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Flory
8700/8770

Tier IV Final

Flory Industries, Inc.


4737 Toomes Road P.O. Box 908 Salida, California 95368
(209) 545-1167

PN: 8700-OM
12/5/2019
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FLORY INDUSTRIES INC. ................................................................................................................... 11
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ENGINE CHECK - DAILY .................................................................................................................................................................
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. 40 - ( CATERPILLAR®) .............................................................................. 61
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Thomas
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48
Jack Rabbit
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8600/8700/8770 Jack Rabbit Wedge 10 HYD 18 050E,
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8600/8700/8770 Jack Rabbit Wedge 10 HYD 19 050F,


, , :
.
( )
G →
F →

«Augers / Auto Unload»


« » .

8600/8700/8770 Jack Rabbit Wedge 10 HYD 20 29100G,


, :
.
( )
G →
F D →

«Augers / Auto Unload» .


, .

51
8600/8700/8770 Jack Rabbit Wedge 10 HYD 21 050H,
, , :
.
( )
,
G →
P
, A
F → ,

«Augers / Auto Unload» .


, .
« » .

8600/8700/8770 Jack Rabbit Wedge 10 HYD 22 050J,


, , , :
: 8600/8700/8770
. Flory Industries, 8600/8700/8770.

( ) .
,
G → P
,
F →
E →
D →

«Augers / Auto Unload» .


, .
« » .
, D E.

8600/8700/8770 Jack Rabbit Wedge 10 HYD 23 050K,


, :
.
( )
G → P
F D →
( ) .

«Augers / Auto Unload» .


, .

52
8600/8700/8770 Jack Rabbit Wedge 10 Cart HYD 5 050K-JD,
, ,
:
: . Wedge 10
.
.
( )
G → , P
,
F D →
,
Wedge 10

«Augers / Auto Unload» .


, .

8600/8700/8770 Jack Rabbit Wedge 10 HYD 24 050L,


, , :
.
( )
,
G →
P
, A
F → , ( )

«Augers / Auto Unload» .


, .
« » .

53
8600/8700/8770 Jack Rabbit Wedge 10 HYD 6 050M,
, ,
:
: . Wedge 10
.
.
( )
, P
G →
, A
F → , ( )
,
Wedge 10

«Augers / Auto Unload» .


, .
« » .

8600/8700/8770 Jack Rabbit Wedge 10 HYD 7 050N,


, ,
:
: . Wedge 10
.
.
( )
G → , P
,
F D →
,
Wedge 10

«Augers / Auto Unload» .


, .

8600/8700/8770 Jack Rabbit Wedge 10 HYD HYD 8 050O,


, ,
:
: . Wedge 10
.
.
( )
, A
G →
, B
F →
D →
,
Wedge 10

«Augers / Auto Unload» .


« » .

54
8600/8700/8770 Jack Rabbit Wedge 10 HYD 9 050P,
, ,
:
: . Wedge 10
.
.
( )
, P
G →
F D →
,
Wedge 10

«Augers / Auto Unload» .


, ..

8600/8700/8770 Jack Rabbit Wedge 10 HYD 25 050Q,


, , , :
: 8600/8700/8770
. Flory Industries, 8600/8700/8770.

( ) .
G → P
F →
E →
D →

«Augers / Auto Unload» .


« » .
, D E.

8600/8700/8770 Jack Rabbit Wedge 10 HYD 26 050R,


, , :
.
( )
G →

F →

«Augers / Auto Unload» .


« » .

55
8600/8700/8770 Jack Rabbit Wedge 10 HYD 27 050S,
, :
: 8600/8700/8770 .
, A. ,
, .

( ) .
G → P
, ,
F →
( )
E →
( )
D →

«Augers / Auto Unload» .


, .
« » .

8600/8700/8770 Jack Rabbit Wedge 10 HYD 10 050T,


, ,
:
: . Wedge 10
.
.
( )
,
G →
P
,
F →
A
,
Wedge 10

«Augers / Auto Unload» .


, .
« » .

8600/8700/8770 Jack Rabbit Wedge 10 HYD 11 050U,


, B50, :
.
( )
G → P.
F →

«Augers / Auto Unload» .


, .
« » .

56
8700/8770
. ; ,
Flory .

8700/8770 .
. « » .
Flory
.

8700/8770
. , .
,
. , , ,
. , ,
,
, .

. 37 -

57
V-
8700/8770 V-
, .
; , .
7 (7 6 ).

. 38 - V-
,
. . “ ” .

, ,
. ,
.
. ,
.
.

58
(Power Assist)
Power Assist 8- CAN.
( , ) ,
4 2. , .
, .
- . , Upper Controls
. . ,
.

, ( ,
), .
4 (2
,2 ) . , . « /
» .

/
. ,
, .

, Power Assist
.
4X4, ,
. , .
.

59
8700/8770 CAT® C4.4 Tier 4 Final. .
, CATERPILLAR®,
, .

, . ,
,
. ,
.

: Common Rail
. ,
- . ,
, .
.

,
. -
.

3
2
1

6
4

. 39 -
,
. (3),
(2) ( .
). (5) .
, .
60
, (6).
50-100 , CATERPILLAR®
500 . (4)
50 .
.
. . « »
.

(1) ,
. 1000 .

1. ,
. ,
.
.
2. (1)
.
(3).
3.
(2). .

. 40 -
( Caterpillar ®)
: (5)
.
4. (4) .
5.
(3) ,
(A) . (A)
(B) .

. 41 -
( Caterpillar®)

61
6. (1).
,
(C) .
7. .

. 42 -
( Caterpillar ®)

. 43 -
FLORY ,
250 . (1)
. (2) .
, .
. ( )
. .
, , .
. .
« »
.

62
/ 1: 1
. NOx
. (2).

2
3

1 . 44 -
.
, ,
. , ,
.

, , .

(1) .
/ . ,
, . .
. !
.
.
, ,
(3) .
, , .
! .
,
. 10 20 ,
. ,
, .
, ,
. ,
10- .

- !

63
Caterpillar® :

Caterpillar® :

– CAT® ELC (Extended Life Coolant)


, Caterpillar® EC-1 .
–CAT® DEAC (Diesel Engine Antifreeze/Coolant)
«ASTM D6210».

1 2
CAT® DEAC

(1)
250

Caterpillar® EC-1
CAT® ELC
EC-1
(1)
2 , .
. 45 -
( 1) - .
2- .
.
. CAT®.

. « » ,
.

64
DEF

. 46 -
DEF
(DEF),
(ISO) 22241-1,
CATR SCR. - , SCR, Caterpillar®
CATR SCR.

(DEF) , 32,5%
67,5% .
DEF .
DEF , 10%
SCR 12 .
25%.

. 47 - DEF
DEF , DEF . DEF
, , . « ».

: DEF ,
DEF . ,
DEF.

DEF. DEF
. . .
, DEF .
DEF . DEF .
DEF !

NO DIESEL - FD358 DEF – FD367 DEF – FD362

65
DEF

. 48 - DEF
( Caterpillar®)
Flory DEF 500 .
DEF (2),
DEF (3).

: DEF ,
! .
, DEF.

1. .
. , DEF ,
!
.
2. (1), DEF (2) .
3. DEF DEF (3).
4. 124 - . .
5. .
DEF.

66
DEF

. 49 - DEF
( Caterpillar ®)
Flory DEF (12) 3000 .
DEF DEF (10) (7).

: DEF , DEF
!
. , DEF.

DEF

1. .
. , DEF ,
! . “ ”
.
. DEF ,
. , DEF
, .
2.
. . Caterpillar®
.

67
3. , DEF.

. 50 - DEF

4. DEF DEF.
5. , DEF DEF
, Caterpillar® 473-2944.
6. DEF.
7.
DEF Caterpillar ®, 473-2944.
8. DEF.
9. ( ) , DEF .
10. ( ) DEF .
. DEF , ,
, .
DEF, . DEF
.
11. Torx (1) (2) Torx T25.
DEF.
12. DEF DEF. ,
.
13. (8). DEF.
14. Torx (11), DEF T15 Torx.
.

68
DEF
1. , DEF DEF
. , .
2. DEF DEF. ,
.
. Torx, . T15
Torx 11 .
3. (8) DEF.
4. , DEF , DEF. ,
.
5. (2) . ,
.
6. Torx (1) (2). Torx T25
25 .
7. DEF ,
. 53 - .
8. DEF , .
9. DEF DEF DEF.
10. DEF DEF.
11. DEF
.
12. DEF.
62 - .
13. DEF.
14. , DEF .
15. , DEF.
16. DEF , .
. ,
DEF. .
17. . .
Caterpillar® .

.
DEF .

69
,
.
.

, , !
.

, :
1. + - .
2. , DEF
3.
.

, .

Master Disconnect Switch

. 51 -

– FD361
– FD363

. «
» , ,
.
15 . DEF ,
DEF. , DEF DEF ,
DEF .
DEF DEF; .
. ,
. .
, ( ,
), .

70
4 / ,
.
, . 3
, .

. 52 - /

1 2 3

. 53 -
1. 125A –
2. 150A – ( 1 2)
3. 125A – ( 3)
4.
5. DCU ( )

71
/

1( )
/

A1 30A 1
A2 5A 1
A3 10A
A4 15A
A5 3A
A6 5A
A7 5A
A8 10A
A9 15A
A10 20A
B1 SW9000
B3 SW9000
B5 SW9000
B7 SW9000
B9 -

2( )
/

A1 -
A2 20A 1
A3 7.5A
A4 5A
A5 20A
A6 10A /

A7 10A
A8 3A
A9 -
A10 -
B1 SW9000
B3 SW9000
B5 SW9000 /

B7 SW9000 .

B9 SW9000

72
3( )
/

A1 5A
A2 30A
A3 25A
A4 10A
A5 20A
A6 20A
A7 5A
A8 15A
A9 5A
A10 -
B1 SW9000 .

B3 SW9000
B5 SW9000
B7 SW9000
B9 SW9000

4( )
/

A1 7.5A
A2 -
A3 7.5A
A4 -
A5 7.5A
A6 -
A7 7.5A
A8 -
A9 -
A10 -
B1 SW9000
B3 SW9000
B5 SW9000
B7 SW9000
B9 -

73
1 125A
2 150A 1 2
3 125A 3

, ,
.
.
;
.
! , ,
.
, , .
Donaldson, Donaldson Blue
. .
Donaldson . 20-40%
. , ,
.
.
,
, .

Flory Industries Donaldson !


- ,
!

8700/8770 , ,
.
( ) .

75% (
) . ,
. ,
.
, .

. 54 -

74
100% ,

, ( , ,
). ,
, ,
.
, ( ).

. 55 -
!!:
.
, ,
.

1. .
, .

2. ,
. ,
, .

75
3. . ,
. , .
.

4. , ,
. , .
.
. - .
. ,
. .

5. , .
, ,
. , ,
.

6. , , .
, , .
, .
.
, , .
, .
.

, ,
.
, .
, , , .
.

1. .
2. , 8 .
.

3. , , ¼”
.
4. 6 , .
, .

76
5. , .

. 56 -
/ , - .
( ),
, .
, .
- . ,
, . ,
. , :
1.
.
2. «ON» ,
. , ,
.( : ,
.)
3. , , 3 .

/
10 ,
200 . .
.
. « ». .

77
1/2 .
, , (1).
(1) (2) ( . ). ,
(2). 50
500 ( ) . . « » «
» .
,
.
, .
: , ,
! , .
,
(3) 90 . ; .
, , .( .
).

: ,
( ) (3).

- Flory.

2 3

. 57 -

, 15

78
M : 8700
8770, ~ 4031434

.
.
, ! (1) 8,0 ”,
(2) 14,0”. (3).
(7) 100
; . . «
» .
, (5);
, . ,
.
(4) ,
. ,
.

-
!

7
2

4 1
3

. 58 -

: .
, ,
. ,
,
.

79
: 8770, S/N 4031435 ~

.
. ,
! (1) 8,0 ”, (2) 14,0”.
(3).
(7) 100
; . . « »
.
, (5); ,
. ,
.
(4) , .
, .

-
!

2
1
4
3

. 59 -

: .
, ,
. ,
,
.

80
.
, . -
. . «
»
.

,
. . «
» .

, !

. 59 -

, .
(1) (2)
.
. 50
500 . . .

. 60 -

81
,
(1) (2). .
.

2 1

. 61 -

, .
, . (1)
. , (2) , .
.
. Flory
.

. 62 -
,
. ,
, . , ,
. .
. , . !
.
, .
, ,
.
. « »
. , -
, .
, Flory.
, ,
. -
, .
82 MAINTENANCE
.
;
. -
, , ,
. ,
, .
. . «
»,
.

: ,
.
.
:
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,
.
: ,
.
.

, .
, ,
. .
, .
. .

. , ,
. .
. . !
.

83
CATERPILLAR® C4.4 (148 HP) @ 2200 / (8700)
CATERPILLAR® C4.4 (174 HP) @ 2200 / (8770)
12,660
88
101
22.5
11L-15SL (12 ply) 35 psi
400/60x15.5 (14 ply) 35 psi
150 -
250 -
: 0-8 / --- : 0-16 /

2500 psi
2500 psi
3000 psi
325-375 psi
/ 3000 psi

#2 Diesel Ultra Low Sulfur 65


Chevron® 1000 THF* 65
Chevron® Delo® Gear ESI 80W-90* 22 oz ( )
Chevron® HiPerSyn® 220*
.3
(alt.: Mobil™ SHC™ 630)
R134A 2.75
SP-15 (or PAG 68) Oil 10 fl. oz.
Chevron® Delo® 400 LE 15W-40 (API CJ-4)* or
9.3
Chevron® Delo® 400 SDE 15W-40 (API CK-4)*
Chevron® Extended Life* .5 .
CAT ELC Extender 1/2
ISO 22241-1 spec .5 .
Chevron Delo, , Chevron Intelectual Property LLC. *
Mobile SHC , y Exxon Mobil Corporation .

FL4364
FL7062 (8700)
FL7187 (8770)
FL8062 (8700)
FL8087 (8770)
EP7002
FL2044
FL2144
DEF FL0301
DEF FL0302
4 FL5900
( ) FL0044
FL7562
FL0011

84
10
• *

• .

• DEF


• .
• , .
• (
. . « ».)

• *
• .
• (
)
• .
50
• / *
• DEF *
• .
• ;
• .
• .
• , ;
• .

100
• / ;
• (
).
• (
).
• ;
• ; ( 200
)
• .
250
•• * .
• 1 *

500


• / *
• 2 *
• ( )
• ( , , )*

• DEF *
• .

85
1000
• *
• *
• ; *

• ( )

• , / Cat® Diesel
Engine (DEAC) *
• : Flory ,
Cat® Extended Life Coolant (ELC). . 3 6
Cat® ELC.
3
• Cat® Extended Life (ELC) *

1500
• . , .

2000
• *
• *
• *
• *
• *

3000
• *
• *
• DEF *

6

Cat® Extended Life (ELC) *
• : Flory ,
Cat® Extended Life Coolant (ELC). /
Cat® (DEAC) . 2 .
4000
• *



• DEF *

Flory
Cat® . , Flory
,
90 ° F (32 ° C) .
Cat® .

86

5
• .
• 5
• .
• 5 .

10

50
• *

• .

• .

500

* Flory
Cat® . , Flory
,
90 ° F (32 ° C) .
Cat® .

87
/ 1

,
( :
2
10
)

.
-
.
,
!!!
.
-
,
- .
.

DEF -
,
. DEF ASAP

-
-

88
,
.

/ SPN FMI
27 3
: EGR
27 4
: EGR
2: ,
#2 29 2
2: #2 29 3
2: #2 29 4
2: ,
#2 29 8
1: ,
#1 91 2
1: #1 91 3
1: #1 91 4
1: ,
#1 91 8
(WIF): WIF 97 3
: WIF 97 15
:
WIF 97 16
-
- 98 1
- 98 18
- 100 1
: 100 3
: 100 4
- 100 17
- 100 18
- IMAP 102 16
- IMAP 102 18
- IMAT 105 0
:
IMAT 105 3
:
IMAT 105 4
- IMAT 105 15
IMAT 105 16
-
- : 107 3
- : 107 4
- 107 15
/ SPN FMI
- 107 16
: 108 3

: 108 4
- 110 0
: 110 3
: 110 4
- 110 15
- 110 16
- 111 1
- 111 18
- brc_software_watchdog 152 0
- brc_checkstop_counter 152 1
- brc_external_hard 152 2
- brc_external_soft 152 3
- - 152 4
- 0( ) 152 5
- 1 (15 ) 152 6
- 2 (30 ) 152 7
- 3 (60 ) 152 8
- 4 (120 ) 152 9
- 5 (480 ) 152 10
- 6 (1005 ) 152 11
- 152 12
- 0.5 (5 ) 152 13
- 0.25 (1 ) 152 14
157 3
:
157 4
:
: 157 12
157 16
-
157 18
-
/ 1: 168 3
/ 1: 168 4
/ 1:
168 31
. : . 172 3
. : . 172 4
. : 174 3
. : 174 4
/ SPN FMI
- Fuel Temperature 174 16
- Engine Speed 190 0
: ,
Engine Speed 190 8
- Engine Speed 190 15
- Engine ECM Clock 247 13
EGR Differential press
411 2
: sensor
EGR Differential press
411 3
: sensor
EGR Differential press
411 4
: sensor
EGR Differential press
411 13
: sensor
EGR Inlet temp 412 3
:
EGR Inlet temp 412 4
(EGR):
EGR – EGR Inlet temp 412 15
EGR – EGR Inlet temp 412 16
. – Aux. Temperature 441 0
. : Aux. Temperature 441 3
. : Aux. Temperature 441 4
. – Aux. Temperature 441 15
. – Aux. Temperature 441 16
Engine Idle Shutdown 593 31
- Engine Idle Shutdown 594 31
: 626 5
: 626 6
630 2
631 2
637 11
J1939 #1 : 639 9
J1939 #1 : 639 14
EBPR 649 5
(EBPR):
EBPR 649 6
:
EBPR 649 7
:
#1 : 1 651 2
#1 : 1 651 5
#1 : 1 651 6
#2 : 2 652 2
#2 : 2 652 5
/ SPN FMI
#2 : 2 652 6
#3 : 3 653 2
#3 : 3 653 5
#3 : 3 653 6
#4 : 4 654 2
#4 : 4 654 5
#4 : 4 654 6
#5 : 5 655 2
#5 : 5 655 5
#5 : 5 655 6
#6 : 6 656 2
#6 : 6 656 5
#6 : 6 656 6
: Glow Plug Relay 676 5
: Glow Plug Relay 676 6
: Starter Motor Relay 677 5
: Starter Motor Relay 677 6
8 : 8V sensor supply 678 3
8 : 8V sensor supply 678 4

, Engine Speed 723 8


Engine Aux. Shutdown 970 31
:
Fuel lift Pump 1075 5
:
Fuel lift Pump 1075 6
, :
Fuel Pump 1076 5
, :
Fuel Pump 1076 6
- Machine Security 1109 31
Machine Security 1110 31
Engine Turbocharger
Turbine Outlet Temp 1184 3
:
sensor
Engine Turbocharger
Turbine Outlet Temp 1184 4
:
sensor
: Engine Turbocharger
, Turbine Outlet Temp 1184 8
sensor
: SWG 1188 5
: SWG 1188 6
: ,
Machine Security 1196 2
/ SPN FMI
: Machine Security 1196 9
SAEJ1939 #2: Network 1231 9
SAEJ1939 #2 : Network 1231 14
SAEJ1939 #3: Network 1235 9
SAE J1939 #3 : Network 1235 14
Rail Press 1239 0
Engine Overcrank 1664 31
SCR
DEF tank level 1761 1
-
DEF: ,
DEF tank level 1761 2
DEF:
DEF tank level 1761 3
DEF:
DEF tank level 1761 4
DEF: DEF tank level 1761 12
DEF - DEF tank level 1761 17
DEF - DEF tank level 1761 18
CAC temp sensor 2630 3
:
CAC temp sensor 2630 4
:
Engine EGR Mass Flow : Not Responding EGR Valve 2659 7
Engine Exhaust Gas Recirculation (EGR) Valve Control :
EGR Valve 2791 5
Current Below Normal
Engine Exhaust Gas Recirculation (EGR) Valve Control :
EGR Valve 2791 6
Current Above Normal
Engine Exhaust Gas Recirculation (EGR) Valve Control :
EGR Valve 2791 7
Not Responding
Engine Alternate Rating Select : Erratic, Intermittent, or
Engine Rating 2882 2
Incorrect
Accelerator Pedel #2 Low Idle Switch : Erratic, Intermittent,
Accel. Position #2 2970 2
or Incorrect
Accelerator Pedal #2 Position Sensor : Erratic, Intermittent,
Accel. Position #2 2972 2
or Incorrect
Aftertreatment DEF Tank Temperature Sensor : Voltage
DEF tank temp 3031 3
Above Normal
Aftertreatment DEF Tank Temperature Sensor : Voltage
DEF tank temp 3031 4
Below Normal
Aftertreatment DEF Tank Temperature : Not Responding DEF tank temp 3031 7
Aftertreatment DEF Tank Temperature Sensor : Failure DEF tank temp 3031 12
High Aftertreatment DEF Tank Temperature – moderate
DEF tank temp 3031 16
severity
Low Aftertreatment DEF Tank Temperature – moderate
DEF tank temp 3031 18
severity
Engine Exhaust NOx Level Sensor Supply : Current Below Engine Exhaust NOx
3216 5
Normal Level Sensor

FAULT CODES
!>45@60=85
Fault Description Sensor/Device SPN FMI
Engine Exhaust NOx Level Sensor Supply : Current Above Engine Exhaust NOx
3216 6
Normal Level Sensor
Engine Exhaust NOx
Invalid Engine Out NOx Level 3216 7
Level Sensor
Engine Exhaust NOx
Engine Exhaust NOx Level Sensor : Other Failure Mode 3216 11
Level Sensor
Engine Exhaust NOx
Engine Exhaust NOx Level Sensor : Failure 3216 12
Level Sensor
Aftertreatment SCR
Aftertreatment Intake O2 : High - moderate severity 3217 16
Nox1
Aftertreatment Outlet NOx Level Sensor : Current Below Aftertreatment Outlet
3226 5
Normal NOx Level Sensor
Aftertreatment Outlet NOx Level Sensor : Current Above Aftertreatment Outlet
3226 6
Normal NOx Level Sensor
Aftertreatment Outlet
Invalid Tailpipe Nox Level 3226 7
NOx Level Sensor
Aftertreatment Outlet NOx Level Sensor : Other Failure Aftertreatment Outlet
3226 11
Mode NOx Level Sensor
Aftertreatment Outlet
Aftertreatment Outlet NOx Level Sensor : Failure 3226 12
NOx Level Sensor
Aftertreatment Outlet O2 High – moderate severity Aftertreatment SCR NOx 3227 16
Aftertreatment Diesel Particulate Filter Intake Gas
DPF Intake Temperature 3242 3
Temperature : Voltage Above Normal
Aftertreatment Diesel Particulate Filter Intake Gas
DPF Intake Temperature 3242 4
Temperature : Voltage Below Normal
Aftertreatment Diesel Particulate Filter Intake Gas
DPF Intake Temperature 3242 8
Temperature : Abnormal Frequency, Pulse Width, or Period
Aftertreatment Diesel Particulate Filter Intake Gas
DPF Intake Temperature 3242 17
Temperature Low – least severe
Aftertreatment Diesel Particulate Filter Intake Gas
DPF Intake Temperature 3242 18
Temperature Low – moderate severity
Engine EGR Intake Pressure : Voltage Above Normal EGR Inlet press sensor 3358 3
Engine EGR Intake Pressure : Voltage Below Normal EGR Inlet press sensor 3358 4
Engine Exhaust Gas Recirculation Intake Pressure Sensor :
EGR Inlet press sensor 3358 13
Calibration Required
Aftertreatment Diesel Exhaust Fluid Controller : Voltage
Aftertreatment DEF ECM 3360 3
Above Normal
Aftertreatment Diesel Exhaust Fluid Controller : Voltage
Aftertreatment DEF ECM 3360 4
Below Normal
Aftertreatment Diesel Exhaust Fluid Controller : Abnormal
Aftertreatment DEF ECM 3360 9
Update Rate
Aftertreatment Diesel Exhaust Fluid Controller : Failure Aftertreatment DEF ECM 3360 12
Aftertreatment Diesel Exhaust Fluid Controller : Special
Aftertreatment DEF ECM 3360 14
Instruction
Aftertreatment Diesel Exhaust Fluid Dosing Valve Actuator
DEF Dosing valve 3361 5
: Current Below Normal
Aftertreatment Diesel Exhaust Fluid Dosing Valve Actuator
DEF Dosing valve 3361 6
: Current Above Normal
Aftertreatment Diesel Exhaust Fluid Dosing Valve Actuator
DEF Dosing valve 3361 7
: Not Responding Properly

FAULT CODES
!>45@60=85
Fault Description Sensor/Device SPN FMI
Aftertreatment Diesel Exhaust Fluid Dosing Valve Actuator
DEF Dosing valve 3361 11
: Other Failure Mode
Aftertreatment Diesel Exhaust Fluid Dosing Valve Actuator
DEF Dosing valve 3361 14
: Special Instruction
Aftertreatment Diesel Exhaust Fluid Dosing Unit Input
Aftertreatment SCR ECM 3362 14
Lines Not Purged
Aftertreatment SCR Catalyst Reagent Tank Heater Coolant
DEF Tank Heater 3363 3
Diverter Solenoid : Voltage Above Normal
Aftertreatment SCR Catalyst Reagent Tank Heater Coolant
DEF Tank Heater 3363 5
Diverter Solenoid : Current Below Normal
Aftertreatment SCR Catalyst Reagent Tank Heater Coolant
DEF Tank Heater 3363 6
Diverter Solenoid : Current Above Normal
Aftertreatment SCR Catalyst Reagent Tank Heater Coolant
DEF Tank Heater 3363 7
Diverter Solenoid : Not Responding Properly
Sensor Supply Voltage 1 : Voltage Above Normal Sensor supply 1 3509 3
Sensor Supply Voltage 1 : Voltage Below Normal Sensor supply 1 3509 4
Sensor Supply Voltage 2 : Voltage Above Normal Sensor supply 2 3510 3
Sensor Supply Voltage 2 : Voltage Below Normal Sensor supply 2 3510 4
Sensor Supply Voltage 3 : Voltage Above Normal Aftertreatment DEF ECM 3511 3
Sensor Supply Voltage 3 : Voltage Below Normal Aftertreatment DEF ECM 3511 4
Sensor Supply Voltage 3 : Other Failure Mode Aftertreatment DEF ECM 3511 11
Sensor Supply Voltage 4 : Voltage Above Normal 8V sensor supply J2 3512 3
Sensor Supply Voltage 4 : Voltage Below Normal 8V sensor supply J2 3512 4
Aftertreatment DEF Concentration : Erratic, Intermittent, or
DEF Quality 3516 2
Incorrect
Aftertreatment DEF Concentration : Failure DEF Quality 3516 12
Aftertreatment DEF Concentration : High – moderate
DEF Quality 3516 16
severity
Aftertreatment DEF Concentration : Low – moderate
DEF Quality 3516 18
severity
Engine Intake Manifold Pressure : Voltage Above Normal IMAP 3563 3
Engine Intake Manifold Pressure : Voltage Below Normal IMAP 3563 4
Engine Intake Manifold Absolute Pressure : Calibration
IMAP 3563 13
Required
Diesel Particulate Filter Soot Load Percent High – most
DPF 3719 0
severe
Diesel Particulate Filter Soot Load Percent High – moderate
DPF 3719 16
severity
Fan Drive Bypass Command Status : Current Below Normal Cooling Fan Solenoid 4212 5
Fan Drive Bypass Command Status : Current Above Normal Cooling Fan Solenoid 4212 6
Aftertreatment DEF Absolute Pressure : Voltage Above
DEF Pressure 4334 3
Normal
Aftertreatment DEF Absolute Pressure : Voltage Below
DEF Pressure 4334 4
Normal
Aftertreatment DEF Absolute Pressure : Not Responding
DEF Pressure 4334 7
Properly
Aftertreatment DEF Absolute Pressure : High – moderate
DEF Pressure 4334 16
severity

FAULT CODES
!>45@60=85
Fault Description Sensor/Device SPN FMI
Aftertreatment DEF Absolute Pressure : Low – moderate
DEF Pressure 4334 18
severity
Aftertreatment DEF Absolute Pressure : Data Drifted High DEF Pressure
Aftertreatment DEF Absolute Pressure : Data Drifted Low DEF Pressure
Aftertreatment SCR Dosing Reagent Temperature :
DEF Pump temp 4337 8
Abnormal Frequency, Pulse Width, or Period
Aftertreatment DEF Line Heater #1 : Current Below Normal DEF Line Heater 4354 5
Aftertreatment DEF Line Heater #1 : Current Above Normal DEF Line Heater 4354 6
Aftertreatment DEF Line Heater #1 : Failure DEF Line Heater 4354 12
Aftertreatment DEF Line Heater #2 : Current Below Normal DEF Line Heater 4355 5
Aftertreatment DEF Line Heater #2 : Current Above Normal DEF Line Heater 4355 6
Aftertreatment DEF Line Heater #2 : Failure DEF Line Heater 4355 12
Aftertreatment DEF Line Heater #3 : Current Below Normal DEF Line Heater 4356 5
Aftertreatment DEF Line Heater #3 : Current Above Normal DEF Line Heater 4356 6
Aftertreatment DEF Line Heater #3 : Failure DEF Line Heater 4356 12
Aftertreatment SCR Catalyst Intake Gas Temperature
SCR intake temp 4360 3
Sensor : Voltage Above Normal
Aftertreatment SCR Catalyst Intake Gas Temperature
SCR intake temp 4360 4
Sensor : Voltage Below Normal
Aftertreatment SCR Catalyst Intake Gas Temperature
SCR intake temp 4360 8
Sensor : Abonrmal Frequency, Pulse Width, or Period
High Aftertreatment SCR Catalyst Intake Gas Temperature
SCR intake temp 4360 16
– moderate severity
Low Aftertreatment SCR Catalyst Intake Gas Temperature –
SCR intake temp 4360 17
leaset severe
Low Aftertreatment SCR Catalyst Intake Gas Temperature –
SCR intake temp 4360 18
moderate severity
Aftertreatment SCR Catalyst Intake Gas Temperature
SCR intake temp 4360 20
Sensor : Data Drifted High
Aftertreatment SCR Catalyst Conversion Efficiency :
SCR Efficiency 4364 2
Erratic, Intermittent, or Incorrect
Low Aftertreatment SCR Catalyst Conversion Efficiency –
SCR Efficiency 4364 18
moderate severity
Aftertreatment DEF Pump Motor Speed : Current Below
DEF Pump 4374 5
Normal
Aftertreatment DEF Pump Motor Speed : Current Above
DEF Pump 4374 6
Normal
Aftertreatment DEF Pump Motor Speed : Abnormal
DEF Pump 4374 8
Frequency, Pulse Width, or Period
Aftertreatment DEF Return Valve : Current Below Normal DEF Return Valve 4376 5
Aftertreatment DEF Return Valve : Current Above Normal DEF Return Valve 4376 6
Aftertreatment DEF Return Valve : Not Responding DEF Return Valve 4376 7
Aftertreatment NH3 sensor : Failure NH3 Sensor 4377 12
Aftertreatment NH3 sensor power supply : Erratic,
NH3 Sensor 4380 2
Intermittent, or Incorrect
Aftertreatment Diesel Oxidation Catalyst Intake Gas
DOC Intake Temp 4765 3
Temperature : Voltage Above Normal

FAULT CODES
!>45@60=85
Fault Description Sensor/Device SPN FMI
Aftertreatment 1 Diesel Oxidation Catalyst Intake Gas
DOC Intake Temp 4765 4
Temperature : Voltage Below Normal
Aftertreatment Diesel Oxidation Catalyst Intake Gas
DOC Intake Temp 4765 17
Temperature Low – least severe
DPF Soot Loading Sensor : Voltage Above Normal DPF Soot Sensor 4783 3
DPF Soot Loading Sensor : Voltage Below Normal DPF Soot Sensor 4783 4
DPF Soot Loading Sensor : Failure DPF Soot Sensor 4783 12
DPF Soot Loading Sensor : Data Drifted Low DPF Soot Sensor 4783 21
Aftertreatment SCR Operator Inducement Severity – most
Inducement 5246 0
severe
Aftertreatment SCR Operator Inducement Severity – least
Inducement 5246 15
severe
Aftertreatment SCR Operator Inducement Severity –
Inducement 5246 16
moderate severity
Low Aftertreatment DOC Conversion Efficiency – least
DOC Intake Temp 5298 17
severe
Aftertreatment DEF Dosing Unit Loss of Prime Aftertreatment SCR ECM 5392 31
High Aftertreatment DEF Controller Temperature –
Aftertreatment SCR ECM 5480 16
moderate severity
Aftertreatment DEF Line Heater Relay : Current Below
Line Heater 5491 5
Normal
Aftertreatment DEF Line Heater Relay : Current Above
Line Heater 5491 6
Normal
High Pressure Common Rail Fuel Pressure Relief Valve
Rail pressure 5571 0
active – most severe
Aftertreatment Identification Number Module : Erratic
Aftertretment ID 5576 2
Intermittent, or Incorrect
Aftertreatment Identification Number Module : Abnormal
Aftertretment ID 5576 8
Frequency, Pulse Width, or Period
Aftertreatment Identification Number Module : Special
Aftertretment ID 5576 14
Instruction
Proprietary Network #2: Special Instruction - I6 - Bosch
Aftertreatment SCR ECM 5588 14
DCU Interlock
Exhaust Back Pressure Regulator Position : Voltage Above
EBPR position sensor 5625 3
Normal
Exhaust Back Pressure Regulator Position : Voltage Below
EBPR position sensor 5625 4
Normal
DPF Active Regeneration Inhibited Due to Low Exhaust
EBPR position sensor 5629 31
Gas Pressure
Engine Exhaust NOx Level Sensor Power Supply : Other Engine Exhaust NOx
5758 11
Failure Mode Level Sensor
Aftertreatment DEF Pump Heater : Current Below Normal DEF Pump Heater 5706 5
Aftertreatment DEF Pump Heater : Current Above Normal DEF Pump Heater 5706 6
Engine Exhaust NOx Level Sensor Power Supply : Other Engine Exhaust NOx
5758 11
Failure Mode Level Sensor
Aftertreatment Outlet NOx Level Sensor Power Supply : Aftertreatment Outlet
5759 11
Other Failure Mode NOx Level Sensor
Aftertreatment DEF Temperature Sensor : Erratic
DEF Pump temp 5798 2
Intermittent or Incorrect

FAULT CODES
! > 4 5 @ 6 0 = 8 5
Fault Description Sensor/Device SPN FMI
Aftertreatment DEF Dosing Unit Heater Temperature : Not
DEF Pump temp 5798 7
Responding Properly
Aftertreatment DEF Dosing Control Unit Relay : Current
Aftertreatment DEF ECM 5965 5
Below Normal
Aftertreatment DEF Dosing Control Unit Relay : Current
Aftertreatment DEF ECM 5965 6
Above Normal
Aftertreatment DEF Dosing Control Unit Power Supply :
Aftertreatment DEF ECM 5966 5
Current Below Normal
Aftertreatment DEF Dosing Control Unit Power Supply :
Aftertreatment DEF ECM 5966 6
Current Above Normal
Aftertreatment DEF Dosing Control Unit (KSW sinking
Aftertreatment DEF ECM 6309 5
dout) : Current Below Normal
Aftertreatment DEF Dosing Control Unit (KSW sinking
Aftertreatment DEF ECM 6309 6
dout) : Current Above Normal
Operator Forced Shutdown with High Exhaust Temperature Aftertreatment DEF ECM 6588 31
Emergency Override Renewal Required Aftertreatment DEF ECM 7343 31
Aftertreatment Active Regeneration Inhibited due to Low
Aft Exhaust Pressure 7440 31
Exhaust Pressure
Aftertreatment Ambient Air Temperature : Voltage Above
Aft Ambient Temp 7441 3
Normal
Aftertreatment Ambient Air Temperature : Voltage Below
Aft Ambient Temp 7441 4
Normal
Engine Long Start 520200 0
Primary Low Speed Special Tooth Warning 520200 1
Primary Low Speed Extra Tooth Warning 520200 2
Primary Low Speed Debounce Warning 520200 3
Primary Low Speed Special Tooth Failure 520200 4
Primary Low Speed Extra Tooth Failure 520200 5
Primary Low Speed Debounce Failure 520200 6
Primary High Speed Special Tooth Failure 520200 7
Primary High Speed Extra Tooth Failure 520200 8
Primary High Speed Debounce Failure 520200 9
Secondary Low Speed Special Tooth Warning 520200 10
Secondary Low Speed Extra Tooth Warning 520200 11
Secondary Low Speed Debounce Warning 520200 12
Secondary Low Speed Special Tooth Failure 520200 13
Secondary Low Speed Extra Tooth Failure 520200 14
Secondary Low Speed Debounce Failure 520200 15
Secondary High Speed Special Tooth Failure 520200 16
Secondary High Speed Extra Tooth Failure 520200 17
Secondary High Speed Debounce Failure 520200 18
Primary tooth - tooth increase high 520200 19
Secondary tooth - tooth increase high 520200 20

FAULT CODES
!>45@60=85
Machine Fault Codes
Machine Fault Codes indicate a problem with an operating condition, sensor, or device on the machine.

DTC Name Component SPN FMI


Fuel Level Sensor Fault Input Value Too Low Fuel Level Sensor 524001 1
Fuel Level Sensor Fault Input Value Too High Fuel Level Sensor 524001 2
Fuel Level Sensor Fault Open Circuit Fuel Level Sensor 524001 4
Fuel Level Sensor Fault Short Circuit Fuel Level Sensor 524001 8
Fuel Level Sensor Fault Value Out of Range Fuel Level Sensor 524001 16
Transmission (EDC) Forward Direction Fault Input Value Transmission (EDC) Fwd.
524002 1
Too Low Direction Coil
Transmission (EDC) Forward Direction Fault Input Value Transmission (EDC) Fwd.
524002 2
Too High Direction Coil
Transmission (EDC) Forward Direction Fault Open Circuit Transmission (EDC) Fwd.
524002 4
on Output Wire Direction Coil
Transmission (EDC) Forward Direction Fault Short Circuit Transmission (EDC) Fwd.
524002 8
on Output Wire Direction Coil
Transmission (EDC) Forward Direction Fault Current in Transmission (EDC) Fwd.
524002 29
Output to Valve Exceeds Peak Rating Direction Coil
Transmission (EDC) Forward Direction Fault Current Flow
Transmission (EDC) Fwd.
between Fwd. and Rev. Outputs. Possible cause is a Loss of 524002 30
Direction Coil
a Common Ground
Elevator Flow Control Valve Fault Input Value Too Low Elevator Flow Control Valve 524003 1
Elevator Flow Control Valve Fault Input Value Too High Elevator Flow Control Valve 524003 2
Elevator Flow Control Valve Fault Open Circuit Elevator Flow Control Valve 524003 4
Elevator Flow Control Valve Fault Short Circuit Elevator Flow Control Valve 524003 8
Elevator Flow Control Valve Fault Value Out of Range Elevator Flow Control Valve 524003 16
Cleaning Fan Pump Fault Input Value Too Low Cleaning Fan Pump Coil 524004 1
Cleaning Fan Pump Fault Input Value Too High Cleaning Fan Pump Coil 524004 2
Cleaning Fan Pump Fault Open Circuit on Output Wire Cleaning Fan Pump Coil 524004 4
Cleaning Fan Pump Fault Short Circuit on Output Wire Cleaning Fan Pump Coil 524004 8
Cleaning Fan Pump Fault Current in Output to Valve
Cleaning Fan Pump Coil 524004 29
Exceeds Peak Rating
Cleaning Fan Pump Current Flow between Fwd. and Rev.
Cleaning Fan Pump Coil 524004 30
Outputs. Possible cause is a Loss of a Common Ground
Joystick Fault Non-specific Joystick 524005 0
Power Assist Valve Coil or
Power Assist Fault Non-specific 524006 0
Traction Valve Coil
Front Sweeps Flow Control Valve Fault Input Value Too Front Sweeps Flow Control
524007 1
Low Valve
Front Sweeps Flow Control Valve Fault Input Value Too Front Sweeps Flow Control
524007 2
High Valve
Front Sweeps Flow Control
Front Sweeps Flow Control Valve Fault Open Circuit 524007 4
Valve
Front Sweeps Flow Control
Front Sweeps Flow Control Valve Fault Short Circuit 524007 8
Valve
Front Sweeps Flow Control
Front Sweeps Flow Control Valve Fault Value Out of Range 524007 16
Valve
FAULT CODES
!>45@60=85
DTC Name Component SPN FMI
Auto Unload Valve Coil or
Unload Valve Fault Non-specific 524008 0
Manual Unload Valve Coil
Hyd. Oil Temperature
Hyd. Oil Temperature Sensor Fault Input Value Too Low 524009 1
Sensor
Hyd. Oil Temperature
Hyd. Oil Temperature Sensor Fault Input Value Too High 524009 2
Sensor
Cleaning Fan Speed Sensor Fault Sensor Power Voltage
Cleaning Fan Speed Sensor 524010 1
Too Low
Cleaning Fan Speed Sensor Fault Sensor Power Voltage
Cleaning Fan Speed Sensor 524010 2
Too High
Cleaning Fan Speed Sensor Fault Measured Frequency Too
Cleaning Fan Speed Sensor 524010 4
Low
Cleaning Fan Speed Sensor Fault Measured Frequency Too
Cleaning Fan Speed Sensor 524010 8
High
Cleaning Fan Speed Sensor Fault Frequency Signal Voltage
Cleaning Fan Speed Sensor 524010 16
Too Low
Cleaning Fan Speed Sensor Fault Frequency Signal Voltage
Cleaning Fan Speed Sensor 524010 27
Too High
Cleaning Fan Speed Sensor Fault Frequency Signal Open
Cleaning Fan Speed Sensor 524010 28
Circuit
Cleaning Fan Speed Sensor Fault Sensor Ground Open
Cleaning Fan Speed Sensor 524010 29
Circuit
Cleaning Fan Speed Sensor Fault Sensor Power Open
Cleaning Fan Speed Sensor 524010 30
Circuit
Windboard Position Sensor Fault Input Value Too Low Windboard Position Sensor 524011 1
Windboard Position Sensor Fault Input Value Too High Windboard Position Sensor 524011 2
Windboard Position Sensor Fault Windboard Jammed.
Windboard Position Sensor 524011 3
Clean Debris from Windboard Actuator.
Air Filter Restriction Sensor Fault Input Value Too Low Air Filter Restriction Sensor 524012 1
Air Filter Restriction Sensor Fault Input Value Too High Air Filter Restriction Sensor 524012 2
Air Filter Restriction Sensor Fault Open Circuit Air Filter Restriction Sensor 524012 4
Air Filter Restriction Sensor Fault Short Circuit Air Filter Restriction Sensor 524012 8
Air Filter Restriction Sensor Fault Value Out of Range Air Filter Restriction Sensor 524012 16
Wheel Speed Sensor Fault Sensor Power Voltage Too Low Wheel Speed Sensor 524013 1
Wheel Speed Sensor Fault Sensor Power Voltage Too High Wheel Speed Sensor 524013 2
Wheel Speed Sensor Fault Measured Frequency Too Low Wheel Speed Sensor 524013 4
Wheel Speed Sensor Fault Measured Frequency Too High Wheel Speed Sensor 524013 8
Wheel Speed Sensor Fault Frequency Signal Voltage Too
Wheel Speed Sensor 524013 16
Low
Wheel Speed Sensor Fault Frequency Signal Voltage Too
Wheel Speed Sensor 524013 27
High
Wheel Speed Sensor Fault Frequency Signal Open Circuit Wheel Speed Sensor 524013 28
Wheel Speed Sensor Fault Sensor Ground Open Circuit Wheel Speed Sensor 524013 29
Wheel Speed Sensor Fault Sensor Power Open Circuit Wheel Speed Sensor 524013 30
Rotary Trap Flow Control Valve Fault Input Value Too Low Rotary Trap Flow Control 524014 1
Valve
Rotary Trap Flow Control Valve Fault Input Value Too Rotary Trap Flow Control
524014 2
High Valve

FAULT CODES
!>45@60=85
DTC Name Component SPN FMI
Rotary Trap Flow Control
Rotary Trap Flow Control Valve Fault Open Circuit 524014 4
Valve
Rotary Trap Flow Control
Rotary Trap Flow Control Valve Fault Short Circuit 524014 8
Valve
Rotary Trap Flow Control
Rotary Trap Flow Control Valve Fault Value Out of Range 524014 16
Valve
Cooling Fan Flow Control Valve Fault Input Value Too Cooling Fan Flow Control
524015 1
Low Valve
Cooling Fan Flow Control Valve Fault Input Value Too Cooling Fan Flow Control
524015 2
High Valve
Cooling Fan Flow Control
Cooling Fan Flow Control Valve Fault Open Circuit 524015 4
Valve
Cooling Fan Flow Control
Cooling Fan Flow Control Valve Fault Short Circuit 524015 8
Valve
Cooling Fan Flow Control
Cooling Fan Flow Control Valve Fault Value Out of Range 524015 16
Valve
Transmission (EDC) Reverse Direction Fault Input Value Transmission (EDC) Rev.
524016 1
Too Low Direction Coil
Transmission (EDC) Reverse Direction Fault Input Value Transmission (EDC) Rev.
524016 2
Too High Direction Coil
Transmission (EDC) Reverse Direction Fault Open Circuit Transmission (EDC) Rev.
524016 4
on Output Wire Direction Coil
Transmission (EDC) Reverse Direction Fault Short Circuit Transmission (EDC) Rev.
524016 8
on Output Wire Direction Coil
Transmission (EDC) Reverse Direction Fault Current in Transmission (EDC) Rev.
524016 29
Output to Valve Exceeds Peak Rating Direction Coil
Transmission (EDC) Reverse Direction Fault Current Flow
Transmission (EDC) Rev.
between Fwd. and Rev. Outputs. Possible cause is a Loss of 524016 30
Direction Coil
a Common Ground

FAULT CODES
8700/8770

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