.1 20.6 23.4 0.0 0.0
324 3.7 1.00 9.7 13.2 24.3 23.3 0.0 0.0

348 3.7 1.00 10.0 12.3 24.3 22.9 0.0 0.0
345 3.4 1.00 9.8 13.2 24.3 23.0 0.0 0.0
344 3.3 1.00 9.3 12.8 24.3 23.1 0.0 0.0
384 3.2 1.00 9.6 14.4 24.3 23.0 0.0 0.0
361 3.4 1.00 9.1 14.0 24.3 23.1 0.0 0.0
342 4.3 1.00 8.9 14.5 23.9 23.1 0.0 0.0
452 3.1 1.00 9.5 15.9 20.2 23.0 0.0 0.0
484 3.1 1.00 10.3 17.8 20.2 23.1 0.0 0.0
478 3.6 1.00 9.7 17.4 20.2 23.1 0.0 0.0

475 3.7 1.00 9.4 16.4 20.2 23.1 0.0 0.0
473 3.6 1.00 9.6 16.7 20.2 23.1 0.0 0.0
448 3.2 1.00 9.7 16.3 20.2 23.1 0.0 0.0
399 3.3 1.00 9.2 16.1 20.2 23.0 0.0 0.0
381 3.6 1.00 9.6 14.8 20.2 22.9 0.0 0.0
484 5.7 1.00 10.3 17.8 24.3 23.4 0.0 0.0
394 4.0 1.00 9.5 14.9 21.4 23.0 0.0 0.0
324 3.1 0.00 8.8 12.3 20.1 22.6 0.0 0.0
9,444 96.1 24.00 227.2 358.7 512.9 551.9 0.0 0.0
55.2 0.4 1.4 0.2 0.0 0.0
Heat Consumption
800
780
760
740
720
700
680
Heat Consumption
Heat Cons. -
800
780
760
740
720
700
680
660
0 21 22 23 640
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Time - Hrs
PT Semen Gresik
(Persero) Tbk.
Quality Point Depend On Request
Heat Coal Power Power Power Power Total

Kiln Oil Kiln Speed C3S Temp.
Comsump Usage Kiln Feed Kiln & Fan Cooler Coal Mill Power
Kcal /
Klt Rpm % o
C % KWH KWH KWH KWH KWH
KgClinker
Wise
0.0 2.7 61.9 75 754.8 100.0 0 0 0 0 0

0.0 2.7 61.9 75 729.0 100.0 0 0 0 0 0
0.0 2.7 61.9 75 725.4 100.0 0 0 0 0 0
0.0 2.7 61.9 75 719.0 100.0 0 0 0 0 0
0.0 2.7 61.9 75 713.9 100.0 0 0 0 0 0
0.0 2.7 61.9 75 734.4 100.0 0 0 0 0 0
0.0 2.7 61.9 75 740.1 100.0 0 0 0 0 0
0.0 2.7 61.9 75 733.3 100.0 0 0 0 0 0
0.0 2.7 61.9 75 739.3 100.0 0 0 0 0 0
0.0 2.7 61.9 75 711.5 100.0 0 0 0 0 0

0.0 2.7 61.9 75 693.8 100.0 0 0 0 0 0
0.0 2.7 61.9 75 703.2 100.0 0 0 0 0 0
0.0 2.7 61.9 75 691.4 100.0 0 0 0 0 0
0.0 2.7 61.9 75 720.3 100.0 0 0 0 0 0
0.0 2.7 61.9 75 706.4 100.0 0 0 0 0 0
0.0 2.7 61.9 75 713.0 100.0 0 0 0 0 0
0.0 2.7 61.9 75 741.8 100.0 0 0 0 0 0
0.0 2.7 61.9 75 783.2 100.0 0 0 0 0 0
0.0 2.7 61.9 75 767.5 100.0 0 0 0 0 0

0.0 2.7 61.9 75 749.4 100.0 0 0 0 0 0
0.0 2.7 61.9 75 755.9 100.0 0 0 0 0 0
0.0 2.7 61.9 75 752.9 100.0 0 0 0 0 0
0.0 2.7 61.9 75 740.3 100.0 0 0 0 0 0
0.0 2.7 61.9 75 724.6 100.0 0 0 0 0 0
0.0 2.7 61.9 75 783.2 100.0 0 0 0 0 0
0.0 2.7 61.9 75 731.0 100.0 0 0 0 0 0
0.0 2.7 61.9 75 691.4 100.0 0 0 0 0 0
0.0 64.3 1486.0 1800 17544.3 2400.0 0 0 0 0 0
0.0 0.0 0.0 0.0 22.9 0.0 0.0 0.0 0.0 0.0 0.0
Coal Usage
Coal Usage - %
120
100
80
60
40
120
Coal Usage -
100
80
60
40
20
0
17 18 19 20 21 22 23 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Time - Hrs
quest
Index Kiln W441PH1 DUST RAW press

Power Torque
Inlet RM
TT490 TO FM COAL O2 ILC CO ILC O2 SLC CO SLC
FN6
Kw /
% o
C o
C Hrs ton
Ton Prod mmWG % % % %
0.0 59.0 252.4 777.5 0 72.7 777.5 4.2 0.1 3.8 0.1
0.0 59.0 274.7 809.6 0 70.6 809.6 4.2 0.1 3.5 0.1
0.0 58.7 277.0 816.0 0 71.1 816.0 4.0 0.1 3.2 0.1
0.0 61.8 277.3 818.5 0 70.4 818.5 4.0 0.1 2.8 0.3
0.0 60.2 276.4 849.1 0 69.9 849.1 3.8 0.1 3.7 0.1
0.0 58.5 280.3 815.9 0 71.9 815.9 3.6 0.1 3.3 0.1
0.0 57.5 282.1 831.1 0 72.5 831.1 3.5 0.1 3.2 0.1
0.0 58.9 283.7 835.6 0 71.8 835.6 3.6 0.1 3.1 0.1
0.0 60.2 282.2 862.9 0 72.9 862.9 3.5 0.1 3.3 0.1
0.0 60.3 282.9 885.9 0 70.2 885.9 3.4 0.1 3.8 0.1
0.0 58.4 283.0 910.1 0 68.8 910.1 3.3 0.1 4.0 0.1
0.0 55.8 281.9 912.9 0 69.9 912.9 3.4 0.1 3.9 0.1
0.0 60.2 282.0 898.7 0 68.7 898.7 3.3 0.1 3.2 0.1
0.0 57.8 280.0 926.0 0 71.6 926.0 3.3 0.1 3.2 0.1
0.0 59.6 281.9 920.3 0 70.2 920.3 3.5 0.1 3.0 0.1
0.0 63.2 282.4 906.5 0 70.8 906.5 3.6 0.1 2.6 0.2
0.0 62.5 281.8 912.3 0 73.7 912.3 3.6 0.1 2.9 0.1
0.0 60.8 277.8 912.4 0 77.9 912.4 3.5 0.1 3.2 0.1
0.0 63.7 273.9 886.7 0 76.3 886.7 3.8 0.1 3.0 0.1
0.0 61.8 275.9 891.2 0 74.4 891.2 3.6 0.1 3.3 0.1
0.0 60.2 278.3 883.9 0 75.1 883.9 3.5 0.1 3.2 0.1
0.0 59.5 278.1 878.9 0 74.8 878.9 3.3 0.1 3.2 0.1
0.0 60.3 279.3 873.2 0 73.6 873.2 3.2 0.2 3.2 0.1
0.0 55.5 278.1 857.5 0 72.0 857.5 3.2 0.1 2.9 0.1
0.0 63.7 283.7 926.0 0 77.9 926.0 4.2 0.2 4.0 0.3
0.0 59.7 278.5 869.7 0 72.2 869.7 3.6 0.1 3.3 0.1
0.0 55.5 252.4 777.5 0 68.7 777.5 3.2 0.1 2.6 0.1
1,433.5 6,683.4 20,872.7 0 1,731.9 20872.7 86.0 2.6 78.4 2.9
0.0 2.3
16 17 18 19 20 21 22 23
Temp Press
damper speed damper speed Temp Speed Temp Exit
Cycl 4 Undergrat Kiln Hood
FN1 FN1 Fn2 FN2 Cycl 4 ILC Cooler ILC
SLC e
% % % % C C SPM Bar mmH2O C
98.6 75.9 100.2 88.6 851.9 874.8 10.5 58.8 -4.4 419.8
98.6 75.9 100.3 88.5 851.6 881.1 10.2 68.2 -4.6 417.4
98.6 75.9 100.3 88.5 851.9 876.2 10.0 65.2 -4.6 414.2
98.6 75.9 100.3 88.6 851.9 886.4 10.0 63.1 -4.6 412.1
98.6 75.9 100.3 88.5 851.7 875.0 9.9 69.0 -4.6 412.3
98.6 75.9 100.3 88.6 852.1 876.3 9.9 70.5 -4.6 410.3
98.7 76.0 100.3 88.5 852.4 877.1 9.9 69.2 -4.6 410.9
98.7 75.9 100.3 88.5 851.9 878.6 10.1 67.2 -4.6 412.0
98.8 75.9 100.4 88.5 851.8 879.6 10.4 64.8 -4.6 411.5
98.7 75.9 100.4 88.5 851.7 879.4 10.4 62.8 -4.6 412.3
98.7 75.9 100.5 88.5 852.0 880.8 10.4 61.5 -4.7 411.6
98.7 75.9 100.4 88.5 852.1 879.4 10.4 63.1 -4.6 410.7
98.7 75.9 100.4 88.5 852.3 880.2 10.4 62.1 -4.6 410.3
98.7 75.9 100.4 88.5 851.9 879.3 10.4 63.2 -4.6 408.7
98.7 75.9 100.4 88.5 852.1 880.1 10.4 61.1 -4.6 408.1
98.6 75.9 100.4 88.5 852.1 876.8 10.3 63.4 -4.6 408.8
98.5 76.0 100.3 88.5 851.2 874.1 10.0 64.5 -4.7 409.9
98.4 76.0 100.2 88.5 852.0 874.5 9.3 64.6 -4.6 411.3
98.4 75.9 100.1 88.6 852.3 875.4 9.8 66.2 -4.7 411.2
98.4 75.9 100.2 88.5 852.1 875.2 10.1 64.2 -4.5 410.6
98.5 75.9 100.2 88.5 851.7 874.4 10.0 66.3 -4.6 411.9
98.5 75.9 100.2 88.5 852.4 876.1 9.7 63.5 -4.6 409.7
98.5 76.0 100.2 88.5 851.7 874.5 10.0 68.4 -4.6 409.4
98.5 76.0 100.2 88.5 852.5 876.1 11.1 61.7 -4.7 406.9
98.8 76.0 100.5 88.6 852.5 886.4 11.1 70.5 -4.4 419.8
98.6 75.9 100.3 88.5 852.0 877.6 10.2 64.7 -4.6 411.3
98.4 75.9 100.1 88.5 851.2 874.1 9.3 58.8 -4.7 406.9
2366.3 1822.6 2407.2 2124.9 20447.4 21061.3 244.0 1552.6 -110.5 9871.5
temp
Temp Exit temp
tertier
SLC tertier ILC
SLC
C C C
409.1 777.5
412.0 809.6
412.1 816.0
412.1 818.5
411.0 849.1
409.6 815.9
409.2 831.1
411.5 835.6
413.0 1321.0 862.9
412.7 885.9
407.7 910.1
408.7 912.9
410.9 898.7
412.6 926.0
412.5 920.3
412.4 906.5
409.4 912.3
406.0 912.4
400.7 886.7
406.6 891.2
409.7 883.9
411.2 878.9
411.9 873.2
411.2 1321.1 857.5
413.0 1321.1 926.0
410.2 1321.0 869.7
400.7 1321.0 777.5
9843.9 2642.1 20872.7
Rotary Kiln
Executive Su
Plant : Tuban 1 Daily Re

Production
Product Total Fine Total

Kiln Feed ILC Run SLC Run Kiln Run CM Run DB6 Run ILC Feed
Clinker Coal I.D.O
Unit TON TON TON Klt Hrs Hrs Hrs Hrs Hrs Ton
Hour
0 355 664 43.7 0.0 1.0 1.0 1.0 1.0 0.0 283
1 355 665 43.7 0.0 1.0 1.0 1.0 1.0 0.0 301
2 355 665 43.2 0.0 1.0 1.0 1.0 1.0 0.0 298
3 355 667 42.8 0.0 1.0 1.0 1.0 1.0 0.0 276
4 355 663 43.1 0.0 1.0 1.0 1.0 1.0 0.0 249
5 355 666 43.3 0.0 1.0 1.0 1.0 1.0 0.0 233
6 355 663 43.2 0.0 1.0 1.0 1.0 1.0 0.0 252
7 355 665 44.0 0.0 1.0 1.0 1.0 1.0 0.0 250
8 356 664 44.4 0.0 1.0 1.0 1.0 1.0 0.0 263
9 355 665 43.5 0.0 1.0 1.0 1.0 1.0 0.0 301
10 355 665 42.4 0.0 1.0 1.0 1.0 0.3 0.0 321
11 355 663 41.2 0.0 1.0 1.0 1.0 0.0 0.0 340
12 355 665 41.0 0.0 1.0 1.0 1.0 0.0 0.0 345
13 355 665 41.4 0.0 1.0 1.0 1.0 0.0 0.0 303
14 355 663 42.5 0.0 1.0 1.0 1.0 0.0 0.0 327
15 355 665 40.6 0.0 1.0 1.0 1.0 0.0 0.0 305
16 355 665 40.4 0.0 1.0 1.0 1.0 0.0 0.0 289
17 355 665 41.3 0.0 1.0 1.0 1.0 0.5 0.0 237
18 355 665 42.2 0.0 1.0 1.0 1.0 1.0 0.0 220
19 355 664 42.3 0.0 1.0 1.0 1.0 1.0 0.0 201
20 355 665 44.7 0.0 1.0 1.0 1.0 0.6 0.0 271
21 355 666 45.4 0.0 1.0 1.0 1.0 0.0 0.0 268
22 353 660 45.9 0.0 1.0 1.0 1.0 0.0 0.0 278
23 342 639 46.6 0.0 1.0 1.0 1.0 0.2 0.0 184
Maximum 356 667 46.6 0.0 1.0 1.0 1.0 1.0 0.0 345
Average 355 663 43.0 0.0 1.0 1.0 1.0 0.6 0.0 275
Minimum 342 639 40.4 0.0 0.0 0.0 0.0 0.0 0.0 184
Accum. 8,511 15,921 1,032.8 0.0 24.0 24.0 24.0 13.6 0.0 6,596
S.D 2.7 5.4 1.6 0.0 0.0 0.0 0.0 0.5 0.0 41.6
Clinker Production
Clinker - Tons
360
355
350
345
340
Clinker - Ton
360
355
350
345
340
335
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Time - Hrs
Rotary Kiln # 1
Executive Summary
Daily Report
Fuel Consumption & Kiln Speed
MESH
Sekam Sekam 461SEKAM
SLC Feed ILC Coal SLC Coal Kiln Coal ILC Oil SLC Oil
(BC6) (BC7) RUN Coalmill 1
Ton Ton Ton Hrs Ton Ton % Ton Klt Klt
382 3.1 0.86 8.0 13.6 21.9 22.2 0.0 0.0

363 3.6 1.00 7.8 13.7 21.9 22.2 0.0 0.0
366 3.9 1.00 7.7 13.6 21.9 22.0 0.0 0.0
388 4.0 1.00 7.5 13.5 21.9 21.9 0.0 0.0
415 4.0 1.00 7.8 13.5 21.9 21.9 0.0 0.0
431 4.0 1.00 7.9 13.5 21.9 21.9 0.0 0.0
412 4.1 1.00 7.9 13.5 21.9 21.9 0.0 0.0
415 3.3 1.00 7.9 14.2 21.9 21.9 0.0 0.0
402 3.2 1.00 8.0 14.5 21.9 21.9 0.0 0.0
364 2.1 0.78 7.4 14.2 21.9 21.9 0.0 0.0

344 2.8 1.00 7.7 12.9 21.9 21.9 0.0 0.0
324 3.0 1.00 7.2 12.1 21.9 21.9 0.0 0.0
320 3.3 1.00 6.9 12.3 21.9 21.9 0.0 0.0
362 3.3 1.00 6.3 12.9 21.9 22.2 0.0 0.0
338 2.1 0.65 5.8 14.0 21.9 22.7 0.0 0.0
359 0.5 0.16 5.3 12.7 21.9 22.7 0.0 0.0
375 3.5 0.90 5.0 12.6 21.9 22.7 0.0 0.0
428 4.5 1.00 5.5 13.1 21.9 22.7 0.0 0.0
444 4.2 1.00 6.1 13.4 21.9 22.6 0.0 0.0

463 6.0 1.00 7.0 12.6 21.9 22.7 0.0 0.0
394 6.2 1.00 8.1 14.0 21.9 22.7 0.0 0.0
397 5.6 1.00 8.4 14.4 21.9 22.7 0.0 0.0
381 7.5 1.00 8.0 15.1 21.9 22.8 0.0 0.0
456 5.6 1.00 7.7 16.0 21.9 22.9 0.0 0.0
463 7.5 1.00 8.4 16.0 21.9 22.9 0.0 0.0
388 3.9 0.93 7.2 13.6 21.9 22.3 0.0 0.0
320 0.5 0.00 5.0 12.1 21.9 21.9 0.0 0.0
9,322 93.5 22.37 172.9 325.7 524.6 534.2 0.0 0.0
39.5 1.0 0.9 0.4 0.0 0.0
Heat Consumption
750
700
650
600
Heat Consumption
Heat Cons. -
750
700
650
600
0 21 22 23 550
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Time - Hrs
PT Semen Gresik
(Persero) Tbk.
Quality Point Depend On Request
Heat Coal Power Power Power Power Total

Kiln Oil Kiln Speed C3S Temp.
Comsump Usage Kiln Feed Kiln & Fan Cooler Coal Mill Power
Kcal /
Klt Rpm % o
C % KWH KWH KWH KWH KWH
KgClinker
Wise
0.0 2.8 61.9 75 665.4 100.0 0 0 0 0 0

0.0 2.8 61.9 75 664.0 100.0 0 0 0 0 0
0.0 2.8 61.9 75 657.5 100.0 0 0 0 0 0
0.0 2.8 61.9 75 651.9 100.0 0 0 0 0 0
0.0 2.8 61.9 75 656.0 100.0 0 0 0 0 0
0.0 2.8 61.9 75 658.2 100.0 0 0 0 0 0
0.0 2.8 61.9 75 657.0 100.0 0 0 0 0 0
0.0 2.8 61.9 75 668.7 100.0 0 0 0 0 0
0.0 2.8 61.9 75 674.4 100.0 0 0 0 0 0
0.0 2.8 61.9 75 661.6 100.0 0 0 0 0 0

0.0 2.8 61.9 75 645.1 100.0 0 0 0 0 0
0.0 2.8 61.9 75 627.2 100.0 0 0 0 0 0
0.0 2.8 61.9 75 623.6 100.0 0 0 0 0 0
0.0 2.8 61.9 75 630.0 100.0 0 0 0 0 0
0.0 2.8 61.9 75 645.3 100.0 0 0 0 0 0
0.0 2.8 61.9 75 617.6 100.0 0 0 0 0 0
0.0 2.8 61.9 75 614.0 100.0 0 0 0 0 0
0.0 2.8 61.9 75 627.0 100.0 0 0 0 0 0
0.0 2.8 61.9 75 641.4 100.0 0 0 0 0 0

0.0 2.8 61.9 75 643.7 100.0 0 0 0 0 0
0.0 2.8 61.9 75 680.3 100.0 0 0 0 0 0
0.0 2.8 61.9 75 689.9 100.0 0 0 0 0 0
0.0 2.7 61.9 75 702.4 100.0 0 0 0 0 0
0.0 2.7 61.9 75 736.1 100.0 0 0 0 0 0
0.0 2.8 61.9 75 736.1 100.0 0 0 0 0 0
0.0 2.8 61.9 75 655.8 100.0 0 0 0 0 0
0.0 2.7 61.9 75 614.0 100.0 0 0 0 0 0
0.0 66.8 1486.0 1800 15738.1 2400.0 0 0 0 0 0
0.0 0.0 0.0 0.0 28.2 0.0 0.0 0.0 0.0 0.0 0.0
Coal Usage
Coal Usage - %
120
100
80
60
40
120
Coal Usage -
100
80
60
40
20
0
17 18 19 20 21 22 23 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Time - Hrs
quest
Index Kiln W441PH1 DUST RAW press

Power Torque
Inlet RM
TT490 TO FM COAL O2 ILC CO ILC O2 SLC CO SLC
FN6
Kw /
% o
C o
C Hrs ton
Ton Prod mmWG % % % %
0.0 66.2 286.2 817.1 0 66.6 817.1 4.1 0.1 3.6 0.1
0.0 67.6 288.0 821.5 0 66.5 821.5 4.3 0.1 3.1 0.1
0.0 70.1 284.5 836.5 0 65.8 836.5 4.7 0.1 3.1 0.1
0.0 64.1 284.9 865.2 0 65.2 865.2 4.6 0.1 3.2 0.1
0.0 61.1 285.4 862.1 0 65.7 862.1 4.6 0.1 3.1 0.1
0.0 58.9 286.0 850.4 0 65.9 850.4 4.4 0.1 3.2 0.1
0.0 56.9 286.0 849.9 0 65.7 849.9 4.3 0.1 3.2 0.1
0.0 55.3 283.5 840.5 0 66.9 840.5 4.1 0.1 3.2 0.2
0.0 55.9 278.3 838.1 0 67.6 838.1 4.6 0.1 3.3 0.1
0.0 56.9 284.1 855.5 0 66.2 855.5 4.6 0.1 2.9 0.3
0.0 56.2 139.2 865.2 0 64.6 865.2 4.3 0.1 3.4 0.1
0.0 57.2 36.2 868.9 0 62.8 868.9 4.5 0.1 3.7 0.1
0.0 57.0 33.6 866.8 0 62.4 866.8 4.5 0.1 3.7 0.1
0.0 55.4 32.2 854.9 0 63.1 854.9 4.3 0.1 3.5 0.1
0.0 55.1 33.4 854.8 0 64.6 854.8 4.3 0.1 3.2 0.2
0.0 55.5 31.0 860.5 0 61.8 860.5 4.6 0.1 3.7 0.1
0.0 55.6 30.2 860.6 0 61.4 860.6 4.7 0.1 3.5 0.1
0.0 54.4 103.2 845.4 0 62.8 845.4 4.6 0.1 3.9 0.1
0.0 55.8 251.0 842.0 0 64.2 842.0 4.5 0.1 3.1 0.2
0.0 53.9 274.0 851.0 0 64.5 851.0 4.1 0.1 3.0 0.2
0.0 48.9 244.6 858.2 0 68.1 858.2 3.9 0.1 3.1 0.2
0.0 49.3 67.4 824.3 0 69.1 824.3 3.6 0.2 3.4 0.1
0.0 49.0 36.1 795.8 0 69.8 795.8 3.5 0.2 2.9 0.2
0.0 60.2 48.5 763.1 0 70.9 763.1 4.2 0.1 3.0 0.2
0.0 70.1 288.0 868.9 0 70.9 868.9 4.7 0.2 3.9 0.3
0.0 57.4 175.3 843.7 0 65.5 843.7 4.3 0.1 3.3 0.1
0.0 48.9 30.2 763.1 0 61.4 763.1 3.5 0.1 2.9 0.1
1,376.6 4,207.6 20,248.2 0 1,572.4 20248.2 103.9 2.6 79.0 3.5
0.0 2.5
16 17 18 19 20 21 22 23
Temp Press
damper speed damper speed Temp Speed Temp Exit
Cycl 4 Undergrat Kiln Hood
FN1 FN1 Fn2 FN2 Cycl 4 ILC Cooler ILC
SLC e
% % % % C C SPM Bar mmH2O C
98.6 75.9 100.3 88.0 852.3 881.8 9.8 65.6 -4.4 410.8
98.7 75.9 100.3 88.0 852.4 893.5 10.2 65.0 -4.4 410.2
98.7 75.9 100.3 87.9 851.5 899.4 10.1 66.0 -4.4 413.3
98.6 75.9 100.3 87.9 852.6 896.0 11.3 65.1 -4.3 413.0
98.6 75.9 100.3 87.9 851.5 884.1 10.7 65.1 -4.4 414.1
98.6 75.9 100.3 87.9 852.2 876.4 11.1 64.5 -4.4 415.1
98.6 75.9 100.3 87.9 852.0 872.4 10.3 64.3 -4.4 415.8
98.7 75.9 100.3 87.9 851.9 877.9 10.1 64.5 -4.4 413.6
98.7 75.9 100.4 87.9 852.1 882.8 10.2 66.0 -4.4 420.3
98.7 75.9 100.4 87.9 852.2 884.8 10.5 65.6 -4.4 419.5
98.7 75.9 100.5 87.9 851.8 875.2 10.1 62.5 -4.4 417.3
98.7 75.9 100.5 87.9 852.5 875.6 9.6 66.5 -4.4 417.7
98.7 75.9 100.5 88.0 852.1 874.7 10.8 65.6 -4.3 416.3
98.7 75.9 100.5 88.0 852.6 877.0 9.3 62.3 -4.4 414.4
98.6 75.9 100.4 88.0 852.1 883.8 9.5 67.2 -4.4 413.0
98.6 75.9 100.4 88.0 852.3 883.3 10.4 64.9 -4.3 414.0
98.6 75.9 100.4 88.0 852.4 883.7 9.9 65.0 -4.4 413.8
98.6 75.9 100.4 88.0 851.0 871.7 10.9 65.4 -4.4 416.8
98.6 75.9 100.4 88.0 851.8 884.2 10.0 64.3 -4.4 416.0
98.6 75.9 100.4 87.9 851.4 873.3 10.4 65.2 -4.4 410.6
98.6 75.9 100.3 88.0 851.3 866.6 10.3 65.3 -4.4 410.3
98.6 75.9 100.3 88.0 852.0 864.4 9.4 64.0 -4.5 411.4
98.6 76.0 100.3 88.0 852.7 862.8 8.5 62.7 -4.5 414.6
98.5 75.9 100.2 88.4 851.3 877.0 10.0 71.4 -4.3 419.8
98.7 76.0 100.5 88.4 852.7 899.4 11.3 71.4 -4.3 420.3
98.6 75.9 100.4 88.0 852.0 879.3 10.2 65.2 -4.4 414.6
98.5 75.9 100.2 87.9 851.0 862.8 8.5 62.3 -4.5 410.2
2367.3 1822.6 2408.8 2111.2 20447.9 21102.4 243.7 1564.3 -105.5 9951.5
temp
Temp Exit temp
tertier
SLC tertier ILC
SLC
C C C
396.8 -23.4 817.1

395.0 -23.4 821.5
399.4 -23.4 836.5
399.5 -23.3 865.2
399.6 -23.3 862.1
397.5 -23.4 850.4
396.3 -23.4 849.9
396.7 -23.4 840.5
398.5 -23.4 838.1
394.8 -23.4 855.5

387.4 -23.4 865.2
385.0 -23.3 868.9
384.0 -23.4 866.8
382.6 -23.3 854.9
388.8 -23.3 854.8
395.2 -23.3 860.5
395.7 -19.0 860.6
395.9 845.4
399.0 842.0
398.9 851.0
395.7 858.2
392.6 824.3
389.2 795.8
398.2 763.1
399.6 -19.0 868.9
394.3 -23.3 843.7
382.6 -23.4 763.1
9462.3 -392.7 20248.2
tonase awal 92 ton waktu ###
tonase akhir 86 ton waktu ###
selisih 6 ton ###
batubara kalsiner 30 ton/jam
tonase awal 60 ton waktu ###

tonase akhir 55 ton waktu ###
selisih 5 ton ###
batubara kiln 18.8 ton/jam

SUSPENSION PREHEATER
Neraca Massa
Udara tersier Ke ID Fan
< 21 > < 16 >
Dari Blending Silo < 12 > Suspension Ke Kiln

Batubara ke Kalsiner < 52 > Preheater < 18 >
Gas Hasil < 17 >
Pembakaran Kiln
Keterangan :
Fungsi Suspension = Berfungsi untuk proses pemanasan awal dan
Preheater proses pre-kalsinasi sebesar 89%
Udara Tersier = Udara panas dari Cooler yang digunakan

kembali untuk udara pembakaran di kalsiner
Basis = 1 jam operasi

Total Kiln Feed = 470.4 ton/jam = 470,399.6 kg/jam
Komposisi Umpan Masuk Suspension Preheater

Input
No Komponen
xmass mass (kg/jam)
1 CaCO 3 0.7281 342,517.34
2 CaO 0.0403 18,970.19
3 Fe2O3 0.0254 11,955.35
4 SiO 2 0.1478 69,544.67
5 Al2O3 0.0401 18,884.85
6 MgO 0.0084 3,971.11
7 K2
O 0.0028 1,318.99
8 Na2O 0.0001 40.05
9 SO3 0.0017 777.30
10 impuritis 0.0032 1,512.34
11 H2
O 0.0019 907.41
Total 1.00 470,399.59
BM masing-masing senyawa :
CaCO3 = 100
CaO = 56
CO2 = 44
mol CaCO3 yang masuk = 3,425.17 kmol/jam
mol CaCO3 bereaksi = 89% x 3,425.17

= 3,048.78 kmol/jam
mol CaO mula- mula = 338.75 kmol/jam
Reaksi Kalsinasi :
1 CaCO3 1 CaO + 1 CO2
m 3,425.17 338.75 -
r 3,048.78 3,048.78 3,048.78
s 376.39 3,387.53 3,048.78
massa CaCO3 tersisa = BM x mol

= 37,639.27 kg/jam
massa CaO terbentuk = BM x mol

= 189,701.91 kg/jam
massa CO2 terbentuk = BM x mol

= 134,146.35 kg/jam
Net Calorific Value = 4504 kkal/kg batubara

dari batubara
Total kebutuhan batubara = 48,750 kg/jam
Kebutuhan batubara di = 30,000 kg/jam

kalsiner
Komposisi Batubara
Komponen % berat Massrate (kg/jam)
C 53.43 16,029
H 4.15 1,245
N 0.87 261
O 23.24 6,972
S 0.18 54
H2O 14.88 4,464
Ash 3.25 975
Total 100.00 30,000
BM masing-masing unsur kandungan batubara :

C = 12 CO2 = 44
H = 1 H2O = 18
N = 14 NO2 = 46
O = 16 SO2 = 64
S = 32
Reaksi pembakaran batubara :

1 C + 1 O2 1 CO2
m 1,335.8 1,335.8 -
r 1,335.8 1,335.8 1,335.8
s - - 1,335.8
1 H2 + 1/2 O2 1 H2O(g)
m 622.50 311.25 -
r 622.50 311.25 622.50
s - - 622.50
1/2 N2 + 1 O2 1 NO2
m 9.32 18.64 -
r 9.32 18.64 18.64
s - - 18.64
1 S + 1 O2 1 SO2
m 1.69 1.69 -
r 1.69 1.69 1.69
s - - 1.69
Kadar O2 yang terkandung dalam batubara :

O = 1/2 O2
m 435.75 -
r 435.75 217.88
s - 217.88
Kebutuhan O2 utk = 1,335.75 + 311.25 + 18.6 +

pembakaran 1.69
= 1,667.33 kmol/jam
= 53,354.6 kg/jam
O2 dalam batubara = 6,972.00 kg/jam
Kebutuhan O2 scr = 53,354.57 - 6,972.00

stoikiometris = 46,382.57 kg/jam
Kebutuhan O2 + O2 ekses = 47,542.14 kg/jam

(asumsi udara ekses = 2.5% )
(FLSmidth Institute)
Perhitungan Fraksi Massa Udara

Komponen Fraksi mol BM Fraksi massa
O2 0.21 32 0.23
N2 0.79 28 0.77
Total 1.00 1.00
Total udara stoikiometris 100

= x 47,542.14
+ udara ekses 23
= 204,035 kg/jam
Udara dari conveying kg udara

= 0.25 x 30,000
batubara kg batubara
= 7,500 kg/jam
Udara = Kebutuhan udara pembakaran - Udara conveying batu bara

tersier = 204,035 - 7,500
= 196,535 kg/jam
Input Output
< 12 > dari blending silo < 18 > menuju ke kiln
Komponen Komponen
xmass mass (kg/jam) xmass mass (kg/jam)
CaCO3 0.7281 342,517.34 CaCO3 0.1119 37,639.27
CaO 0.0403 18,970.19 CaO 0.5641 189,701.91
Fe2O3 0.0254 11,955.35 Fe2O3 0.0355 11,955.35
SiO2 0.1478 69,544.67 SiO2 0.2068 69,544.67
Al2O3 0.0401 18,884.85 Al2O3 0.0562 18,884.85
MgO 0.0084 3,971.11 MgO 0.0118 3,971.11
K2O 0.0028 1,318.99 K2O 0.0039 1,318.99
Na2O 0.0001 40.05 Na2O 0.0001 40.05
SO3 0.0017 777.30 SO3 0.0023 777.30
impuritis 0.0032 1,512.34 impuritis 0.0064 2,167.70
H2O 0.0019 907.41 H2O 0.0010 319.64
Total 1.00 470,399.59 Total 1.00 336,320.83
Input Output
< 17 > gas pembakaran kiln < 16 > menuju ke ID Fan
Komponen Komponen
CO2 0.3285 53,294.4 CO2 0.4643 246,213.8
H2O(g) 0.0604 9,793.1 H2O(g) 0.0497 26,369.53
NO2 0.0033 536.0 NO2 0.0026 1,393.55
O2 0.0045 724.73 O2 0.0036 1,884.29
N2 0.6029 97,808.04 N2 0.4795 254,300.9
SO2 0.0004 67.500 SO2 0.0003 175.500
Total 1.00 162,224 Total 1.00 530,337.5
Input
< 21 > udara tersier
Komponen
xmass mass (kg/jam)
O2 0.2330 45,794.56
N2 0.7670 150,740.44
Total 1.00 196,535.00
Input
< 52 > batubara ke kalsiner
Komponen
xmass mass (kg/jam)
C 0.5343 16,029
H 0.0415 1,245
N 0.0087 261
O 0.2324 6,972
S 0.0018 54
H2O(l) 0.1488 4,464
Ash 0.0325 975
Total 1.00 30,000
Input
< 52 > udara masuk
Komponen
xmass mass (kg/jam)
O2 0.2330 1,747.57
N2 0.7670 5,752.43
Total 1.00 7,500.00
866,658.362 866,658.362
- -
Neraca Energi
< 21 > < 16 > Qloss
Dari Blending Silo < 12 > Ke Kiln

Batubara ke Kalsiner < 52 >
Suspension
Gas Hasil < 17 > Preheater < 18 >
Pembakaran Kiln
» Neraca energi dari Blending Silo :
temperatur feed = 50 °C = 323 K
temperatur reference = 25 °C = 298 K
Panas Sensibel Raw Meal

< 12 > Blending Silo
Komponen Cp (kJ/kg.K) ΔT (K) Hs (kJ/jam)
xmass mass (kg/jam)
CaCO3 0.7281 342,517.34 0.861 25 7,372,043.69
CaO 0.0403 18,970.19 0.787 25 373,109.09
Fe2O3 0.0254 11,955.35 0.676 25 202,028.93
SiO2 0.1478 69,544.67 0.793 25 1,379,160.34
Al2O3 0.0401 18,884.85 0.819 25 386,848.40
MgO 0.0084 3,971.11 0.960 25 95,323.05
K2O 0.0028 1,318.99 0.924 25 30,463.33
Na2O 0.0001 40.05 1.142 25 1,143.49
SO3 0.0017 777.30 0.657 25 12,766.30
impuritis 0.0032 1,512.34 1.000 25 37,808.58
H2O(l) 0.0019 907.41 4.202 25 95,319.99
Total 1.00 470,399.59 9,986,015.2
» Panas sensibel udara tersier (range suhu = 790 - 830 ᵒC)

temperatur udara tersier = 810 °C = 1083 K
Panas Sensibel Udara Tersier

< 21 > Udara tersier
xmass mass (kg/jam)
O2 0.2330 45,794.56 1.0376 785 37,301,513
N2 0.7670 150,740.44 1.1129 785 131,695,901
Total 1.00 196,535.00 168,997,414
» Panas sensibel batubara (range suhu = 57 - 70 ᵒC)

temperatur batubara = 60 °C = 333 K
Panas Sensibel Batubara

< 52 > Batubara
xmass mass (kg/jam)
C 0.5343 16,029 0.8365 35 469,306.16
H 0.0415 1,245 14.397 35 313,666.10
N 0.0087 261 1.0255 35 4,683.96
O 0.2324 6,972 0.9184 35 112,052.40
S 0.0018 54 0.7450 35 1,408.11
H2O(l) 0.1488 4,464 4.2019 35 656,499.90
Ash 0.0325 975 1.00 35 34,125.00
Total 1.00 30,000 1,591,741.63
< 52 > Batubara
xmass mass (kg/jam)
O2 0.2330 1,747.57 0.9184 35 56,173.18
N2 0.7670 5,752.43 1.0255 35 206,468.44
Total 1.00 7,500.00 262,641.63
Total 1,854,383.26
» Neraca energi pembakaran batubara

Massa batubara = 30,000 kg/jam
Heating value = 4,504 kkal/kg
H batubara = 30,000 x 4,504

= 135,120,000 kkal/jam
= 565,720,416 kJ/jam
» Panas sensibel gas dari kiln
temperatur gas dari kiln = 1000 °C = 1273 K
Panas Sensibel Gas dari Kiln

< 17 > Gas dari Kiln
xmass mass (kg/jam)
CO2 0.3285 53,294.40 1.1339 975 58,917,824.6
H2O(g) 0.0604 9,793.13 2.1338 975 20,374,515.3
NO2 0.0033 535.98 1.1666 975 609,639.8
O2 0.0045 724.73 1.0376 975 733,199.8
N2 0.6029 97,808.04 1.1129 975 106,133,382
SO2 0.0004 67.50 0.8647 975 56,906.7
Total 1.00 162,223.78 186,825,468
» Panas sensibel gas keluar preheater (range suhu = 385 - 400 ᵒC)
temperatur gas keluar preheater = 390 °C = 663 K
Panas Sensibel Gas Keluar Preheater

< 16 > ke ID Fan
xmass mass (kg/jam)
CO2 0.4643 246,213.75 0.9708 365 87,245,932.4
H2O(g) 0.0497 26,369.53 1.9250 365 18,527,627.8
NO2 0.0026 1,393.55 0.9982 365 507,715.8
O2 0.0036 1,884.29 0.9560 365 657,534.4
N2 0.4795 254,300.90 1.0531 365 97,749,642.7
SO2 0.0003 175.50 0.7712 365 49,402.6
Total 1.00 530,337.53 204,737,856
» Panas latent penguapan air pada 50 oC Hv 2592.1 kJ/kg

λ = 2,382.77 kJ/kg Hl 209.33 kJ/kg
Hl = m x λ
= 5,371.41 x 2,382.77
= 12,798,824.67 kJ/jam
» Neraca energi reaksi kalsinasi :

temperatur reaktan = 780 °C = 1053 K
temperatur produk = 850 °C = 1123 K

m 3,425.17 338.8 -
r 3,048.78 3,048.8 3,048.78
s 376.39 3,387.5 3,048.78
Data heat of formation pada 25 ᵒC ( ΔHf298 ) :
Tabel Heat of Formation H.Allaboun
ΔHf298
Komponen
(kJ/mol)
CaCO3 -1207
CaO -635
CO2 -393
Al2O3 -1669
Fe2O3 -822
SiO2 -908
(CaO)4.Al2O3.Fe2O3 -5080
(CaO)3.Al2O3 -3561
(CaO)2.SiO2 -2308
(CaO)3.SiO2 -2931
ΔH reaktan
CaCO3 = m x cp x ΔT
= 342,517.3 x 0.8609 x ( 25 - 500 )
= -140,068,830.1 kJ/jam
ΔH produk
CaO = m x cp x ΔT
= 189,701.9 x 0.7867 x ( 500 - 25 )
= 70,890,727.0 kJ/jam
CO2 = m x cp x ΔT
= 134,146.4 x 0.8194 x ( 500 - 25 )
= 52,210,718.6 kJ/jam
ΔHf
CaCO3 = mol x ΔHf
= 3,048.8 x -1,207 = -3,679,878,287 kJ/jam
CaO = mol x ΔHf

= 3,048.8 x -635 = -1,935,975,735 kJ/jam
CO2 = mol x ΔHf

= 3,048.8 x -393 = -1,198,170,809 kJ/jam
Total ΔH reaktan = -140,068,830 kJ/jam

Total ΔH produk = 123,101,446 kJ/jam
Total ΔHf = 545,731,743 kJ/jam
Total ΔHR = 528,764,358.09 kJ/jam

» Panas sensibel produk keluar preheater (range suhu = 860 - 875 ᵒC)
temperatur produk keluar preheater = 865 °C = 1138 K
Panas Sensibel Produk

< 18 > ke Kiln
xmass mass (kg/jam)
CaCO3 0.1119 37,639.27 1.346 840 42,559,704
CaO 0.5641 189,701.91 1.128 840 179,778,934
Fe2O3 0.0355 11,955.35 1.087 840 10,915,603
SiO2 0.2068 69,544.67 1.175 840 68,650,377
Al2O3 0.0562 18,884.85 1.282 840 20,336,818
MgO 0.0118 3,971.11 1.242 840 4,143,138.8
K2O 0.0039 1,318.99 1.239 840 1,372,655.2
Na2O 0.0001 40.05 1.549 840 52,098.5
SO3 0.0023 777.30 0.959 840 626,355.0
impuritis 0.0064 2,167.70 1.000 840 1,820,870.2
H2O(l) 0.0010 319.64 4.548 840 1,221,081
Total 1.00 336,320.83 331,477,635
Qloss = (H input - (Hs Produk + Hs Gas keluar preheater + ΔHr

kalsinasi + Hl penguapan air ))
= 1,462,148,054.8 - 549,014,315.7
= 913,133,739.13 kJ/jam
Tabel Neraca Energi Suspension Preheater

H input H output
Hs < 12 > 9,986,015.18 Hs < 18 > 331,477,635.33
Hs < 17 > 186,825,468.01 Hs < 16 > 204,737,855.67
Hs < 21 > 168,997,414.25 Hl 12,798,824.67
Hs < 52 > 1,854,383.26 Q loss 913,133,739.13
ΔHR Kals 528,764,358.09
H Batubara 565,720,416.00
Total 1,462,148,054.80 Total 1,462,148,054.80
ROTARY KILN
Neraca Massa
Rotary Kiln = Digunakan sebagai tempat pembakaran Kiln Feed,

terjadi kalsinasi sebesar 100%, dan juga terjadi proses
klinkerisasi membentuk C2S, C3S, C3A, dan C4AF
Ke Kalsiner
< 17 >
Dari SP Preheater < 18 >
Udara Sekunder < 20 > < 19 >
Udara Primer < 22 > Rotary Kiln
Batubara < 51 > Clinker ke Cooler
Komponen yang masuk ke dalam Rotary Kiln :

CaCO3 = 37,639.27 kg/jam
CaO = 189,701.91 kg/jam
Al2O3 = 18,884.85 kg/jam
Fe2O3 = 11,955.35 kg/jam
SiO2 = 69,544.67 kg/jam
Udara sekunder = Udara panas dari cooler
Komponen BM massa
mol =
CaCO3 100 BM
CaO 56
CO2 44
C2S 172
C3S 228
C3A 270
C4AF 486
SiO2 60
Al2O3 102
Fe2O3 160
Reaksi yang terjadi

Reaksi kalsinasi :
CaCO3 CaO + CO2 (suhu 900 ᵒC)
mol CaCO3 mula-mula = 376.39 kmol/jam
mol CaO mula-mula = 3,387.5 kmol/jam

m 376.4 3387.53 -
r 376.4 376.39 376.39
s - 3763.93 376.39
Massa CaCO3 yang = 0 (CaCO3 habis bereaksi)

tersisa
Massa CaO terbentuk = mol x BM

= 3,763.93 x 56
= 210,779.90 kg/jam
Massa CO2 terbentuk = mol x BM

= 376.39 x 44
= 16,561.28 kg/jam
Reaksi I (Fe2O3 habis bereaksi) (Temperatur 1000 ᵒC)

4CaO + Al2O3 + Fe2O3 C4AF
mol Al2O3 mula-mula = 185.15 kmol/jam
mol Fe2O3 mula-mula = 74.72 kmol/jam
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 3763.93 185.15 74.72 -
r 298.88 74.72 74.72 74.72
s 3,465.04 110.42 - 74.72
Massa Fe2O3 tersisa = 0 (Fe2O3 habis bereaksi)
Massa CaO yang = mol x BM

terbentuk = 3,465.04 x 56
= 194,042.41 kg/jam
Massa Al2O3 yang = mol x BM

terbentuk = 110.42 x 102
= 11,263.32 kg/jam
Massa C4AF yang = mol x BM

= 36,314.38 kg/jam
Reaksi II (Al2O3 habis bereaksi) (Temperatur 1100 ᵒC)
3CaO + Al2O3 C3A

3 CaO + 1 Al2O3 1 C 3A
m 3,465.04 110.42 -
r 331.27 110.42 110.42
s 3,133.77 - 110.42
Massa Al2O3 yang = 0 (Al2O3 habis bereaksi)

tersisa

= 3,133.77 x 56
= 175,491.06 kg/jam
Massa C3A terbentuk = mol x BM

= 110.42 x 270
= 29,814.66 kg/jam
Reaksi III (SiO2 habis bereaksi) (Temperatur 1200 ᵒC)

2CaO + SiO2 C2S
mol SiO2 mula-mula = 1,159.08 kmol/jam
2 CaO + 1 SiO2 1 C2S

m 3,133.77 1,159.08 -
r 2,318.16 1,159.08 1,159.08
s 815.61 - 1,159.08
Massa SiO2 yang tersisa = 0 (SiO2 habis bereaksi)

= 815.61 x 56
= 45,674.34 kg/jam
Massa C2S terbentuk = mol x BM

= 1,159.08 x 172
= 199,361.40 kg/jam
Reaksi IV (CaO habis bereaksi) (Temperatur 1300 ᵒC)
CaO + C2S C3S
mol CaO mula-mula = 815.61 kmol/jam
mol C2S mula-mula = 1,159.08 kmol/jam
1 CaO + 1 C2S 1 C3S

m 815.61 1,159.08 -
r 815.61 815.61 815.61
s - 343.46 815.61
Massa CaO yang tersisa = 0 (CaO habis bereaksi)
Massa C2S yang tersisa = mol x BM

= 343.46 x 172
= 59,075.92 kg/jam

= 815.61 x 228
= 185,959.81 kg/jam
Kebutuhan batubara di Kiln = 18,750 kg/jam
Komposisi Batubara BM masing-masing komponen :

Komponen % berat Massa (kg/jam) Komponen BM
C 53.43 10,018.13 C 12
H 4.15 778.13 H 1
N 0.87 163.13 N 14
O 23.24 4,357.50 O 16
S 0.18 33.75 S 32
H2O 14.88 2,790.00 CO2 44
Ash 3.25 609.38 H2O 18
Total 100.00 18,750 NO2 46
SO2 64
Reaksi pembakaran komponen batu bara :

1 C + 1 O2 1 CO2
m 834.84 834.8 -
r 834.8 834.8 834.8
s - - 834.8
1 H2 + 1/2 O2 1 H2O(g)
m 389.06 194.53 -
r 389.06 194.53 389.06
s - - 389.06
1/2 N2 + 1 O2 1 NO2
m 5.83 11.65 -
r 5.83 11.65 11.65
s - - 11.65
1 S + 1 O2 1 SO2
m 1.05 1.05 -
r 1.05 1.05 1.05
s - - 1.05
O2 yang terkandung dalam batu bara :

O = 1/2 O2
m 272.34 -
r 272.34 136.17
s - 136.17
Kebutuhan O2 dari = 834.84 + 194.53 + 11.65 + 1.055

reaksi pembakaran = 1,042.08 kmol/jam
= 33,346.61 kg/jam
O2 yang terkandung dalam batu bara = 4,357.50 kg/jam

Kebutuhan O2 stoikiometris = 33,346.61 - 4,357.50
= 28,989.11 kg/jam

(asumsi udara ekses = 2.5% ) (FLSmidth Institute)

O2 0.21 32 0.23
N2 0.79 28 0.77
Total 1.00 1.00

= x 29,714 = 127,521.87 kg/jam
+ udara ekses 23
Udara dari kg udara

= 0.25 x 18,750 = 4,687.5 kg/jam
conveyor batu bara kg batubara
Udara = 127,521.87 - 4,687.50 - 91,749.3

primer = 31,085.10 kg/jam
Neraca Massa Rotary Kiln
Input Output
< 18 > output dari SP < 19 > ke Cooler
Komponen Komponen
CaCO3 0.1119 37,639.27 C3A 0.0931 29,814.66
CaO 0.5641 189,701.91 C4AF 0.1134 36,314.38
Fe2O3 0.0355 11,955.35 C2S 0.1844 59,075.92
SiO2 0.2068 69,544.67 C3S 0.5805 185,959.81
Al2O3 0.0562 18,884.85 Na2O 0.0001 40.05
MgO 0.0118 3,971.11 K2O 0.0041 1,318.99
K2O 0.0039 1,318.99 SO3 0.0024 777.30
Na2O 0.0001 40.05 MgO 0.0124 3,971.11
SO3 0.0023 777.30 impuritis 0.0097 3,096.72
impuritis 0.0064 2,167.70
H2O 0.0010 319.64
Total 1.00 336,320.83 Total 1.00 320,368.93
Input Output
< 51 > Batubara < 17 > ke Kalsiner
Komponen Komponen
C 0.5343 10,018.13 O2 0.0045 724.73
H 0.0415 778.13 N2 0.6029 97,808.04
N 0.0087 163.13 CO2 0.3285 53,294.40
O 0.2324 4,357.50 H2O(g) 0.0604 9,793.13
S 0.0018 33.75 NO2 0.0033 535.98
H2O(l) 0.1488 2,790 SO2 0.0004 67.50
Ash 0.0325 609.38
Total 1.00 18,750 Total 1.00 162,223.78
Input
< 51 > Batubara
Komponen
xmass mass (kg/jam)
O2 0.2330 1,092.23
N2 0.7670 3,595.27
Total 1.00 4,687.50
Input
< 20 > Udara Sekunder
Komponen
xmass mass (kg/jam)
O2 0.2330 21,378.47
N2 0.7670 70,370.80
Total 1.00 91,749.28
Input
< 22 > Udara Primer
Komponen
xmass mass (kg/jam)
O2 0.2330 7,243.13
N2 0.7670 23,841.97
Total 1.00 31,085.10
482,592.704 482,592.704
-
Neraca Energi
Ke Kalsiner
Qloss
< 17 >
Udara Sekunder < 20 > Rotary Kiln < 19 >
Udara Primer < 22 >
» Neraca energi masuk dari Preheater :

temperatur bahan masuk = 865 °C = 1138 K
temperatur bahan keluar = 1350 °C = 1623 K
< 18 > dari output SP Cp

Komponen ΔT (K) Hs (kJ/jam)
xmass mass (kg/jam) (kJ/kg.K)
CaCO3 0.1119 37,639.27 1.346 840 42,559,704.07
CaO 0.5641 189,701.91 1.128 840 179,778,933.9
Fe2O3 0.0355 11,955.35 1.087 840 10,915,602.64
SiO2 0.2068 69,544.67 1.175 840 68,650,377.42
Al2O3 0.0562 18,884.85 1.282 840 20,336,818.42
MgO 0.0118 3,971.11 1.242 840 4,143,138.84
K2O 0.0039 1,318.99 1.239 840 1,372,655.24
Na2O 0.0001 40.05 1.549 840 52,098.46
SO3 0.0023 777.30 0.959 840 626,355.03
impuritis 0.0064 2,167.70 1.000 840 1,820,870.21
H2O 0.0010 319.64 4.548 840 1,221,081.10
Total 1.00 336,320.83 331,477,635.3
Neraca Energi Reaksi di Kiln :
Panas Kalsinasi Lanjut (Setelah kalsinasi di Preheater)

m 376.39 3,387.53 -
r 376.39 376.39 376.39
s - 3,763.93 376.39
ΔH reaktan
= 37,639.27 x 1.3461 x ( 25 - 900 )
= -44,333,025.1 kJ/jam
ΔH produk
CaO = m x cp x ΔT
= 210,779.90 x 1.1282 x ( 900 - 25 )
= 208,077,469.8 kJ/jam
CO2 = m x cp x ΔT
= 16,561.28 x 1.0869 x ( 900 - 25 )
= 15,750,995.1 kJ/jam
ΔHf
CaCO3 = mol x ΔHf
= 376.4 x -1,207 = -454,305,961 kJ/jam
CaO = mol x ΔHf

= 376.4 x -635 = -239,009,350 kJ/jam
CO2 = mol x ΔHf

= 376.4 x -393 = -147,922,322 kJ/jam

Total ΔHR = 246,869,729.07 kJ/jam
Panas enthalpy reaksi pembentukan klinker :

Reaksi I :
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 3,763.93 185.15 74.72 -
r 298.88 74.72 74.72 74.72
s 3,465.04 110.42 - 74.72
ΔH reaktan
CaO = m x cp x ΔT
= 210,779.90 x 1.1282 x ( 25 - 1000 )
= -231,857,752.06 kJ/jam
Al2O3 = m x cp x ΔT
= 18,884.85 x 1.2820 x ( 25 - 1000 )
= -23,605,235.67 kJ/jam
Fe2O3 = m x cp x ΔT
= 11,955.35 x 1.0869 x ( 25 - 1000 )
= -12,669,895.92 kJ/jam
ΔH produk
C4AF = m x cp x ΔT
= 36,314.38 x 3.4938 x ( 1000 - 25 )
= 123,704,582.58 kJ/jam
ΔHf
CaO = mol x ΔHf
= 298.9 x -635 = -189,791,196 kJ/jam
Al2O3 = mol x ΔHf

= 74.7 x -1,669 = -124,709,255 kJ/jam
Fe2O3 = mol x ΔHf

= 74.7 x -822 = -61,420,616 kJ/jam
C4AF = mol x ΔHf

= 74.7 x -5,080 = -379,582,393 kJ/jam

Total ΔHf = -3,661,326 kJ/jam
Total ΔHR 1 = -148,089,627.29 kJ/jam
Reaksi II :
3 CaO + 1 Al2O3 1 C 3A
m 3,465.04 110.42 -
r 331.27 110.42 110.42
s 3,133.77 - 110.42
ΔH reaktan
CaO = m x cp x ΔT
= 194,042.41 x 1.1282 x ( 25 - 1100 )
= -235,338,473.50 kJ/jam
= 11,263.32 x 1.2820 x ( 25 - 1100 )
= -15,522,614.38 kJ/jam
ΔH produk
C3A = m x cp x ΔT
= 29,814.66 x 1.6929 x ( 1100 - 25 )
= 54,260,232.62 kJ/jam
ΔHf
CaO = mol x ΔHf
= 331.3 x -635 = -210,358,992 kJ/jam
Al2O3 = mol x ΔHf

= 110.4 x -1,669 = -184,298,771 kJ/jam
C3A = mol x ΔHf

= 110.4 x -3,561 = -393,222,242 kJ/jam

Total ΔHR 2 = -195,165,334.58 kJ/jam
Reaksi III :

m 3,133.77 1,159.08 -
r 2,318.16 1,159.08 1,159.08
s 815.61 - 1,159.08
ΔH reaktan
CaO = m x cp x ΔT
= 175,491.06 x 1.1282 x ( 25 - 1200 )
= -232,638,016.12 kJ/jam
SiO2 = m x cp x ΔT
= 69,544.67 x 1.1752 x ( 25 - 1200 )
= -96,028,801.75 kJ/jam
ΔH produk
C2S = m x cp x ΔT
= 199,361.40 x 1.2190 x ( 1200 - 25 )
= 285,551,296.42 kJ/jam
ΔHf
CaO = mol x ΔHf
= 2,318.2 x -635 = -1,472,028,918 kJ/jam
SiO2 = mol x ΔHf
= 1,159.1 x -908 = -1,052,442,722 kJ/jam
C2S = mol x ΔHf

= 1,159.1 x -2,308 = -2,675,151,765 kJ/jam
Total ΔHR 3 = -193,795,646.88 kJ/jam
Reaksi IV :
1 CaO + 1 C2S 1 C3S

m 815.61 1,159.08 -
r 815.61 815.61 815.61
s - 343.46 815.61
ΔH reaktan
CaO = m x cp x ΔT
= 45,674.34 x 1.1282 x ( 25 - 1300 )
= -65,700,742.90 kJ/jam
C2S = m x cp x ΔT
= 199,361.40 x 1.2190 x ( 25 - 1300 )
= -309,853,534.41 kJ/jam
ΔH produk
C3S = m x cp x ΔT
= 185,959.81 x 1.1654 x ( 1300 - 25 )
= 276,305,388.35 kJ/jam
ΔHf
CaO = mol x ΔHf
= 815.6 x -635 = -517,914,394 kJ/jam
C2S = mol x ΔHf

= 815.6 x -2,308 = -1,882,435,309 kJ/jam
C3S = mol x ΔHf

= 815.6 x -2,931 = -2,390,562,345 kJ/jam

Total ΔHR 4 = -89,461,530.34 kJ/jam
Total ΔHR (reaksi kalsinasi + klinkerisasi) = -379,642,410.02 kJ/jam

H batubara = 18,750 x 4,504
= 84,450,000 kkal/jam
= 353,575,260 kJ/jam

(range suhu : 50 - 66 ᵒC)
Stream 51
< 51 > Batubara Cp
C 0.5343 10,018.13 0.8365 30 251,414.01
H 0.0415 778.13 14.397 30 336,070.82
N 0.0087 163.13 1.0255 30 5,018.53
O 0.2324 4,357.50 0.9184 30 120,056.14
S 0.0018 33.75 0.7450 30 754.35
H2O(l) 0.1488 2,790.00 4.2019 30 351,696.37
Ash 0.0325 609.38 1.000 30 18,281.25
Total 1.00 18,750.00 1,083,291.47
< 51 > Batubara Cp
Komponen ΔT (ᵒC) Hs (kJ/jam)
O2 0.2330 1,092.23 0.918 30 30,092.78
N2 0.7670 3,595.27 1.025 30 110,608.09
Total 1.00 4,687.50 140,700.87
Total 1,223,992.35
temperatur udara sekunder = 1,100 °C = 1,373 K

Stream 20
< 20 > Udara Sekunder Cp
O2 0.2330 21,378.47 1.05018 1,075 24,135,152.5
N2 0.7670 70,370.80 1.12215 1,075 84,888,908.5
Total 1.00 91,749.28 109,024,061.0
temperatur udara primer = 30 °C = 303 K

Stream 22
< 22 > Udara Primer Cp
O2 0.2330 7,243.13 0.916 5 33,169.06
N2 0.7670 23,841.97 1.024 5 122,029.91
Total 1.00 31,085.10 155,198.97


Stream 17
< 17 > ke Kalsiner Cp
CO2 0.3285 53,294.40 1.134 975 58,917,824.57
H2O(g) 0.0604 9,793.13 2.134 975 20,374,515.3
NO2 0.0033 535.98 1.167 975 609,639.76
SO2 0.0004 67.50 1.038 975 68,289.08
O2 0.0045 724.73 1.113 975 786,415.92
N2 0.6029 97,808.04 0.865 975 82,458,206.64
Total 1.00 162,223.78 163,214,891.3
temperatur klinker = 1350 °C = 1623 K

Panas Sensibel Klinker Keluar

Stream 19
< 19 > menuju ke Cooler Cp
C3A 0.0931 29,814.66 1.693 1,325 66,878,891.4
C4AF 0.1134 36,314.38 3.494 1,325 168,111,355.8
C2S 0.1844 59,075.92 1.219 1,325 95,418,283
C3S 0.5805 185,959.81 1.165 1,325 287,140,894
Na2O 0.0001 40.05 1.622 1,325 86,079.7
K2O 0.0041 1,318.99 1.476 1,325 2,580,119.2
SO3 0.0024 777.30 1.002 1,325 1,032,085.1
MgO 0.0124 3,971.11 1.321 1,325 6,950,672.5
impuritis 0.0097 3,096.72 1.000 1,325 4,103,151.4
Total 1.00 320,368.93 632,301,531.7
Qloss = (H input - (∆H Produk + ∆H Gas buang Kiln ))

= 1,175,098,557.7 - 795,516,422.95
= 379,582,134.73 kJ/jam
Tabel Neraca Energi Rotary Kiln

IN OUT
H input H output
Hs < 18 > 331,477,635.3 Hs < 17 > 163,214,891.3
Hs < 20 > 109,024,061.0 Hs < 19 > 632,301,531.7
Hs < 22 > 155,199.0 Q loss 379,582,134.7
Hs < 51 > 1,223,992.3
ΔHR 379,642,410.0
H Batubara 353,575,260.0
Total 1,175,098,557.7 Total 1,175,098,557.7
Efisiensi Energi di Kiln = 67.7%
Heat Loss di Kiln = 32.3%

COOLER
Neraca Massa
Menuju ke EP
Udara tersier Udara sekunder
< 23 >
< 21 > < 20 >
Clinker dari kiln < 19 >
Cooler < 29 >
Udara masuk < 28 >
Ke Roller Crusher
Keterangan :
Fungsi Cooler = Berfungsi untuk mendinginkan clinker
Asumsi :1. Debu clinkertidak ada yang terbawa ke udara tersier

dan sekunder karena tertahan dust trap
2. 1% debu clinker yang terbawa udara ke EP
Massa clinker yang masuk ke Cooler = 320,368.93 kg/jam
Massa debu clinker yang terikut ke EP :
C3A = 1% x clinker impuritis = 1% x clinker

= 298.1 kg/jam = 31.0 kg/jam
C4AF = 1% x clinker
= 363.1 kg/jam
C2S = 1% x clinker
= 590.8 kg/jam
C3S = 1% x clinker
= 1,859.6 kg/jam
Na2O = 1% x clinker
= 0.400 kg/jam
K2O = 1% x clinker
= 13.190 kg/jam
SO3 = 1% x clinker
= 7.8 kg/jam
MgO = 1% x clinker
= 39.7 kg/jam
clinker ke crusher = clinker masuk Cooler - clinker yang terbawa ke EP

C3A = 29,814.66 - 298.15 = 29,516.51 kg/jam
C4AF = 36,314.38 - 363.14 = 35,951.23 kg/jam
C2S = 59,075.92 - 590.76 = 58,485.16 kg/jam
C3S = 185,959.81 - 1,859.60 = 184,100.22 kg/jam
Na2O = 40.05 - 0.40 = 39.65 kg/jam
K2O = 1,318.99 - 13.19 = 1,305.80 kg/jam
SO3 = 777.30 - 7.77 = 769.52 kg/jam
MgO = 3,971.11 - 39.71 = 3,931.40 kg/jam
imprtis = 3,096.72 - 30.97 = 3,065.75 kg/jam
Massa udara masuk ke Cooler = 1.81 kg udara/kg terak

= 579,867.76 kg/jam
Total massa udara sekunder = 16% dari udara masuk Cooler

= 91,749.28 kg/jam
Massa udara ke EP = 291,583.48 kg/jam
Input Output
< 19 > dari output kiln < 29 > ke roller crusher
Komponen Komponen
C3A 0.09306 29,814.66 C3A 0.09306 29,516.51
C4AF 0.11335 36,314.38 C4AF 0.11335 35,951.23
C2S 0.18440 59,075.92 C2S 0.18440 58,485.16
C3S 0.58046 185,959.81 C3S 0.58046 184,100.22
Na2O 0.00013 40.05 Na2O 0.00013 39.65
K2O 0.00412 1,318.99 K2O 0.00412 1,305.80
SO3 0.00243 777.30 SO3 0.00243 769.52
MgO 0.01240 3,971.11 MgO 0.01240 3,931.40
Total 1.00 320,368.93 Total 1.00 317,165.24
Input Output
< 28 > udara masuk < 21 > udara tersier
Komponen Komponen
O2 0.23301 135,114.82 O2 0.23301 45,794.56
N2 0.76699 444,752.94 N2 0.76699 150,740.44
Total 1.00 579,867.76 Total 1.00 196,535.00
Output
< 20 > udara sekunder
Komponen
xmass mass (kg/jam)
O2 0.23301 21,378.47
N2 0.76699 70,370.80
Total 1.00 91,749.28
Output
< 23 > menuju ke EP
Komponen
xmass mass (kg/jam)
C3A 0.09306 298.15
C4AF 0.11335 363.14
C2S 0.18440 590.76
C3S 0.58046 1,859.60
Na2O 0.00013 0.40
K2O 0.00412 13.19
SO3 0.00243 7.77
MgO 0.01240 39.71
impuritis 0.00967 30.97
Total 1.00 3,203.69
Output
< 23 > menuju ke EP
Komponen
xmass mass (kg/jam)
O2 0.23301 67,941.78
N2 0.76699 223,641.70
Total 1.00 291,583.48
900,236.68 900,236.68
Neraca Energi Menuju ke EP

< 23 >
Qloss < 21 > < 20 >
Cooler < 29 >
Udara masuk < 28 >
Ke Roller Crusher
» temperatur bahan masuk = 1350 °C = 1623 K

Panas Sensibel Clinker Masuk

< 19 > dari output kiln Cp
Komponen
(kJ/kg.K) ΔT (K)
Hs (kJ/jam)
xmass mass (kg/jam)
C3A 0.09306 29,814.66 1.693 1,325 66,878,891
C4AF 0.11335 36,314.38 3.494 1,325 168,111,356
C2S 0.18440 59,075.92 1.219 1,325 95,418,283
C3S 0.58046 185,959.81 1.165 1,325 287,140,894
Na2O 0.00013 40.05 1.622 1,325 86,080
K2O 0.00412 1,318.99 1.476 1,325 2,580,119
SO3 0.00243 777.30 1.002 1,325 1,032,085
MgO 0.01240 3,971.11 1.321 1,325 6,950,673
impuritis 0.00967 3,096.72 1.000 1,325 4,103,151
Total 1.00 320,368.93 632,301,532
» temperatur udara masuk = 30 °C = 303 K
Panas Sensibel Udara Masuk

< 28 > udara masuk Cp
O2 0.23301 135,114.82 0.916 5 618,742.49
N2 0.76699 444,752.94 1.024 5 2,276,370.77
Total 1.00 579,867.76 2,895,113.26
» temperatur udara tersier = 800 °C = 1073 K


< 21 > udara tersier Cp
O2 0.23301 45,794.56 1.03763 775 36,826,334.9
N2 0.76699 150,740.44 1.11294 775 130,018,246
Total 1.00 196,535.00 166,844,581
» temperatur udara sekunder = 1,100 °C = 1,373 K

Panas Sensibel Udara Sekunder

< 20 > udara sekunder Cp
O2 0.23301 21,378.47 1.05018 1,075 24,135,152.5
N2 0.76699 70,370.80 1.12215 1,075 84,888,908.5
Total 1.00 91,749.28 109,024,061
» temperatur debu clinker = 200 °C = 473 K
Panas Sensibel Debu Clinker ke EP

< 23 > menuju ke EP Cp
C3A 0.09306 298.15 0.777 175 40,547.39
C4AF 0.11335 363.14 3.314 175 210,636.48
C2S 0.18440 590.76 0.905 175 93,607.42
C3S 0.58046 1,859.60 0.897 175 291,757.93
Na2O 0.00013 0.40 1.273 175 89.25
K2O 0.00412 13.19 0.990 175 2,285.56
SO3 0.00243 7.77 0.759 175 1,032.33
MgO 0.01240 39.71 1.078 175 7,493.55
impuritis 0.00967 30.97 1.000 175 5,419.26
Total 1.00 3,203.69 652,869.15
(kJ/kg.K)
Cp
O2 0.23301 67,941.78 0.93470 175 11,113,461.5
N2 0.76699 223,641.70 1.03746 175 40,603,517.4
Total 1.00 291,583.48 51,716,978.9
Total 52,369,848.1
» Neraca energi clinker keluar Cooler

temperatur clinker keluar = 121 °C = 394 K
Panas Sensibel Clinker Keluar Cooler

< 29 > ke roller crusher Cp
C3A 0.09306 29,516.51 0.708 96 2,004,990.9
C4AF 0.11335 35,951.23 3.309 96 11,421,938.4
C2S 0.18440 58,485.16 0.897 96 5,038,543.8
C3S 0.58046 184,100.22 0.878 96 15,524,880.5
Na2O 0.00013 39.65 1.246 96 4,741.7
K2O 0.00412 1,305.80 0.982 96 123,055.2
SO3 0.00243 769.52 0.738 96 54,538.4
MgO 0.01240 3,931.40 1.059 96 399,709.8
impuritis 0.00967 3,065.75 1.000 96 294,312.1
Total 1.00 317,165.24 34,866,710.9
Qloss = (ƩHs input - (ƩHs output))

= 635,196,644.9 - 363,105,200.9
= 272,091,444.1 kJ/jam
Tabel Neraca Energi Cooler

H input H output
Hs < 19 > 632,301,531.7 Hs < 21 > 166,844,580.9
Hs < 28 > 2,895,113.3 Hs < 20 > 109,024,061.0
Hs < 23 > 52,369,848.1
Hs < 29 > 34,866,710.9
Q loss 272,091,444.1
Total 635,196,644.9 Total 635,196,644.9
EP (ELECTROSTATIC PRECIPITATOR)
Neraca Massa
ke atmosfer
< 30 >
dari Cooler
EP
< 23 >
< 31 >
kembali ke Cooler
Asumsi :
1. debu yang dibuang langsung ke atmosfer / lingkungan
sebesar 0.5%
Massa debu yang dibuang langsung ke atmosfer :
C3A = 0.5% x ouput Cooler yang masuk ke EP

= 1.49 kg/jam
C4AF = 0.5% x ouput Cooler yang masuk ke EP

= 1.82 kg/jam
C2S = 0.5% x ouput Cooler yang masuk ke EP

= 2.95 kg/jam

= 9.30 kg/jam
Na2O = 0.5% x ouput Cooler yang masuk ke EP

= 0.002 kg/jam
K2O = 0.5% x ouput Cooler yang masuk ke EP

= 0.066 kg/jam
SO3 = 0.5% x ouput Cooler yang masuk ke EP

= 0.039 kg/jam
MgO = 0.5% x ouput Cooler yang masuk ke EP

= 0.199 kg/jam
imprtis = 0.5% x ouput Cooler yang masuk ke EP

= 0.155 kg/jam
Neraca Massa EP
Input Output
< 23 > dari output cooler < 30 > ke atmosfer
Komponen Komponen
C3A 0.09306 298.15 C3A 0.09306352 1.49
C4AF 0.11335 363.14 C4AF 0.11335175 1.82
C2S 0.18440 590.76 C2S 0.18439967 2.95
C3S 0.58046 1,859.60 C3S 0.58045521 9.30
Na2O 0.00013 0.40 Na 2
O 0.000125 0.00
K2O 0.00412 13.19 K 2
O 0.00411708 0.07
SO3 0.00243 7.77 SO 3 0.00242625 0.04
MgO 0.01240 39.71 MgO 0.01239542 0.20
impuritis 0.00967 30.97 impuritis 0.0096661 0.15
Total 1.00 3,203.69 Total 1.00 16.02
Output
< 31 > kembali ke cooler
Komponen
xmass mass (kg/jam)
C3A 0.09306 296.66
C4AF 0.11335 361.33
C2S 0.18440 587.81
C3S 0.58046 1,850.30
Na2O 0.00013 0.40
K2O 0.00412 13.12
SO3 0.00243 7.73
MgO 0.01240 39.51
impuritis 0.00967 30.81
Total 1.00 3,187.67
3,203.689 3,203.689
Neraca Energi EP
ke atmosfer
< 30 >
dari Cooler
EP
< 23 >
< 31 >
kembali ke Cooler
Asumsi:
1. ada panas yang hilang (Qloss ≠ 0 )
2. debu clinker yang di recycle kembali menuju Cooler
sebesar 96%
Panas Sensibel Masuk EP

< 23 > dari cooler Cp
C3A 0.09306 298.15 0.777 175 40,547.39
C4AF 0.11335 363.14 3.314 175 210,636.48
C2S 0.18440 590.76 0.905 175 93,607.42
C3S 0.58046 1,859.60 0.897 175 291,757.93
Na2O 0.00013 0.40 1.273 175 89.25
K2O 0.00412 13.19 0.990 175 2,285.56
SO3 0.00243 7.77 0.759 175 1,032.33
MgO 0.01240 39.71 1.078 175 7,493.55
impuritis 0.00967 30.97 1.000 175 5,419.26
Total 1.00 3,203.69 652,869.15
Panas Sensibel Keluar Atmosfer

< 30 > ke atmosfer Cp
C3A 0.09306 1.49 0.777 100 115.85
C4AF 0.11335 1.82 3.314 100 601.82
C2S 0.18440 2.95 0.905 100 267.45
C3S 0.58046 9.30 0.897 100 833.59
Na2O 0.00013 0.00 1.273 100 0.25
K2O 0.00412 0.07 0.990 100 6.53
SO3 0.00243 0.04 0.759 100 2.95
MgO 0.01240 0.20 1.078 100 21.41
impuritis 0.00967 0.15 1.000 100 15.48
Total 1.00 16.02 1,865.34
Panas Sensibel kembali ke cooler

< 31 > kembali ke cooler Cp
C3A 0.09306 296.66 0.777 96 22,131.92
C4AF 0.11335 361.33 3.314 96 114,971.41
C2S 0.18440 587.81 0.905 96 51,093.60
C3S 0.58046 1,850.30 0.897 96 159,249.81
Na2O 0.00013 0.40 1.273 96 48.71
K2O 0.00412 13.12 0.990 96 1,247.52
SO3 0.00243 7.73 0.759 96 563.48
MgO 0.01240 39.51 1.078 96 4,090.19
impuritis 0.00967 30.81 1.000 96 2,957.99
Total 1.00 3,187.67 353,396.65

= 652,869.15 - 355,261.99
= 297,607.16 kJ/jam
Tabel Neraca Energi EP
H input H output
Hs < 23 > 652,869.15 Hs < 30 > 1,865.34
Hs < 31 > 353,396.65
Qloss 297,607.16
Total 652,869.15 Total 652,869.15
Neraca Massa
< 21 > < 16 >

Gas Hasil < 17 >
Pembakaran Kiln
Keterangan :



Input
No Komponen
xmass mass (kg/jam)
1 CaCO3 0.7280 350,730.27
2 CaO 0.0403 19,425.06
3 Fe2O3 0.0254 12,242.02
4 SiO2 0.1478 71,212.23
5 Al2O3 0.0401 19,337.68
6 MgO 0.0084 4,066.33
7 K2
O 0.0028 1,350.61
8 Na 2
O 0.0001 41.01
9 SO 3 0.0017 795.93
10 impuritis 0.0033 1,586.60
11 H2O 0.0020 951.96
Total 1.00 481,739.68
CaCO3 = 100
CaO = 56
CO2 = 44

= 3,121.88 kmol/jam
Reaksi Kalsinasi :
m 3,507.30 346.88 -
r 3,121.88 3,121.88 3,121.88
s 385.42 3,468.76 3,121.88

= 38,541.79 kg/jam

= 194,250.61 kg/jam

= 137,362.93 kg/jam

dari batubara

kalsiner
Komposisi Batubara
C 53.43 16,029
H 4.15 1,245
N 0.87 261
O 23.24 6,972
S 0.18 54
H2O 14.88 4,464
Ash 3.25 975
Total 100.00 30,000

C = 12 CO2 = 44
H = 1 H2O = 18
N = 14 NO2 = 46
O = 16 SO2 = 64
S = 32

1 C + 1 O2 1 CO2
m 1,335.8 1,335.8 -
r 1,335.8 1,335.8 1,335.8
s - - 1,335.8
1 H2 + 1/2 O2 1 H2O(g)
m 622.50 311.25 -
r 622.50 311.25 622.50
s - - 622.50
1/2 N2 + 1 O2 1 NO2
m 9.32 18.64 -
r 9.32 18.64 18.64
s - - 18.64
1 S + 1 O2 1 SO2
m 1.69 1.69 -
r 1.69 1.69 1.69
s - - 1.69

O = 1/2 O2
m 435.75 -
r 435.75 217.88
s - 217.88
Kebutuhan O2 utk = 1,335.75 + 311.25 + 18.6 +

pembakaran 1.69
= 1,667.33 kmol/jam
= 53,354.6 kg/jam
Kebutuhan O2 scr = 53,354.57 - 6,972.00



O2 0.21 32 0.23
N2 0.79 28 0.77
Total 1.00 1.00

= x 47,542.14
+ udara ekses 23
= 204,035 kg/jam

= 0.25 x 30,000
= 7,500 kg/jam

tersier = 204,035 - 7,500
= 196,535 kg/jam
Input Output
Komponen Komponen
CaCO3 0.7280 350,730.27 CaCO3 0.1119 38,541.79
CaO 0.0403 19,425.06 CaO 0.5640 194,250.61
Fe2O3 0.0254 12,242.02 Fe O
2 3 0.0355 12,242.02
SiO2 0.1478 71,212.23 SiO2 0.2068 71,212.23
Al2O3 0.0401 19,337.68 Al2O3 0.0561 19,337.68
MgO 0.0084 4,066.33 MgO 0.0118 4,066.33
K2O 0.0028 1,350.61 K2O 0.0039 1,350.61
Na2O 0.0001 41.01 Na2O 0.0001 41.01
SO3 0.0017 795.93 SO3 0.0023 795.93
H2O 0.0020 951.96 H2O 0.0010 341.92
Total 1.00 481,739.68 Total 1.00 344,399.79
Input Output
Komponen Komponen
CO2 0.3302 53,691.51 CO2 0.4678 249,827.4
H2O(g) 0.0602 9,793.13 H2O(g) 0.0495 26,414.08
NO2 0.0033 535.98 NO2 0.0026 1,393.55
O2 0.0045 724.73 O2 0.0035 1,884.29
N2 0.6014 97,808.04 N2 0.4762 254,300.9
SO2 0.0004 67.50 SO2 0.0003 175.500
Total 1.00 162,620.89 Total 1.00 533,995.8
Input
Komponen
xmass mass (kg/jam)
O2 0.2330 45,794.56
N2 0.7670 150,740.44
Total 1.00 196,535.00
Input
Komponen
xmass mass (kg/jam)
C 0.5343 16,029
H 0.0415 1,245
N 0.0087 261
O 0.2324 6,972
S 0.0018 54
H2O(l) 0.1488 4,464
Ash 0.0325 975
Total 1.00 30,000
Input
< 52 > udara masuk
Komponen
xmass mass (kg/jam)
O2 0.2330 1,747.57
N2 0.7670 5,752.43
Total 1.00 7,500.00
878,395.567 878,395.567
0.0 0.0
Neraca Energi
< 21 > < 16 > Qloss

Suspension
Pembakaran Kiln

xmass mass (kg/jam)
CaCO3 0.7280 350,730.27 0.861 25 7,548,811.66
CaO 0.0403 19,425.06 0.787 25 382,055.56
Fe2O3 0.0254 12,242.02 0.676 25 206,873.21
SiO2 0.1478 71,212.23 0.793 25 1,412,230.05
Al2O3 0.0401 19,337.68 0.819 25 396,124.31
MgO 0.0084 4,066.33 0.960 25 97,608.72
K2O 0.0028 1,350.61 0.924 25 31,193.79
Na2O 0.0001 41.01 1.142 25 1,170.91
SO3 0.0017 795.93 0.657 25 13,072.41
impuritis 0.0033 1,586.60 1.000 25 39,664.92
H2O(l) 0.0020 951.96 4.202 25 100,000.05
Total 1.00 481,739.68 10,228,805.6


xmass mass (kg/jam)
O2 0.2330 45,794.56 1.0376 785 37,301,513
N2 0.7670 150,740.44 1.1129 785 131,695,901
Total 1.00 196,535.00 168,997,414


< 52 > Batubara
xmass mass (kg/jam)
C 0.5343 16,029 0.8365 35 469,306.16
H 0.0415 1,245 14.397 35 313,666.10
N 0.0087 261 1.0255 35 4,683.96
O 0.2324 6,972 0.9184 35 112,052.40
S 0.0018 54 0.7450 35 1,408.11
H2O(l) 0.1488 4,464 4.2019 35 656,499.90
Ash 0.0325 975 1.00 35 34,125.00
Total 1.00 30,000 1,591,741.63
< 52 > Batubara
xmass mass (kg/jam)
O2 0.2330 1,747.57 0.9184 35 56,173.18
N2 0.7670 5,752.43 1.0255 35 206,468.44
Total 1.00 7,500.00 262,641.63
Total 1,854,383.26

H batubara = 30,000 x 4,504

= 135,120,000 kkal/jam
= 565,720,416 kJ/jam


xmass mass (kg/jam)
CO2 0.3302 53,691.51 1.1339 975 59,356,834.8
H2O(g) 0.0602 9,793.13 2.1338 975 20,374,515.3
NO2 0.0033 535.98 1.1666 975 609,639.8
O2 0.0045 724.73 1.0376 975 733,199.8
N2 0.6014 97,808.04 1.1129 975 106,133,382
SO2 0.0004 67.50 0.8647 975 56,906.7
Total 1.00 162,620.89 187,264,478

< 16 > ke ID Fan
xmass mass (kg/jam)
CO2 0.4678 249,827.44 0.9708 365 88,526,444.8
H2O(g) 0.0495 26,414.08 1.9250 365 18,558,930.8
NO2 0.0026 1,393.55 0.9982 365 507,715.8
O2 0.0035 1,884.29 0.9560 365 657,534.4
N2 0.4762 254,300.90 1.0531 365 97,749,642.7
SO2 0.0003 175.50 0.7712 365 49,402.6
Total 1.00 533,995.77 206,049,671

λ = 2,382.77 kJ/kg Hl 209.33 kJ/kg
Hl = m x λ
= 5,415.96 x 2,382.77
= 12,904,982.18 kJ/jam


m 3,507.30 346.9 -
r 3,121.88 3,121.9 3,121.88
s 385.42 3,468.8 3,121.88

ΔHf298
Komponen
(kJ/mol)
CaCO3 -1207
CaO -635
CO2 -393
Al2O3 -1669
Fe2O3 -822
SiO2 -908
(CaO)4.Al2O3.Fe2O3 -5080
(CaO)3.Al2O3 -3561
(CaO)2.SiO2 -2308
(CaO)3.SiO2 -2931
ΔH reaktan
= 350,730.3 x 0.8609 x ( 25 - 500 )
= -143,427,421.6 kJ/jam
ΔH produk
CaO = m x cp x ΔT
= 194,250.6 x 0.7867 x ( 500 - 25 )
= 72,590,555.5 kJ/jam
CO2 = m x cp x ΔT
= 137,362.9 x 0.8194 x ( 500 - 25 )
= 53,462,635.0 kJ/jam
ΔHf
CaCO3 = mol x ΔHf
= 3,121.9 x -1,207 = -3,768,114,962 kJ/jam
CaO = mol x ΔHf

= 3,121.9 x -635 = -1,982,396,852 kJ/jam
CO2 = mol x ΔHf

= 3,121.9 x -393 = -1,226,900,729 kJ/jam

Total ΔHR = 541,443,149.29 kJ/jam

< 18 > ke Kiln
xmass mass (kg/jam)
CaCO3 0.1119 38,541.79 1.346 840 43,580,207
CaO 0.5640 194,250.61 1.128 840 184,089,700
Fe2O3 0.0355 12,242.02 1.087 840 11,177,339
SiO2 0.2068 71,212.23 1.175 840 70,296,486
Al2O3 0.0561 19,337.68 1.282 840 20,824,458
MgO 0.0118 4,066.33 1.242 840 4,242,483.6
K2O 0.0039 1,350.61 1.239 840 1,405,569.0
Na2O 0.0001 41.01 1.549 840 53,347.7
SO3 0.0023 795.93 0.959 840 641,373.9
impuritis 0.0064 2,219.68 1.000 840 1,864,531.3
H2O(l) 0.0010 341.92 4.548 840 1,306,180
Total 1.00 344,399.79 339,481,675

= 1,475,508,646.6 - 558,436,328.2
= 917,072,318.34 kJ/jam

H input H output
Hs < 12 > 10,228,805.57 Hs < 18 > 339,481,675.00
Hs < 17 > 187,264,478.22 Hs < 16 > 206,049,671.08
Hs < 21 > 168,997,414.25 Hl 12,904,982.18
Hs < 52 > 1,854,383.26 Q loss 917,072,318.34
ΔHR Kals 541,443,149.29
H Batubara 565,720,416.00
Total 1,475,508,646.59 Total 1,475,508,646.59
ROTARY KILN
Neraca Massa

Ke Kalsiner
< 17 >

CaCO3 = 38,541.79 kg/jam
CaO = 194,250.61 kg/jam
Al2O3 = 19,337.68 kg/jam
Fe2O3 = 12,242.02 kg/jam
SiO2 = 71,212.23 kg/jam
Komponen BM massa
mol =
CaCO3 100 BM
CaO 56
CO2 44
C2S 172
C3S 228
C3A 270
C4AF 486
SiO2 60
Al2O3 102
Fe2O3 160
Reaksi yang terjadi

Reaksi kalsinasi :

m 385.4 3468.76 -
r 385.4 385.42 385.42
s - 3854.18 385.42

tersisa

= 3,854.18 x 56
= 215,834.01 kg/jam

= 385.42 x 44
= 16,958.39 kg/jam

4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 3854.18 189.59 76.51 -
r 306.05 76.51 76.51 76.51
s 3,548.13 113.07 - 76.51

= 198,695.19 kg/jam

= 11,533.39 kg/jam

= 37,185.13 kg/jam
3CaO + Al2O3 C3A

3 CaO + 1 Al2O3 1 C 3A
m 3,548.13 113.07 -
r 339.22 113.07 113.07
s 3,208.91 - 113.07

tersisa

= 3,208.91 x 56
= 179,699.01 kg/jam

= 113.07 x 270
= 30,529.56 kg/jam

2CaO + SiO2 C2S

m 3,208.91 1,186.87 -
r 2,373.74 1,186.87 1,186.87
s 835.17 - 1,186.87

= 835.17 x 56
= 46,769.53 kg/jam

= 1,186.87 x 172
= 204,141.71 kg/jam
CaO + C2S C3S

1 CaO + 1 C2S 1 C3S

m 835.17 1,186.87 -
r 835.17 835.17 835.17
s - 351.70 835.17

= 351.70 x 172
= 60,492.45 kg/jam

= 835.17 x 228
= 190,418.79 kg/jam

C 53.43 10,018.13 C 12
H 4.15 778.13 H 1
N 0.87 163.13 N 14
O 23.24 4,357.50 O 16
S 0.18 33.75 S 32
H2O 14.88 2,790.00 CO2 44
Ash 3.25 609.38 H2O 18
Total 100.00 18,750 NO2 46
SO2 64

1 C + 1 O2 1 CO2
m 834.84 834.8 -
r 834.8 834.8 834.8
s - - 834.8
1 H2 + 1/2 O2 1 H2O(g)
m 389.06 194.53 -
r 389.06 194.53 389.06
s - - 389.06
1/2 N2 + 1 O2 1 NO2
m 5.83 11.65 -
r 5.83 11.65 11.65
s - - 11.65
1 S + 1 O2 1 SO2
m 1.05 1.05 -
r 1.05 1.05 1.05
s - - 1.05

O = 1/2 O2
m 272.34 -
r 272.34 136.17
s - 136.17
Kebutuhan O2 dari = 834.84 + 194.53 + 11.65 + 1.055

= 33,346.61 kg/jam

= 28,989.11 kg/jam


O2 0.21 32 0.23
N2 0.79 28 0.77
Total 1.00 1.00

= x 29,714 = 127,521.87 kg/jam
+ udara ekses 23
Udara dari kg udara

= 0.25 x 18,750 = 4,687.5 kg/jam
Udara = 127,521.87 - 4,687.50 - 93,949.3

Input Output
Komponen Komponen
CaCO3 0.1119 38,541.79 C3A 0.0931 30,529.56
CaO 0.5640 194,250.61 C4AF 0.1134 37,185.13
Fe2O3 0.0355 12,242.02 C2S 0.1844 60,492.45
SiO2 0.2068 71,212.23 C3S 0.5805 190,418.79
Al2O3 0.0561 19,337.68 Na2O 0.0001 41.01
MgO 0.0118 4,066.33 K2O 0.0041 1,350.61
K2O 0.0039 1,350.61 SO3 0.0024 795.93
Na2O 0.0001 41.01 MgO 0.0124 4,066.33
SO3 0.0023 795.93 impuritis 0.0097 3,170.97
impuritis 0.0064 2,219.68
H2O 0.0010 341.92
Total 1.00 344,399.79 Total 1.00 328,050.78
Input Output
Komponen Komponen
C 0.5343 10,018.13 O2 0.0045 724.73
H 0.0415 778.13 N2 0.6014 97,808.04
N 0.0087 163.13 CO2 0.3302 53,691.51
O 0.2324 4,357.50 H2O(g) 0.0602 9,793.13
S 0.0018 33.75 NO2 0.0033 535.98
H2O(l) 0.1488 2,790 SO2 0.0004 67.50
Ash 0.0325 609.38
Total 1.00 18,750 Total 1.00 162,620.89
Input
< 51 > Batubara
Komponen
xmass mass (kg/jam)
O2 0.2330 1,092.23
N2 0.7670 3,595.27
Total 1.00 4,687.50
Input
Komponen
xmass mass (kg/jam)
O2 0.2330 21,891.09
N2 0.7670 72,058.17
Total 1.00 93,949.25
Input
< 22 > Udara Primer
Komponen
xmass mass (kg/jam)
O2 0.2330 6,730.51
N2 0.7670 22,154.61
Total 1.00 28,885.12
490,671.667 490,671.667
-
Neraca Energi
Ke Kalsiner
Qloss
< 17 >
Udara Primer < 22 >


CaCO3 0.1119 38,541.79 1.346 840 43,580,207.05
CaO 0.5640 194,250.61 1.128 840 184,089,700.2
Fe2O3 0.0355 12,242.02 1.087 840 11,177,338.60
SiO2 0.2068 71,212.23 1.175 840 70,296,486.48
Al2O3 0.0561 19,337.68 1.282 840 20,824,457.71
MgO 0.0118 4,066.33 1.242 840 4,242,483.65
K2O 0.0039 1,350.61 1.239 840 1,405,568.97
Na2O 0.0001 41.01 1.549 840 53,347.69
SO3 0.0023 795.93 0.959 840 641,373.87
impuritis 0.0064 2,219.68 1.000 840 1,864,531.31
H2O 0.0010 341.92 4.548 840 1,306,179.50
Total 1.00 344,399.79 339,481,675.0

m 385.42 3,468.76 -
r 385.42 385.42 385.42
s - 3,854.18 385.42
ΔH reaktan
= 38,541.79 x 1.3461 x ( 25 - 900 )
= -45,396,049.0 kJ/jam
ΔH produk
CaO = m x cp x ΔT
= 215,834.01 x 1.1282 x ( 900 - 25 )
= 213,066,782.6 kJ/jam
CO2 = m x cp x ΔT
= 16,958.39 x 1.0869 x ( 900 - 25 )
= 16,128,674.9 kJ/jam
ΔHf
CaCO3 = mol x ΔHf
= 385.4 x -1,207 = -465,199,378 kJ/jam
CaO = mol x ΔHf

= 385.4 x -635 = -244,740,352 kJ/jam
CO2 = mol x ΔHf

= 385.4 x -393 = -151,469,226 kJ/jam

Total ΔHR = 252,789,208.52 kJ/jam

Reaksi I :
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 3,854.18 189.59 76.51 -
r 306.05 76.51 76.51 76.51
s 3,548.13 113.07 - 76.51
ΔH reaktan
CaO = m x cp x ΔT
= 215,834.01 x 1.1282 x ( 25 - 1000 )
= -237,417,272.06 kJ/jam
= 19,337.68 x 1.2820 x ( 25 - 1000 )
= -24,171,245.55 kJ/jam
= 12,242.02 x 1.0869 x ( 25 - 1000 )
= -12,973,696.59 kJ/jam
ΔH produk
C4AF = m x cp x ΔT
= 37,185.13 x 3.4938 x ( 1000 - 25 )
= 126,670,789.64 kJ/jam
ΔHf
CaO = mol x ΔHf
= 306.1 x -635 = -194,342,038 kJ/jam
Al2O3 = mol x ΔHf

= 76.5 x -1,669 = -127,699,552 kJ/jam
Fe2O3 = mol x ΔHf

= 76.5 x -822 = -62,893,368 kJ/jam
C4AF = mol x ΔHf

= 76.5 x -5,080 = -388,684,076 kJ/jam

Total ΔHR 1 = -151,640,542.62 kJ/jam
Reaksi II :
3 CaO + 1 Al2O3 1 C 3A
m 3,548.13 113.07 -
r 339.22 113.07 113.07
s 3,208.91 - 113.07
ΔH reaktan
CaO = m x cp x ΔT
= 198,695.19 x 1.1282 x ( 25 - 1100 )
= -240,981,454.76 kJ/jam
= 11,533.39 x 1.2820 x ( 25 - 1100 )
= -15,894,817.96 kJ/jam
ΔH produk
C3A = m x cp x ΔT
= 30,529.56 x 1.6929 x ( 1100 - 25 )
= 55,561,292.62 kJ/jam
ΔHf
CaO = mol x ΔHf
= 339.2 x -635 = -215,403,012 kJ/jam
Al2O3 = mol x ΔHf

= 113.1 x -1,669 = -188,717,914 kJ/jam
C3A = mol x ΔHf

= 113.1 x -3,561 = -402,650,984 kJ/jam

Total ΔHR 2 = -199,845,038.29 kJ/jam
Reaksi III :

m 3,208.91 1,186.87 -
r 2,373.74 1,186.87 1,186.87
s 835.17 - 1,186.87
ΔH reaktan
CaO = m x cp x ΔT
= 179,699.01 x 1.1282 x ( 25 - 1200 )
= -238,216,245.41 kJ/jam
SiO2 = m x cp x ΔT
= 71,212.23 x 1.1752 x ( 25 - 1200 )
= -98,331,394.78 kJ/jam
ΔH produk
C2S = m x cp x ΔT
= 204,141.71 x 1.2190 x ( 1200 - 25 )
= 292,398,288.29 kJ/jam
ΔHf
CaO = mol x ΔHf
= 2,373.7 x -635 = -1,507,325,448 kJ/jam
SiO2 = mol x ΔHf
= 1,186.9 x -908 = -1,077,678,352 kJ/jam
C2S = mol x ΔHf
= 1,186.9 x -2,308 = -2,739,296,956 kJ/jam

Total ΔHR 3 = -198,442,508.01 kJ/jam
Reaksi IV :
1 CaO + 1 C2S 1 C3S

m 835.17 1,186.87 -
r 835.17 835.17 835.17
s - 351.70 835.17
ΔH reaktan
CaO = m x cp x ΔT
= 46,769.53 x 1.1282 x ( 25 - 1300 )
= -67,276,125.19 kJ/jam
C2S = m x cp x ΔT
= 204,141.71 x 1.2190 x ( 25 - 1300 )
= -317,283,249.00 kJ/jam
ΔH produk
C3S = m x cp x ΔT
= 190,418.79 x 1.1654 x ( 1300 - 25 )
= 282,930,680.45 kJ/jam
ΔHf
CaO = mol x ΔHf
= 835.2 x -635 = -530,333,023 kJ/jam
C2S = mol x ΔHf

= 835.2 x -2,308 = -1,927,572,626 kJ/jam
C3S = mol x ΔHf

= 835.2 x -2,931 = -2,447,883,608 kJ/jam

Total ΔHR 4 = -91,606,652.35 kJ/jam


H batubara = 18,750 x 4,504
= 84,450,000 kkal/jam
= 353,575,260 kJ/jam

Stream 51
< 51 > Batubara Cp
C 0.5343 10,018.13 0.8365 30 251,414.01
H 0.0415 778.13 14.397 30 336,070.82
N 0.0087 163.13 1.0255 30 5,018.53
O 0.2324 4,357.50 0.9184 30 120,056.14
S 0.0018 33.75 0.7450 30 754.35
H2O(l) 0.1488 2,790.00 4.2019 30 351,696.37
Ash 0.0325 609.38 1.000 30 18,281.25
Total 1.00 18,750.00 1,083,291.47
< 51 > Batubara Cp
O2 0.2330 1,092.23 0.918 30 30,092.78
N2 0.7670 3,595.27 1.025 30 110,608.09
Total 1.00 4,687.50 140,700.87
Total 1,223,992.35

Stream 20
O2 0.2330 21,891.09 1.05018 1,075 24,713,868.8
N2 0.7670 72,058.17 1.12215 1,075 86,924,387.5
Total 1.00 93,949.25 111,638,256.3

Stream 22
O2 0.2330 6,730.51 0.916 5 30,821.60
N2 0.7670 22,154.61 1.024 5 113,393.51
Total 1.00 28,885.12 144,215.11


Stream 17
CO2 0.3302 53,691.51 1.134 975 59,356,834.78
H2O(g) 0.0602 9,793.13 2.134 975 20,374,515.3
NO2 0.0033 535.98 1.167 975 609,639.76
SO2 0.0004 67.50 1.038 975 68,289.08
O2 0.0045 724.73 1.113 975 786,415.92
N2 0.6014 97,808.04 0.865 975 82,458,206.64
Total 1.00 162,620.89 163,653,901.5


Stream 19
C3A 0.0931 30,529.56 1.693 1,325 68,482,523.5
C4AF 0.1134 37,185.13 3.494 1,325 172,142,355.2
C2S 0.1844 60,492.45 1.219 1,325 97,706,237
C3S 0.5805 190,418.79 1.165 1,325 294,026,001
Na2O 0.0001 41.01 1.622 1,325 88,143.8
K2O 0.0041 1,350.61 1.476 1,325 2,641,985.6
SO3 0.0024 795.93 1.002 1,325 1,056,832.6
MgO 0.0124 4,066.33 1.321 1,325 7,117,336.8
impuritis 0.0097 3,170.97 1.000 1,325 4,201,537.4
Total 1.00 328,050.78 647,462,952.8

= 1,194,808,931.5 - 811,116,854.25
= 383,692,077.26 kJ/jam

IN OUT
H input H output
Hs < 18 > 339,481,675.0 Hs < 17 > 163,653,901.5
Hs < 20 > 111,638,256.3 Hs < 19 > 647,462,952.8
Hs < 22 > 144,215.1 Q loss 383,692,077.3
Hs < 51 > 1,223,992.3
ΔHR 388,745,532.7
H Batubara 353,575,260.0
Total 1,194,808,931.5 Total 1,194,808,931.5

COOLER
Neraca Massa
Menuju ke EP
< 23 >
< 21 > < 20 >
Cooler < 29 >
Udara masuk < 28 >
Ke Roller Crusher
Keterangan :


= 305.3 kg/jam = 31.7 kg/jam
C4AF = 1% x clinker
= 371.9 kg/jam
C2S = 1% x clinker
= 604.9 kg/jam
C3S = 1% x clinker
= 1,904.2 kg/jam
Na2O = 1% x clinker
= 0.410 kg/jam
K2O = 1% x clinker
= 13.506 kg/jam
SO3 = 1% x clinker
= 8.0 kg/jam
MgO = 1% x clinker
= 40.7 kg/jam

C3A = 30,529.56 - 305.30 = 30,224.27 kg/jam
C4AF = 37,185.13 - 371.85 = 36,813.28 kg/jam
C2S = 60,492.45 - 604.92 = 59,887.53 kg/jam
C3S = 190,418.79 - 1,904.19 = 188,514.60 kg/jam
Na2O = 41.01 - 0.41 = 40.60 kg/jam
K2O = 1,350.61 - 13.51 = 1,337.11 kg/jam
SO3 = 795.93 - 7.96 = 787.97 kg/jam
MgO = 4,066.33 - 40.66 = 4,025.66 kg/jam
imprtis = 3,170.97 - 31.71 = 3,139.26 kg/jam

= 593,771.91 kg/jam

= 93,949.25 kg/jam

Input Output
Komponen Komponen
C3A 0.09306 30,529.56 C3A 0.09306 30,224.27
C4AF 0.11335 37,185.13 C4AF 0.11335 36,813.28
C2S 0.18440 60,492.45 C2S 0.18440 59,887.53
C3S 0.58046 190,418.79 C3S 0.58046 188,514.60
Na2O 0.00013 41.01 Na2O 0.00013 40.60
K2O 0.00412 1,350.61 K2O 0.00412 1,337.11
SO3 0.00243 795.93 SO3 0.00243 787.97
MgO 0.01240 4,066.33 MgO 0.01240 4,025.66
Total 1.00 328,050.78 Total 1.00 324,770.27
Input Output
Komponen Komponen
O2 0.23301 138,354.62 O2 0.23301 45,794.56
N2 0.76699 455,417.29 N2 0.76699 150,740.44
Total 1.00 593,771.91 Total 1.00 196,535.00
Output
Komponen
xmass mass (kg/jam)
O2 0.23301 21,891.09
N2 0.76699 72,058.17
Total 1.00 93,949.25
Output
< 23 > menuju ke EP
Komponen
Komponen
xmass mass (kg/jam)
C3A 0.09306 305.30
C4AF 0.11335 371.85
C2S 0.18440 604.92
C3S 0.58046 1,904.19
Na2O 0.00013 0.41
K2O 0.00412 13.51
SO3 0.00243 7.96
MgO 0.01240 40.66
impuritis 0.00967 31.71
Total 1.00 3,280.51
Output
< 23 > menuju ke EP
Komponen
xmass mass (kg/jam)
O2 0.23301 70,668.97
N2 0.76699 232,618.69
Total 1.00 303,287.66
921,822.70 921,822.70

< 23 >
Qloss < 21 > < 20 >
Cooler < 29 >
Udara masuk < 28 >
Ke Roller Crusher

C3A 0.09306 30,529.56 1.693 1,325 68,482,523
C4AF 0.11335 37,185.13 3.494 1,325 172,142,355
C2S 0.18440 60,492.45 1.219 1,325 97,706,237
C3S 0.58046 190,418.79 1.165 1,325 294,026,001
Na2O 0.00013 41.01 1.622 1,325 88,144
K2O 0.00412 1,350.61 1.476 1,325 2,641,986
SO3 0.00243 795.93 1.002 1,325 1,056,833
MgO 0.01240 4,066.33 1.321 1,325 7,117,337
impuritis 0.00967 3,170.97 1.000 1,325 4,201,537
Total 1.00 328,050.78 647,462,953
O2 0.23301 138,354.62 0.916 5 633,578.79
N2 0.76699 455,417.29 1.024 5 2,330,953.93
Total 1.00 593,771.91 2,964,532.72


O2 0.23301 45,794.56 1.03763 775 36,826,334.9
N2 0.76699 150,740.44 1.11294 775 130,018,246
Total 1.00 196,535.00 166,844,581

O2 0.23301 21,891.09 1.05018 1,075 24,713,868.8
N2 0.76699 72,058.17 1.12215 1,075 86,924,387.5
Total 1.00 93,949.25 111,638,256

C3A 0.09306 305.30 0.777 175 41,519.64
C4AF 0.11335 371.85 3.314 175 215,687.15
C2S 0.18440 604.92 0.905 175 95,851.95
C3S 0.58046 1,904.19 0.897 175 298,753.74
Na2O 0.00013 0.41 1.273 175 91.39
K2O 0.00412 13.51 0.990 175 2,340.36
SO3 0.00243 7.96 0.759 175 1,057.08
MgO 0.01240 40.66 1.078 175 7,673.23
impuritis 0.00967 31.71 1.000 175 5,549.20
Total 1.00 3,280.51 668,523.74
O2 0.23301 70,668.97 0.93470 175 11,559,556.5
N2 0.76699 232,618.69 1.03746 175 42,233,345.0
Total 1.00 303,287.66 53,792,901.5
Total 54,461,425.3


C3A 0.09306 30,224.27 0.708 96 2,053,066.9
C4AF 0.11335 36,813.28 3.309 96 11,695,815.3
C2S 0.18440 59,887.53 0.897 96 5,159,358.8
C3S 0.58046 188,514.60 0.878 96 15,897,138.5
Na2O 0.00013 40.60 1.246 96 4,855.4
K2O 0.00412 1,337.11 0.982 96 126,005.8
SO3 0.00243 787.97 0.738 96 55,846.1
MgO 0.01240 4,025.66 1.059 96 409,294.1
impuritis 0.00967 3,139.26 1.000 96 301,369.1
Total 1.00 324,770.27 35,702,750.1

= 650,427,485.5 - 368,647,012.6
= 281,780,472.9 kJ/jam

H input H output
Hs < 19 > 647,462,952.8 Hs < 21 > 166,844,580.9
Hs < 28 > 2,964,532.7 Hs < 20 > 111,638,256.3
Hs < 23 > 54,461,425.3
Hs < 29 > 35,702,750.1
Q loss 281,780,472.9
Total 650,427,485.5 Total 650,427,485.5
Neraca Massa
ke atmosfer
< 30 >
EP
dari Cooler
EP
< 23 >
< 31 >
kembali ke Cooler
Asumsi :
sebesar 0.5%

= 1.53 kg/jam

= 1.86 kg/jam

= 3.02 kg/jam

= 9.52 kg/jam

= 0.002 kg/jam

= 0.068 kg/jam

= 0.040 kg/jam

= 0.203 kg/jam

= 0.159 kg/jam
Neraca Massa EP
Input Output
Komponen Komponen
C3A 0.09306 305.30 C3A 0.09306352 1.53
C4AF 0.11335 371.85 C4AF 0.11335175 1.86
C2S 0.18440 604.92 C2S 0.18439967 3.02
C3S 0.58046 1,904.19 C3S 0.58045521 9.52
Na2O 0.00013 0.41 Na2O 0.000125 0.00
K2O 0.00412 13.51 K2O 0.00411708 0.07
SO3 0.00243 7.96 SO3 0.00242625 0.04
MgO 0.01240 40.66 MgO 0.01239542 0.20
Total 1.00 3,280.51 Total 1.00 16.40
Output
Komponen
xmass mass (kg/jam)
C3A 0.09306 303.77
C4AF 0.11335 369.99
C2S 0.18440 601.90
C3S 0.58046 1,894.67
Na2O 0.00013 0.41
K2O 0.00412 13.44
SO3 0.00243 7.92
MgO 0.01240 40.46
impuritis 0.00967 31.55
Total 1.00 3,264.11
3,280.508 3,280.508
Neraca Energi EP
ke atmosfer
< 30 >
dari Cooler
EP
< 23 >
< 31 >
kembali ke Cooler
Asumsi:
sebesar 96%

C3A 0.09306 305.30 0.777 175 41,519.64
C4AF 0.11335 371.85 3.314 175 215,687.15
C2S 0.18440 604.92 0.905 175 95,851.95
C3S 0.58046 1,904.19 0.897 175 298,753.74
Na2O 0.00013 0.41 1.273 175 91.39
K2O 0.00412 13.51 0.990 175 2,340.36
SO3 0.00243 7.96 0.759 175 1,057.08
MgO 0.01240 40.66 1.078 175 7,673.23
impuritis 0.00967 31.71 1.000 175 5,549.20
Total 1.00 3,280.51 668,523.74

C3A 0.09306 1.53 0.777 100 118.63
C4AF 0.11335 1.86 3.314 100 616.25
C2S 0.18440 3.02 0.905 100 273.86
C3S 0.58046 9.52 0.897 100 853.58
Na2O 0.00013 0.00 1.273 100 0.26
K2O 0.00412 0.07 0.990 100 6.69
SO3 0.00243 0.04 0.759 100 3.02
MgO 0.01240 0.20 1.078 100 21.92
impuritis 0.00967 0.16 1.000 100 15.85
Total 1.00 16.40 1,910.07

C3A 0.09306 303.77 0.777 96 22,662.61
C4AF 0.11335 369.99 3.314 96 117,728.21
C2S 0.18440 601.90 0.905 96 52,318.73
C3S 0.58046 1,894.67 0.897 96 163,068.33
Na2O 0.00013 0.41 1.273 96 49.88
K2O 0.00412 13.44 0.990 96 1,277.44
SO3 0.00243 7.92 0.759 96 576.99
MgO 0.01240 40.46 1.078 96 4,188.27
impuritis 0.00967 31.55 1.000 96 3,028.91
Total 1.00 3,264.11 361,870.45

= 668,523.74 - 363,780.52
= 304,743.23 kJ/jam

H input H output
Hs < 23 > 668,523.74 Hs < 30 > 1,910.07
Hs < 31 > 361,870.45
Qloss 304,743.23
Total 668,523.74 Total 668,523.74
Neraca Massa
< 21 > < 16 >

Gas Hasil < 17 >
Pembakaran Kiln
Keterangan :



Input
No Komponen
xmass mass (kg/jam)
1 CaCO3 0.7280 359,119.16
2 CaO 0.0403 19,889.68
3 Fe2O3 0.0254 12,534.83
4 SiO2 0.1478 72,915.51
5 Al2O3 0.0401 19,800.20
6 MgO 0.0084 4,163.59
7 K2
O 0.0028 1,382.92
8 Na 2
O 0.0001 41.99
9 SO 3 0.0017 814.97
10 impuritis 0.0034 1,662.44
11 H2O 0.0020 997.46
Total 1.00 493,322.74
CaCO3 = 100
CaO = 56
CO2 = 44

= 3,196.56 kmol/jam
Reaksi Kalsinasi :
m 3,591.19 355.17 -
r 3,196.56 3,196.56 3,196.56
s 394.64 3,551.73 3,196.56

= 39,463.64 kg/jam

= 198,896.77 kg/jam

= 140,648.43 kg/jam

dari batubara

kalsiner
Komposisi Batubara
C 53.43 16,029
H 4.15 1,245
N 0.87 261
O 23.24 6,972
S 0.18 54
H2O 14.88 4,464
Ash 3.25 975
Total 100.00 30,000

C = 12 CO2 = 44
H = 1 H2O = 18
N = 14 NO2 = 46
O = 16 SO2 = 64
S = 32

1 C + 1 O2 1 CO2
m 1,335.8 1,335.8 -
r 1,335.8 1,335.8 1,335.8
s - - 1,335.8
1 H2 + 1/2 O2 1 H2O(g)
m 622.50 311.25 -
r 622.50 311.25 622.50
s - - 622.50
1/2 N2 + 1 O2 1 NO2
m 9.32 18.64 -
r 9.32 18.64 18.64
s - - 18.64
1 S + 1 O2 1 SO2
m 1.69 1.69 -
r 1.69 1.69 1.69
s - - 1.69

O = 1/2 O2
m 435.75 -
r 435.75 217.88
s - 217.88
Kebutuhan O2 utk = 1,335.75 + 311.25 + 18.6 +

pembakaran 1.69
= 1,667.33 kmol/jam
= 53,354.6 kg/jam
Kebutuhan O2 scr = 53,354.57 - 6,972.00



O2 0.21 32 0.23
N2 0.79 28 0.77
Total 1.00 1.00

= x 47,542.14
+ udara ekses 23
= 204,035 kg/jam

= 0.25 x 30,000
= 7,500 kg/jam

tersier = 204,035 - 7,500
= 196,535 kg/jam
Input Output
Komponen Komponen
CaCO3 0.7280 359,119.16 CaCO3 0.1119 39,463.64
CaO 0.0403 19,889.68 CaO 0.5640 198,896.77
Fe2O3 0.0254 12,534.83 Fe O
2 3 0.0355 12,534.83
SiO2 0.1478 72,915.51 SiO2 0.2068 72,915.51
Al2O3 0.0401 19,800.20 Al2O3 0.0561 19,800.20
MgO 0.0084 4,163.59 MgO 0.0118 4,163.59
K2O 0.0028 1,382.92 K2O 0.0039 1,382.92
Na2O 0.0001 41.99 Na2O 0.0001 41.99
SO3 0.0017 814.97 SO3 0.0023 814.97
H2O 0.0020 997.46 H2O 0.0010 364.67
Total 1.00 493,322.74 Total 1.00 352,651.85
Input Output
Komponen Komponen
CO2 0.3318 54,097.13 CO2 0.4715 253,518.6
H2O(g) 0.0601 9,793.13 H2O(g) 0.0492 26,459.59
NO2 0.0033 535.98 NO2 0.0026 1,393.55
O2 0.0044 724.73 O2 0.0035 1,884.29
N2 0.6000 97,808.04 N2 0.4729 254,300.9
SO2 0.0004 67.50 SO2 0.0003 175.500
Total 1.00 163,026.50 Total 1.00 537,732.4
Input
Komponen
xmass mass (kg/jam)
O2 0.2330 45,794.56
N2 0.7670 150,740.44
Total 1.00 196,535.00
Input
Komponen
xmass mass (kg/jam)
C 0.5343 16,029
H 0.0415 1,245
N 0.0087 261
O 0.2324 6,972
S 0.0018 54
H2O(l) 0.1488 4,464
Ash 0.0325 975
Total 1.00 30,000
Input
< 52 > udara masuk
Komponen
xmass mass (kg/jam)
O2 0.2330 1,747.57
N2 0.7670 5,752.43
Total 1.00 7,500.00
890,384.239 890,384.239
(0.0) (0.0)
Neraca Energi
< 21 > < 16 > Qloss

Suspension
Pembakaran Kiln

xmass mass (kg/jam)
CaCO3 0.7280 359,119.16 0.861 25 7,729,366.83
CaO 0.0403 19,889.68 0.787 25 391,193.70
Fe2O3 0.0254 12,534.83 0.676 25 211,821.27
SiO2 0.1478 72,915.51 0.793 25 1,446,008.27
Al2O3 0.0401 19,800.20 0.819 25 405,598.95
MgO 0.0084 4,163.59 0.960 25 99,943.36
K2O 0.0028 1,382.92 0.924 25 31,939.89
Na2O 0.0001 41.99 1.142 25 1,198.92
SO3 0.0017 814.97 0.657 25 13,385.08
impuritis 0.0034 1,662.44 1.000 25 41,561.03
H2O(l) 0.0020 997.46 4.202 25 104,780.37
Total 1.00 493,322.74 10,476,797.7


xmass mass (kg/jam)
O2 0.2330 45,794.56 1.0376 785 37,301,513
N2 0.7670 150,740.44 1.1129 785 131,695,901
Total 1.00 196,535.00 168,997,414


< 52 > Batubara
xmass mass (kg/jam)
C 0.5343 16,029 0.8365 35 469,306.16
H 0.0415 1,245 14.397 35 313,666.10
N 0.0087 261 1.0255 35 4,683.96
O 0.2324 6,972 0.9184 35 112,052.40
S 0.0018 54 0.7450 35 1,408.11
H2O(l) 0.1488 4,464 4.2019 35 656,499.90
Ash 0.0325 975 1.00 35 34,125.00
Total 1.00 30,000 1,591,741.63
< 52 > Batubara
xmass mass (kg/jam)
O2 0.2330 1,747.57 0.9184 35 56,173.18
N2 0.7670 5,752.43 1.0255 35 206,468.44
Total 1.00 7,500.00 262,641.63
Total 1,854,383.26

H batubara = 30,000 x 4,504

= 135,120,000 kkal/jam
= 565,720,416 kJ/jam


xmass mass (kg/jam)
CO2 0.3318 54,097.13 1.1339 975 59,805,250.6
H2O(g) 0.0601 9,793.13 2.1338 975 20,374,515.3
NO2 0.0033 535.98 1.1666 975 609,639.8
O2 0.0044 724.73 1.0376 975 733,199.8
N2 0.6000 97,808.04 1.1129 975 106,133,382
SO2 0.0004 67.50 0.8647 975 56,906.7
Total 1.00 163,026.50 187,712,894

< 16 > ke ID Fan
xmass mass (kg/jam)
CO2 0.4715 253,518.56 0.9708 365 89,834,391.8
H2O(g) 0.0492 26,459.59 1.9250 365 18,590,904.5
NO2 0.0026 1,393.55 0.9982 365 507,715.8
O2 0.0035 1,884.29 0.9560 365 657,534.4
N2 0.4729 254,300.90 1.0531 365 97,749,642.7
SO2 0.0003 175.50 0.7712 365 49,402.6
Total 1.00 537,732.39 207,389,592

λ = 2,382.77 kJ/kg Hl 209.33 kJ/kg
Hl = m x λ
= 5,461.46 x 2,382.77
= 13,013,414.07 kJ/jam


m 3,591.19 355.2 -
r 3,196.56 3,196.6 3,196.56
s 394.64 3,551.7 3,196.56

ΔHf298
Komponen
(kJ/mol)
CaCO3 -1207
CaO -635
CO2 -393
Al2O3 -1669
Fe2O3 -822
SiO2 -908
(CaO)4.Al2O3.Fe2O3 -5080
(CaO)3.Al2O3 -3561
(CaO)2.SiO2 -2308
(CaO)3.SiO2 -2931
ΔH reaktan
= 359,119.2 x 0.8609 x ( 25 - 500 )
= -146,857,969.8 kJ/jam
ΔH produk
CaO = m x cp x ΔT
= 198,896.8 x 0.7867 x ( 500 - 25 )
= 74,326,802.2 kJ/jam
CO2 = m x cp x ΔT
= 140,648.4 x 0.8194 x ( 500 - 25 )
= 54,741,373.4 kJ/jam
ΔHf
CaCO3 = mol x ΔHf
= 3,196.6 x -1,207 = -3,858,242,079 kJ/jam
CaO = mol x ΔHf

= 3,196.6 x -635 = -2,029,812,527 kJ/jam
CO2 = mol x ΔHf

= 3,196.6 x -393 = -1,256,246,178 kJ/jam

Total ΔHR = 554,393,579.57 kJ/jam

< 18 > ke Kiln
xmass mass (kg/jam)
CaCO3 0.1119 39,463.64 1.346 840 44,622,574
CaO 0.5640 198,896.77 1.128 840 188,492,823
Fe2O3 0.0355 12,534.83 1.087 840 11,444,682
SiO2 0.2068 72,915.51 1.175 840 71,977,863
Al2O3 0.0561 19,800.20 1.282 840 21,322,545
MgO 0.0118 4,163.59 1.242 840 4,343,956.9
K2O 0.0039 1,382.92 1.239 840 1,439,187.9
Na2O 0.0001 41.99 1.549 840 54,623.7
SO3 0.0023 814.97 0.959 840 656,714.5
impuritis 0.0064 2,272.77 1.000 840 1,909,127.8
H2O(l) 0.0010 364.67 4.548 840 1,393,101
Total 1.00 352,651.85 347,657,199

= 1,489,155,484.8 - 568,060,204.5
= 921,095,280.37 kJ/jam

H input H output
Hs < 12 > 10,476,797.67 Hs < 18 > 347,657,198.68
Hs < 17 > 187,712,894.09 Hs < 16 > 207,389,591.72
Hs < 21 > 168,997,414.25 Hl 13,013,414.07
Hs < 52 > 1,854,383.26 Q loss 921,095,280.37
ΔHR Kals 554,393,579.57
H Batubara 565,720,416.00
Total 1,489,155,484.84 Total 1,489,155,484.84
ROTARY KILN
Neraca Massa

Ke Kalsiner
< 17 >

CaCO3 = 39,463.64 kg/jam
CaO = 198,896.77 kg/jam
Al2O3 = 19,800.20 kg/jam
Fe2O3 = 12,534.83 kg/jam
SiO2 = 72,915.51 kg/jam
Komponen BM massa
mol =
CaCO3 100 BM
CaO 56
CO2 44
C2S 172
C3S 228
C3A 270
C4AF 486
SiO2 60
Al2O3 102
Fe2O3 160
Reaksi yang terjadi

Reaksi kalsinasi :

m 394.6 3551.73 -
r 394.6 394.64 394.64
s - 3946.36 394.64

tersisa

= 3,946.36 x 56
= 220,996.41 kg/jam

= 394.64 x 44
= 17,364.00 kg/jam

4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 3946.36 194.12 78.34 -
r 313.37 78.34 78.34 78.34
s 3,632.99 115.78 - 78.34

= 203,447.65 kg/jam

= 11,809.25 kg/jam

= 38,074.54 kg/jam
3CaO + Al2O3 C3A

3 CaO + 1 Al2O3 1 C 3A
m 3,632.99 115.78 -
r 347.33 115.78 115.78
s 3,285.66 - 115.78

tersisa

= 3,285.66 x 56
= 183,997.12 kg/jam

= 115.78 x 270
= 31,259.78 kg/jam

2CaO + SiO2 C2S

m 3,285.66 1,215.26 -
r 2,430.52 1,215.26 1,215.26
s 855.15 - 1,215.26

= 855.15 x 56
= 47,888.18 kg/jam

= 1,215.26 x 172
= 209,024.45 kg/jam
CaO + C2S C3S

1 CaO + 1 C2S 1 C3S

m 855.15 1,215.26 -
r 855.15 855.15 855.15
s - 360.11 855.15

= 360.11 x 172
= 61,939.33 kg/jam

= 855.15 x 228
= 194,973.29 kg/jam

C 53.43 10,018.13 C 12
H 4.15 778.13 H 1
N 0.87 163.13 N 14
O 23.24 4,357.50 O 16
S 0.18 33.75 S 32
H2O 14.88 2,790.00 CO2 44
Ash 3.25 609.38 H2O 18
Total 100.00 18,750 NO2 46
SO2 64

1 C + 1 O2 1 CO2
m 834.84 834.8 -
r 834.8 834.8 834.8
s - - 834.8
1 H2 + 1/2 O2 1 H2O(g)
m 389.06 194.53 -
r 389.06 194.53 389.06
s - - 389.06
1/2 N2 + 1 O2 1 NO2
m 5.83 11.65 -
r 5.83 11.65 11.65
s - - 11.65
1 S + 1 O2 1 SO2
m 1.05 1.05 -
r 1.05 1.05 1.05
s - - 1.05

O = 1/2 O2
m 272.34 -
r 272.34 136.17
s - 136.17
Kebutuhan O2 dari = 834.84 + 194.53 + 11.65 + 1.055

= 33,346.61 kg/jam

= 28,989.11 kg/jam


O2 0.21 32 0.23
N2 0.79 28 0.77
Total 1.00 1.00

= x 29,714 = 127,521.87 kg/jam
+ udara ekses 23
Udara dari kg udara

= 0.25 x 18,750 = 4,687.5 kg/jam
Udara = 127,521.87 - 4,687.50 - 96,196.4

Input Output
Komponen Komponen
CaCO3 0.1119 39,463.64 C3A 0.0931 31,259.78
CaO 0.5640 198,896.77 C4AF 0.1134 38,074.54
Fe2O3 0.0355 12,534.83 C2S 0.1844 61,939.33
SiO2 0.2068 72,915.51 C3S 0.5805 194,973.29
Al2O3 0.0561 19,800.20 Na2O 0.0001 41.99
MgO 0.0118 4,163.59 K2O 0.0041 1,382.92
K2O 0.0039 1,382.92 SO3 0.0024 814.97
Na2O 0.0001 41.99 MgO 0.0124 4,163.59
SO3 0.0023 814.97 impuritis 0.0097 3,246.82
impuritis 0.0064 2,272.77
H2O 0.0010 364.67
Total 1.00 352,651.85 Total 1.00 335,897.22
Input Output
Komponen Komponen
C 0.5343 10,018.13 O2 0.0044 724.73
H 0.0415 778.13 N2 0.6000 97,808.04
N 0.0087 163.13 CO2 0.3318 54,097.13
O 0.2324 4,357.50 H2O(g) 0.0601 9,793.13
S 0.0018 33.75 NO2 0.0033 535.98
H2O(l) 0.1488 2,790 SO2 0.0004 67.50
Ash 0.0325 609.38
Total 1.00 18,750 Total 1.00 163,026.50
Input
< 51 > Batubara
Komponen
xmass mass (kg/jam)
O2 0.2330 1,092.23
N2 0.7670 3,595.27
Total 1.00 4,687.50
Input
Komponen
xmass mass (kg/jam)
O2 0.2330 22,414.69
N2 0.7670 73,781.68
Total 1.00 96,196.37
Input
< 22 > Udara Primer
Komponen
xmass mass (kg/jam)
O2 0.2330 6,206.91
N2 0.7670 20,431.09
Total 1.00 26,638.01
498,923.720 498,923.720
-
Neraca Energi
Ke Kalsiner
Qloss
< 17 >
Udara Primer < 22 >


CaCO3 0.1119 39,463.64 1.346 840 44,622,573.98
CaO 0.5640 198,896.77 1.128 840 188,492,823.3
Fe2O3 0.0355 12,534.83 1.087 840 11,444,682.17
SiO2 0.2068 72,915.51 1.175 840 71,977,862.91
Al2O3 0.0561 19,800.20 1.282 840 21,322,544.51
MgO 0.0118 4,163.59 1.242 840 4,343,956.88
K2O 0.0039 1,382.92 1.239 840 1,439,187.87
Na2O 0.0001 41.99 1.549 840 54,623.68
SO3 0.0023 814.97 0.959 840 656,714.48
impuritis 0.0064 2,272.77 1.000 840 1,909,127.84
H2O 0.0010 364.67 4.548 840 1,393,101.11
Total 1.00 352,651.85 347,657,198.7

m 394.64 3,551.73 -
r 394.64 394.64 394.64
s - 3,946.36 394.64
ΔH reaktan
= 39,463.64 x 1.3461 x ( 25 - 900 )
= -46,481,847.9 kJ/jam
ΔH produk
CaO = m x cp x ΔT
= 220,996.41 x 1.1282 x ( 900 - 25 )
= 218,162,989.9 kJ/jam
CO2 = m x cp x ΔT
= 17,364.00 x 1.0869 x ( 900 - 25 )
= 16,514,446.3 kJ/jam
ΔHf
CaCO3 = mol x ΔHf
= 394.6 x -1,207 = -476,326,183 kJ/jam
CaO = mol x ΔHf

= 394.6 x -635 = -250,594,139 kJ/jam
CO2 = mol x ΔHf

= 394.6 x -393 = -155,092,121 kJ/jam

Total ΔHR = 258,835,510.93 kJ/jam

Reaksi I :
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 3,946.36 194.12 78.34 -
r 313.37 78.34 78.34 78.34
s 3,632.99 115.78 - 78.34
ΔH reaktan
CaO = m x cp x ΔT
= 220,996.41 x 1.1282 x ( 25 - 1000 )
= -243,095,903.02 kJ/jam
= 19,800.20 x 1.2820 x ( 25 - 1000 )
= -24,749,382.02 kJ/jam
= 12,534.83 x 1.0869 x ( 25 - 1000 )
= -13,284,006.09 kJ/jam
ΔH produk
C4AF = m x cp x ΔT
= 38,074.54 x 3.4938 x ( 1000 - 25 )
= 129,700,546.75 kJ/jam
ΔHf
CaO = mol x ΔHf
= 313.4 x -635 = -198,990,380 kJ/jam
Al2O3 = mol x ΔHf

= 78.3 x -1,669 = -130,753,915 kJ/jam
Fe2O3 = mol x ΔHf

= 78.3 x -822 = -64,397,674 kJ/jam
C4AF = mol x ΔHf

= 78.3 x -5,080 = -397,980,761 kJ/jam

Total ΔHR 1 = -155,267,535.18 kJ/jam
Reaksi II :
3 CaO + 1 Al2O3 1 C 3A
m 3,632.99 115.78 -
r 347.33 115.78 115.78
s 3,285.66 - 115.78
ΔH reaktan
CaO = m x cp x ΔT
= 203,447.65 x 1.1282 x ( 25 - 1100 )
= -246,745,335.11 kJ/jam
= 11,809.25 x 1.2820 x ( 25 - 1100 )
= -16,274,995.88 kJ/jam
ΔH produk
C3A = m x cp x ΔT
= 31,259.78 x 1.6929 x ( 1100 - 25 )
= 56,890,227.43 kJ/jam
ΔHf
CaO = mol x ΔHf
= 347.3 x -635 = -220,555,098 kJ/jam
Al2O3 = mol x ΔHf

= 115.8 x -1,669 = -193,231,737 kJ/jam
C3A = mol x ΔHf

= 115.8 x -3,561 = -412,281,734 kJ/jam

Total ΔHR 2 = -204,625,003.17 kJ/jam
Reaksi III :

m 3,285.66 1,215.26 -
r 2,430.52 1,215.26 1,215.26
s 855.15 - 1,215.26
ΔH reaktan
CaO = m x cp x ΔT
= 183,997.12 x 1.1282 x ( 25 - 1200 )
= -243,913,986.50 kJ/jam
SiO2 = m x cp x ΔT
= 72,915.51 x 1.1752 x ( 25 - 1200 )
= -100,683,320.14 kJ/jam
ΔH produk
C2S = m x cp x ΔT
= 209,024.45 x 1.2190 x ( 1200 - 25 )
= 299,391,974.80 kJ/jam
ΔHf
CaO = mol x ΔHf
= 2,430.5 x -635 = -1,543,378,196 kJ/jam
SiO2 = mol x ΔHf
= 1,215.3 x -908 = -1,103,454,647 kJ/jam
C2S = mol x ΔHf
= 1,215.3 x -2,308 = -2,804,816,437 kJ/jam

Total ΔHR 3 = -203,188,926.67 kJ/jam
Reaksi IV :
1 CaO + 1 C2S 1 C3S

m 855.15 1,215.26 -
r 855.15 855.15 855.15
s - 360.11 855.15
ΔH reaktan
CaO = m x cp x ΔT
= 47,888.18 x 1.1282 x ( 25 - 1300 )
= -68,885,259.53 kJ/jam
C2S = m x cp x ΔT
= 209,024.45 x 1.2190 x ( 25 - 1300 )
= -324,872,142.87 kJ/jam
ΔH produk
C3S = m x cp x ΔT
= 194,973.29 x 1.1654 x ( 1300 - 25 )
= 289,697,917.34 kJ/jam
ΔHf
CaO = mol x ΔHf
= 855.1 x -635 = -543,017,717 kJ/jam
C2S = mol x ΔHf

= 855.1 x -2,308 = -1,973,676,995 kJ/jam
C3S = mol x ΔHf

= 855.1 x -2,931 = -2,506,432,960 kJ/jam

Total ΔHR 4 = -93,797,732.92 kJ/jam


H batubara = 18,750 x 4,504
= 84,450,000 kkal/jam
= 353,575,260 kJ/jam

Stream 51
< 51 > Batubara Cp
C 0.5343 10,018.13 0.8365 30 251,414.01
H 0.0415 778.13 14.397 30 336,070.82
N 0.0087 163.13 1.0255 30 5,018.53
O 0.2324 4,357.50 0.9184 30 120,056.14
S 0.0018 33.75 0.7450 30 754.35
H2O(l) 0.1488 2,790.00 4.2019 30 351,696.37
Ash 0.0325 609.38 1.000 30 18,281.25
Total 1.00 18,750.00 1,083,291.47
< 51 > Batubara Cp
O2 0.2330 1,092.23 0.918 30 30,092.78
N2 0.7670 3,595.27 1.025 30 110,608.09
Total 1.00 4,687.50 140,700.87
Total 1,223,992.35

Stream 20
O2 0.2330 22,414.69 1.05018 1,075 25,304,984.0
N2 0.7670 73,781.68 1.12215 1,075 89,003,476.0
Total 1.00 96,196.37 114,308,459.9

Stream 22
O2 0.2330 6,206.91 0.916 5 28,423.84
N2 0.7670 20,431.09 1.024 5 104,572.09
Total 1.00 26,638.01 132,995.93


Stream 17
CO2 0.3318 54,097.13 1.134 975 59,805,250.65
H2O(g) 0.0601 9,793.13 2.134 975 20,374,515.3
NO2 0.0033 535.98 1.167 975 609,639.76
SO2 0.0004 67.50 1.038 975 68,289.08
O2 0.0044 724.73 1.113 975 786,415.92
N2 0.6000 97,808.04 0.865 975 82,458,206.64
Total 1.00 163,026.50 164,102,317.4


Stream 19
C3A 0.0931 31,259.78 1.693 1,325 70,120,512.9
C4AF 0.1134 38,074.54 3.494 1,325 176,259,717.4
C2S 0.1844 61,939.33 1.219 1,325 100,043,209
C3S 0.5805 194,973.29 1.165 1,325 301,058,620
Na2O 0.0001 41.99 1.622 1,325 90,252.0
K2O 0.0041 1,382.92 1.476 1,325 2,705,177.6
SO3 0.0024 814.97 1.002 1,325 1,082,110.3
MgO 0.0124 4,163.59 1.321 1,325 7,287,571.8
impuritis 0.0097 3,246.82 1.000 1,325 4,302,031.3
Total 1.00 335,897.22 662,949,202.5

= 1,214,941,593.9 - 827,051,519.86
= 387,890,074.02 kJ/jam

IN OUT
H input H output
Hs < 18 > 347,657,198.7 Hs < 17 > 164,102,317.4
Hs < 20 > 114,308,459.9 Hs < 19 > 662,949,202.5
Hs < 22 > 132,995.9 Q loss 387,890,074.0
Hs < 51 > 1,223,992.3
ΔHR 398,043,687.0
H Batubara 353,575,260.0
Total 1,214,941,593.9 Total 1,214,941,593.9

COOLER
Neraca Massa
Menuju ke EP
< 23 >
< 21 > < 20 >
Cooler < 29 >
Udara masuk < 28 >
Ke Roller Crusher
Keterangan :


= 312.6 kg/jam = 32.5 kg/jam
C4AF = 1% x clinker
= 380.7 kg/jam
C2S = 1% x clinker
= 619.4 kg/jam
C3S = 1% x clinker
= 1,949.7 kg/jam
Na2O = 1% x clinker
= 0.420 kg/jam
K2O = 1% x clinker
= 13.829 kg/jam
SO3 = 1% x clinker
= 8.1 kg/jam
MgO = 1% x clinker
= 41.6 kg/jam

C3A = 31,259.78 - 312.60 = 30,947.18 kg/jam
C4AF = 38,074.54 - 380.75 = 37,693.79 kg/jam
C2S = 61,939.33 - 619.39 = 61,319.94 kg/jam
C3S = 194,973.29 - 1,949.73 = 193,023.56 kg/jam
Na2O = 41.99 - 0.42 = 41.57 kg/jam
K2O = 1,382.92 - 13.83 = 1,369.09 kg/jam
SO3 = 814.97 - 8.15 = 806.82 kg/jam
MgO = 4,163.59 - 41.64 = 4,121.95 kg/jam
imprtis = 3,246.82 - 32.47 = 3,214.35 kg/jam

= 607,973.96 kg/jam

= 96,196.37 kg/jam

Input Output
Komponen Komponen
C3A 0.09306 31,259.78 C3A 0.09306 30,947.18
C4AF 0.11335 38,074.54 C4AF 0.11335 37,693.79
C2S 0.18440 61,939.33 C2S 0.18440 61,319.94
C3S 0.58046 194,973.29 C3S 0.58046 193,023.56
Na2O 0.00013 41.99 Na2O 0.00013 41.57
K2O 0.00412 1,382.92 K2O 0.00412 1,369.09
SO3 0.00243 814.97 SO3 0.00243 806.82
MgO 0.01240 4,163.59 MgO 0.01240 4,121.95
Total 1.00 335,897.22 Total 1.00 332,538.24
Input Output
Komponen Komponen
O2 0.23301 141,663.84 O2 0.23301 45,794.56
N2 0.76699 466,310.13 N2 0.76699 150,740.44
Total 1.00 607,973.96 Total 1.00 196,535.00
Output
Komponen
xmass mass (kg/jam)
O2 0.23301 22,414.69
N2 0.76699 73,781.68
Total 1.00 96,196.37
Output
< 23 > menuju ke EP
Komponen
Komponen
xmass mass (kg/jam)
C3A 0.09306 312.60
C4AF 0.11335 380.75
C2S 0.18440 619.39
C3S 0.58046 1,949.73
Na2O 0.00013 0.42
K2O 0.00412 13.83
SO3 0.00243 8.15
MgO 0.01240 41.64
impuritis 0.00967 32.47
Total 1.00 3,358.97
Output
< 23 > menuju ke EP
Komponen
xmass mass (kg/jam)
O2 0.23301 73,454.59
N2 0.76699 241,788.01
Total 1.00 315,242.60
943,871.18 943,871.18

< 23 >
Qloss < 21 > < 20 >
Cooler < 29 >
Udara masuk < 28 >
Ke Roller Crusher

C3A 0.09306 31,259.78 1.693 1,325 70,120,513
C4AF 0.11335 38,074.54 3.494 1,325 176,259,717
C2S 0.18440 61,939.33 1.219 1,325 100,043,209
C3S 0.58046 194,973.29 1.165 1,325 301,058,620
Na2O 0.00013 41.99 1.622 1,325 90,252
K2O 0.00412 1,382.92 1.476 1,325 2,705,178
SO3 0.00243 814.97 1.002 1,325 1,082,110
MgO 0.01240 4,163.59 1.321 1,325 7,287,572
impuritis 0.00967 3,246.82 1.000 1,325 4,302,031
Total 1.00 335,897.22 662,949,203
O2 0.23301 141,663.84 0.916 5 648,732.95
N2 0.76699 466,310.13 1.024 5 2,386,706.52
Total 1.00 607,973.96 3,035,439.47

O2 0.23301 45,794.56 1.03763 775 36,826,334.9
N2 0.76699 150,740.44 1.11294 775 130,018,246
Total 1.00 196,535.00 166,844,581


O2 0.23301 22,414.69 1.05018 1,075 25,304,984.0
N2 0.76699 73,781.68 1.12215 1,075 89,003,476.0
Total 1.00 96,196.37 114,308,460

C3A 0.09306 312.60 0.777 175 42,512.72
C4AF 0.11335 380.75 3.314 175 220,846.04
C2S 0.18440 619.39 0.905 175 98,144.57
C3S 0.58046 1,949.73 0.897 175 305,899.44
Na2O 0.00013 0.42 1.273 175 93.57
K2O 0.00412 13.83 0.990 175 2,396.34
SO3 0.00243 8.15 0.759 175 1,082.37
MgO 0.01240 41.64 1.078 175 7,856.76
impuritis 0.00967 32.47 1.000 175 5,681.93
Total 1.00 3,358.97 684,513.73
O2 0.23301 73,454.59 0.93470 175 12,015,208.9
N2 0.76699 241,788.01 1.03746 175 43,898,091.2
Total 1.00 315,242.60 55,913,300.1
Total 56,597,813.8


C3A 0.09306 30,947.18 0.708 96 2,102,172.9
C4AF 0.11335 37,693.79 3.309 96 11,975,560.0
C2S 0.18440 61,319.94 0.897 96 5,282,762.2
C3S 0.58046 193,023.56 0.878 96 16,277,371.9
Na2O 0.00013 41.57 1.246 96 4,971.6
K2O 0.00412 1,369.09 0.982 96 129,019.7
SO3 0.00243 806.82 0.738 96 57,181.8
MgO 0.01240 4,121.95 1.059 96 419,083.8
impuritis 0.00967 3,214.35 1.000 96 308,577.4
Total 1.00 332,538.24 36,556,701.2

= 665,984,642.0 - 374,307,555.9
= 291,677,086.1 kJ/jam

H input H output
Hs < 19 > 662,949,202.5 Hs < 21 > 166,844,580.9
Hs < 28 > 3,035,439.5 Hs < 20 > 114,308,459.9
Hs < 23 > 56,597,813.8
Hs < 29 > 36,556,701.2
Q loss 291,677,086.1
Total 665,984,642.0 Total 665,984,642.0
Neraca Massa
ke atmosfer
< 30 >
EP
dari Cooler
EP
< 23 >
< 31 >
kembali ke Cooler
Asumsi :
sebesar 0.5%

= 1.56 kg/jam

= 1.90 kg/jam

= 3.10 kg/jam

= 9.75 kg/jam

= 0.002 kg/jam

= 0.069 kg/jam

= 0.041 kg/jam

= 0.208 kg/jam

= 0.162 kg/jam
Neraca Massa EP
Input Output
Komponen Komponen
C3A 0.09306 312.60 C3A 0.09306352 1.56
C4AF 0.11335 380.75 C4AF 0.11335175 1.90
C2S 0.18440 619.39 C2S 0.18439967 3.10
C3S 0.58046 1,949.73 C3S 0.58045521 9.75
Na2O 0.00013 0.42 Na2O 0.000125 0.00
K2O 0.00412 13.83 K2O 0.00411708 0.07
SO3 0.00243 8.15 SO3 0.00242625 0.04
MgO 0.01240 41.64 MgO 0.01239542 0.21
Total 1.00 3,358.97 Total 1.00 16.79
Output
Komponen
xmass mass (kg/jam)
C3A 0.09306 311.03
C4AF 0.11335 378.84
C2S 0.18440 616.30
C3S 0.58046 1,939.98
Na2O 0.00013 0.42
K2O 0.00412 13.76
SO3 0.00243 8.11
MgO 0.01240 41.43
impuritis 0.00967 32.31
Total 1.00 3,342.18
3,358.972 3,358.972
Neraca Energi EP
ke atmosfer
< 30 >
dari Cooler
EP
< 23 >
< 31 >
kembali ke Cooler
Asumsi:
sebesar 96%

C3A 0.09306 312.60 0.777 175 42,512.72
C4AF 0.11335 380.75 3.314 175 220,846.04
C2S 0.18440 619.39 0.905 175 98,144.57
C3S 0.58046 1,949.73 0.897 175 305,899.44
Na2O 0.00013 0.42 1.273 175 93.57
K2O 0.00412 13.83 0.990 175 2,396.34
SO3 0.00243 8.15 0.759 175 1,082.37
MgO 0.01240 41.64 1.078 175 7,856.76
impuritis 0.00967 32.47 1.000 175 5,681.93
Total 1.00 3,358.97 684,513.73

C3A 0.09306 1.56 0.777 100 121.46
C4AF 0.11335 1.90 3.314 100 630.99
C2S 0.18440 3.10 0.905 100 280.41
C3S 0.58046 9.75 0.897 100 874.00
Na2O 0.00013 0.00 1.273 100 0.27
K2O 0.00412 0.07 0.990 100 6.85
SO3 0.00243 0.04 0.759 100 3.09
MgO 0.01240 0.21 1.078 100 22.45
impuritis 0.00967 0.16 1.000 100 16.23
Total 1.00 16.79 1,955.75

C3A 0.09306 311.03 0.777 96 23,204.66
C4AF 0.11335 378.84 3.314 96 120,544.08
C2S 0.18440 616.30 0.905 96 53,570.11
C3S 0.58046 1,939.98 0.897 96 166,968.65
Na2O 0.00013 0.42 1.273 96 51.07
K2O 0.00412 13.76 0.990 96 1,307.99
SO3 0.00243 8.11 0.759 96 590.79
MgO 0.01240 41.43 1.078 96 4,288.44
impuritis 0.00967 32.31 1.000 96 3,101.36
Total 1.00 3,342.18 370,525.79

= 684,513.73 - 372,481.55
= 312,032.18 kJ/jam

H input H output
Hs < 23 > 684,513.73 Hs < 30 > 1,955.75
Hs < 31 > 370,525.79
Qloss 312,032.18
Total 684,513.73 Total 684,513.73
Neraca Massa
< 21 > < 16 >

Gas Hasil < 17 >
Pembakaran Kiln
Keterangan :



Input
No Komponen
xmass mass (kg/jam)
1 CaCO3 0.7279 368,095.08
2 CaO 0.0403 20,386.80
3 Fe2O3 0.0254 12,848.13
4 SiO2 0.1478 74,737.98
5 Al2O3 0.0401 20,295.09
6 MgO 0.0084 4,267.65
7 K2
O 0.0028 1,417.48
8 Na 2
O 0.0001 43.04
9 SO 3 0.0017 835.34
10 impuritis 0.0034 1,743.59
11 H2O 0.0021 1,046.16
Total 1.00 505,716.34
CaCO3 = 100
CaO = 56
CO2 = 44

= 3,276.45 kmol/jam
Reaksi Kalsinasi :
m 3,680.95 364.05 -
r 3,276.45 3,276.45 3,276.45
s 404.50 3,640.50 3,276.45

= 40,450.01 kg/jam

= 203,868.05 kg/jam

= 144,163.83 kg/jam

dari batubara

kalsiner
Komposisi Batubara
C 53.43 16,029
H 4.15 1,245
N 0.87 261
O 23.24 6,972
S 0.18 54
H2O 14.88 4,464
Ash 3.25 975
Total 100.00 30,000

C = 12 CO2 = 44
H = 1 H2O = 18
N = 14 NO2 = 46
O = 16 SO2 = 64
S = 32

1 C + 1 O2 1 CO2
m 1,335.8 1,335.8 -
r 1,335.8 1,335.8 1,335.8
s - - 1,335.8
1 H2 + 1/2 O2 1 H2O(g)
m 622.50 311.25 -
r 622.50 311.25 622.50
s - - 622.50
1/2 N2 + 1 O2 1 NO2
m 9.32 18.64 -
r 9.32 18.64 18.64
s - - 18.64
1 S + 1 O2 1 SO2
m 1.69 1.69 -
r 1.69 1.69 1.69
s - - 1.69

O = 1/2 O2
m 435.75 -
r 435.75 217.88
s - 217.88
Kebutuhan O2 utk = 1,335.75 + 311.25 + 18.6 +

pembakaran 1.69
= 1,667.33 kmol/jam
= 53,354.6 kg/jam
Kebutuhan O2 scr = 53,354.57 - 6,972.00



O2 0.21 32 0.23
N2 0.79 28 0.77
Total 1.00 1.00

= x 47,542.14
+ udara ekses 23
= 204,035 kg/jam

= 0.25 x 30,000
= 7,500 kg/jam

tersier = 204,035 - 7,500
= 196,535 kg/jam
Input Output
Komponen Komponen
CaCO3 0.7279 368,095.08 CaCO3 0.1119 40,450.01
CaO 0.0403 20,386.80 CaO 0.5640 203,868.05
Fe2O3 0.0254 12,848.13 Fe O
2 3 0.0355 12,848.13
SiO2 0.1478 74,737.98 SiO2 0.2068 74,737.98
Al2O3 0.0401 20,295.09 Al2O3 0.0561 20,295.09
MgO 0.0084 4,267.65 MgO 0.0118 4,267.65
K2O 0.0028 1,417.48 K2O 0.0039 1,417.48
Na2O 0.0001 43.04 Na2O 0.0001 43.04
SO3 0.0017 835.34 SO3 0.0023 835.34
H2O 0.0021 1,046.16 H2O 0.0011 389.02
Total 1.00 505,716.34 Total 1.00 361,481.35
Input Output
Komponen Komponen
CO2 0.3336 54,531.13 CO2 0.4753 257,468.0
H2O(g) 0.0599 9,793.13 H2O(g) 0.0489 26,508.28
NO2 0.0033 535.98 NO2 0.0026 1,393.55
O2 0.0044 724.73 O2 0.0035 1,884.29
N2 0.5984 97,808.04 N2 0.4694 254,300.9
SO2 0.0004 67.50 SO2 0.0003 175.500
Total 1.00 163,460.50 Total 1.00 541,730.5
Input
Komponen
xmass mass (kg/jam)
O2 0.2330 45,794.56
N2 0.7670 150,740.44
Total 1.00 196,535.00
Input
Komponen
xmass mass (kg/jam)
C 0.5343 16,029
H 0.0415 1,245
N 0.0087 261
O 0.2324 6,972
S 0.0018 54
H2O(l) 0.1488 4,464
Ash 0.0325 975
Total 1.00 30,000
Input
< 52 > udara masuk
Komponen
xmass mass (kg/jam)
O2 0.2330 1,747.57
N2 0.7670 5,752.43
Total 1.00 7,500.00
903,211.845 903,211.845
- -
Neraca Energi
< 21 > < 16 > Qloss

Suspension
Pembakaran Kiln

xmass mass (kg/jam)
CaCO3 0.7279 368,095.08 0.861 25 7,922,556.76
CaO 0.0403 20,386.80 0.787 25 400,971.30
Fe2O3 0.0254 12,848.13 0.676 25 217,115.59
SiO2 0.1478 74,737.98 0.793 25 1,482,150.20
Al2O3 0.0401 20,295.09 0.819 25 415,736.60
MgO 0.0084 4,267.65 0.960 25 102,441.37
K2O 0.0028 1,417.48 0.924 25 32,738.21
Na2O 0.0001 43.04 1.142 25 1,228.89
SO3 0.0017 835.34 0.657 25 13,719.63
impuritis 0.0034 1,743.59 1.000 25 43,589.82
H2O(l) 0.0021 1,046.16 4.202 25 109,895.21
Total 1.00 505,716.34 10,742,143.6


xmass mass (kg/jam)
O2 0.2330 45,794.56 1.0376 785 37,301,513
N2 0.7670 150,740.44 1.1129 785 131,695,901
Total 1.00 196,535.00 168,997,414


< 52 > Batubara
xmass mass (kg/jam)
C 0.5343 16,029 0.8365 35 469,306.16
H 0.0415 1,245 14.397 35 313,666.10
N 0.0087 261 1.0255 35 4,683.96
O 0.2324 6,972 0.9184 35 112,052.40
S 0.0018 54 0.7450 35 1,408.11
H2O(l) 0.1488 4,464 4.2019 35 656,499.90
Ash 0.0325 975 1.00 35 34,125.00
Total 1.00 30,000 1,591,741.63
< 52 > Batubara
xmass mass (kg/jam)
O2 0.2330 1,747.57 0.9184 35 56,173.18
N2 0.7670 5,752.43 1.0255 35 206,468.44
Total 1.00 7,500.00 262,641.63
Total 1,854,383.26

H batubara = 30,000 x 4,504

= 135,120,000 kkal/jam
= 565,720,416 kJ/jam


xmass mass (kg/jam)
CO2 0.3336 54,531.13 1.1339 975 60,285,045.4
H2O(g) 0.0599 9,793.13 2.1338 975 20,374,515.3
NO2 0.0033 535.98 1.1666 975 609,639.8
O2 0.0044 724.73 1.0376 975 733,199.8
N2 0.5984 97,808.04 1.1129 975 106,133,382
SO2 0.0004 67.50 0.8647 975 56,906.7
Total 1.00 163,460.50 188,192,689

< 16 > ke ID Fan
xmass mass (kg/jam)
CO2 0.4753 257,467.96 0.9708 365 91,233,865.3
H2O(g) 0.0489 26,508.28 1.9250 365 18,625,115.6
NO2 0.0026 1,393.55 0.9982 365 507,715.8
O2 0.0035 1,884.29 0.9560 365 657,534.4
N2 0.4694 254,300.90 1.0531 365 97,749,642.7
SO2 0.0003 175.50 0.7712 365 49,402.6
Total 1.00 541,730.49 208,823,276

λ = 2,382.77 kJ/kg Hl 209.33 kJ/kg
Hl = m x λ
= 5,510.16 x 2,382.77
= 13,129,433.74 kJ/jam


m 3,680.95 364.1 -
r 3,276.45 3,276.5 3,276.45
s 404.50 3,640.5 3,276.45

ΔHf298
Komponen
(kJ/mol)
CaCO3 -1207
CaO -635
CO2 -393
Al2O3 -1669
Fe2O3 -822
SiO2 -908
(CaO)4.Al2O3.Fe2O3 -5080
(CaO)3.Al2O3 -3561
(CaO)2.SiO2 -2308
(CaO)3.SiO2 -2931
ΔH reaktan
= 368,095.1 x 0.8609 x ( 25 - 500 )
= -150,528,578.4 kJ/jam
ΔH produk
CaO = m x cp x ΔT
= 203,868.0 x 0.7867 x ( 500 - 25 )
= 76,184,546.9 kJ/jam
CO2 = m x cp x ΔT
= 144,163.8 x 0.8194 x ( 500 - 25 )
= 56,109,594.4 kJ/jam
ΔHf
CaCO3 = mol x ΔHf
= 3,276.5 x -1,207 = -3,954,676,047 kJ/jam
CaO = mol x ΔHf

= 3,276.5 x -635 = -2,080,546,222 kJ/jam
CO2 = mol x ΔHf

= 3,276.5 x -393 = -1,287,645,142 kJ/jam

Total ΔHR = 568,250,245.83 kJ/jam

< 18 > ke Kiln
xmass mass (kg/jam)
CaCO3 0.1119 40,450.01 1.346 840 45,737,883
CaO 0.5640 203,868.05 1.128 840 193,204,065
Fe2O3 0.0355 12,848.13 1.087 840 11,730,734
SiO2 0.2068 74,737.98 1.175 840 73,776,897
Al2O3 0.0561 20,295.09 1.282 840 21,855,486
MgO 0.0118 4,267.65 1.242 840 4,452,530.9
K2O 0.0039 1,417.48 1.239 840 1,475,159.3
Na2O 0.0001 43.04 1.549 840 55,989.0
SO3 0.0023 835.34 0.959 840 673,128.6
impuritis 0.0064 2,329.58 1.000 840 1,956,845.1
H2O(l) 0.0011 389.02 4.548 840 1,486,105
Total 1.00 361,481.35 356,404,823

= 1,503,757,291.8 - 578,357,533.4
= 925,399,758.36 kJ/jam

H input H output
Hs < 12 > 10,742,143.58 Hs < 18 > 356,404,823.32
Hs < 17 > 188,192,688.88 Hs < 16 > 208,823,276.37
Hs < 21 > 168,997,414.25 Hl 13,129,433.74
Hs < 52 > 1,854,383.26 Q loss 925,399,758.36
ΔHR Kals 568,250,245.83
H Batubara 565,720,416.00
Total 1,503,757,291.80 Total 1,503,757,291.80
ROTARY KILN
Neraca Massa

Ke Kalsiner
< 17 >

CaCO3 = 40,450.01 kg/jam
CaO = 203,868.05 kg/jam
Al2O3 = 20,295.09 kg/jam
Fe2O3 = 12,848.13 kg/jam
SiO2 = 74,737.98 kg/jam
Komponen BM massa
mol =
CaCO3 100 BM
CaO 56
CO2 44
C2S 172
C3S 228
C3A 270
C4AF 486
SiO2 60
Al2O3 102
Fe2O3 160
Reaksi yang terjadi

Reaksi kalsinasi :

m 404.5 3640.50 -
r 404.5 404.50 404.50
s - 4045.00 404.50

tersisa

= 4,045.00 x 56
= 226,520.05 kg/jam

= 404.50 x 44
= 17,798.00 kg/jam

4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 4045.00 198.97 80.30 -
r 321.20 80.30 80.30 80.30
s 3,723.80 118.67 - 80.30

= 208,532.67 kg/jam

= 12,104.41 kg/jam

= 39,026.18 kg/jam
3CaO + Al2O3 C3A

3 CaO + 1 Al2O3 1 C 3A
m 3,723.80 118.67 -
r 356.01 118.67 118.67
s 3,367.79 - 118.67

tersisa

= 3,367.79 x 56
= 188,595.99 kg/jam

= 118.67 x 270
= 32,041.09 kg/jam

2CaO + SiO2 C2S

m 3,367.79 1,245.63 -
r 2,491.27 1,245.63 1,245.63
s 876.52 - 1,245.63

= 876.52 x 56
= 49,085.11 kg/jam

= 1,245.63 x 172
= 214,248.86 kg/jam
CaO + C2S C3S

1 CaO + 1 C2S 1 C3S

m 876.52 1,245.63 -
r 876.52 876.52 876.52
s - 369.11 876.52

= 369.11 x 172
= 63,487.46 kg/jam

= 876.52 x 228
= 199,846.51 kg/jam

C 53.43 10,018.13 C 12
H 4.15 778.13 H 1
N 0.87 163.13 N 14
O 23.24 4,357.50 O 16
S 0.18 33.75 S 32
H2O 14.88 2,790.00 CO2 44
Ash 3.25 609.38 H2O 18
Total 100.00 18,750 NO2 46
SO2 64

1 C + 1 O2 1 CO2
m 834.84 834.8 -
r 834.8 834.8 834.8
s - - 834.8
1 H2 + 1/2 O2 1 H2O(g)
m 389.06 194.53 -
r 389.06 194.53 389.06
s - - 389.06
1/2 N2 + 1 O2 1 NO2
m 5.83 11.65 -
r 5.83 11.65 11.65
s - - 11.65
1 S + 1 O2 1 SO2
m 1.05 1.05 -
r 1.05 1.05 1.05
s - - 1.05

O = 1/2 O2
m 272.34 -
r 272.34 136.17
s - 136.17
Kebutuhan O2 dari = 834.84 + 194.53 + 11.65 + 1.055

= 33,346.61 kg/jam

= 28,989.11 kg/jam


O2 0.21 32 0.23
N2 0.79 28 0.77
Total 1.00 1.00

= x 29,714 = 127,521.87 kg/jam
+ udara ekses 23
Udara dari kg udara

= 0.25 x 18,750 = 4,687.5 kg/jam
Udara = 127,521.87 - 4,687.50 - 98,600.7

Input Output
Komponen Komponen
CaCO3 0.1119 40,450.01 C3A 0.0931 32,041.09
CaO 0.5640 203,868.05 C4AF 0.1134 39,026.18
Fe2O3 0.0355 12,848.13 C2S 0.1844 63,487.46
SiO2 0.2068 74,737.98 C3S 0.5805 199,846.51
Al2O3 0.0561 20,295.09 Na2O 0.0001 43.04
MgO 0.0118 4,267.65 K2O 0.0041 1,417.48
K2O 0.0039 1,417.48 SO3 0.0024 835.34
Na2O 0.0001 43.04 MgO 0.0124 4,267.65
SO3 0.0023 835.34 impuritis 0.0097 3,327.97
impuritis 0.0064 2,329.58
H2O 0.0011 389.02
Total 1.00 361,481.35 Total 1.00 344,292.72
Input Output
Komponen Komponen
C 0.5343 10,018.13 O2 0.0044 724.73
H 0.0415 778.13 N2 0.5984 97,808.04
N 0.0087 163.13 CO2 0.3336 54,531.13
O 0.2324 4,357.50 H2O(g) 0.0599 9,793.13
S 0.0018 33.75 NO2 0.0033 535.98
H2O(l) 0.1488 2,790 SO2 0.0004 67.50
Ash 0.0325 609.38
Total 1.00 18,750 Total 1.00 163,460.50
Input
< 51 > Batubara
Komponen
xmass mass (kg/jam)
O2 0.2330 1,092.23
N2 0.7670 3,595.27
Total 1.00 4,687.50
Input
Komponen
xmass mass (kg/jam)
O2 0.2330 22,974.93
N2 0.7670 75,625.80
Total 1.00 98,600.72
Input
< 22 > Udara Primer
Komponen
xmass mass (kg/jam)
O2 0.2330 5,646.68
N2 0.7670 18,586.97
Total 1.00 24,233.65
507,753.228 507,753.228
-
Neraca Energi
Ke Kalsiner
Qloss
< 17 >
Udara Primer < 22 >


CaCO3 0.1119 40,450.01 1.346 840 45,737,882.92
CaO 0.5640 203,868.05 1.128 840 193,204,064.9
Fe2O3 0.0355 12,848.13 1.087 840 11,730,733.72
SiO2 0.2068 74,737.98 1.175 840 73,776,897.49
Al2O3 0.0561 20,295.09 1.282 840 21,855,486.08
MgO 0.0118 4,267.65 1.242 840 4,452,530.94
K2O 0.0039 1,417.48 1.239 840 1,475,159.33
Na2O 0.0001 43.04 1.549 840 55,988.96
SO3 0.0023 835.34 0.959 840 673,128.58
impuritis 0.0064 2,329.58 1.000 840 1,956,845.11
H2O 0.0011 389.02 4.548 840 1,486,105.26
Total 1.00 361,481.35 356,404,823.3

m 404.50 3,640.50 -
r 404.50 404.50 404.50
s - 4,045.00 404.50
ΔH reaktan
= 40,450.01 x 1.3461 x ( 25 - 900 )
= -47,643,628.0 kJ/jam
ΔH produk
CaO = m x cp x ΔT
= 226,520.05 x 1.1282 x ( 900 - 25 )
= 223,615,815.9 kJ/jam
CO2 = m x cp x ΔT
= 17,798.00 x 1.0869 x ( 900 - 25 )
= 16,927,212.9 kJ/jam
ΔHf
CaCO3 = mol x ΔHf
= 404.5 x -1,207 = -488,231,611 kJ/jam
CaO = mol x ΔHf

= 404.5 x -635 = -256,857,558 kJ/jam
CO2 = mol x ΔHf

= 404.5 x -393 = -158,968,536 kJ/jam

Total ΔHR = 265,304,917.18 kJ/jam

Reaksi I :
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 4,045.00 198.97 80.30 -
r 321.20 80.30 80.30 80.30
s 3,723.80 118.67 - 80.30
ΔH reaktan
CaO = m x cp x ΔT
= 226,520.05 x 1.1282 x ( 25 - 1000 )
= -249,171,909.16 kJ/jam
= 20,295.09 x 1.2820 x ( 25 - 1000 )
= -25,367,974.91 kJ/jam
= 12,848.13 x 1.0869 x ( 25 - 1000 )
= -13,616,030.21 kJ/jam
ΔH produk
C4AF = m x cp x ΔT
= 39,026.18 x 3.4938 x ( 1000 - 25 )
= 132,942,318.04 kJ/jam
ΔHf
CaO = mol x ΔHf
= 321.2 x -635 = -203,964,001 kJ/jam
Al2O3 = mol x ΔHf

= 80.3 x -1,669 = -134,022,015 kJ/jam
Fe2O3 = mol x ΔHf

= 80.3 x -822 = -66,007,248 kJ/jam
C4AF = mol x ΔHf

= 80.3 x -5,080 = -407,928,002 kJ/jam

Total ΔHR 1 = -159,148,334.84 kJ/jam
Reaksi II :
3 CaO + 1 Al2O3 1 C 3A
m 3,723.80 118.67 -
r 356.01 118.67 118.67
s 3,367.79 - 118.67
ΔH reaktan
CaO = m x cp x ΔT
= 208,532.67 x 1.1282 x ( 25 - 1100 )
= -252,912,556.17 kJ/jam
= 12,104.41 x 1.2820 x ( 25 - 1100 )
= -16,681,777.63 kJ/jam
ΔH produk
C3A = m x cp x ΔT
= 32,041.09 x 1.6929 x ( 1100 - 25 )
= 58,312,157.49 kJ/jam
ΔHf
CaO = mol x ΔHf
= 356.0 x -635 = -226,067,713 kJ/jam
Al2O3 = mol x ΔHf

= 118.7 x -1,669 = -198,061,424 kJ/jam
C3A = mol x ΔHf

= 118.7 x -3,561 = -422,586,417 kJ/jam

Total ΔHR 2 = -209,739,457.01 kJ/jam
Reaksi III :

m 3,367.79 1,245.63 -
r 2,491.27 1,245.63 1,245.63
s 876.52 - 1,245.63
ΔH reaktan
CaO = m x cp x ΔT
= 188,595.99 x 1.1282 x ( 25 - 1200 )
= -250,010,440.05 kJ/jam
SiO2 = m x cp x ΔT
= 74,737.98 x 1.1752 x ( 25 - 1200 )
= -103,199,826.85 kJ/jam
ΔH produk
C2S = m x cp x ΔT
= 214,248.86 x 1.2190 x ( 1200 - 25 )
= 306,875,060.51 kJ/jam
ΔHf
CaO = mol x ΔHf
= 2,491.3 x -635 = -1,581,953,817 kJ/jam
SiO2 = mol x ΔHf
= 1,245.6 x -908 = -1,131,034,697 kJ/jam
C2S = mol x ΔHf
= 1,245.6 x -2,308 = -2,874,920,794 kJ/jam

Total ΔHR 3 = -208,267,486.82 kJ/jam
Reaksi IV :
1 CaO + 1 C2S 1 C3S

m 876.52 1,245.63 -
r 876.52 876.52 876.52
s - 369.11 876.52
ΔH reaktan
CaO = m x cp x ΔT
= 49,085.11 x 1.1282 x ( 25 - 1300 )
= -70,606,996.74 kJ/jam
C2S = m x cp x ΔT
= 214,248.86 x 1.2190 x ( 25 - 1300 )
= -332,992,086.94 kJ/jam
ΔH produk
C3S = m x cp x ΔT
= 199,846.51 x 1.1654 x ( 1300 - 25 )
= 296,938,707.10 kJ/jam
ΔHf
CaO = mol x ΔHf
= 876.5 x -635 = -556,590,052 kJ/jam
C2S = mol x ΔHf

= 876.5 x -2,308 = -2,023,007,623 kJ/jam
C3S = mol x ΔHf

= 876.5 x -2,931 = -2,569,079,438 kJ/jam

Total ΔHR 4 = -96,142,139.37 kJ/jam


H batubara = 18,750 x 4,504
= 84,450,000 kkal/jam
= 353,575,260 kJ/jam

Stream 51
< 51 > Batubara Cp
C 0.5343 10,018.13 0.8365 30 251,414.01
H 0.0415 778.13 14.397 30 336,070.82
N 0.0087 163.13 1.0255 30 5,018.53
O 0.2324 4,357.50 0.9184 30 120,056.14
S 0.0018 33.75 0.7450 30 754.35
H2O(l) 0.1488 2,790.00 4.2019 30 351,696.37
Ash 0.0325 609.38 1.000 30 18,281.25
Total 1.00 18,750.00 1,083,291.47
< 51 > Batubara Cp
O2 0.2330 1,092.23 0.918 30 30,092.78
N2 0.7670 3,595.27 1.025 30 110,608.09
Total 1.00 4,687.50 140,700.87
Total 1,223,992.35

Stream 20
O2 0.2330 22,974.93 1.05018 1,075 25,937,463.7
N2 0.7670 75,625.80 1.12215 1,075 91,228,053.4
Total 1.00 98,600.72 117,165,517.1

Stream 22
O2 0.2330 5,646.68 0.916 5 25,858.29
N2 0.7670 18,586.97 1.024 5 95,133.37
Total 1.00 24,233.65 120,991.66


Stream 17
CO2 0.3336 54,531.13 1.134 975 60,285,045.44
H2O(g) 0.0599 9,793.13 2.134 975 20,374,515.3
NO2 0.0033 535.98 1.167 975 609,639.76
SO2 0.0004 67.50 1.038 975 68,289.08
O2 0.0044 724.73 1.113 975 786,415.92
N2 0.5984 97,808.04 0.865 975 82,458,206.64
Total 1.00 163,460.50 164,582,112.2


Stream 19
C3A 0.0931 32,041.09 1.693 1,325 71,873,124.3
C4AF 0.1134 39,026.18 3.494 1,325 180,665,201.4
C2S 0.1844 63,487.46 1.219 1,325 102,543,717
C3S 0.5805 199,846.51 1.165 1,325 308,583,362
Na2O 0.0001 43.04 1.622 1,325 92,507.8
K2O 0.0041 1,417.48 1.476 1,325 2,772,791.5
SO3 0.0024 835.34 1.002 1,325 1,109,156.8
MgO 0.0124 4,267.65 1.321 1,325 7,469,719.4
impuritis 0.0097 3,327.97 1.000 1,325 4,409,557.4
Total 1.00 344,292.72 679,519,138.0

= 1,236,483,085.3 - 844,101,250.13
= 392,381,835.20 kJ/jam

IN OUT
H input H output
Hs < 18 > 356,404,823.3 Hs < 17 > 164,582,112.2
Hs < 20 > 117,165,517.1 Hs < 19 > 679,519,138.0
Hs < 22 > 120,991.7 Q loss 392,381,835.2
Hs < 51 > 1,223,992.3
ΔHR 407,992,500.9
H Batubara 353,575,260.0
Total 1,236,483,085.3 Total 1,236,483,085.3

COOLER
Neraca Massa
Menuju ke EP
< 23 >
< 21 > < 20 >
Cooler < 29 >
Udara masuk < 28 >
Ke Roller Crusher
Keterangan :


= 320.4 kg/jam = 33.3 kg/jam
C4AF = 1% x clinker
= 390.3 kg/jam
C2S = 1% x clinker
= 634.9 kg/jam
C3S = 1% x clinker
= 1,998.5 kg/jam
Na2O = 1% x clinker
= 0.430 kg/jam
K2O = 1% x clinker
= 14.175 kg/jam
SO3 = 1% x clinker
= 8.4 kg/jam
MgO = 1% x clinker
= 42.7 kg/jam

C3A = 32,041.09 - 320.41 = 31,720.68 kg/jam
C4AF = 39,026.18 - 390.26 = 38,635.92 kg/jam
C2S = 63,487.46 - 634.87 = 62,852.59 kg/jam
C3S = 199,846.51 - 1,998.47 = 197,848.04 kg/jam
Na2O = 43.04 - 0.43 = 42.61 kg/jam
K2O = 1,417.48 - 14.17 = 1,403.31 kg/jam
SO3 = 835.34 - 8.35 = 826.99 kg/jam
MgO = 4,267.65 - 42.68 = 4,224.98 kg/jam
imprtis = 3,327.97 - 33.28 = 3,294.69 kg/jam

= 623,169.83 kg/jam

= 98,600.72 kg/jam

Input Output
Komponen Komponen
C3A 0.09306 32,041.09 C3A 0.09306 31,720.68
C4AF 0.11335 39,026.18 C4AF 0.11335 38,635.92
C2S 0.18440 63,487.46 C2S 0.18440 62,852.59
C3S 0.58046 199,846.51 C3S 0.58046 197,848.04
Na2O 0.00013 43.04 Na2O 0.00013 42.61
K2O 0.00412 1,417.48 K2O 0.00412 1,403.31
SO3 0.00243 835.34 SO3 0.00243 826.99
MgO 0.01240 4,267.65 MgO 0.01240 4,224.98
Total 1.00 344,292.72 Total 1.00 340,849.80
Input Output
Komponen Komponen
O2 0.23301 145,204.62 O2 0.23301 45,794.56
N2 0.76699 477,965.21 N2 0.76699 150,740.44
Total 1.00 623,169.83 Total 1.00 196,535.00
Output
Komponen
xmass mass (kg/jam)
O2 0.23301 22,974.93
N2 0.76699 75,625.80
Total 1.00 98,600.72
Output
< 23 > menuju ke EP
Komponen
Komponen
xmass mass (kg/jam)
C3A 0.09306 320.41
C4AF 0.11335 390.26
C2S 0.18440 634.87
C3S 0.58046 1,998.47
Na2O 0.00013 0.43
K2O 0.00412 14.17
SO3 0.00243 8.35
MgO 0.01240 42.68
impuritis 0.00967 33.28
Total 1.00 3,442.93
Output
< 23 > menuju ke EP
Komponen
xmass mass (kg/jam)
O2 0.23301 76,435.13
N2 0.76699 251,598.98
Total 1.00 328,034.11
967,462.56 967,462.56

< 23 >
Qloss < 21 > < 20 >
Cooler < 29 >
Udara masuk < 28 >
Ke Roller Crusher

C3A 0.09306 32,041.09 1.693 1,325 71,873,124
C4AF 0.11335 39,026.18 3.494 1,325 180,665,201
C2S 0.18440 63,487.46 1.219 1,325 102,543,717
C3S 0.58046 199,846.51 1.165 1,325 308,583,362
Na2O 0.00013 43.04 1.622 1,325 92,508
K2O 0.00412 1,417.48 1.476 1,325 2,772,792
SO3 0.00243 835.34 1.002 1,325 1,109,157
MgO 0.01240 4,267.65 1.321 1,325 7,469,719
impuritis 0.00967 3,327.97 1.000 1,325 4,409,557
Total 1.00 344,292.72 679,519,138
O2 0.23301 145,204.62 0.916 5 664,947.56
N2 0.76699 477,965.21 1.024 5 2,446,360.52
Total 1.00 623,169.83 3,111,308.08


O2 0.23301 45,794.56 1.03763 775 36,826,334.9
N2 0.76699 150,740.44 1.11294 775 130,018,246
Total 1.00 196,535.00 166,844,581

O2 0.23301 22,974.93 1.05018 1,075 25,937,463.7
N2 0.76699 75,625.80 1.12215 1,075 91,228,053.4
Total 1.00 98,600.72 117,165,517

C3A 0.09306 320.41 0.777 175 43,575.30
C4AF 0.11335 390.26 3.314 175 226,365.92
C2S 0.18440 634.87 0.905 175 100,597.62
C3S 0.58046 1,998.47 0.897 175 313,545.17
Na2O 0.00013 0.43 1.273 175 95.91
K2O 0.00412 14.17 0.990 175 2,456.23
SO3 0.00243 8.35 0.759 175 1,109.42
MgO 0.01240 42.68 1.078 175 8,053.13
impuritis 0.00967 33.28 1.000 175 5,823.94
Total 1.00 3,442.93 701,622.66
O2 0.23301 76,435.13 0.93470 175 12,502,746.7
N2 0.76699 251,598.98 1.03746 175 45,679,331.7
Total 1.00 328,034.11 58,182,078.4
Total 58,883,701.1


C3A 0.09306 31,720.68 0.708 96 2,154,715.2
C4AF 0.11335 38,635.92 3.309 96 12,274,880.4
C2S 0.18440 62,852.59 0.897 96 5,414,801.0
C3S 0.58046 197,848.04 0.878 96 16,684,213.0
Na2O 0.00013 42.61 1.246 96 5,095.8
K2O 0.00412 1,403.31 0.982 96 132,244.4
SO3 0.00243 826.99 0.738 96 58,611.1
MgO 0.01240 4,224.98 1.059 96 429,558.5
impuritis 0.00967 3,294.69 1.000 96 316,290.1
Total 1.00 340,849.80 37,470,409.5

= 682,630,446.1 - 380,364,208.7
= 302,266,237.4 kJ/jam

H input H output
Hs < 19 > 679,519,138.0 Hs < 21 > 166,844,580.9
Hs < 28 > 3,111,308.1 Hs < 20 > 117,165,517.1
Hs < 23 > 58,883,701.1
Hs < 29 > 37,470,409.5
Q loss 302,266,237.4
Total 682,630,446.1 Total 682,630,446.1
Neraca Massa
ke atmosfer
< 30 >
EP
dari Cooler
EP
< 23 >
< 31 >
kembali ke Cooler
Asumsi :
sebesar 0.5%

= 1.60 kg/jam

= 1.95 kg/jam

= 3.17 kg/jam

= 9.99 kg/jam

= 0.002 kg/jam

= 0.071 kg/jam

= 0.042 kg/jam

= 0.213 kg/jam

= 0.166 kg/jam
Neraca Massa EP
Input Output
Komponen Komponen
C3A 0.09306 320.41 C3A 0.09306352 1.60
C4AF 0.11335 390.26 C4AF 0.11335175 1.95
C2S 0.18440 634.87 C2S 0.18439967 3.17
C3S 0.58046 1,998.47 C3S 0.58045521 9.99
Na2O 0.00013 0.43 Na2O 0.000125 0.00
K2O 0.00412 14.17 K2O 0.00411708 0.07
SO3 0.00243 8.35 SO3 0.00242625 0.04
MgO 0.01240 42.68 MgO 0.01239542 0.21
Total 1.00 3,442.93 Total 1.00 17.21
Output
Komponen
xmass mass (kg/jam)
C3A 0.09306 318.81
C4AF 0.11335 388.31
C2S 0.18440 631.70
C3S 0.58046 1,988.47
Na2O 0.00013 0.43
K2O 0.00412 14.10
SO3 0.00243 8.31
MgO 0.01240 42.46
impuritis 0.00967 33.11
Total 1.00 3,425.71
3,442.927 3,442.927
Neraca Energi EP
ke atmosfer
< 30 >
dari Cooler
EP
< 23 >
< 31 >
kembali ke Cooler
Asumsi:
sebesar 96%

C3A 0.09306 320.41 0.777 175 43,575.30
C4AF 0.11335 390.26 3.314 175 226,365.92
C2S 0.18440 634.87 0.905 175 100,597.62
C3S 0.58046 1,998.47 0.897 175 313,545.17
Na2O 0.00013 0.43 1.273 175 95.91
K2O 0.00412 14.17 0.990 175 2,456.23
SO3 0.00243 8.35 0.759 175 1,109.42
MgO 0.01240 42.68 1.078 175 8,053.13
impuritis 0.00967 33.28 1.000 175 5,823.94
Total 1.00 3,442.93 701,622.66

C3A 0.09306 1.60 0.777 100 124.50
C4AF 0.11335 1.95 3.314 100 646.76
C2S 0.18440 3.17 0.905 100 287.42
C3S 0.58046 9.99 0.897 100 895.84
Na2O 0.00013 0.00 1.273 100 0.27
K2O 0.00412 0.07 0.990 100 7.02
SO3 0.00243 0.04 0.759 100 3.17
MgO 0.01240 0.21 1.078 100 23.01
impuritis 0.00967 0.17 1.000 100 16.64
Total 1.00 17.21 2,004.64

C3A 0.09306 318.81 0.777 96 23,784.64
C4AF 0.11335 388.31 3.314 96 123,556.99
C2S 0.18440 631.70 0.905 96 54,909.06
C3S 0.58046 1,988.47 0.897 96 171,141.91
Na2O 0.00013 0.43 1.273 96 52.35
K2O 0.00412 14.10 0.990 96 1,340.68
SO3 0.00243 8.31 0.759 96 605.55
MgO 0.01240 42.46 1.078 96 4,395.63
impuritis 0.00967 33.11 1.000 96 3,178.87
Total 1.00 3,425.71 379,786.82

= 701,622.66 - 381,791.45
= 319,831.20 kJ/jam

H input H output
Hs < 23 > 701,622.66 Hs < 30 > 2,004.64
Hs < 31 > 379,786.82
Qloss 319,831.20
Total 701,622.66 Total 701,622.66
Neraca Massa
< 21 > < 16 >

Gas Hasil < 17 >
Pembakaran Kiln
Keterangan :



Input
No Komponen
xmass mass (kg/jam)
1 CaCO3 0.7278 376,249.42
2 CaO 0.0403 20,838.43
3 Fe2O3 0.0254 13,132.75
4 SiO2 0.1478 76,393.63
5 Al2O3 0.0401 20,744.69
6 MgO 0.0084 4,362.19
7 K2
O 0.0028 1,448.88
8 Na 2
O 0.0001 43.99
9 SO 3 0.0017 853.85
10 impuritis 0.0035 1,817.32
11 H2O 0.0021 1,090.39
Total 1.00 516,975.53
CaCO3 = 100
CaO = 56
CO2 = 44

= 3,349.03 kmol/jam
Reaksi Kalsinasi :
m 3,762.49 372.11 -
r 3,349.03 3,349.03 3,349.03
s 413.46 3,721.15 3,349.03

= 41,346.09 kg/jam

= 208,384.29 kg/jam

= 147,357.46 kg/jam

dari batubara

kalsiner
Komposisi Batubara
C 53.43 16,029
H 4.15 1,245
N 0.87 261
O 23.24 6,972
S 0.18 54
H2O 14.88 4,464
Ash 3.25 975
Total 100.00 30,000

C = 12 CO2 = 44
H = 1 H2O = 18
N = 14 NO2 = 46
O = 16 SO2 = 64
S = 32

1 C + 1 O2 1 CO2
m 1,335.8 1,335.8 -
r 1,335.8 1,335.8 1,335.8
s - - 1,335.8
1 H2 + 1/2 O2 1 H2O(g)
m 622.50 311.25 -
r 622.50 311.25 622.50
s - - 622.50
1/2 N2 + 1 O2 1 NO2
m 9.32 18.64 -
r 9.32 18.64 18.64
s - - 18.64
1 S + 1 O2 1 SO2
m 1.69 1.69 -
r 1.69 1.69 1.69
s - - 1.69

O = 1/2 O2
m 435.75 -
r 435.75 217.88
s - 217.88
Kebutuhan O2 utk = 1,335.75 + 311.25 + 18.6 +

pembakaran 1.69
= 1,667.33 kmol/jam
= 53,354.6 kg/jam
Kebutuhan O2 scr = 53,354.57 - 6,972.00



O2 0.21 32 0.23
N2 0.79 28 0.77
Total 1.00 1.00

= x 47,542.14
+ udara ekses 23
= 204,035 kg/jam

= 0.25 x 30,000
= 7,500 kg/jam

tersier = 204,035 - 7,500
= 196,535 kg/jam
Input Output
Komponen Komponen
CaCO3 0.7278 376,249.42 CaCO3 0.1119 41,346.09
CaO 0.0403 20,838.43 CaO 0.5640 208,384.29
Fe2O3 0.0254 13,132.75 Fe O
2 3 0.0355 13,132.75
SiO2 0.1478 76,393.63 SiO2 0.2067 76,393.63
Al2O3 0.0401 20,744.69 Al2O3 0.0561 20,744.69
MgO 0.0084 4,362.19 MgO 0.0118 4,362.19
K2O 0.0028 1,448.88 K2O 0.0039 1,448.88
Na2O 0.0001 43.99 Na2O 0.0001 43.99
SO3 0.0017 853.85 SO3 0.0023 853.85
H2O 0.0021 1,090.39 H2O 0.0011 411.13
Total 1.00 516,975.53 Total 1.00 369,502.67
Input Output
Komponen Komponen
CO2 0.3352 54,925.40 CO2 0.4787 261,055.9
H2O(g) 0.0598 9,793.13 H2O(g) 0.0487 26,552.51
NO2 0.0033 535.98 NO2 0.0026 1,393.55
O2 0.0044 724.73 O2 0.0035 1,884.29
N2 0.5969 97,808.04 N2 0.4663 254,300.9
SO2 0.0004 67.50 SO2 0.0003 175.500
Total 1.00 163,854.78 Total 1.00 545,362.6
Input
Komponen
xmass mass (kg/jam)
O2 0.2330 45,794.56
N2 0.7670 150,740.44
Total 1.00 196,535.00
Input
Komponen
xmass mass (kg/jam)
C 0.5343 16,029
H 0.0415 1,245
N 0.0087 261
O 0.2324 6,972
S 0.0018 54
H2O(l) 0.1488 4,464
Ash 0.0325 975
Total 1.00 30,000
Input
< 52 > udara masuk
Komponen
xmass mass (kg/jam)
O2 0.2330 1,747.57
N2 0.7670 5,752.43
Total 1.00 7,500.00
914,865.306 914,865.306
(0.0) (0.0)
Neraca Energi
< 21 > < 16 > Qloss

Suspension
Pembakaran Kiln

xmass mass (kg/jam)
CaCO3 0.7278 376,249.42 0.861 25 8,098,063.50
CaO 0.0403 20,838.43 0.787 25 409,853.93
Fe2O3 0.0254 13,132.75 0.676 25 221,925.31
SiO2 0.1478 76,393.63 0.793 25 1,514,983.97
Al2O3 0.0401 20,744.69 0.819 25 424,946.33
MgO 0.0084 4,362.19 0.960 25 104,710.73
K2O 0.0028 1,448.88 0.924 25 33,463.45
Na2O 0.0001 43.99 1.142 25 1,256.11
SO3 0.0017 853.85 0.657 25 14,023.56
impuritis 0.0035 1,817.32 1.000 25 45,432.92
H2O(l) 0.0021 1,090.39 4.202 25 114,541.88
Total 1.00 516,975.53 10,983,201.7


xmass mass (kg/jam)
O2 0.2330 45,794.56 1.0376 785 37,301,513
N2 0.7670 150,740.44 1.1129 785 131,695,901
Total 1.00 196,535.00 168,997,414


< 52 > Batubara
xmass mass (kg/jam)
C 0.5343 16,029 0.8365 35 469,306.16
H 0.0415 1,245 14.397 35 313,666.10
N 0.0087 261 1.0255 35 4,683.96
O 0.2324 6,972 0.9184 35 112,052.40
S 0.0018 54 0.7450 35 1,408.11
H2O(l) 0.1488 4,464 4.2019 35 656,499.90
Ash 0.0325 975 1.00 35 34,125.00
Total 1.00 30,000 1,591,741.63
< 52 > Batubara
xmass mass (kg/jam)
O2 0.2330 1,747.57 0.9184 35 56,173.18
N2 0.7670 5,752.43 1.0255 35 206,468.44
Total 1.00 7,500.00 262,641.63
Total 1,854,383.26

H batubara = 30,000 x 4,504

= 135,120,000 kkal/jam
= 565,720,416 kJ/jam


xmass mass (kg/jam)
CO2 0.3352 54,925.40 1.1339 975 60,720,923.3
H2O(g) 0.0598 9,793.13 2.1338 975 20,374,515.3
NO2 0.0033 535.98 1.1666 975 609,639.8
O2 0.0044 724.73 1.0376 975 733,199.8
N2 0.5969 97,808.04 1.1129 975 106,133,382
SO2 0.0004 67.50 0.8647 975 56,906.7
Total 1.00 163,854.78 188,628,567

< 16 > ke ID Fan
xmass mass (kg/jam)
CO2 0.4787 261,055.87 0.9708 365 92,505,241.3
H2O(g) 0.0487 26,552.51 1.9250 365 18,656,195.2
NO2 0.0026 1,393.55 0.9982 365 507,715.8
O2 0.0035 1,884.29 0.9560 365 657,534.4
N2 0.4663 254,300.90 1.0531 365 97,749,642.7
SO2 0.0003 175.50 0.7712 365 49,402.6
Total 1.00 545,362.63 210,125,732

λ = 2,382.77 kJ/kg Hl 209.33 kJ/kg
Hl = m x λ
= 5,554.39 x 2,382.77
= 13,234,833.82 kJ/jam


m 3,762.49 372.1 -
r 3,349.03 3,349.0 3,349.03
s 413.46 3,721.1 3,349.03

ΔHf298
Komponen
(kJ/mol)
CaCO3 -1207
CaO -635
CO2 -393
Al2O3 -1669
Fe2O3 -822
SiO2 -908
(CaO)4.Al2O3.Fe2O3 -5080
(CaO)3.Al2O3 -3561
(CaO)2.SiO2 -2308
(CaO)3.SiO2 -2931
ΔH reaktan
= 376,249.4 x 0.8609 x ( 25 - 500 )
= -153,863,206.5 kJ/jam
ΔH produk
CaO = m x cp x ΔT
= 208,384.3 x 0.7867 x ( 500 - 25 )
= 77,872,247.2 kJ/jam
CO2 = m x cp x ΔT
= 147,357.5 x 0.8194 x ( 500 - 25 )
= 57,352,578.5 kJ/jam
ΔHf
CaCO3 = mol x ΔHf
= 3,349.0 x -1,207 = -4,042,283,158 kJ/jam
CaO = mol x ΔHf

= 3,349.0 x -635 = -2,126,636,127 kJ/jam
CO2 = mol x ΔHf

= 3,349.0 x -393 = -1,316,170,075 kJ/jam

Total ΔHR = 580,838,574.60 kJ/jam

< 18 > ke Kiln
xmass mass (kg/jam)
CaCO3 0.1119 41,346.09 1.346 840 46,751,105
CaO 0.5640 208,384.29 1.128 840 197,484,074
Fe2O3 0.0355 13,132.75 1.087 840 11,990,602
SiO2 0.2067 76,393.63 1.175 840 75,411,262
Al2O3 0.0561 20,744.69 1.282 840 22,339,646
MgO 0.0118 4,362.19 1.242 840 4,551,166.9
K2O 0.0039 1,448.88 1.239 840 1,507,838.2
Na2O 0.0001 43.99 1.549 840 57,229.3
SO3 0.0023 853.85 0.959 840 688,040.3
impuritis 0.0064 2,381.18 1.000 840 2,000,194.7
H2O(l) 0.0011 411.13 4.548 840 1,570,596
Total 1.00 369,502.67 364,351,755

= 1,517,022,556.6 - 587,712,320.5
= 929,310,236.05 kJ/jam

H input H output
Hs < 12 > 10,983,201.68 Hs < 18 > 364,351,754.64
Hs < 17 > 188,628,566.78 Hs < 16 > 210,125,732.05
Hs < 21 > 168,997,414.25 Hl 13,234,833.82
Hs < 52 > 1,854,383.26 Q loss 929,310,236.05
ΔHR Kals 580,838,574.60
H Batubara 565,720,416.00
Total 1,517,022,556.57 Total 1,517,022,556.57
ROTARY KILN
Neraca Massa

Ke Kalsiner
< 17 >

CaCO3 = 41,346.09 kg/jam
CaO = 208,384.29 kg/jam
Al2O3 = 20,744.69 kg/jam
Fe2O3 = 13,132.75 kg/jam
SiO2 = 76,393.63 kg/jam
Komponen BM massa
mol =
CaCO3 100 BM
CaO 56
CO2 44
C2S 172
C3S 228
C3A 270
C4AF 486
SiO2 60
Al2O3 102
Fe2O3 160
Reaksi yang terjadi

Reaksi kalsinasi :

m 413.5 3721.15 -
r 413.5 413.46 413.46
s - 4134.61 413.46

tersisa

= 4,134.61 x 56
= 231,538.10 kg/jam

= 413.46 x 44
= 18,192.28 kg/jam

4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 4134.61 203.38 82.08 -
r 328.32 82.08 82.08 82.08
s 3,806.29 121.30 - 82.08

= 213,152.26 kg/jam

= 12,372.56 kg/jam

= 39,890.72 kg/jam
3CaO + Al2O3 C3A

3 CaO + 1 Al2O3 1 C 3A
m 3,806.29 121.30 -
r 363.90 121.30 121.30
s 3,442.39 - 121.30

tersisa

= 3,442.39 x 56
= 192,773.92 kg/jam

= 121.30 x 270
= 32,750.89 kg/jam

2CaO + SiO2 C2S

m 3,442.39 1,273.23 -
r 2,546.45 1,273.23 1,273.23
s 895.94 - 1,273.23

= 895.94 x 56
= 50,172.48 kg/jam

= 1,273.23 x 172
= 218,995.07 kg/jam
CaO + C2S C3S

1 CaO + 1 C2S 1 C3S

m 895.94 1,273.23 -
r 895.94 895.94 895.94
s - 377.29 895.94

= 377.29 x 172
= 64,893.89 kg/jam

= 895.94 x 228
= 204,273.66 kg/jam

C 53.43 10,018.13 C 12
H 4.15 778.13 H 1
N 0.87 163.13 N 14
O 23.24 4,357.50 O 16
S 0.18 33.75 S 32
H2O 14.88 2,790.00 CO2 44
Ash 3.25 609.38 H2O 18
Total 100.00 18,750 NO2 46
SO2 64

1 C + 1 O2 1 CO2
m 834.84 834.8 -
r 834.8 834.8 834.8
s - - 834.8
1 H2 + 1/2 O2 1 H2O(g)
m 389.06 194.53 -
r 389.06 194.53 389.06
s - - 389.06
1/2 N2 + 1 O2 1 NO2
m 5.83 11.65 -
r 5.83 11.65 11.65
s - - 11.65
1 S + 1 O2 1 SO2
m 1.05 1.05 -
r 1.05 1.05 1.05
s - - 1.05

O = 1/2 O2
m 272.34 -
r 272.34 136.17
s - 136.17
Kebutuhan O2 dari = 834.84 + 194.53 + 11.65 + 1.055

= 33,346.61 kg/jam

= 28,989.11 kg/jam


O2 0.21 32 0.23
N2 0.79 28 0.77
Total 1.00 1.00

= x 29,714 = 127,521.87 kg/jam
+ udara ekses 23
Udara dari kg udara

= 0.25 x 18,750 = 4,687.5 kg/jam
Udara = 127,521.87 - 4,687.50 - 100,785.0

Input Output
Komponen Komponen
CaCO3 0.1119 41,346.09 C3A 0.0931 32,750.89
CaO 0.5640 208,384.29 C4AF 0.1134 39,890.72
Fe2O3 0.0355 13,132.75 C2S 0.1844 64,893.89
SiO2 0.2067 76,393.63 C3S 0.5805 204,273.66
Al2O3 0.0561 20,744.69 Na2O 0.0001 43.99
MgO 0.0118 4,362.19 K2O 0.0041 1,448.88
K2O 0.0039 1,448.88 SO3 0.0024 853.85
Na2O 0.0001 43.99 MgO 0.0124 4,362.19
SO3 0.0023 853.85 impuritis 0.0097 3,401.69
impuritis 0.0064 2,381.18
H2O 0.0011 411.13
Total 1.00 369,502.67 Total 1.00 351,919.77
Input Output
Komponen Komponen
C 0.5343 10,018.13 O2 0.0044 724.73
H 0.0415 778.13 N2 0.5969 97,808.04
N 0.0087 163.13 CO2 0.3352 54,925.40
O 0.2324 4,357.50 H2O(g) 0.0598 9,793.13
S 0.0018 33.75 NO2 0.0033 535.98
H2O(l) 0.1488 2,790 SO2 0.0004 67.50
Ash 0.0325 609.38
Total 1.00 18,750 Total 1.00 163,854.78
Input
< 51 > Batubara
Komponen
xmass mass (kg/jam)
O2 0.2330 1,092.23
N2 0.7670 3,595.27
Total 1.00 4,687.50
Input
Komponen
xmass mass (kg/jam)
O2 0.2330 23,483.88
N2 0.7670 77,301.12
Total 1.00 100,785.01
Input
< 22 > Udara Primer
Komponen
xmass mass (kg/jam)
O2 0.2330 5,137.72
N2 0.7670 16,911.65
Total 1.00 22,049.37
515,774.548 515,774.548
-
Neraca Energi
Ke Kalsiner
Qloss
< 17 >
Udara Primer < 22 >


CaCO3 0.1119 41,346.09 1.346 840 46,751,104.66
CaO 0.5640 208,384.29 1.128 840 197,484,074.2
Fe2O3 0.0355 13,132.75 1.087 840 11,990,602.21
SiO2 0.2067 76,393.63 1.175 840 75,411,261.66
Al2O3 0.0561 20,744.69 1.282 840 22,339,646.09
MgO 0.0118 4,362.19 1.242 840 4,551,166.93
K2O 0.0039 1,448.88 1.239 840 1,507,838.22
Na2O 0.0001 43.99 1.549 840 57,229.27
SO3 0.0023 853.85 0.959 840 688,040.26
impuritis 0.0064 2,381.18 1.000 840 2,000,194.69
H2O 0.0011 411.13 4.548 840 1,570,596.49
Total 1.00 369,502.67 364,351,754.6

m 413.46 3,721.15 -
r 413.46 413.46 413.46
s - 4,134.61 413.46
ΔH reaktan
= 41,346.09 x 1.3461 x ( 25 - 900 )
= -48,699,067.4 kJ/jam
ΔH produk
CaO = m x cp x ΔT
= 231,538.10 x 1.1282 x ( 900 - 25 )
= 228,569,530.3 kJ/jam
CO2 = m x cp x ΔT
= 18,192.28 x 1.0869 x ( 900 - 25 )
= 17,302,197.9 kJ/jam
ΔHf
CaCO3 = mol x ΔHf
= 413.5 x -1,207 = -499,047,303 kJ/jam
CaO = mol x ΔHf

= 413.5 x -635 = -262,547,670 kJ/jam
CO2 = mol x ΔHf

= 413.5 x -393 = -162,490,133 kJ/jam

Total ΔHR = 271,182,161.49 kJ/jam

Reaksi I :
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 4,134.61 203.38 82.08 -
r 328.32 82.08 82.08 82.08
s 3,806.29 121.30 - 82.08
ΔH reaktan
CaO = m x cp x ΔT
= 231,538.10 x 1.1282 x ( 25 - 1000 )
= -254,691,762.32 kJ/jam
= 20,744.69 x 1.2820 x ( 25 - 1000 )
= -25,929,946.35 kJ/jam
= 13,132.75 x 1.0869 x ( 25 - 1000 )
= -13,917,663.28 kJ/jam
ΔH produk
C4AF = m x cp x ΔT
= 39,890.72 x 3.4938 x ( 1000 - 25 )
= 135,887,361.39 kJ/jam
ΔHf
CaO = mol x ΔHf
= 328.3 x -635 = -208,482,373 kJ/jam
Al2O3 = mol x ΔHf

= 82.1 x -1,669 = -136,990,976 kJ/jam
Fe2O3 = mol x ΔHf

= 82.1 x -822 = -67,469,492 kJ/jam
C4AF = mol x ΔHf

= 82.1 x -5,080 = -416,964,745 kJ/jam

Total ΔHR 1 = -162,673,914.60 kJ/jam
Reaksi II :
3 CaO + 1 Al2O3 1 C 3A
m 3,806.29 121.30 -
r 363.90 121.30 121.30
s 3,442.39 - 121.30
ΔH reaktan
CaO = m x cp x ΔT
= 213,152.26 x 1.1282 x ( 25 - 1100 )
= -258,515,275.10 kJ/jam
= 12,372.56 x 1.2820 x ( 25 - 1100 )
= -17,051,325.56 kJ/jam
ΔH produk
C3A = m x cp x ΔT
= 32,750.89 x 1.6929 x ( 1100 - 25 )
= 59,603,934.51 kJ/jam
ΔHf
CaO = mol x ΔHf
= 363.9 x -635 = -231,075,744 kJ/jam
Al2O3 = mol x ΔHf

= 121.3 x -1,669 = -202,449,037 kJ/jam
C3A = mol x ΔHf

= 121.3 x -3,561 = -431,947,886 kJ/jam

Total ΔHR 2 = -214,385,771.31 kJ/jam
Reaksi III :

m 3,442.39 1,273.23 -
r 2,546.45 1,273.23 1,273.23
s 895.94 - 1,273.23
ΔH reaktan
CaO = m x cp x ΔT
= 192,773.92 x 1.1282 x ( 25 - 1200 )
= -255,548,869.01 kJ/jam
SiO2 = m x cp x ΔT
= 76,393.63 x 1.1752 x ( 25 - 1200 )
= -105,485,991.02 kJ/jam
ΔH produk
C2S = m x cp x ΔT
= 218,995.07 x 1.2190 x ( 1200 - 25 )
= 313,673,199.51 kJ/jam
ΔHf
CaO = mol x ΔHf
= 2,546.5 x -635 = -1,616,998,508 kJ/jam
SiO2 = mol x ΔHf
= 1,273.2 x -908 = -1,156,090,272 kJ/jam
C2S = mol x ΔHf
= 1,273.2 x -2,308 = -2,938,608,313 kJ/jam

Total ΔHR 3 = -212,881,192.87 kJ/jam
Reaksi IV :
1 CaO + 1 C2S 1 C3S

m 895.94 1,273.23 -
r 895.94 895.94 895.94
s - 377.29 895.94
ΔH reaktan
CaO = m x cp x ΔT
= 50,172.48 x 1.1282 x ( 25 - 1300 )
= -72,171,138.76 kJ/jam
C2S = m x cp x ΔT
= 218,995.07 x 1.2190 x ( 25 - 1300 )
= -340,368,790.95 kJ/jam
ΔH produk
C3S = m x cp x ΔT
= 204,273.66 x 1.1654 x ( 1300 - 25 )
= 303,516,728.14 kJ/jam
ΔHf
CaO = mol x ΔHf
= 895.9 x -635 = -568,920,075 kJ/jam
C2S = mol x ΔHf

= 895.9 x -2,308 = -2,067,822,888 kJ/jam
C3S = mol x ΔHf

= 895.9 x -2,931 = -2,625,991,717 kJ/jam

Total ΔHR 4 = -98,271,956.06 kJ/jam


H batubara = 18,750 x 4,504
= 84,450,000 kkal/jam
= 353,575,260 kJ/jam

Stream 51
< 51 > Batubara Cp
C 0.5343 10,018.13 0.8365 30 251,414.01
H 0.0415 778.13 14.397 30 336,070.82
N 0.0087 163.13 1.0255 30 5,018.53
O 0.2324 4,357.50 0.9184 30 120,056.14
S 0.0018 33.75 0.7450 30 754.35
H2O(l) 0.1488 2,790.00 4.2019 30 351,696.37
Ash 0.0325 609.38 1.000 30 18,281.25
Total 1.00 18,750.00 1,083,291.47
< 51 > Batubara Cp
O2 0.2330 1,092.23 0.918 30 30,092.78
N2 0.7670 3,595.27 1.025 30 110,608.09
Total 1.00 4,687.50 140,700.87
Total 1,223,992.35

Stream 20
O2 0.2330 23,483.88 1.05018 1,075 26,512,050.9
N2 0.7670 77,301.12 1.12215 1,075 93,249,009.4
Total 1.00 100,785.01 119,761,060.3

Stream 22
O2 0.2330 5,137.72 0.916 5 23,527.57
N2 0.7670 16,911.65 1.024 5 86,558.59
Total 1.00 22,049.37 110,086.17


Stream 17
CO2 0.3352 54,925.40 1.134 975 60,720,923.34
H2O(g) 0.0598 9,793.13 2.134 975 20,374,515.3
NO2 0.0033 535.98 1.167 975 609,639.76
SO2 0.0004 67.50 1.038 975 68,289.08
O2 0.0044 724.73 1.113 975 786,415.92
N2 0.5969 97,808.04 0.865 975 82,458,206.64
Total 1.00 163,854.78 165,017,990.0


Stream 19
C3A 0.0931 32,750.89 1.693 1,325 73,465,314.6
C4AF 0.1134 39,890.72 3.494 1,325 184,667,439.8
C2S 0.1844 64,893.89 1.219 1,325 104,815,346
C3S 0.5805 204,273.66 1.165 1,325 315,419,345
Na2O 0.0001 43.99 1.622 1,325 94,557.1
K2O 0.0041 1,448.88 1.476 1,325 2,834,216.6
SO3 0.0024 853.85 1.002 1,325 1,133,727.7
MgO 0.0124 4,362.19 1.321 1,325 7,635,194.5
impuritis 0.0097 3,401.69 1.000 1,325 4,507,241.4
Total 1.00 351,919.77 694,572,383.2

= 1,256,052,826.8 - 859,590,373.29
= 396,462,453.54 kJ/jam

IN OUT
H input H output
Hs < 18 > 364,351,754.6 Hs < 17 > 165,017,990.0
Hs < 20 > 119,761,060.3 Hs < 19 > 694,572,383.2
Hs < 22 > 110,086.2 Q loss 396,462,453.5
Hs < 51 > 1,223,992.3
ΔHR 417,030,673.3
H Batubara 353,575,260.0
Total 1,256,052,826.8 Total 1,256,052,826.8

COOLER
Neraca Massa
Menuju ke EP
< 23 >
< 21 > < 20 >
Cooler < 29 >
Udara masuk < 28 >
Ke Roller Crusher
Keterangan :


= 327.5 kg/jam = 34.0 kg/jam
C4AF = 1% x clinker
= 398.9 kg/jam
C2S = 1% x clinker
= 648.9 kg/jam
C3S = 1% x clinker
= 2,042.7 kg/jam
Na2O = 1% x clinker
= 0.440 kg/jam
K2O = 1% x clinker
= 14.489 kg/jam
SO3 = 1% x clinker
= 8.5 kg/jam
MgO = 1% x clinker
= 43.6 kg/jam

C3A = 32,750.89 - 327.51 = 32,423.38 kg/jam
C4AF = 39,890.72 - 398.91 = 39,491.81 kg/jam
C2S = 64,893.89 - 648.94 = 64,244.95 kg/jam
C3S = 204,273.66 - 2,042.74 = 202,230.93 kg/jam
Na2O = 43.99 - 0.44 = 43.55 kg/jam
K2O = 1,448.88 - 14.49 = 1,434.39 kg/jam
SO3 = 853.85 - 8.54 = 845.31 kg/jam
MgO = 4,362.19 - 43.62 = 4,318.57 kg/jam
imprtis = 3,401.69 - 34.02 = 3,367.67 kg/jam

= 636,974.78 kg/jam

= 100,785.01 kg/jam

Input Output
Komponen Komponen
C3A 0.09306 32,750.89 C3A 0.09306 32,423.38
C4AF 0.11335 39,890.72 C4AF 0.11335 39,491.81
C2S 0.18440 64,893.89 C2S 0.18440 64,244.95
C3S 0.58046 204,273.66 C3S 0.58046 202,230.93
Na2O 0.00013 43.99 Na2O 0.00013 43.55
K2O 0.00412 1,448.88 K2O 0.00412 1,434.39
SO3 0.00243 853.85 SO3 0.00243 845.31
MgO 0.01240 4,362.19 MgO 0.01240 4,318.57
Total 1.00 351,919.77 Total 1.00 348,400.57
Input Output
Komponen Komponen
O2 0.23301 148,421.31 O2 0.23301 45,794.56
N2 0.76699 488,553.47 N2 0.76699 150,740.44
Total 1.00 636,974.78 Total 1.00 196,535.00
Output
Komponen
xmass mass (kg/jam)
O2 0.23301 23,483.88
N2 0.76699 77,301.12
Total 1.00 100,785.01
Output
< 23 > menuju ke EP
Komponen
Komponen
xmass mass (kg/jam)
C3A 0.09306 327.51
C4AF 0.11335 398.91
C2S 0.18440 648.94
C3S 0.58046 2,042.74
Na2O 0.00013 0.44
K2O 0.00412 14.49
SO3 0.00243 8.54
MgO 0.01240 43.62
impuritis 0.00967 34.02
Total 1.00 3,519.20
Output
< 23 > menuju ke EP
Komponen
xmass mass (kg/jam)
O2 0.23301 79,142.86
N2 0.76699 260,511.92
Total 1.00 339,654.78
988,894.55 988,894.55

< 23 >
Qloss < 21 > < 20 >
Cooler < 29 >
Udara masuk < 28 >
Ke Roller Crusher

C3A 0.09306 32,750.89 1.693 1,325 73,465,315
C4AF 0.11335 39,890.72 3.494 1,325 184,667,440
C2S 0.18440 64,893.89 1.219 1,325 104,815,346
C3S 0.58046 204,273.66 1.165 1,325 315,419,345
Na2O 0.00013 43.99 1.622 1,325 94,557
K2O 0.00412 1,448.88 1.476 1,325 2,834,217
SO3 0.00243 853.85 1.002 1,325 1,133,728
MgO 0.01240 4,362.19 1.321 1,325 7,635,195
impuritis 0.00967 3,401.69 1.000 1,325 4,507,241
Total 1.00 351,919.77 694,572,383
O2 0.23301 148,421.31 0.916 5 679,678.01
N2 0.76699 488,553.47 1.024 5 2,500,554.23
Total 1.00 636,974.78 3,180,232.24

O2 0.23301 45,794.56 1.03763 775 36,826,334.9
N2 0.76699 150,740.44 1.11294 775 130,018,246
Total 1.00 196,535.00 166,844,581


O2 0.23301 23,483.88 1.05018 1,075 26,512,050.9
N2 0.76699 77,301.12 1.12215 1,075 93,249,009.4
Total 1.00 100,785.01 119,761,060

C3A 0.09306 327.51 0.777 175 44,540.61
C4AF 0.11335 398.91 3.314 175 231,380.56
C2S 0.18440 648.94 0.905 175 102,826.14
C3S 0.58046 2,042.74 0.897 175 320,491.07
Na2O 0.00013 0.44 1.273 175 98.04
K2O 0.00412 14.49 0.990 175 2,510.64
SO3 0.00243 8.54 0.759 175 1,134.00
MgO 0.01240 43.62 1.078 175 8,231.53
impuritis 0.00967 34.02 1.000 175 5,952.96
Total 1.00 3,519.20 717,165.56
O2 0.23301 79,142.86 0.93470 175 12,945,658.9
N2 0.76699 260,511.92 1.03746 175 47,297,530.6
Total 1.00 339,654.78 60,243,189.4
Total 60,960,355.0


C3A 0.09306 32,423.38 0.708 96 2,202,448.1
C4AF 0.11335 39,491.81 3.309 96 12,546,803.3
C2S 0.18440 64,244.95 0.897 96 5,534,754.0
C3S 0.58046 202,230.93 0.878 96 17,053,814.9
Na2O 0.00013 43.55 1.246 96 5,208.7
K2O 0.00412 1,434.39 0.982 96 135,174.0
SO3 0.00243 845.31 0.738 96 59,909.5
MgO 0.01240 4,318.57 1.059 96 439,074.4
impuritis 0.00967 3,367.67 1.000 96 323,296.8
Total 1.00 348,400.57 38,300,483.6

= 697,752,615.5 - 385,866,479.9
= 311,886,135.6 kJ/jam

H input H output
Hs < 19 > 694,572,383.2 Hs < 21 > 166,844,580.9
Hs < 28 > 3,180,232.2 Hs < 20 > 119,761,060.3
Hs < 23 > 60,960,355.0
Hs < 29 > 38,300,483.6
Q loss 311,886,135.6
Total 697,752,615.5 Total 697,752,615.5
Neraca Massa
ke atmosfer
< 30 >
EP
dari Cooler
EP
< 23 >
< 31 >
kembali ke Cooler
Asumsi :
sebesar 0.5%

= 1.64 kg/jam

= 1.99 kg/jam

= 3.24 kg/jam

= 10.21 kg/jam

= 0.002 kg/jam

= 0.072 kg/jam

= 0.043 kg/jam

= 0.218 kg/jam

= 0.170 kg/jam
Neraca Massa EP
Input Output
Komponen Komponen
C3A 0.09306 327.51 C3A 0.09306352 1.64
C4AF 0.11335 398.91 C4AF 0.11335175 1.99
C2S 0.18440 648.94 C2S 0.18439967 3.24
C3S 0.58046 2,042.74 C3S 0.58045521 10.21
Na2O 0.00013 0.44 Na2O 0.000125 0.00
K2O 0.00412 14.49 K2O 0.00411708 0.07
SO3 0.00243 8.54 SO3 0.00242625 0.04
MgO 0.01240 43.62 MgO 0.01239542 0.22
Total 1.00 3,519.20 Total 1.00 17.60
Output
Komponen
xmass mass (kg/jam)
C3A 0.09306 325.87
C4AF 0.11335 396.91
C2S 0.18440 645.69
C3S 0.58046 2,032.52
Na2O 0.00013 0.44
K2O 0.00412 14.42
SO3 0.00243 8.50
MgO 0.01240 43.40
impuritis 0.00967 33.85
Total 1.00 3,501.60
3,519.198 3,519.198
Neraca Energi EP
ke atmosfer
< 30 >
dari Cooler
EP
< 23 >
< 31 >
kembali ke Cooler
Asumsi:
sebesar 96%

C3A 0.09306 327.51 0.777 175 44,540.61
C4AF 0.11335 398.91 3.314 175 231,380.56
C2S 0.18440 648.94 0.905 175 102,826.14
C3S 0.58046 2,042.74 0.897 175 320,491.07
Na2O 0.00013 0.44 1.273 175 98.04
K2O 0.00412 14.49 0.990 175 2,510.64
SO3 0.00243 8.54 0.759 175 1,134.00
MgO 0.01240 43.62 1.078 175 8,231.53
impuritis 0.00967 34.02 1.000 175 5,952.96
Total 1.00 3,519.20 717,165.56

C3A 0.09306 1.64 0.777 100 127.26
C4AF 0.11335 1.99 3.314 100 661.09
C2S 0.18440 3.24 0.905 100 293.79
C3S 0.58046 10.21 0.897 100 915.69
Na2O 0.00013 0.00 1.273 100 0.28
K2O 0.00412 0.07 0.990 100 7.17
SO3 0.00243 0.04 0.759 100 3.24
MgO 0.01240 0.22 1.078 100 23.52
impuritis 0.00967 0.17 1.000 100 17.01
Total 1.00 17.60 2,049.04

C3A 0.09306 325.87 0.777 96 24,311.54
C4AF 0.11335 396.91 3.314 96 126,294.12
C2S 0.18440 645.69 0.905 96 56,125.45
C3S 0.58046 2,032.52 0.897 96 174,933.19
Na2O 0.00013 0.44 1.273 96 53.51
K2O 0.00412 14.42 0.990 96 1,370.38
SO3 0.00243 8.50 0.759 96 618.97
MgO 0.01240 43.40 1.078 96 4,493.01
impuritis 0.00967 33.85 1.000 96 3,249.30
Total 1.00 3,501.60 388,200.16

= 717,165.56 - 390,249.20
= 326,916.36 kJ/jam

H input H output
Hs < 23 > 717,165.56 Hs < 30 > 2,049.04
Hs < 31 > 388,200.16
Qloss 326,916.36
Total 717,165.56 Total 717,165.56
Neraca Entropy & Exergy
Physhical Exergy
Stream Inlet
Stream 18
Komponen (kJ/kg.K)
ΔT (K) T (K) T Ref (K) Hs (kJ/jam) ΔS (kJ/kg.K)
xmass mass (kg/jam)
CaCO3 0.1119 37,639.27 1.346 840 1,138 298 42,559,704.07 67,889.52
CaO 0.5641 189,701.91 1.128 840 1,138 298 179,778,933.90 286,776.11
Fe2O3 0.0355 11,955.35 1.087 840 1,138 298 10,915,602.64 17,412.13
SiO2 0.2068 69,544.67 1.175 840 1,138 298 68,650,377.42 109,508.31
Al2O3 0.0562 18,884.85 1.282 840 1,138 298 20,336,818.42 32,440.47
MgO 0.0118 3,971.11 1.242 840 1,138 298 4,143,138.84 6,608.97
K2O 0.0039 1,318.99 1.239 840 1,138 298 1,372,655.24 2,189.60
Na2O 0.0001 40.05 1.549 840 1,138 298 52,098.46 83.11
SO3 0.0023 777.30 0.959 840 1,138 298 626,355.03 999.14
impuritis 0.0064 2,167.70 1.000 840 1,138 298 1,820,870.21 2,904.58
H2O 0.0010 319.64 4.548 840 1,138 298 1,221,081.10 1,947.82
Total 1.00 336,320.83 331,477,635.3 528,759.76
Stream 51
< 51 > Batubara Cp
Komponen ΔT (K) T (K) T Ref (K) Hs (kJ/jam) ΔS (kJ/kg.K)
C 0.5343 10,018.13 0.837 30 328 298 251,414.01 803.86
H 0.0415 778.13 14.397 30 328 298 336,070.82 1,074.53
N 0.0087 163.13 1.025 30 328 298 5,018.53 16.05
O 0.2324 4,357.50 0.918 30 328 298 120,056.14 383.86
S 0.0018 33.75 0.745 30 328 298 754.35 2.41
H2O(l) 0.1488 2,790.00 4.202 30 328 298 351,696.37 1,124.49
Ash 0.0325 609.38 1.000 30 328 298 18,281.25 58.45
Total 1.00 18,750.00 1,083,291.47 3,463.65
< 51 > Batubara Cp
O2 0.2330 1,092.23 0.918 30 328 298 30,092.78 96.22
N2 0.7670 3,595.27 1.025 30 328 298 110,608.09 353.65
Total 1.00 4,687.50 140,700.87 449.87
Total 1,223,992.35 3,913.52
Stream 20
O2 0.2330 21,378.47 1.0501828 1,075 1,373 298 24,135,152.52 34,297.96
N2 0.7670 70,370.80 1.1221476 1,075 1,373 298 84,888,908.48 120,633.84
Total 1.00 91,749.28 109,024,061.00 154,931.80
Stream 22
O2 0.2330 7,243.13 0.9158766 5 303 298 33,169.06 110.38
N2 0.7670 23,841.97 1.0236563 5 303 298 122,029.91 406.10
Total 1.00 31,085.10 155,198.97 516.48
Stream Outlet
Stream 17
(kJ/kg.K)
Cp
CO2 0.3285 53,294.40 1.1338627 975 1273 298 58,917,824.57 87,744.54
H2O(g) 0.0604 9,793.13 2.1338376 975 1273 298 20,374,515.31 30,343.15
NO2 0.0033 535.98 1.1665903 975 1273 298 609,639.76 907.92
SO2 0.0004 67.50 1.0376309 975 1273 298 68,289.08 101.70
O2 0.0045 724.73 1.1129428 975 1273 298 786,415.92 1,171.19
N2 0.6029 97,808.04 0.8646786 975 1273 298 82,458,206.64 122,802.52
Total 1.00 162,223.78 163,214,891.28 243,071.02
Stream 19
< 19 > ke Cooler Cp
C3A 0.0931 29,814.66 1.6929468 1,325 1623 298 66,878,891.36 85,551.38
C4AF 0.1134 36,314.38 3.4938363 1,325 1623 298 168,111,355.82 215,047.80
C2S 0.1844 59,075.92 1.2190042 1,325 1623 298 95,418,282.82 122,058.93
C3S 0.5805 185,959.81 1.1653599 1,325 1623 298 287,140,893.77 367,310.22
Na2O 0.0001 40.05 1.6222755 1,325 1623 298 86,079.73 110.11
K2O 0.0041 1,318.99 1.4763313 1,325 1623 298 2,580,119.15 3,300.48
SO3 0.0024 777.30 1.002106 1,325 1623 298 1,032,085.06 1,320.24
MgO 0.0124 3,971.11 1.3209897 1,325 1623 298 6,950,672.54 8,891.29
impuritis 0.0097 3,096.72 1.000 1,325 1623 298 4,103,151.41 5,248.75
Total 1.00 320,368.93 632,301,531.67 808,839.20
∑▒ 〖𝐸𝑥 _𝑖𝑛 〗
∑▒ 〖𝐸𝑥 _𝑖𝑛 〗 = 1,413,680,093.9 Komponen BM
Komponen
CaCO3 100
∑▒ 〖𝐸𝑥 _𝑜𝑢𝑡 Efisiensi Eksergi : CaO 56 CaCO3
〗 = 671,643,747.18 47.5% CO2 44 CaO
C2S 172 CO2
Eksergi Rusak : C3S 228 C2S
∑▒ 〖𝐸𝑥 _𝑑𝑒𝑠𝑡
〗 = 742,036,346.70 52.5% C3A 270 C3S
C4AF 486 C3A
Chemical Exergy SiO2 60 C4AF
Al2O3 102 SiO2
Panas Kalsinasi Lanjut (Setelah kalsinasi di Preheater) Fe2O3 160 Al2O3
1 CaCO3 1 CaO + 1 CO2 MgO 40.3 Fe2O3
m 376.39 3,387.53 - K2O 55 MgO
r 376.39 376.39 376.39 Na2O 62 K2O
s - 3,763.93 376.39 SO3 80 Na2O
impuritis 1 SO3
H2O (l) 18 impuritis
𝐸^𝐶𝐻 H2O (g) H2O (l)
18
C 12 H2O (g)
CaCO3 = Mass rate x nilai eksergi molar H 1 C
= 37,639 x 163 = 6,135,200.6 kJ/jam N 14 H
O 16 N
CaO = Mass rate x nilai eksergi molar S 32 O
= 21,078 x 2273.214 = 47,914,788 kJ/jam NO2 46 S
SO2 64 NO2
CO2 = Mass rate x nilai eksergi molar O2 32 SO2
= 16,561 x 442.727 = 7,332,129.4 kJ/jam N2 28 O2
N2
Total ECH (eksergi) = 49,111,716.52 kJ/jam
ECH (eksergi)
kalsinasi = 49,111,716.52 kJ/jam
Reaksi pembentukan klinker :

Reaksi I :
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 3,763.93 185.15 74.72 -
r 298.88 74.72 74.72 74.72
s 3,465.04 110.42 - 74.72
CaO = Mass rate x nilai eksergi molar

= 16,737.49 x 2,273.21 = 38,047,904 kJ/jam
Al2O3 = Mass rate x nilai eksergi molar

= 7,621.54 x 1,965.29 = 14,978,560 kJ/jam
Fe2O3 = Mass rate x nilai eksergi molar

= 11,955.35 x 103.1250 = 1,232,895.6 kJ/jam
C4AF = Mass rate x nilai eksergi molar

= 36,314.38 x 436.6255 = 15855784.2021 kJ/jam
Total ECH (eksergi) = -38,403,576.10 kJ/jam

Reaksi II :
3 CaO + 1 Al2O3 1 C3A

m 3,465.04 110.42 -
r 331.27 110.42 110.42
s 3,133.77 - 110.42

= 18,551.34 x 2,273.2143 = 42,171,181 kJ/jam

= 11,263.32 x 1,965.2941 = 22,135,729 kJ/jam
C3A = Mass rate x nilai eksergi molar

= 29,814.66 x 1,417.0370 = 42,248,478 kJ/jam
Reaksi III :

m 3,133.77 1,159.08 -
r 2,318.16 1,159.08 1,159.08
s 815.61 - 1,159.08

= 129,816.72 x 2,273.2143 = 295,101,230 kJ/jam
SiO2 = Mass rate x nilai eksergi molar
= 69,544.67 x 136.6667 = 9,504,438.7 kJ/jam
C2S = Mass rate x nilai eksergi molar

= 199,361.40 x 755.2326 = 150564217.65 kJ/jam
Reaksi IV :
1 CaO + 1 C2S 1 C3S

m 815.61 1,159.08 -
r 815.61 815.61 815.61
s - 343.46 815.61

= 45,674.34 x 2,273.2143 = 103,827,563 kJ/jam

= 140,285.47 x 755.2326 = 105948157.13 kJ/jam

= 185,959.81 x 178.5088 = 33195458.01 kJ/jam
Subtotal ECH (eksergi) = -341,972,004.42 kJ/jam

EPH (kJ/jam) ECH (kJ/jam)
22,328,626 6,135,201
94,319,654 431,233,090
5,726,788 1,232,896
36,016,900 9,504,439
10,669,558 37,114,289
2,173,666 5,823,632
720,153 9,906,781
27,333 191,317
328,612 2,420,303
955,306 2,167,703
640,631 15,982
173,907,228 505,745,632
11,865.10 342,177,408
15,860.34 257,792,813
236.84 8,389
5,665.86 63,646,734
35.60 642,938
16,597.77 139,500
862.76 609,375
51,124.27 665,017,156
1,420.18 135,505
5,219.98 88,598
6,640.16 224,102.81
57,764.43 665,241,259
13,914,361 2,652,267
48,940,023 1,734,138
62,854,384 4,386,404
275.19 898,601
1,012.43 587,534
1,287.62 1,486,134.98

32,769,952 23,594,886
11,332,256 5,168,594
339,080 647,839
37,982 330,539
437,403 89,912
45,863,055 2,410,270
90,779,728 32,242,039
41,384,580 42,248,478
104,027,111 15,855,784
59,044,722 44,616,061
177,682,450 33,195,458
53,266 191,317
1,596,575 9,906,781
638,653 2,420,303
4,301,068 5,823,632
2,539,025 3,096,718
391,267,449 157,354,531
Standard Chemical Exergy
(kJ/kmol)
16300
127300
19480
129900
40700
382600
212200
8200
200460
16500
59100
413100
296200
249100
1000
900
9500
409870
331300
720
233700
609600
55600
313400
3970
690
Physhical Exergy
Stream Inlet
Stream 18
Komponen (kJ/kg.K)
xmass mass (kg/jam)
CaCO3 0.1119 38,541.79 1.346 840 1,138 298 43,580,207.05 69,517.39
CaO 0.5640 194,250.61 1.128 840 1,138 298 184,089,700.18 293,652.47
Fe2O3 0.0355 12,242.02 1.087 840 1,138 298 11,177,338.60 17,829.64
SiO2 0.2068 71,212.23 1.175 840 1,138 298 70,296,486.48 112,134.12
Al2O3 0.0561 19,337.68 1.282 840 1,138 298 20,824,457.71 33,218.34
MgO 0.0118 4,066.33 1.242 840 1,138 298 4,242,483.65 6,767.44
K2O 0.0039 1,350.61 1.239 840 1,138 298 1,405,568.97 2,242.11
Na2O 0.0001 41.01 1.549 840 1,138 298 53,347.69 85.10
SO3 0.0023 795.93 0.959 840 1,138 298 641,373.87 1,023.09
impuritis 0.0064 2,219.68 1.000 840 1,138 298 1,864,531.31 2,974.23
H2O 0.0010 341.92 4.548 840 1,138 298 1,306,179.50 2,083.56
Total 1.00 344,399.79 339,481,675.0 541,527.48
Stream 51
< 51 > Batubara Cp
C 0.5343 10,018.13 0.837 30 328 298 251,414.01 803.86
H 0.0415 778.13 14.397 30 328 298 336,070.82 1,074.53
N 0.0087 163.13 1.025 30 328 298 5,018.53 16.05
O 0.2324 4,357.50 0.918 30 328 298 120,056.14 383.86
S 0.0018 33.75 0.745 30 328 298 754.35 2.41
H2O(l) 0.1488 2,790.00 4.202 30 328 298 351,696.37 1,124.49
Ash 0.0325 609.38 1.000 30 328 298 18,281.25 58.45
Total 1.00 18,750.00 1,083,291.47 3,463.65
< 51 > Batubara Cp
O2 0.2330 1,092.23 0.918 30 328 298 30,092.78 96.22
N2 0.7670 3,595.27 1.025 30 328 298 110,608.09 353.65
Total 1.00 4,687.50 140,700.87 449.87
Total 1,223,992.35 3,913.52
Stream 20
O2 0.2330 21,891.09 1.0501828 1,075 1,373 298 24,713,868.84 35,120.36
N2 0.7670 72,058.17 1.1221476 1,075 1,373 298 86,924,387.47 123,526.42
Total 1.00 93,949.25 111,638,256.31 158,646.78
Stream 22
O2 0.2330 6,730.51 0.9158766 5 303 298 30,821.60 102.57
N2 0.7670 22,154.61 1.0236563 5 303 298 113,393.51 377.36
Total 1.00 28,885.12 144,215.11 479.93
Stream Outlet
Stream 17
(kJ/kg.K)
Cp
CO2 0.3302 53,691.51 1.1338627 975 1273 298 59,356,834.78 88,398.34
H2O(g) 0.0602 9,793.13 2.1338376 975 1273 298 20,374,515.31 30,343.15
NO2 0.0033 535.98 1.1665903 975 1273 298 609,639.76 907.92
SO2 0.0004 67.50 1.0376309 975 1273 298 68,289.08 101.70
O2 0.0045 724.73 1.1129428 975 1273 298 786,415.92 1,171.19
N2 0.6014 97,808.04 0.8646786 975 1273 298 82,458,206.64 122,802.52
Total 1.00 162,620.89 163,653,901.49 243,724.82
Stream 19
< 19 > ke Cooler Cp
C3A 0.0931 30,529.56 1.6929468 1,325 1623 298 68,482,523.46 87,602.74
C4AF 0.1134 37,185.13 3.4938363 1,325 1623 298 172,142,355.16 220,204.25
C2S 0.1844 60,492.45 1.2190042 1,325 1623 298 97,706,236.73 124,985.68
C3S 0.5805 190,418.79 1.1653599 1,325 1623 298 294,026,001.25 376,117.63
Na2O 0.0001 41.01 1.6222755 1,325 1623 298 88,143.76 112.75
K2O 0.0041 1,350.61 1.4763313 1,325 1623 298 2,641,985.64 3,379.62
SO3 0.0024 795.93 1.002106 1,325 1623 298 1,056,832.56 1,351.90
MgO 0.0124 4,066.33 1.3209897 1,325 1623 298 7,117,336.81 9,104.49
impuritis 0.0097 3,170.97 1 1,325 1623 298 4,201,537.40 5,374.60
Total 1.00 328,050.78 647,462,952.76 828,233.67
∑▒ 〖𝐸𝑥 _𝑖𝑛 〗
∑▒ 〖𝐸𝑥 _𝑖𝑛 〗 = 1,431,513,968.62 Komponen BM
Komponen
CaCO3 100
〗 = 685,218,674.75 47.9% CO2 44 CaO
C2S 172 CO2
〗 = 746,295,293.87 52.1% C3A 270 C3S
C4AF 486 C3A
Al2O3 102 SiO2
m 385.42 3,468.76 - K2O 55 MgO
r 385.42 385.42 385.42 Na2O 62 K2O
s - 3,854.18 385.42 SO3 80 Na2O
impuritis 1 SO3
18
C 12 H2O (g)
= 38,542 x 163 = 6,282,311.40 kJ/jam N 14 H
O 16 N
= 21,583 x 2273.214 = 49,063,696 kJ/jam NO2 46 S
SO2 64 NO2
= 16,958 x 442.727 = 7,507,940.25 kJ/jam N2 28 O2
N2
ECH (eksergi)

Reaksi I :
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 3,854.18 189.59 76.51 -
r 306.05 76.51 76.51 76.51
s 3,548.13 113.07 - 76.51

= 17,138.83 x 2,273.21 = 38,960,222.8 kJ/jam

= 7,804.29 x 1,965.29 = 15,337,718.5 kJ/jam

= 12,242.02 x 103.1250 = 1,262,458.1 kJ/jam

= 37,185.13 x 436.6255 = 16235976.5771 kJ/jam

Reaksi II :
3 CaO + 1 Al2O3 1 C3A

m 3,548.13 113.07 -
r 339.22 113.07 113.07
s 3,208.91 - 113.07

= 18,996.17 x 2,273.2143 = 43,182,368 kJ/jam

= 11,533.39 x 1,965.2941 = 22,666,502.7 kJ/jam

= 30,529.56 x 1,417.0370 = 43,261,518.3 kJ/jam
Reaksi III :

m 3,208.91 1,186.87 -
r 2,373.74 1,186.87 1,186.87
s 835.17 - 1,186.87

= 132,929.49 x 2,273.2143 = 302,177,212 kJ/jam
= 71,212.23 x 136.6667 = 9,732,337.5 kJ/jam

= 204,141.71 x 755.2326 = 154174469.07 kJ/jam
Reaksi IV :
1 CaO + 1 C2S 1 C3S

m 835.17 1,186.87 -
r 835.17 835.17 835.17
s - 351.70 835.17

= 46,769.53 x 2,273.2143 = 106,317,156 kJ/jam

= 143,649.26 x 755.2326 = 108488597.96 kJ/jam

= 190,418.79 x 178.5088 = 33991423.69 kJ/jam

22,864,025 6,282,311
96,581,265 441,573,262
5,864,106 1,262,458
36,880,519 9,732,338
10,925,394 38,004,221
2,225,787 5,963,272
737,421 10,144,327
27,988 195,905
336,492 2,478,337
978,212 2,219,680
685,277 17,096
178,106,486 517,873,207
11,865.10 342,177,408
15,860.34 257,792,813
236.84 8,389
5,665.86 63,646,734
35.60 642,938
16,597.77 139,500
862.76 609,375
51,124.27 665,017,156
1,420.18 135,505
5,219.98 88,598
6,640.16 224,102.81
57,764.43 665,241,259
14,248,002 2,715,863
50,113,514 1,775,719
64,361,516 4,491,582
255.71 835,004
940.78 545,953
1,196.49 1,380,957.12

33,014,128 23,770,697
11,332,256 5,168,594
339,080 647,839
37,982 330,539
437,403 89,912
45,863,055 2,410,270
91,023,904 32,417,850
42,376,906 43,261,518
106,521,488 16,235,977
60,460,505 45,685,871
181,942,946 33,991,424
54,543 195,905
1,634,858 10,144,327
653,967 2,478,337
4,404,200 5,963,272
2,599,906 3,170,972
400,649,319 161,127,602
(kJ/kmol)
16300
127300
19480
129900
40700
382600
212200
8200
200460
16500
59100
413100
296200
249100
1000
900
9500
409870
331300
720
233700
609600
55600
313400
3970
690
Physhical Exergy
Stream Inlet
Stream 18
Komponen (kJ/kg.K)
xmass mass (kg/jam)
CaCO3 0.1119 39,463.64 1.346 840 1,138 298 44,622,573.98 71,180.13
CaO 0.5640 198,896.77 1.128 840 1,138 298 188,492,823.26 300,676.15
Fe2O3 0.0355 12,534.83 1.087 840 1,138 298 11,444,682.17 18,256.10
SiO2 0.2068 72,915.51 1.175 840 1,138 298 71,977,862.91 114,816.18
Al2O3 0.0561 19,800.20 1.282 840 1,138 298 21,322,544.51 34,012.86
MgO 0.0118 4,163.59 1.242 840 1,138 298 4,343,956.88 6,929.30
K2O 0.0039 1,382.92 1.239 840 1,138 298 1,439,187.87 2,295.73
Na2O 0.0001 41.99 1.549 840 1,138 298 54,623.68 87.13
SO3 0.0023 814.97 0.959 840 1,138 298 656,714.48 1,047.56
impuritis 0.0064 2,272.77 1.000 840 1,138 298 1,909,127.84 3,045.36
H2O 0.0010 364.67 4.548 840 1,138 298 1,393,101.11 2,222.22
Total 1.00 352,651.85 347,657,198.7 554,568.74
Stream 51
< 51 > Batubara Cp
C 0.5343 10,018.13 0.837 30 328 298 251,414.01 803.86
H 0.0415 778.13 14.397 30 328 298 336,070.82 1,074.53
N 0.0087 163.13 1.025 30 328 298 5,018.53 16.05
O 0.2324 4,357.50 0.918 30 328 298 120,056.14 383.86
S 0.0018 33.75 0.745 30 328 298 754.35 2.41
H2O(l) 0.1488 2,790.00 4.202 30 328 298 351,696.37 1,124.49
Ash 0.0325 609.38 1.000 30 328 298 18,281.25 58.45
Total 1.00 18,750.00 1,083,291.47 3,463.65
< 51 > Batubara Cp
O2 0.2330 1,092.23 0.918 30 328 298 30,092.78 96.22
N2 0.7670 3,595.27 1.025 30 328 298 110,608.09 353.65
Total 1.00 4,687.50 140,700.87 449.87
Total 1,223,992.35 3,913.52
Stream 20
O2 0.2330 22,414.69 1.0501828 1,075 1,373 298 25,304,983.96 35,960.38
N2 0.7670 73,781.68 1.1221476 1,075 1,373 298 89,003,475.96 126,480.97
Total 1.00 96,196.37 114,308,459.93 162,441.35
Stream 22
O2 0.2330 6,206.91 0.9158766 5 303 298 28,423.84 94.59
N2 0.7670 20,431.09 1.0236563 5 303 298 104,572.09 348.00
Total 1.00 26,638.01 132,995.93 442.59
Stream Outlet
Stream 17
(kJ/kg.K)
Cp
CO2 0.3318 54,097.13 1.1338627 975 1273 298 59,805,250.65 89,066.16
H2O(g) 0.0601 9,793.13 2.1338376 975 1273 298 20,374,515.31 30,343.15
NO2 0.0033 535.98 1.1665903 975 1273 298 609,639.76 907.92
SO2 0.0004 67.50 1.0376309 975 1273 298 68,289.08 101.70
O2 0.0044 724.73 1.1129428 975 1273 298 786,415.92 1,171.19
N2 0.6000 97,808.04 0.8646786 975 1273 298 82,458,206.64 122,802.52
Total 1.00 163,026.50 164,102,317.36 244,392.63
Stream 19
< 19 > ke Cooler Cp
C3A 0.0931 31,259.78 1.6929468 1,325 1623 298 70,120,512.88 89,698.06
C4AF 0.1134 38,074.54 3.4938363 1,325 1623 298 176,259,717.38 225,471.18
C2S 0.1844 61,939.33 1.2190042 1,325 1623 298 100,043,209.34 127,975.13
C3S 0.5805 194,973.29 1.1653599 1,325 1623 298 301,058,619.98 385,113.75
Na2O 0.0001 41.99 1.6222755 1,325 1623 298 90,252.01 115.45
K2O 0.0041 1,382.92 1.4763313 1,325 1623 298 2,705,177.59 3,460.46
SO3 0.0024 814.97 1.002106 1,325 1623 298 1,082,110.25 1,384.23
MgO 0.0124 4,163.59 1.3209897 1,325 1623 298 7,287,571.81 9,322.25
impuritis 0.0097 3,246.82 1 1,325 1623 298 4,302,031.26 5,503.15
Total 1.00 335,897.22 662,949,202.50 848,043.66
∑▒ 〖𝐸𝑥 _𝑖𝑛 〗
∑▒ 〖𝐸𝑥 _𝑖𝑛 〗 = 1,449,729,928.49 Komponen BM
Komponen
CaCO3 100
〗 = 699,084,440.84 48.2% CO2 44 CaO
C2S 172 CO2
〗 = 750,645,487.65 51.8% C3A 270 C3S
C4AF 486 C3A
Al2O3 102 SiO2
m 394.64 3,551.73 - K2O 55 MgO
r 394.64 394.64 394.64 Na2O 62 K2O
s - 3,946.36 394.64 SO3 80 Na2O
impuritis 1 SO3
18
C 12 H2O (g)
= 39,464 x 163 = 6,432,573.96 kJ/jam N 14 H
O 16 N
= 22,100 x 2273.214 = 50,237,219 kJ/jam NO2 46 S
SO2 64 NO2
= 17,364 x 442.727 = 7,687,517.84 kJ/jam N2 28 O2
N2
ECH (eksergi)

Reaksi I :
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 3,946.36 194.12 78.34 -
r 313.37 78.34 78.34 78.34
s 3,632.99 115.78 - 78.34

= 17,548.76 x 2,273.21 = 39,892,087.3 kJ/jam

= 7,990.95 x 1,965.29 = 15,704,571.5 kJ/jam

= 12,534.83 x 103.1250 = 1,292,654.0 kJ/jam

= 38,074.54 x 436.6255 = 16624314.4535 kJ/jam

Reaksi II :
3 CaO + 1 Al2O3 1 C3A

m 3,632.99 115.78 -
r 347.33 115.78 115.78
s 3,285.66 - 115.78

= 19,450.53 x 2,273.2143 = 44,215,219 kJ/jam

= 11,809.25 x 1,965.2941 = 23,208,648.2 kJ/jam

= 31,259.78 x 1,417.0370 = 44,296,262.7 kJ/jam
Reaksi III :

m 3,285.66 1,215.26 -
r 2,430.52 1,215.26 1,215.26
s 855.15 - 1,215.26

= 136,108.94 x 2,273.2143 = 309,404,794 kJ/jam
= 72,915.51 x 136.6667 = 9,965,119.1 kJ/jam

= 209,024.45 x 755.2326 = 157862068.99 kJ/jam
Reaksi IV :
1 CaO + 1 C2S 1 C3S

m 855.15 1,215.26 -
r 855.15 855.15 855.15
s - 360.11 855.15

= 47,888.18 x 2,273.2143 = 108,860,087 kJ/jam

= 147,085.11 x 755.2326 = 111083466.92 kJ/jam

= 194,973.29 x 178.5088 = 34804442.68 kJ/jam

23,410,895 6,432,574
98,891,330 452,134,969
6,004,366 1,292,654
37,762,640 9,965,119
11,186,711 38,913,220
2,279,024 6,105,904
755,059 10,386,963
28,658 200,590
344,540 2,537,615
1,001,609 2,272,771
730,880 18,233
182,395,713 530,260,612
11,865.10 342,177,408
15,860.34 257,792,813
236.84 8,389
5,665.86 63,646,734
35.60 642,938
16,597.77 139,500
862.76 609,375
51,124.27 665,017,156
1,420.18 135,505
5,219.98 88,598
6,640.16 224,102.81
57,764.43 665,241,259
14,588,790 2,780,822
51,312,147 1,818,191
65,900,937 4,599,014
235.82 770,045
867.59 503,481
1,103.41 1,273,525.86

33,263,536 23,950,274
11,332,256 5,168,594
339,080 647,839
37,982 330,539
437,403 89,912
45,863,055 2,410,270
91,273,312 32,597,427
43,390,491 44,296,263
109,069,307 16,624,314
61,906,621 46,778,602
186,294,722 34,804,443
55,848 200,590
1,673,961 10,386,963
669,609 2,537,615
4,509,541 6,105,904
2,662,092 3,246,816
410,232,192 164,981,510
(kJ/kmol)
16300
127300
19480
129900
40700
382600
212200
8200
200460
16500
59100
413100
296200
249100
1000
900
9500
409870
331300
720
233700
609600
55600
313400
3970
690
Physhical Exergy
Stream Inlet
Stream 18
Komponen (kJ/kg.K)
xmass mass (kg/jam)
CaCO3 0.1119 40,450.01 1.346 840 1,138 298 45,737,882.92 72,959.23
CaO 0.5640 203,868.05 1.128 840 1,138 298 193,204,064.95 308,191.33
Fe2O3 0.0355 12,848.13 1.087 840 1,138 298 11,730,733.72 18,712.39
SiO2 0.2068 74,737.98 1.175 840 1,138 298 73,776,897.49 117,685.93
Al2O3 0.0561 20,295.09 1.282 840 1,138 298 21,855,486.08 34,862.99
MgO 0.0118 4,267.65 1.242 840 1,138 298 4,452,530.94 7,102.50
K2O 0.0039 1,417.48 1.239 840 1,138 298 1,475,159.33 2,353.11
Na2O 0.0001 43.04 1.549 840 1,138 298 55,988.96 89.31
SO3 0.0023 835.34 0.959 840 1,138 298 673,128.58 1,073.75
impuritis 0.0064 2,329.58 1.000 840 1,138 298 1,956,845.11 3,121.48
H2O 0.0011 389.02 4.548 840 1,138 298 1,486,105.26 2,370.58
Total 1.00 361,481.35 356,404,823.3 568,522.60
Stream 51
< 51 > Batubara Cp
C 0.5343 10,018.13 0.837 30 328 298 251,414.01 803.86
H 0.0415 778.13 14.397 30 328 298 336,070.82 1,074.53
N 0.0087 163.13 1.025 30 328 298 5,018.53 16.05
O 0.2324 4,357.50 0.918 30 328 298 120,056.14 383.86
S 0.0018 33.75 0.745 30 328 298 754.35 2.41
H2O(l) 0.1488 2,790.00 4.202 30 328 298 351,696.37 1,124.49
Ash 0.0325 609.38 1.000 30 328 298 18,281.25 58.45
Total 1.00 18,750.00 1,083,291.47 3,463.65
< 51 > Batubara Cp
O2 0.2330 1,092.23 0.918 30 328 298 30,092.78 96.22
N2 0.7670 3,595.27 1.025 30 328 298 110,608.09 353.65
Total 1.00 4,687.50 140,700.87 449.87
Total 1,223,992.35 3,913.52
Stream 20
O2 0.2330 22,974.93 1.0501828 1,075 1,373 298 25,937,463.72 36,859.18
N2 0.7670 75,625.80 1.1221476 1,075 1,373 298 91,228,053.43 129,642.27
Total 1.00 98,600.72 117,165,517.15 166,501.46
Stream 22
O2 0.2330 5,646.68 0.9158766 5 303 298 25,858.29 86.05
N2 0.7670 18,586.97 1.0236563 5 303 298 95,133.37 316.59
Total 1.00 24,233.65 120,991.66 402.64
Stream Outlet
Stream 17
(kJ/kg.K)
Cp
CO2 0.3336 54,531.13 1.1338627 975 1273 298 60,285,045.44 89,780.70
H2O(g) 0.0599 9,793.13 2.1338376 975 1273 298 20,374,515.31 30,343.15
NO2 0.0033 535.98 1.1665903 975 1273 298 609,639.76 907.92
SO2 0.0004 67.50 1.0376309 975 1273 298 68,289.08 101.70
O2 0.0044 724.73 1.1129428 975 1273 298 786,415.92 1,171.19
N2 0.5984 97,808.04 0.8646786 975 1273 298 82,458,206.64 122,802.52
Total 1.00 163,460.50 164,582,112.15 245,107.18
Stream 19
< 19 > ke Cooler Cp
C3A 0.0931 32,041.09 1.6929468 1,325 1623 298 71,873,124.34 91,940.00
C4AF 0.1134 39,026.18 3.4938363 1,325 1623 298 180,665,201.44 231,106.66
C2S 0.1844 63,487.46 1.2190042 1,325 1623 298 102,543,716.95 131,173.77
C3S 0.5805 199,846.51 1.1653599 1,325 1623 298 308,583,362.28 394,739.39
Na2O 0.0001 43.04 1.6222755 1,325 1623 298 92,507.80 118.34
K2O 0.0041 1,417.48 1.4763313 1,325 1623 298 2,772,791.55 3,546.95
SO3 0.0024 835.34 1.002106 1,325 1623 298 1,109,156.82 1,418.83
MgO 0.0124 4,267.65 1.3209897 1,325 1623 298 7,469,719.39 9,555.25
impuritis 0.0097 3,327.97 1 1,325 1623 298 4,409,557.42 5,640.70
Total 1.00 344,292.72 679,519,137.98 869,239.90
∑▒ 〖𝐸𝑥 _𝑖𝑛 〗
∑▒ 〖𝐸𝑥 _𝑖𝑛 〗 = 1,469,220,591.79 Komponen BM
Komponen
CaCO3 100
〗 = 713,920,495.62 48.6% CO2 44 CaO
C2S 172 CO2
〗 = 755,300,096.17 51.4% C3A 270 C3S
C4AF 486 C3A
Al2O3 102 SiO2
m 404.50 3,640.50 - K2O 55 MgO
r 404.50 404.50 404.50 Na2O 62 K2O
s - 4,045.00 404.50 SO3 80 Na2O
impuritis 1 SO3
18
C 12 H2O (g)
= 40,450 x 163 = 6,593,351.50 kJ/jam N 14 H
O 16 N
= 22,652 x 2273.214 = 51,492,862 kJ/jam NO2 46 S
SO2 64 NO2
= 17,798 x 442.727 = 7,879,661.79 kJ/jam N2 28 O2
N2
ECH (eksergi)

Reaksi I :
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 4,045.00 198.97 80.30 -
r 321.20 80.30 80.30 80.30
s 3,723.80 118.67 - 80.30

= 17,987.38 x 2,273.21 = 40,889,161.1 kJ/jam

= 8,190.68 x 1,965.29 = 16,097,095.9 kJ/jam

= 12,848.13 x 103.1250 = 1,324,963.0 kJ/jam

= 39,026.18 x 436.6255 = 17039827.1607 kJ/jam

Reaksi II :
3 CaO + 1 Al2O3 1 C3A

m 3,723.80 118.67 -
r 356.01 118.67 118.67
s 3,367.79 - 118.67

= 19,936.68 x 2,273.2143 = 45,320,346 kJ/jam

= 12,104.41 x 1,965.2941 = 23,788,731.6 kJ/jam

= 32,041.09 x 1,417.0370 = 45,403,415.7 kJ/jam
Reaksi III :

m 3,367.79 1,245.63 -
r 2,491.27 1,245.63 1,245.63
s 876.52 - 1,245.63

= 139,510.89 x 2,273.2143 = 317,138,143 kJ/jam
= 74,737.98 x 136.6667 = 10,214,190.0 kJ/jam

= 214,248.86 x 755.2326 = 161807717.14 kJ/jam
Reaksi IV :
1 CaO + 1 C2S 1 C3S

m 876.52 1,245.63 -
r 876.52 876.52 876.52
s - 369.11 876.52

= 49,085.11 x 2,273.2143 = 111,580,966 kJ/jam

= 150,761.40 x 755.2326 = 113859917.78 kJ/jam

= 199,846.51 x 178.5088 = 35674354.53 kJ/jam

23,996,033 6,593,351
101,363,047 463,435,755
6,154,440 1,324,963
38,706,490 10,214,190
11,466,315 39,885,828
2,335,987 6,258,517
773,931 10,646,577
29,374 205,604
353,152 2,601,041
1,026,644 2,329,578
779,674 19,451
186,985,088 543,514,854
11,865.10 342,177,408
15,860.34 257,792,813
236.84 8,389
5,665.86 63,646,734
35.60 642,938
16,597.77 139,500
862.76 609,375
51,124.27 665,017,156
1,420.18 135,505
5,219.98 88,598
6,640.16 224,102.81
57,764.43 665,241,259
14,953,427 2,850,327
52,594,657 1,863,636
67,548,083 4,713,963
214.54 700,541
789.28 458,036
1,003.82 1,158,576.84

33,530,397 24,142,418
11,332,256 5,168,594
339,080 647,839
37,982 330,539
437,403 89,912
45,863,055 2,410,270
91,540,173 32,789,571
44,475,005 45,403,416
111,795,416 17,039,827
63,453,932 47,947,799
190,951,024 35,674,355
57,244 205,604
1,715,800 10,646,577
686,345 2,601,041
4,622,254 6,258,517
2,728,629 3,327,968
420,485,649 169,105,103
(kJ/kmol)
16300
127300
19480
129900
40700
382600
212200
8200
200460
16500
59100
413100
296200
249100
1000
900
9500
409870
331300
720
233700
609600
55600
313400
3970
690
Physhical Exergy
Stream Inlet
Stream 18
Komponen (kJ/kg.K)
xmass mass (kg/jam)
CaCO3 0.1119 41,346.09 1.346 840 1,138 298 46,751,104.66 74,575.48
CaO 0.5640 208,384.29 1.128 840 1,138 298 197,484,074.17 315,018.63
Fe2O3 0.0355 13,132.75 1.087 840 1,138 298 11,990,602.21 19,126.93
SiO2 0.2067 76,393.63 1.175 840 1,138 298 75,411,261.66 120,293.00
Al2O3 0.0561 20,744.69 1.282 840 1,138 298 22,339,646.09 35,635.30
MgO 0.0118 4,362.19 1.242 840 1,138 298 4,551,166.93 7,259.84
K2O 0.0039 1,448.88 1.239 840 1,138 298 1,507,838.22 2,405.24
Na2O 0.0001 43.99 1.549 840 1,138 298 57,229.27 91.29
SO3 0.0023 853.85 0.959 840 1,138 298 688,040.26 1,097.53
impuritis 0.0064 2,381.18 1.000 840 1,138 298 2,000,194.69 3,190.63
H2O 0.0011 411.13 4.548 840 1,138 298 1,570,596.49 2,505.35
Total 1.00 369,502.67 364,351,754.6 581,199.23
Stream 51
< 51 > Batubara Cp
C 0.5343 10,018.13 0.837 30 328 298 251,414.01 803.86
H 0.0415 778.13 14.397 30 328 298 336,070.82 1,074.53
N 0.0087 163.13 1.025 30 328 298 5,018.53 16.05
O 0.2324 4,357.50 0.918 30 328 298 120,056.14 383.86
S 0.0018 33.75 0.745 30 328 298 754.35 2.41
H2O(l) 0.1488 2,790.00 4.202 30 328 298 351,696.37 1,124.49
Ash 0.0325 609.38 1.000 30 328 298 18,281.25 58.45
Total 1.00 18,750.00 1,083,291.47 3,463.65
< 51 > Batubara Cp
O2 0.2330 1,092.23 0.918 30 328 298 30,092.78 96.22
N2 0.7670 3,595.27 1.025 30 328 298 110,608.09 353.65
Total 1.00 4,687.50 140,700.87 449.87
Total 1,223,992.35 3,913.52
Stream 20
O2 0.2330 23,483.88 1.0501828 1,075 1,373 298 26,512,050.93 37,675.72
N2 0.7670 77,301.12 1.1221476 1,075 1,373 298 93,249,009.40 132,514.21
Total 1.00 100,785.01 119,761,060.33 170,189.93
Stream 22
O2 0.2330 5,137.72 0.9158766 5 303 298 23,527.57 78.30
N2 0.7670 16,911.65 1.0236563 5 303 298 86,558.59 288.06
Total 1.00 22,049.37 110,086.17 366.35
Stream Outlet
Stream 17
(kJ/kg.K)
Cp
CO2 0.3352 54,925.40 1.1338627 975 1273 298 60,720,923.34 90,429.84
H2O(g) 0.0598 9,793.13 2.1338376 975 1273 298 20,374,515.31 30,343.15
NO2 0.0033 535.98 1.1665903 975 1273 298 609,639.76 907.92
SO2 0.0004 67.50 1.0376309 975 1273 298 68,289.08 101.70
O2 0.0044 724.73 1.1129428 975 1273 298 786,415.92 1,171.19
N2 0.5969 97,808.04 0.8646786 975 1273 298 82,458,206.64 122,802.52
Total 1.00 163,854.78 165,017,990.05 245,756.32
Stream 19
< 19 > ke Cooler Cp
C3A 0.0931 32,750.89 1.6929468 1,325 1623 298 73,465,314.63 93,976.72
C4AF 0.1134 39,890.72 3.4938363 1,325 1623 298 184,667,439.84 236,226.32
C2S 0.1844 64,893.89 1.2190042 1,325 1623 298 104,815,346.45 134,079.64
C3S 0.5805 204,273.66 1.1653599 1,325 1623 298 315,419,344.93 403,483.97
Na2O 0.0001 43.99 1.6222755 1,325 1623 298 94,557.10 120.96
K2O 0.0041 1,448.88 1.4763313 1,325 1623 298 2,834,216.62 3,625.53
SO3 0.0024 853.85 1.002106 1,325 1623 298 1,133,727.73 1,450.26
MgO 0.0124 4,362.19 1.3209897 1,325 1623 298 7,635,194.52 9,766.93
impuritis 0.0097 3,401.69 1 1,325 1623 298 4,507,241.42 5,765.66
Total 1.00 351,919.77 694,572,383.24 888,495.99
∑▒ 〖𝐸𝑥 _𝑖𝑛 〗
∑▒ 〖𝐸𝑥 _𝑖𝑛 〗 = 1,486,927,222.90 Komponen BM
Komponen
CaCO3 100
〗 = 727,398,566.88 48.9% CO2 44 CaO
C2S 172 CO2
〗 = 759,528,656.01 51.1% C3A 270 C3S
C4AF 486 C3A
Al2O3 102 SiO2
m 413.46 3,721.15 - K2O 55 MgO
r 413.46 413.46 413.46 Na2O 62 K2O
s - 4,134.61 413.46 SO3 80 Na2O
impuritis 1 SO3
18
C 12 H2O (g)
= 41,346 x 163 = 6,739,412.63 kJ/jam N 14 H
O 16 N
= 23,154 x 2273.214 = 52,633,572 kJ/jam NO2 46 S
SO2 64 NO2
= 18,192 x 442.727 = 8,054,218.29 kJ/jam N2 28 O2
N2
ECH (eksergi)

Reaksi I :
4 CaO + 1 Al2O3 + 1 Fe2O3 1 C4AF

m 4,134.61 203.38 82.08 -
r 328.32 82.08 82.08 82.08
s 3,806.29 121.30 - 82.08

= 18,385.85 x 2,273.21 = 41,794,970.2 kJ/jam

= 8,372.13 x 1,965.29 = 16,453,691.5 kJ/jam

= 13,132.75 x 103.1250 = 1,354,314.6 kJ/jam

= 39,890.72 x 436.6255 = 17417306.8858 kJ/jam

Reaksi II :
3 CaO + 1 Al2O3 1 C3A

m 3,806.29 121.30 -
r 363.90 121.30 121.30
s 3,442.39 - 121.30

= 20,378.33 x 2,273.2143 = 46,324,318 kJ/jam

= 12,372.56 x 1,965.2941 = 24,315,718.4 kJ/jam

= 32,750.89 x 1,417.0370 = 46,409,228.1 kJ/jam
Reaksi III :

m 3,442.39 1,273.23 -
r 2,546.45 1,273.23 1,273.23
s 895.94 - 1,273.23

= 142,601.44 x 2,273.2143 = 324,163,638 kJ/jam
= 76,393.63 x 136.6667 = 10,440,462.8 kJ/jam

= 218,995.07 x 755.2326 = 165392209.64 kJ/jam
Reaksi IV :
1 CaO + 1 C2S 1 C3S

m 895.94 1,273.23 -
r 895.94 895.94 895.94
s - 377.29 895.94

= 50,172.48 x 2,273.2143 = 114,052,796 kJ/jam

= 154,101.19 x 755.2326 = 116382232.71 kJ/jam

= 204,273.66 x 178.5088 = 36464641.04 kJ/jam

24,527,613 6,739,413
103,608,522 473,702,150
6,290,779 1,354,315
39,563,947 10,440,463
11,720,326 40,769,410
2,387,735 6,397,160
791,076 10,882,429
30,025 210,159
360,975 2,658,661
1,049,387 2,381,184
824,002 20,557
191,154,385 555,555,899
11,865.10 342,177,408
15,860.34 257,792,813
236.84 8,389
5,665.86 63,646,734
35.60 642,938
16,597.77 139,500
862.76 609,375
51,124.27 665,017,156
1,420.18 135,505
5,219.98 88,598
6,640.16 224,102.81
57,764.43 665,241,259
15,284,687 2,913,469
53,759,775 1,904,920
69,044,462 4,818,390
195.20 637,398
718.14 416,751
913.34 1,054,149.42

33,772,831 24,316,975
11,332,256 5,168,594
339,080 647,839
37,982 330,539
437,403 89,912
45,863,055 2,410,270
91,782,607 32,964,128
45,460,251 46,409,228
114,271,996 17,417,307
64,859,614 49,009,977
195,181,122 36,464,641
58,512 210,159
1,753,810 10,882,429
701,549 2,658,661
4,724,649 6,397,160
2,789,076 3,401,692
429,800,579 172,851,253
(kJ/kmol)
16300
127300
19480
129900
40700
382600
212200
8200
200460
16500
59100
413100
296200
249100
1000
900
9500
409870
331300
720
233700
609600
55600
313400
3970
690
E fisien si En erg i (% )
Clinker (ton/jam) 320.36893 328.050781 335.8972 344.29272 351.91977
Efisiensi Energi (%) 67.70% 67.89% 68.07% 68.27% 68.44%
Clinker (ton/jam) 320.36893 328.050781 335.8972 344.29272 351.91977 Efisiensi Energi Vs Laju
Heat Loss (%) 32.30% 32.11% 31.93% 31.73% 31.56% 68.60%
68.40%
68.20%
68.00%
67.80%
67.60%
Clinker (ton/jam) 320.36893 328.050781 335.8972 344.29272 351.91977 67.40%
Efisiensi Eksergi (%) 47.51% 47.87% 48.22% 48.59% 48.92% 67.20%
315 320 325
Laju Alir M
Clinker (ton/jam) 320.36893 328.050781 335.8972 344.29272 351.91977
E fisien si E k serg i (% )
Ex Destruction (%) 52.49% 52.13% 51.78% 51.41% 51.08%
Efisiensi Eksergi Vs Laj

49.50%
49.00%
48.50%
48.00%
47.50%
47.00%
46.50%
315 320 325
Laju Alir Ma
Heat Loss (%)
Heat Loss Vs Laju Alir Massa Produk Clin
ensi Energi Vs Laju Alir Massa Produk Clinker 32.40%
8.60% 32.20%
8.40% 32.00%
8.20% 31.80%
8.00% 31.60%
7.80% 31.40%
7.60% 31.20%
7.40% 31.00%
7.20% 315 320 325 330 335 340 345
315 320 325 330 335 340 345 350 355
Laju Alir Massa Produk Clinker (ton/jam) Laju Alir Massa Produk Clinker (ton/jam)
Ex Destru ctio n (% )
Ex Destruction Vs Laju Alir Massa Produk C
ensi Eksergi Vs Laju Alir Massa Produk Clinker
53.00%
9.50%
52.50%
9.00%
52.00%
8.50%
51.50%
8.00%
7.50% 51.00%
7.00% 50.50%
6.50% 50.00%
315 320 325 330 335 340 345 350 355 315 320 325 330 335 340 345
Laju Alir Massa Produk Clinker (ton/jam) Laju Alir Massa Produk Clinker (ton/jam)
Alir Massa Produk Clinker
330 335 340 345 350 355
Massa Produk Clinker (ton/jam)
u Alir Massa Produk Clinker
330 335 340 345 350 355
Massa Produk Clinker (ton/jam)

Perhitungan SP, Kiln Dan Cooler (Trial Clinker)

Transféré par

Informations du document

Titre original

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Perhitungan SP, Kiln Dan Cooler (Trial Clinker)

Transféré par

Droits d'auteur :

Formats disponibles

PT. SEMEN INDONESIA ( PERSERO ) Tbk.

SEKSI PENGENDALIAN PROSES

11.4 1.15 151

11.3 1.32 178

Product Total Fine Total ILC DB5

0 68 103 13.3 0.0 0.7 0.0 0.9 0.0 1.0 103 0

Heat Coal Power

Daily Report - One Hour Counter - Hour Wise

1.7 0.0 11.7 0.0 0.0 0.0 0.2 989.0 100

3.2 11.3 17.7 0.0 0.0 0.0 2.3 542.5 100

5.0 13.7 17.9 0.0 0.0 0.0 2.5 596.7 100

6.6 15.8 17.8 0.0 0.0 0.0 2.5 663.0 100

6.9 15.3 18.2 0.0 0.0 0.0 2.5 652.9 100

6.7 15.2 20.1 0.0 0.0 0.0 2.6 683.8 100

6.3 15.2 20.4 0.0 0.0 0.0 2.6 682.8 100

7.9 15.5 20.4 0.0 0.0 0.0 2.6 718.0 100

8.1 15.5 20.4 0.0 0.0 0.0 2.6 711.7 100

6.6 13.6 20.7 0.0 0.0 0.0 2.6 658.2 100

4.1 16.2 21.2 0.0 0.0 0.0 2.6 671.1 100

2.9 19.0 21.4 0.0 0.0 0.0 2.6 697.0 100

2.5 19.1 21.4 0.0 0.0 0.0 2.6 694.4 100

Time - Hrs Time - Hrs

Power Power Power Total Index Kiln

0 0 688 688 10.2 50.6 67.9 896.0 0 20.3

22 0 1840 1870 5.8 72.7 309.6 898.3 0 49.0

0 0 1816 1816 5.5 60.2 304.3 879.8 0 55.5

0 0 1776 1776 5.4 57.2 301.4 848.8 0 61.3

0 0 1776 1768 5.3 62.3 300.4 812.5 0 61.5

0 0 1824 1824 5.5 60.2 300.9 889.4 0 63.9

0 0 1864 1864 5.6 62.2 301.6 863.0 0 63.9

0 0 1848 1848 5.6 61.8 297.9 883.2 0 66.7

0 0 1856 1848 5.5 65.4 296.6 868.0 0 67.0

0 0 1824 1832 5.5 65.6 297.1 832.4 0 62.3

0 0 1848 1848 5.5 63.2 301.5 850.5 0 63.2

0 0 1848 1848 5.5 65.3 299.9 844.2 0 66.0

0 0 1856 1856 5.5 67.9 300.7 845.0 0 65.5

C C C SPM mmH2O mmH2O C C Hours

388.8 857.6 885.0 24.2 676.1 -3.0 738.6 896.0

416.0 863.2 889.7 24.9 677.0 -3.0 728.2 898.3

418.7 865.9 883.6 25.4 661.9 -2.9 720.6 879.8

418.1 860.0 884.6 25.6 675.3 -3.0 702.9 848.8

417.8 857.5 886.2 25.7 650.5 -2.9 681.4 812.5

416.5 856.2 883.4 25.7 657.7 -4.0 728.6 889.4

419.8 859.7 885.1 25.5 644.3 -3.1 711.4 863.0

425.8 858.7 890.2 25.9 651.3 -3.0 720.3 883.2

424.1 855.7 878.7 25.7 650.8 -3.1 709.9 868.0

420.6 855.1 882.9 25.7 655.4 -3.1 689.5 832.4

415.2 857.8 883.8 25.7 657.5 -4.6 697.0 850.5

416.9 858.5 887.2 25.7 670.2 -3.3 693.1 844.2

417.0 860.7 885.1 25.7 666.9 -2.9 691.9 845.0

Plant : Tuban 1 Daily Re

Product Total Fine Total

Ton Ton Ton Hrs Ton Ton % Ton Klt Klt

Daily Report - One Hour Counter - Hour Wise

410 5.0 1.00 8.8 16.1 20.3 23.0 0.0 0.0

342 5.4 1.00 9.4 15.1 20.1 23.1 0.0 0.0

343 4.4 1.00 9.1 14.7 20.1 23.4 0.0 0.0

345 3.5 1.00 9.4 15.1 20.6 23.4 0.0 0.0

324 3.7 1.00 9.7 13.2 24.3 23.3 0.0 0.0

345 3.4 1.00 9.8 13.2 24.3 23.0 0.0 0.0

344 3.3 1.00 9.3 12.8 24.3 23.1 0.0 0.0

384 3.2 1.00 9.6 14.4 24.3 23.0 0.0 0.0

361 3.4 1.00 9.1 14.0 24.3 23.1 0.0 0.0