Académique Documents
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Flory
8700/8770
Tier IV Final
PN: 8700-OM
12/5/2019
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FLORY INDUSTRIES INC. ................................................................................................................... 11
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ENGINE CHECK - DAILY .................................................................................................................................................................
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. 38 - V- ........................................................................................... 58
. 39 - .................................................................................................................... 60
. 40 - ( CATERPILLAR®) .............................................................................. 61
. 41 - ( CATERPILLAR®) .............................................................................. 61
. 42 - ( CATERPILLAR ®) ............................................................................. 62
. 43 - .............................................................................................................. 62
. 44 - ........................................................................................................................... 63
. 45 - ......................................................... 64
. 46 - DEF ............................................................................................................................ 65
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. 48 - DEF .......................................................................................................................................................... 66
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CATR SCR. - , SCR, Caterpillar®
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A4 15A
A5 3A
A6 5A
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CATERPILLAR® C4.4 (148 HP) @ 2200 / (8700)
CATERPILLAR® C4.4 (174 HP) @ 2200 / (8770)
12,660
88
101
22.5
11L-15SL (12 ply) 35 psi
400/60x15.5 (14 ply) 35 psi
150 -
250 -
: 0-8 / --- : 0-16 /
2500 psi
2500 psi
3000 psi
325-375 psi
/ 3000 psi
FL4364
FL7062 (8700)
FL7187 (8770)
FL8062 (8700)
FL8087 (8770)
EP7002
FL2044
FL2144
DEF FL0301
DEF FL0302
4 FL5900
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Cat® . , Flory
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27 3
: EGR
27 4
: EGR
2: ,
#2 29 2
2: #2 29 3
2: #2 29 4
2: ,
#2 29 8
1: ,
#1 91 2
1: #1 91 3
1: #1 91 4
1: ,
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(WIF): WIF 97 3
: WIF 97 15
:
WIF 97 16
-
- 98 1
- 98 18
- 100 1
: 100 3
: 100 4
- 100 17
- 100 18
- IMAP 102 16
- IMAP 102 18
- IMAT 105 0
:
IMAT 105 3
:
IMAT 105 4
- IMAT 105 15
IMAT 105 16
-
- : 107 3
- : 107 4
- 107 15
/ SPN FMI
- 107 16
: 108 3
: 108 4
- 110 0
: 110 3
: 110 4
- 110 15
- 110 16
- 111 1
- 111 18
- brc_software_watchdog 152 0
- brc_checkstop_counter 152 1
- brc_external_hard 152 2
- brc_external_soft 152 3
- - 152 4
- 0( ) 152 5
- 1 (15 ) 152 6
- 2 (30 ) 152 7
- 3 (60 ) 152 8
- 4 (120 ) 152 9
- 5 (480 ) 152 10
- 6 (1005 ) 152 11
- 152 12
- 0.5 (5 ) 152 13
- 0.25 (1 ) 152 14
157 3
:
157 4
:
: 157 12
157 16
-
157 18
-
/ 1: 168 3
/ 1: 168 4
/ 1:
168 31
. : . 172 3
. : . 172 4
. : 174 3
. : 174 4
/ SPN FMI
- Fuel Temperature 174 16
- Engine Speed 190 0
: ,
Engine Speed 190 8
- Engine Speed 190 15
- Engine ECM Clock 247 13
EGR Differential press
411 2
: sensor
EGR Differential press
411 3
: sensor
EGR Differential press
411 4
: sensor
EGR Differential press
411 13
: sensor
EGR Inlet temp 412 3
:
EGR Inlet temp 412 4
(EGR):
EGR – EGR Inlet temp 412 15
EGR – EGR Inlet temp 412 16
. – Aux. Temperature 441 0
. : Aux. Temperature 441 3
. : Aux. Temperature 441 4
. – Aux. Temperature 441 15
. – Aux. Temperature 441 16
Engine Idle Shutdown 593 31
- Engine Idle Shutdown 594 31
: 626 5
: 626 6
630 2
631 2
637 11
J1939 #1 : 639 9
J1939 #1 : 639 14
EBPR 649 5
(EBPR):
EBPR 649 6
:
EBPR 649 7
:
#1 : 1 651 2
#1 : 1 651 5
#1 : 1 651 6
#2 : 2 652 2
#2 : 2 652 5
/ SPN FMI
#2 : 2 652 6
#3 : 3 653 2
#3 : 3 653 5
#3 : 3 653 6
#4 : 4 654 2
#4 : 4 654 5
#4 : 4 654 6
#5 : 5 655 2
#5 : 5 655 5
#5 : 5 655 6
#6 : 6 656 2
#6 : 6 656 5
#6 : 6 656 6
: Glow Plug Relay 676 5
: Glow Plug Relay 676 6
: Starter Motor Relay 677 5
: Starter Motor Relay 677 6
8 : 8V sensor supply 678 3
8 : 8V sensor supply 678 4
FAULT CODES
!>45@60=85
Fault Description Sensor/Device SPN FMI
Engine Exhaust NOx Level Sensor Supply : Current Above Engine Exhaust NOx
3216 6
Normal Level Sensor
Engine Exhaust NOx
Invalid Engine Out NOx Level 3216 7
Level Sensor
Engine Exhaust NOx
Engine Exhaust NOx Level Sensor : Other Failure Mode 3216 11
Level Sensor
Engine Exhaust NOx
Engine Exhaust NOx Level Sensor : Failure 3216 12
Level Sensor
Aftertreatment SCR
Aftertreatment Intake O2 : High - moderate severity 3217 16
Nox1
Aftertreatment Outlet NOx Level Sensor : Current Below Aftertreatment Outlet
3226 5
Normal NOx Level Sensor
Aftertreatment Outlet NOx Level Sensor : Current Above Aftertreatment Outlet
3226 6
Normal NOx Level Sensor
Aftertreatment Outlet
Invalid Tailpipe Nox Level 3226 7
NOx Level Sensor
Aftertreatment Outlet NOx Level Sensor : Other Failure Aftertreatment Outlet
3226 11
Mode NOx Level Sensor
Aftertreatment Outlet
Aftertreatment Outlet NOx Level Sensor : Failure 3226 12
NOx Level Sensor
Aftertreatment Outlet O2 High – moderate severity Aftertreatment SCR NOx 3227 16
Aftertreatment Diesel Particulate Filter Intake Gas
DPF Intake Temperature 3242 3
Temperature : Voltage Above Normal
Aftertreatment Diesel Particulate Filter Intake Gas
DPF Intake Temperature 3242 4
Temperature : Voltage Below Normal
Aftertreatment Diesel Particulate Filter Intake Gas
DPF Intake Temperature 3242 8
Temperature : Abnormal Frequency, Pulse Width, or Period
Aftertreatment Diesel Particulate Filter Intake Gas
DPF Intake Temperature 3242 17
Temperature Low – least severe
Aftertreatment Diesel Particulate Filter Intake Gas
DPF Intake Temperature 3242 18
Temperature Low – moderate severity
Engine EGR Intake Pressure : Voltage Above Normal EGR Inlet press sensor 3358 3
Engine EGR Intake Pressure : Voltage Below Normal EGR Inlet press sensor 3358 4
Engine Exhaust Gas Recirculation Intake Pressure Sensor :
EGR Inlet press sensor 3358 13
Calibration Required
Aftertreatment Diesel Exhaust Fluid Controller : Voltage
Aftertreatment DEF ECM 3360 3
Above Normal
Aftertreatment Diesel Exhaust Fluid Controller : Voltage
Aftertreatment DEF ECM 3360 4
Below Normal
Aftertreatment Diesel Exhaust Fluid Controller : Abnormal
Aftertreatment DEF ECM 3360 9
Update Rate
Aftertreatment Diesel Exhaust Fluid Controller : Failure Aftertreatment DEF ECM 3360 12
Aftertreatment Diesel Exhaust Fluid Controller : Special
Aftertreatment DEF ECM 3360 14
Instruction
Aftertreatment Diesel Exhaust Fluid Dosing Valve Actuator
DEF Dosing valve 3361 5
: Current Below Normal
Aftertreatment Diesel Exhaust Fluid Dosing Valve Actuator
DEF Dosing valve 3361 6
: Current Above Normal
Aftertreatment Diesel Exhaust Fluid Dosing Valve Actuator
DEF Dosing valve 3361 7
: Not Responding Properly
FAULT CODES
!>45@60=85
Fault Description Sensor/Device SPN FMI
Aftertreatment Diesel Exhaust Fluid Dosing Valve Actuator
DEF Dosing valve 3361 11
: Other Failure Mode
Aftertreatment Diesel Exhaust Fluid Dosing Valve Actuator
DEF Dosing valve 3361 14
: Special Instruction
Aftertreatment Diesel Exhaust Fluid Dosing Unit Input
Aftertreatment SCR ECM 3362 14
Lines Not Purged
Aftertreatment SCR Catalyst Reagent Tank Heater Coolant
DEF Tank Heater 3363 3
Diverter Solenoid : Voltage Above Normal
Aftertreatment SCR Catalyst Reagent Tank Heater Coolant
DEF Tank Heater 3363 5
Diverter Solenoid : Current Below Normal
Aftertreatment SCR Catalyst Reagent Tank Heater Coolant
DEF Tank Heater 3363 6
Diverter Solenoid : Current Above Normal
Aftertreatment SCR Catalyst Reagent Tank Heater Coolant
DEF Tank Heater 3363 7
Diverter Solenoid : Not Responding Properly
Sensor Supply Voltage 1 : Voltage Above Normal Sensor supply 1 3509 3
Sensor Supply Voltage 1 : Voltage Below Normal Sensor supply 1 3509 4
Sensor Supply Voltage 2 : Voltage Above Normal Sensor supply 2 3510 3
Sensor Supply Voltage 2 : Voltage Below Normal Sensor supply 2 3510 4
Sensor Supply Voltage 3 : Voltage Above Normal Aftertreatment DEF ECM 3511 3
Sensor Supply Voltage 3 : Voltage Below Normal Aftertreatment DEF ECM 3511 4
Sensor Supply Voltage 3 : Other Failure Mode Aftertreatment DEF ECM 3511 11
Sensor Supply Voltage 4 : Voltage Above Normal 8V sensor supply J2 3512 3
Sensor Supply Voltage 4 : Voltage Below Normal 8V sensor supply J2 3512 4
Aftertreatment DEF Concentration : Erratic, Intermittent, or
DEF Quality 3516 2
Incorrect
Aftertreatment DEF Concentration : Failure DEF Quality 3516 12
Aftertreatment DEF Concentration : High – moderate
DEF Quality 3516 16
severity
Aftertreatment DEF Concentration : Low – moderate
DEF Quality 3516 18
severity
Engine Intake Manifold Pressure : Voltage Above Normal IMAP 3563 3
Engine Intake Manifold Pressure : Voltage Below Normal IMAP 3563 4
Engine Intake Manifold Absolute Pressure : Calibration
IMAP 3563 13
Required
Diesel Particulate Filter Soot Load Percent High – most
DPF 3719 0
severe
Diesel Particulate Filter Soot Load Percent High – moderate
DPF 3719 16
severity
Fan Drive Bypass Command Status : Current Below Normal Cooling Fan Solenoid 4212 5
Fan Drive Bypass Command Status : Current Above Normal Cooling Fan Solenoid 4212 6
Aftertreatment DEF Absolute Pressure : Voltage Above
DEF Pressure 4334 3
Normal
Aftertreatment DEF Absolute Pressure : Voltage Below
DEF Pressure 4334 4
Normal
Aftertreatment DEF Absolute Pressure : Not Responding
DEF Pressure 4334 7
Properly
Aftertreatment DEF Absolute Pressure : High – moderate
DEF Pressure 4334 16
severity
FAULT CODES
!>45@60=85
Fault Description Sensor/Device SPN FMI
Aftertreatment DEF Absolute Pressure : Low – moderate
DEF Pressure 4334 18
severity
Aftertreatment DEF Absolute Pressure : Data Drifted High DEF Pressure
Aftertreatment DEF Absolute Pressure : Data Drifted Low DEF Pressure
Aftertreatment SCR Dosing Reagent Temperature :
DEF Pump temp 4337 8
Abnormal Frequency, Pulse Width, or Period
Aftertreatment DEF Line Heater #1 : Current Below Normal DEF Line Heater 4354 5
Aftertreatment DEF Line Heater #1 : Current Above Normal DEF Line Heater 4354 6
Aftertreatment DEF Line Heater #1 : Failure DEF Line Heater 4354 12
Aftertreatment DEF Line Heater #2 : Current Below Normal DEF Line Heater 4355 5
Aftertreatment DEF Line Heater #2 : Current Above Normal DEF Line Heater 4355 6
Aftertreatment DEF Line Heater #2 : Failure DEF Line Heater 4355 12
Aftertreatment DEF Line Heater #3 : Current Below Normal DEF Line Heater 4356 5
Aftertreatment DEF Line Heater #3 : Current Above Normal DEF Line Heater 4356 6
Aftertreatment DEF Line Heater #3 : Failure DEF Line Heater 4356 12
Aftertreatment SCR Catalyst Intake Gas Temperature
SCR intake temp 4360 3
Sensor : Voltage Above Normal
Aftertreatment SCR Catalyst Intake Gas Temperature
SCR intake temp 4360 4
Sensor : Voltage Below Normal
Aftertreatment SCR Catalyst Intake Gas Temperature
SCR intake temp 4360 8
Sensor : Abonrmal Frequency, Pulse Width, or Period
High Aftertreatment SCR Catalyst Intake Gas Temperature
SCR intake temp 4360 16
– moderate severity
Low Aftertreatment SCR Catalyst Intake Gas Temperature –
SCR intake temp 4360 17
leaset severe
Low Aftertreatment SCR Catalyst Intake Gas Temperature –
SCR intake temp 4360 18
moderate severity
Aftertreatment SCR Catalyst Intake Gas Temperature
SCR intake temp 4360 20
Sensor : Data Drifted High
Aftertreatment SCR Catalyst Conversion Efficiency :
SCR Efficiency 4364 2
Erratic, Intermittent, or Incorrect
Low Aftertreatment SCR Catalyst Conversion Efficiency –
SCR Efficiency 4364 18
moderate severity
Aftertreatment DEF Pump Motor Speed : Current Below
DEF Pump 4374 5
Normal
Aftertreatment DEF Pump Motor Speed : Current Above
DEF Pump 4374 6
Normal
Aftertreatment DEF Pump Motor Speed : Abnormal
DEF Pump 4374 8
Frequency, Pulse Width, or Period
Aftertreatment DEF Return Valve : Current Below Normal DEF Return Valve 4376 5
Aftertreatment DEF Return Valve : Current Above Normal DEF Return Valve 4376 6
Aftertreatment DEF Return Valve : Not Responding DEF Return Valve 4376 7
Aftertreatment NH3 sensor : Failure NH3 Sensor 4377 12
Aftertreatment NH3 sensor power supply : Erratic,
NH3 Sensor 4380 2
Intermittent, or Incorrect
Aftertreatment Diesel Oxidation Catalyst Intake Gas
DOC Intake Temp 4765 3
Temperature : Voltage Above Normal
FAULT CODES
!>45@60=85
Fault Description Sensor/Device SPN FMI
Aftertreatment 1 Diesel Oxidation Catalyst Intake Gas
DOC Intake Temp 4765 4
Temperature : Voltage Below Normal
Aftertreatment Diesel Oxidation Catalyst Intake Gas
DOC Intake Temp 4765 17
Temperature Low – least severe
DPF Soot Loading Sensor : Voltage Above Normal DPF Soot Sensor 4783 3
DPF Soot Loading Sensor : Voltage Below Normal DPF Soot Sensor 4783 4
DPF Soot Loading Sensor : Failure DPF Soot Sensor 4783 12
DPF Soot Loading Sensor : Data Drifted Low DPF Soot Sensor 4783 21
Aftertreatment SCR Operator Inducement Severity – most
Inducement 5246 0
severe
Aftertreatment SCR Operator Inducement Severity – least
Inducement 5246 15
severe
Aftertreatment SCR Operator Inducement Severity –
Inducement 5246 16
moderate severity
Low Aftertreatment DOC Conversion Efficiency – least
DOC Intake Temp 5298 17
severe
Aftertreatment DEF Dosing Unit Loss of Prime Aftertreatment SCR ECM 5392 31
High Aftertreatment DEF Controller Temperature –
Aftertreatment SCR ECM 5480 16
moderate severity
Aftertreatment DEF Line Heater Relay : Current Below
Line Heater 5491 5
Normal
Aftertreatment DEF Line Heater Relay : Current Above
Line Heater 5491 6
Normal
High Pressure Common Rail Fuel Pressure Relief Valve
Rail pressure 5571 0
active – most severe
Aftertreatment Identification Number Module : Erratic
Aftertretment ID 5576 2
Intermittent, or Incorrect
Aftertreatment Identification Number Module : Abnormal
Aftertretment ID 5576 8
Frequency, Pulse Width, or Period
Aftertreatment Identification Number Module : Special
Aftertretment ID 5576 14
Instruction
Proprietary Network #2: Special Instruction - I6 - Bosch
Aftertreatment SCR ECM 5588 14
DCU Interlock
Exhaust Back Pressure Regulator Position : Voltage Above
EBPR position sensor 5625 3
Normal
Exhaust Back Pressure Regulator Position : Voltage Below
EBPR position sensor 5625 4
Normal
DPF Active Regeneration Inhibited Due to Low Exhaust
EBPR position sensor 5629 31
Gas Pressure
Engine Exhaust NOx Level Sensor Power Supply : Other Engine Exhaust NOx
5758 11
Failure Mode Level Sensor
Aftertreatment DEF Pump Heater : Current Below Normal DEF Pump Heater 5706 5
Aftertreatment DEF Pump Heater : Current Above Normal DEF Pump Heater 5706 6
Engine Exhaust NOx Level Sensor Power Supply : Other Engine Exhaust NOx
5758 11
Failure Mode Level Sensor
Aftertreatment Outlet NOx Level Sensor Power Supply : Aftertreatment Outlet
5759 11
Other Failure Mode NOx Level Sensor
Aftertreatment DEF Temperature Sensor : Erratic
DEF Pump temp 5798 2
Intermittent or Incorrect
FAULT CODES
! > 4 5 @ 6 0 = 8 5
Fault Description Sensor/Device SPN FMI
Aftertreatment DEF Dosing Unit Heater Temperature : Not
DEF Pump temp 5798 7
Responding Properly
Aftertreatment DEF Dosing Control Unit Relay : Current
Aftertreatment DEF ECM 5965 5
Below Normal
Aftertreatment DEF Dosing Control Unit Relay : Current
Aftertreatment DEF ECM 5965 6
Above Normal
Aftertreatment DEF Dosing Control Unit Power Supply :
Aftertreatment DEF ECM 5966 5
Current Below Normal
Aftertreatment DEF Dosing Control Unit Power Supply :
Aftertreatment DEF ECM 5966 6
Current Above Normal
Aftertreatment DEF Dosing Control Unit (KSW sinking
Aftertreatment DEF ECM 6309 5
dout) : Current Below Normal
Aftertreatment DEF Dosing Control Unit (KSW sinking
Aftertreatment DEF ECM 6309 6
dout) : Current Above Normal
Operator Forced Shutdown with High Exhaust Temperature Aftertreatment DEF ECM 6588 31
Emergency Override Renewal Required Aftertreatment DEF ECM 7343 31
Aftertreatment Active Regeneration Inhibited due to Low
Aft Exhaust Pressure 7440 31
Exhaust Pressure
Aftertreatment Ambient Air Temperature : Voltage Above
Aft Ambient Temp 7441 3
Normal
Aftertreatment Ambient Air Temperature : Voltage Below
Aft Ambient Temp 7441 4
Normal
Engine Long Start 520200 0
Primary Low Speed Special Tooth Warning 520200 1
Primary Low Speed Extra Tooth Warning 520200 2
Primary Low Speed Debounce Warning 520200 3
Primary Low Speed Special Tooth Failure 520200 4
Primary Low Speed Extra Tooth Failure 520200 5
Primary Low Speed Debounce Failure 520200 6
Primary High Speed Special Tooth Failure 520200 7
Primary High Speed Extra Tooth Failure 520200 8
Primary High Speed Debounce Failure 520200 9
Secondary Low Speed Special Tooth Warning 520200 10
Secondary Low Speed Extra Tooth Warning 520200 11
Secondary Low Speed Debounce Warning 520200 12
Secondary Low Speed Special Tooth Failure 520200 13
Secondary Low Speed Extra Tooth Failure 520200 14
Secondary Low Speed Debounce Failure 520200 15
Secondary High Speed Special Tooth Failure 520200 16
Secondary High Speed Extra Tooth Failure 520200 17
Secondary High Speed Debounce Failure 520200 18
Primary tooth - tooth increase high 520200 19
Secondary tooth - tooth increase high 520200 20
FAULT CODES
!>45@60=85
Machine Fault Codes
Machine Fault Codes indicate a problem with an operating condition, sensor, or device on the machine.
FAULT CODES
!>45@60=85
DTC Name Component SPN FMI
Rotary Trap Flow Control
Rotary Trap Flow Control Valve Fault Open Circuit 524014 4
Valve
Rotary Trap Flow Control
Rotary Trap Flow Control Valve Fault Short Circuit 524014 8
Valve
Rotary Trap Flow Control
Rotary Trap Flow Control Valve Fault Value Out of Range 524014 16
Valve
Cooling Fan Flow Control Valve Fault Input Value Too Cooling Fan Flow Control
524015 1
Low Valve
Cooling Fan Flow Control Valve Fault Input Value Too Cooling Fan Flow Control
524015 2
High Valve
Cooling Fan Flow Control
Cooling Fan Flow Control Valve Fault Open Circuit 524015 4
Valve
Cooling Fan Flow Control
Cooling Fan Flow Control Valve Fault Short Circuit 524015 8
Valve
Cooling Fan Flow Control
Cooling Fan Flow Control Valve Fault Value Out of Range 524015 16
Valve
Transmission (EDC) Reverse Direction Fault Input Value Transmission (EDC) Rev.
524016 1
Too Low Direction Coil
Transmission (EDC) Reverse Direction Fault Input Value Transmission (EDC) Rev.
524016 2
Too High Direction Coil
Transmission (EDC) Reverse Direction Fault Open Circuit Transmission (EDC) Rev.
524016 4
on Output Wire Direction Coil
Transmission (EDC) Reverse Direction Fault Short Circuit Transmission (EDC) Rev.
524016 8
on Output Wire Direction Coil
Transmission (EDC) Reverse Direction Fault Current in Transmission (EDC) Rev.
524016 29
Output to Valve Exceeds Peak Rating Direction Coil
Transmission (EDC) Reverse Direction Fault Current Flow
Transmission (EDC) Rev.
between Fwd. and Rev. Outputs. Possible cause is a Loss of 524016 30
Direction Coil
a Common Ground
FAULT CODES
8700/8770