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Dry-reforming is a known process for the production of synthetic gas from natural gas or other volatile fossil fuels. Another possible application
is the reforming of hydrocarbons contained in the synthetic gas produced from biomass or waste gasification. The absence of wide industrial
process applications is mainly due to the high endothermicity of the reactions involved and technical problems associated with carbon
formation. In this work, the target reaction is:
The principal challenge is that of using a 2D catalyst formulation favouring the target reaction and permitting easy retrieval of deposited carbon
while, at the same time, preserving the catalyst’s activity and structural integrity.
This paper presents the results obtained from the use of a 316 stainless steel catalyst. The catalyst is active in ethanol dry reforming as the yield
of hydrogen reached 98% of the theoretical value. Moreover, the co-product carbon is of a filamentous form and can be easily retrieved without
risk of modification to the catalyst properties. This catalyst is recyclable; it can be used several times over in the dry-reforming of ethanol process
without detectable change in its activity and selectivity.
Le reformage à sec est un procédé connu pour la production du gaz de synthèse à partir du gaz naturel ou autres combustibles fossiles volatils.
Une autre application possible est le reformage des hydrocarbures contenus dans le gaz de synthèse produit par la gazéification de la biomasse
ou de déchets. L’absence de larges applications de procédés industriels est essentiellement due à la haute endothermicité des réactions
impliquées et aux problèmes techniques associés à la formation de carbone. Dans ce travail, la réaction ciblée est :
Le principal défi réside dans l’utilisation d’une formulation de catalyseur 2D favorisant la réaction visée et permettant un retrait facile du carbone
déposé tout en préservant l’activité du catalyseur et l’intégrité de la structure. On présente dans cet article les résultats obtenus à partir d’un
catalyseur acier inoxydable 316. Le catalyseur est actif dans le reformage à sec d’éthanol alors que le rendement d’hydrogène atteint 98% de
la valeur théorique. En outre, le carbone du co-produit est d’une forme filamenteuse et peut être facilement retirée sans risque de modification
des propriétés du catalyseur. Ce catalyseur est recyclable; il peut être utilisé plusieurs fois dans le reformage à sec du procédé d’éthanol sans
changement détectable dans son activité et sélectivité.
H
ydrogen is considered a potential source of clean energy, feasibility of its production from biomass or agricultural and
mainly through its use in fuel-cells. However, its produc- forest residues, a renewable source (Kordesh and Simader,
tion is still based on fossil-derived fuels (Armor, 1999; 1996). Such production at the industrial level is successfully
Joensen and Rostrup-Nielsen, 2002; Peña et al., 1996). On the established in Canada. Ethanol is therefore considered to be an
other hand, ethanol, mainly as bio-ethanol, is seriously consid- economically attractive alternative “green” power source with
ered as an alternative in many applications, such as in the
production of chemicals and/or electric power. The basic
* Author to whom correspondence may be addressed.
advantage of ethanol, in comparison to alternate fuels, is the
E-mail address: nicolas.abatzoglou@usherbrooke.ca
978 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING VOLUME 83, DECEMBER 2005
T Thermocouple K 10 points
The target reaction is (TR):
T
P Gas input
VOLUME 83, DECEMBER 2005 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING 979
Table 1. Composition of SS 316
SS 316 Fe C Cr Ni Mo Mn Si S P
Content <61 <0.03 16–18.5 10–14 2–3 <2 <1 <0.03 <0.045
in (%w/w)
980 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING VOLUME 83, DECEMBER 2005
surface catalytic activity becomes higher due to
surface conformational changes.
All experiments described below were performed
in the presence of pre-treated SS 316 at 800°C, under
nitrogen for an hour.
The carbon formed was retrieved and analyzed by
SEM and Figure 2 shows the presence of whiskers.
The non-porous SS 316 catalyst surface could be
“cleaned off” relatively easily since just water flow
alone has proved to be sufficient to remove the entire
quantity of carbon whiskers formed, as shown in
Figure 3. Only a structural change was observed as a
result of the pre-treatment at 800°C.
Figure
100 3. SEM analyses of SS 316 before and after pre-treatment at 800°C Dry Reforming of Ethanol with Mechanically
under nitrogen for 1 h Regenerated SS 316
90
ing reaction was studied. The variables studied were the Et/CO2
40 40 molar ratio and the reaction temperature.
Y (H 2) (% )
VOLUME 83, DECEMBER 2005 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING 981
Et/CO2 =0.8 Et/CO2 =2
Table 4. Dry-reforming of ethanol in the presence of 3.1 g of SS 316, at 500°C: effect of the Et/CO2 ratio
Cat. Molar Mass balance Ethanol Y (H2) (%) C (%) GHSV GHSV (h-1)
Et/CO2 closure (%) conversion (%) (mLgas/h*m2cat)
SS 316 0.8 99 40 18 1.4 77 735 850 14.6
SS 316 2.1 96 43 22 19 49 748 430 16.6
SS 316 3.2 100 57 45 63 38 616 350 16.8
SS 316 4.1 99 31 22 8 32 264 150 17.3
T = 500°C, t = 1 h, 3.1 g of catalyst
(Wang and Ruckenstein, 2001b). Nevertheless, since the catalyst Effect of the Temperature
used has no internal surface, the GHSV in our experiments is
As an Et/CO2 molar ratio of the order of 3 leads to a maximum
between 14 and 17 h-1 for ethanol dry reforming. This low GHSV
in the ethanol conversion, and in the hydrogen yield and carbon
can be improved by using a smaller catalyst particles size.
selectivity at the studied conditions, the effect of temperature on
Although such smaller particles can be thought to cause a
the dry-reforming of ethanol was also studied at this ratio. Three
carbon separation problem, the high difference between the
temperature levels were used: 400°C, 500°C and 600°C, all in
density of the carbon and the catalyst renders their mechanical
the presence of 3.1 g of pre-treated SS 316 catalyst over a period
separation easy.
of an hour.
The carbon formed was retrieved and analyzed by SEM. And
Table 5 shows that conversions and yields all increase with
it appears to be of the same type of carbon whiskers for all
temperature. At 600°C, the conversion of input ethanol is 86%
ethanol to carbon dioxide ratio employed (Figure 6).
while the yield to hydrogen is 98%. Nevertheless, the selectivity
in carbon formation is higher than 100%, meaning that at least
982 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING VOLUME 83, DECEMBER 2005
Figure 8. This observation is in agreement with literature
findings for Ni reforming catalysts (Bradford et al., 1999).
However, in our case, the EDX performed on this sample of
whiskers demonstrated that the majority metal present was Fe;
being more than 98% Fe, a level that is in fact much higher than
the Fe concentration in the original SS 316 alloy.
The analysis of the carbon formed and retrieved from the
catalyst surface is given in Table 6 and it shows the presence of
iron, nickel and chromium.
CONCLUSION
From the results of this study, it can be concluded that SS 316,
following pre-treatment at 800°C under nitrogen for an hour, is
active in promoting the reaction of dry reforming of ethanol at
500°C. Moreover, the carbon by-product formed as “whiskers” is
readily removed from the catalyst. The catalyst can be regener-
ated and its initial activity and selectivity are conserved. Indeed,
Figure 7. Analysis of the carbon formed at 600°C by SEM the yield to hydrogen and the selectivity into carbon are similar
both before and after catalyst regeneration. It was also observed
that the input Et/CO2 molar ratio and the reaction temperature
Table 5. Dry-reforming of ethanol in the presence of SS 316—effect of are important parameters in the dry reforming of ethanol. An
the temperature (conditions: 3.1 g of catalyst, t = 1 h, Et/CO2 = 3.1) optimum Et/CO2 ratio of 3 is necessary to obtain a maximum
yield to hydrogen (45%) at 500°C. Moreover, increasing the
Catalyst T(ºC) Mass balance Ethanol Y (H2) C (%)
temperature to 600°C leads to a yield to hydrogen of 98%, with
closure (%) conversion (%)
(%)
simultaneous carbon whiskers formation.
Furthermore, the results of this work demonstrate that
SS 316 400 98 7 2.6 3
hydrogen can be obtained from the dry reforming of ethanol in
SS 316 500 100 57 45 63 the presence of SS 316 catalyst (pre-treated at 800°C) in yields
SS 316 600 100 86 98 240 close to 100%. The carbon whiskers so formed can also be
retrieved easily. Within the range of the reaction conditions
evaluated, the maximum yield of hydrogen (98%) was obtained
Table 6. Analysis of the carbon formed at 600°C
at a reactants molar ratio Et/CO2 close to 3, a temperature of
Carbon Iron Chromium Nickel 600°C and a GHSV of the order of 40 000Lgas(m²cata)-1*h-1.
Mass % 98.30 0.85 0.17 0.43 Moreover, the SS 316 alloy appears to be a particularly interest-
ing catalyst for the dry reforming reaction of ethanol as it is
readily recyclable in its “process use” state.
some part of the carbon whiskers came from the ethanol. At the optimal conditions reported in this paper, the carbon
The carbon formed was retrieved mechanically and analyzed production decreases the energy efficiency of the process by an
by SEM, and whiskers have also been obtained (see Figure 7). average of 34%. In fact, the theoretical complete reforming
The increase of the temperature leads to the formation of smaller reaction (C2H5OH + CO2 3CO + 3H2) produces 1706.4 MJ/
whiskers. kmol of ethanol converted while the TR reaction at the optimal
During dry-reforming of ethanol, when the temperature is at conditions of 600°C produces 878.4 MJ/kmol of ethanol
600°C and the input ethanol to carbon dioxide ratio is around 3, converted. This means that the carbon sequestration, as expected,
the carbon product takes the form of whiskers and the yield of decreases the energy efficiency of the process by about 50%.
hydrogen and the conversion of ethanol are both high. The SEM This loss must be offset by the value of the sequestered carbon
analyses of the carbon retrieved reveal the presence of metal in the market.
crystallites at the tops of the carbon whiskers, as shown in
ACKNOWLEDGEMENT
The authors would like to thank the Ministère
des Affaires étrangères of France for the
fellowship awarded to K. De Oliveira-Vigier,
NSERC’s Strategic Project Grants program
and the CFI for funding related to this work.
Many thanks to Peter Lanigan for reviewing
the manuscript.
Figure 8. SEM of the carbon whisker and the corresponding EDX analysis
VOLUME 83, DECEMBER 2005 THE CANADIAN JOURNAL OF CHEMICAL ENGINEERING 983
NOMENCLATURE Kordesh, K. and G. Simader, “Fuel Cells and their
Applications,” VCH, Weinheim, Federal Republic of Germany
2D catalyst non-porous catalyst
(1996).
3D catalyst porous catalyst
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C (%) percentage of carbon formed
of Hydrogen for Fuel Cell by Steam Reforming of Ethanol
EDX energy dispersive X-ray
over Supported Noble Metal Catalyst,” Appl. Catal. B 43,
Et/CO2 molar ratio of ethanol to carbon dioxide
345–354 (2003).
GHSV gas hourly space velocity
Maggio, G., S. Freni and S. Cavallaro, “Light Alcohols/Methane
NCformed moles of carbon formed
Fuelled Molten Carbonate Fuel Cell: A Comparative Study,”
NH2formed moles of hydrogen produced during the reaction
J. Power Sources 74, 7–23 (1998).
NiCO moles of CO2 introduced in the reactor
2 Peña, M. A., J. P. Gomez and J. L. G. Fierro, “New Catalytic
Niethanol moles of ethanol introduced in the reactor
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Nfethanol moles of unconverted ethanol during the
144, 7–57 (1996).
reaction
Ruckenstein, E. and H. Y. Wang, “Carbon Deposition and
SEM scanning electron microscopy
Catalytic Deactivation During CO2 Reforming of CH4 over
SS 316 stainless steel 316
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T temperature
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t time
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TR target reaction
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Y(H2) molar yield of hydrogen
Tsipouriari, V. A. and X. E. Verykios, “Carbon and Oxygen
Reaction Pathways of CO2 Reforming of Methane over Ni/
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