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7
175 SOLIDWORKS
SOLIDWORKS ESSENTIFILS
SOLIDWORKSTRRINING I'- _
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SOLIDWORKS®
SOLIDWORKS Essentials
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Introduction
About Thi Course l
Windows
Use of Color
.........
Graphics and Graphics Cards
Color Senemes l l . . . .
Lesson 1:
Local User Groups
...............
SOLIDWORKS Basics and the User lnteriace
What is [he SOLIDWORKS Soflwarc'.’
Design Intent. . l()
Examples ot Des n lnten
l-low Features Afl‘eet Design Intent
Filc Rcfcmnccs
Object L klng and Embedding (OLE) .
File Reterenee Example
.............
Opening Files ........
Computer Memory .
Lesson 2:
Search
.............................................. 26
Introduction to Sketching
2D sketching
.....
Stages in the Proce
Saving File
Save. . .
Save As
.........
Save As Copy to D k.
30
30
Save As Copy and Open i . 30
What are We Going to Sketch’.7
sketching .....
Default Plane
Sketch Entities .
Sketeh Geometry
Basic Sketching. . . .
Dimensions.
Dimensio
.....................................
g: Seleetion and Preview .
47
4x
Angular Dimensions 5 I
instant 2D . 52
Extrude . . . . . 52
sketening Guidelinesl . 55
Exercise I: Sketch nnd Extrude l . . 57
Exercise 58
Exercise 3: 59
Exercise 60
Exercise 5: 6|
Exercise 62
Lesson 3:
Basic Part Modeling
Basic Modeling
.......................................... o4
Stages in the Pmees
Terminology
Feature .
.........
Plane .
Extrusion.
Sketch
Boss. . .
(hit
..............
Fillets and Rounds .
Design Intent
........
Choosing the Best Profile.
Choosing the Sketeh Plane
Planes
.............
Placement of the Model .
Details ofthe Pan .
Standard View.
Main Bosses
Best Profile .
Sketeh Plane. . 7()
Design Intent 7()
Sketching the First Peature 7|
Extrude Options .. . 72
Renaming Features . . 72
Boss Feature
...........
sketening on a Planar Face
. 73
73
Sketching ............ . 73
Tangent Arc Intent Zones. 74
Autotransitioning Between Lines and Ares ................. 74
Contents soLIDwoRKs
Cut Feature
View Seleetor .........................................
........
76
77 .
Fillet Propagation . .
Rollback Bar
Deta ng Basics
Settings UsedIn the Template . 90
CommandManager Tnh 90
New Drawing
Drawing Views .
....... 90
Dimensioning .
Driving Dimenslons
Driven Dimensions. .
Lesson 4:
Symmetry and Draft
Case Study: Ratehet . . . . 118
Stages in the Proee, . 118
Designlntent .........
Boss Feature with Drafi . .
.
.
119
120
Building the Handle . . . 120
Design Intent ofthe Handle . . 120
Symmetry in the Sketeh .. . lZl
Symmetry afier Skete . 122
Mid Plane Extrusion. . . l . 123
iv
soLIDwoRKs Contents
.
128
129
View Options
............
Display Options
.
.
132
133
Modify Options. . . 133
Middle Mouse Bunon Functions . 134
Refcrence Triad Funeiions . 135
Keyboard Shoncut, . 135
Using Model Edch in a Sketen . . 136
Sketehing an offset .....
Creating Trimmed Sketen (.eometry .
.
. .
.
.
137
138
Trim and Extend
Modifying Dime
................ .
.
139
141
Measuring. . . . . . 144
Copy and Paste Features . 146
Exercisc 12: Pulley. .. . . . 151
Exercisc 13: Symmetry and onsets 1. . . . 154
Exercisc I4: Rawhet Handlc Changcs . . . 155
Exercisc 15: Symmetry and onsets 2. . . . 157
Exercisc 16: Tool Holder . . 160
Exercisc 17: Idler Arm . . . . 161
Lesson 5:
Exercisc 18: Up To Surfaec
............................... 163
Patterning
Why Use Pattern . 168
Pattern Options. . 172
Linear Paflern
............
Plyout FeatureManager De.
.
.
173
174
Skipping instances . . 175
Geometry Patterns. . . 176
Performanee Evaluation . . 177
Circular Patterns
......
Rcferenec (1cometry . . .
.
.
179
180
Axes . . 180
Plancs . . . 182
Mirror Patterns
.........
Patterning a Solid Body .
.
.
186
187
Using Pattern Seed 0n1y . 188
Up To Referenec
...... . 190
Contents soLIDwoRKs
Lesson 6:
Exereise 24: Axes and Multiple Patterns
..................... 204
Revolved Features
Case Study: Handwheel . . . 208
Stages in the Proee. . 208
Design 1ntent. . . .209
Revolved Peatur . . . 209
Sketeh Geometry orthe Revolved Feature. . . . 209
Rules Governing sketehes of Revolved Peature. . 21 1
Diameter Dimensions
Creating the Revolved Feature.
...... .212
. 213
Building the Rim .215
slots . . . . . 215
Multihody Solids. . . . 218
Building the Spoke . . . . . 218
Edge Selection . .223
Chamrers. . . . .225
RcalVichraphi .. .225
Edit Material. . 228
Mass Propertie . . 231
Mass Propert s as Custom Properties . . 232
File Properties. . . 232
cla es of File Properties . . 232
Creating Pile Properties . . 233
Uses of File Properties . . . . 233
SOLIDWORKS simulationXpre. . 235
Overview. . 235
Mesh . . . . . . 235
Using SOLIDWORKS simulationXpress . . 23o
soLIDwoRKs Contents
.
237
238
Phase2: Loads l . . . 238
Phase 3: Material . . 239
Phase 4: Run
.....
Phase 5: Results . .
.
.
239
240
Phase 6: Optimize. . 24I
Updating the Model . 242
Results, Reporls and eDrawings . 243
Exercise 25: Flange . 247
Exercise 2 Wheel l . 248
Exercise 27: Guide l l . . 25I
Exercise 2 . 255
Exercise 2 . . 256
Slide Stop . . 256
Cotter Pin . . 256
Paper Clip . . 257
Milered Sweep l . 257
Exercise 30: SimulationXprel . 258
Lesson 1:
Shelling and Ribs
Shelling and Ribs
....................................... 262
Stages in the Process .262
Selection Sets . l . 263
Analyzing and Adding Drafil . 263
Drafi Analysis
Other Options for Drafl.
..... .
.
263
264
shelling .............
Order of()peratiens
.
.
266
266
Face Sclection . 266
Rib . 268
Rib Sketch. . 268
Section View. . 270
ennve ing Edge . 272
Full Round Fillets . 274
Thin Features . . . . 275
Exercise 31- Pump Cover. . 28I
Exercise} 001 Post . 282
Exercise 3 ‘omprcssion Plate . . 285
Exercise 34: Blow Dryer . 287
Exercise 3 ngles . 290
Exercise3 rm .l . 29I
Exercise 37: Blade
...................................... 292
vii
Contents sounwosz
Lesson 8:
Editing: Repairs
Pan Editing
............................................
Stages in the Froee .
294
294
Editing Topics
.......
Information from a Model .
.
.
294
294
Finding and Repairing Problems . 295
Settings
............
What's Wrong Dialog.
.
.
295
296
Flat Tree View . . 298
Where to Begin. . 299
Sketch Issues
......
Box Selection . l
.
.
300
30|
Lasso Selection . . 30|
Cheek Sketch for Feature . 302
Rep ‘r Sketch
.......
Repairing Sketch Plane lssues .
.
.
303
308
FeatureXpert. . 312
Freezing Feature . 3 13
Exercise 38: Errors] . 315
Exercise 39' Errors2 . 316
Exercise 4 rrors3 . 3 17
Exercise 41: Adding Draft . 3I8
Lesson 9:
Editing: Design Changes
Pan Editing
............................................
Stages in the Froee .
320
320
Design Changes ... .320
Required Change . 32I
Information From a Model . 32I
Part Reviewer . . .32I
Dependencies . 324
Rebuilding Tools. . 326
Rollback to Feature. . 326
Freeze Bar. . 326
Rebuild Feedback and Interrupt . 327
Feature Suppression
General Tools
......... .
.
327
327
Deletions . . 327
Reorder . . . .328
Sketthpen . .330
Sketch Contours . . 336
Contours Available . . 336
Shared Sketches . 338
Copying Fillets . .339
viii
soLIDwoRKs Commits
.
36I
365
Derived Configurations . 365
Modify Configurations . 365
Design Table . 366
Other Uses of Configurations . . 366
Modeling Strategies for Configurations . . 367
Editing Parts that Have Configurations . . 368
Design Library
....................
Default Settings . . .
.
.
369
369
Multiple References . 37I
Dropping on Circular Faces . . 372
In the Advanced Course" . 374
Exereise 4o: Configura ons I. . 377
Exercise 47: Configurations 2. . 379
Exercise 48: Configurations 3. . 38()
Lesson 1 1 '
Global Variables and Equations
Using Global Variables and Equations . .382
Renaming Eeanrres and Dimcn ‘on .382
Dimension Name Format .382
Design Rules Using (rlobal Variables and Equation. .385
Wall Thickness
Drafi Angle .
........................ .385
.385
Rib thickness .385
Fillers . l . .385
Global Variables . . .385
Variables
Creating (.lobal
............................. 385
Contents SOLIDWORKS
Equations
.............................................
Creating an Equality. . . .
387
387 .
.
398
40I
Exercise 50: Creating an Equality . . 406
Exercise 51: Using Equations. . . . 409
Lesson 12:
Using Drawings
More About Making Drawings
Stages in the Process
............................. 412
.412
Removed Section . .413
Automatic . 413
Manual .. .413
view Alignment . .. .415
Detail views
..................
Drawing Sheets and Slreet Formats .
.
.
417
418
Adding Drawing Sheets . . 418
Model Views
Section view.
........... .
.
418
420
Annotations. . . 424
Propertie n Drawings . 424
Notes. . .. . 424
Copying views . . 425
Datum Feature Symbols . . 426
Surface Finish Symbols . . 427
Dimension Properties . . 428
Cemerlines
......
Geometric Tolerance Symbol
.
.
429
429
Dimension Text
.........
Exercise 52: Details and Sections
.
.
432
435
Exercise 53: Removed Sections . . 437
Exercise 54: Drawings
..... . 438
soLIDwoRKs Contents
Lesson 1 3:
Boflom-Up Assembly Modeling
Case Study: Universal Joint l . 44()
BonomrUp A. scmbly . . . 44()
Stages in the Ptoee, . 44()
The Assembly
.....
Creating a New Assembly”
.
.
44I
442
Position of thc First Component. . 443
FeatureManager Design Tree and Symbols . 444
Degrees of Freedom
............... . 444
Components
Component Name.
.......
.
.
444
444
State of the component . 445
Adding Components i . . . 447
lnsert Component . . . . 447
Moving and Rotating Componcnisl . . 448
Mating Components
................ . 449
Mate Types and Al gnment
........
Mating Coneentrie and Coineident. .
.
.
450
453
Width Mate. . 457
Rotating Inserted Component . 460
Using the Component Preview window A . 46l
..........
Parallel Mate
Dynamie Assembly Motion .
.
.
462
463
Displaying Part Configurationsm an As embly. . 463
The Pin
..........
Using Part Configuration in A emblies
l . . .
.
.
.
464
464
The Second Pin
......
Opening a Component
.
.
466
466
Creating Copies ofInsmnccs . 468
Component Hiding and Transparency. . 469
Component Propertie . 47I
Subassemblies
........ . 472
Smart Mates
.........
Inserting Subassemblies
.
.
473
475
Mating Subassemblies . 476
Distance Matcs l . 477
Unit System. . . . 477
Paek and Go
.....
Exercise 55: Mates l .
.
.
479
48I
Exercise 56: Gripe Grinder
................
Exercise 57: Using Hide and Show Component
.
.
483
485
Exereise 58: Part Configurations in an Assembly . 487
Exercise 59: UaJoim Changes
................ . 489
xi
Contents soLIDwoRKs
Lesson 14:
Using Assemblies
Using Assemblies
Stages in the PmeeH
....................................... 492
.492
Analyzing the Assembly . 494
Mass properties Calculations . 494
Cheeking tor lnterterenee . 495
0pen Pan ........
Cheeking for Clearanees
.
.
49x
499
Statie vs. Dynamic Interference Detection a . 500
Performanee Considerations. . 5m
Changing the Values of Dimensions . 503
Exploded Assemblies
.........
Setup for the Exploded view
.
.
504
504
Assembly Explode . . 509
Rollbaek and Reorder Explode Step . 51 I
Rollback . . . 51 I
Reorder ..
a . 51 I
.
5
517
l7
.
524
527
Adding Balloons . 529
Editing the Exploded v w. . 529
Exercise 60: Using Collision Detection
Exercise 6
.......
inding and Repairing Interfercnees .
.
.
533
534
Exercise 6 . ‘heeking for luterferenees,
Collis ns and Clearanees
....................
Exercise 63: Exploded views and A embly Drawin
.
.
536
538
Exercise xploded views . 539
Appendix A:
Templates
Options Settings
.............
Changing the Default ()ptions .
.
.
542
542
Suggested Settings ........ . 542
Document Templates
...........
How to Create a Part Template.
.
.
542
543
Organizing Your Templates . . . . 544
Drawing Templates and Sheet Formats . . 545
Default Templates
................ . 545
xii
Introduction
Introduction soLIDwoRKs
About This The goal ofthis course is to teach you how to usc thc SOLIDWORKS
Course mechanical design automation software to build parametric models of
parts and assemblies and how to make simple drawings ofthose parts
and assemblies.
Thc SOLIDWORKS sofiwarc is such a robust and fcaturc rich
application that it is impractical to cover every minute detail and aspect
ofthe software and still have the course be a reasonable length.
Therefore, the focus ofthis course is on the fundamental skills and
concepts ccntral to the successful usc ofthe SOLIDWORKS software.
You should view the training course manual as a supplement to, not a
replacement for, the system documentation and onrlinc help. Oncc you
have developed a good foundation in basic skills, you can refer to the
online help for information on less frequently used command options.
Prerequisites Students attending this course are expected to have the following:
Mechanical design experience.
Experience with the Windows® operating system.
. Completed the online tutorials that are integrated in the
SOLIDWORKS sofiwarc. You can access thc onlinc tutorials by
clicking Help, Online Tutorial.
Course Length The recommended minimum length ofthis course is 4 days.
Course Design This course is designed around a proccssr or msksbascd approach to
Philosophy training. A pmccssrbascd training course emphasizes the pro ses and
procedures you follow to complete a particular task. By util ing case
studies to illustrate these processes, you learn the necessary commands,
options and mcnus in the comcxt ofcompleting a msk.
Using this Book This training manual is intended to be used in a classroom environment
undcr the guidance ofan cxpcricnccd SOLIDWORKS instructorl It is
not intended to be a scltLpaced tutorial. The examples and case studies
are designed to be demonstrated “live" by the instructor.
Laboratory Laboratory exercises give you the opportunity to apply and practice the
Exercises material covered during the lecture/demonstration portion ofthe
course. They are designed to represent typical design and modeling
situations while being modest enough to be completed during class
time. You should note that many students work at different paees.
Therefore, we have included more lab exercises than you can
reasonably expect to complete during the course. This ensures that even
the fastest student will not run out of exercises.
soLIDwoRKs Introduction
A Note About The drawings and dimensions given in the lab exercises are not intended
Dimensions to reflect any particular dmrting standard. In fact, sometimes dimensions
are given in a fashion that would never be eonsidered aeeepuable in
industry. The reason for this is the labs are designed to eneoumge you to
apply the ilifonnatioli eoyered in elass and to employ and reinforce
cenainteehniques in modeling. As a result, the drawings and dimensions
in the exercises are done in a way that eomplements this objective.
About the A complete set otthe various files used throughout this course can be
Training Files downloaded from the SOLIDWORKS website, www.solidworks.com.
Click on the link for Support, then Training, then Training Files, then
SOLIDWORKS Training Files. Select the link for the desired file set.
There may be more than one version ofeaeh file set available.
Direct URL:
WWW. SDldeOI‘ks Cum [tradningfllassolidwurks
The files are supplied in signed, selfiextraeting executable packages.
The files are organized by lesson number. The Case Study folder
within each lesson contains the tiles your instructor uses while
presenting the lessons. The Exercises folder contains any tiles that are
required for doing the laboratory exercises.
Training Templates A set oftraining templates are used throughout the course to
standardize the settings for the new files that are created. These
templates are also supplied in signed, selfrextracting executable
paeltages. They can be downloaded from the same website address as
the Training Files and use the same extraction location.
These templates are used for all SOLIDWORKS core courses.
To access the training templates in SOLIDWURKS:
Click Tools, Options, System Options, File Locations
Pf“!"7‘
Choose Document Templates from the drop down menu
Click Add and browse to the Training Templates folderl
Click OK and Yes on each ofthe messages.
Introduction soLIDwoRKs
Accessing Training Once the file location has been added, click the Advanced button and
Templates the Training Templates tab in the New SOLIDWORKS Document
dialog ean be used.
iimtlrmml
men
I W hmm
a
fififi
Ame-um]: manner at
Conventions Used
EEE
This manual uses the following typographic conventions:
in this Book
Convention Meaning
Bold Sans Serif SOLIDWORKS Commands and options
appear in this style For example, Features >
Extruded Cut Ed means click the Extruded
Cut icon on the Features tab ofthe
CommandManagcr.
Typewmber Feature names and file names appear in this
style For example, Sketehh
Double lines preeede and follow seetions of
the proeedures. This provides separation
11 Do this step
between the steps ofthc procedure and large
blocks orexp1anatory text The steps
themselves are numbered in sans serifboldt
Windows The screen shots in this manual were made using the SOLIDWORKS
soflwarc running a mixture of windowsm 7 and windows 10. You may
notiee slight differences in the appearanee ofthe menus and windows.
These differences do not atteet the performance ofthe sottware.
soLIDWORKs Introduction
Use of Color The SOLIDWORKS user interface makes extensive use ofcolor to
highlight selected geometry and to provide you with visual feedback.
This greatly increases the intuitiveness and ease ofuse ofthe
SOLIDWORKSsofiwarc. To take maximum advanmgc ofthis, the
training manuals are printed in full color.
Also, in many cases, we have used
additional color in the illustrations to
communicate eoneepts, identify
features, and otherwise eonvey
important information. For example,
we might show the result of a filleting
operation with the fillets in a different it‘ll:
:ii ,iiiari.
color even though, by default, the
SOLIDWORKSsoflwarc would not display the results in that way.
Graphics and The SOLIDWORKS sofiwarc sets a new
Graphics Cards standard with bestrinrclass graphics. The
combination ofa highly reflective
material and the realism of RealView
Graphic an effective tool for
‘s
evaluating the quality ofadvaneed pan
models and surfaces.
’
w Graphics hardware
is
card) support of advanced
shading in real time. For example, ifyou
route a part, it retains its rendered appearance throughout the rotation.
Color Schemes Out ofthe box, the SOLIDWORKS sofiware provides several
predefined color schemes that control, among other things, the colors
used for highlighted items, selected items, sketeh relation symbols, and
shaded previews of features
We have not used the same color scheme for every case study and
exercise because some colors are more visible and clear than others
when used with different colored parts.
In addition, we have changed the viewport background to plain white
so that the illustrations reproduce better on white paper.
As a result, because the color settings on your computer may be
different than the ones used by the authors of this book, the images you
see on your screen may not exactly match those in the book.
User Interface Throughout the development ofthe software, there have been some
Appearance cosmetic User Interface changes, intended to improve visibility, that do
not affect the function of the software. As a policy, dialog images in the
manuals which exhibit no functional change from the previous version
are not replaced. As such, you may see a mixture ofcurrent and “old"
UI dialogs and color schemes.
Introduction soLIDwoRKs
mg
SOLIDWORKS produets, and network with other users Groups are
led by SOLIDWORKS users just like your Check out for
more information, ineluding how to find a group in your area.
Lesson 1
SOLIDWORKS Basics and the
User Interface
V \
shown at the right.
Q/
/M
This part can be visualized as a
collection of several different
features a some ofwhich add A
material, like the cylindrical boss,
/, \
//
and some which remove material,
/\fl
like the blind hole.
\
K
soLIDwoRKs Lesson 1
sounworms Baslcs and are user lmorvsoo
:matmaglgv
flag-mm I! a 93v?
I Parametric
The dimensions and relations used in cream a feature are captured and
storod in tho modol. This not only cnahlos you to oapturc your design
intong it also onablos you to quickly and oasily makc ohangos to tho
models
to
soLIDwoRKs Lesson 1
sounwowxs Baslcs and the user Interfere
Examples at The design intent of eaeh sketeh below is slightly different. How will
Design Intent the geometry he aFfected ifthe overall plate width, 100mm, is
changed?
A sketch dimensiened like this will keep {3
the holes 20mm fmm each end regardless
of the width of the plate.
G)
0%&&%
changing the thiekness of one layer has a ripple effeet ehanging the
position ofall the other layers that were ereated aher it.
11
Lesson 1 soLIDwoRKs
sounwcms Basins and the User Inleflau
eeee
The Manufacturing The manufaeturing approach to modeling mimies the way the part
Approach would be manufactured. For example, ifthis stepped shafi was turned
on a lathe, you would start with a pieee ofbar stoek and remove
material using a series ofcuts.
File References SOLIDWORKS Creates files that are compuund documenm that
cunmin elements from other files. File referenees are ereated by lin ing
files rather than duplieating informati n in multiple files.
Referenced files do not have to be stored with the document that
references them. In most practieal applications, the refereneed
doeuments are stored in multiple loeations on the eomputer or network.
SOLIDWORKS provides several tools to determine the references that
exist and their location.
Object Linking and In the Windows on ronment, information sharing between files ean be
Embedding (OLE) handled either by linking or embedding the information.
The main differences between linked objects and embedded objects are
where the data is stored and how you update the data afier you plaee it
in the destination filc.
12
soLIDwoRKs Lesson 1
saunworzns Baslcs and me use: Imerlace
Linked Objects Whon an ohjoot is linkod, information is updatod only iftho source mo
is moditiod. Linkod data is storod in tho souroo mo. Tho dostination tilo
storos only tho looation of tho soumc filo (on oxtomal roforonoo), and it
displays a roprosontation oftho linkod data.
Linking i. also useful when you want in include information that is
mainminod indopondontly, such as data oollootod by a difforont
department.
Embedded Objects Whon you ombod an ohjoot, information in tho dostination filo doesn't
change ifyou modify tho source filo. Emboddod objects hooomo part of
tho dostination file and, onoo insonod, aro no longer pan oftho souroo
filc.
File Relerence Tho many difforont types of oxtornal roforonoos oroatod by
Example SOLIDWORKS aro shown in tho following graphic Somo oftho
roforonoos can bc linkod or embedded.
m
Library Feature
§
lnson Pan
1:
Lesson 1 soLIDwoRKs
souuwoms Basics and [he User lnleflaoe
Open
Fixed Disk ‘
Save
Computer Memory To better understand where files are stored and which copy of the file
we are working on, it is impomnt to differentiate between the two main
types of computer memory.
Random Access Random Aeeess Memory (RAM) is the volatile memory ofthe
Memory computer. This memory only stores information when the computer is
operating. When the compuicr is turned off, any information in RAM is
lost.
Fixed Memory Fixed memory is all the nonvolatile memory. This ineludes eomputer
hard drives, flash drives and (JD/DVD drives. Fixed memory holds its
information even when the eomputer is not running.
14
soLIDwoRKs Lesson 1
sounwowxs Baslcs and me use! menace
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Welcome Dialog The Welcome dialog box opens with SOLIDWORKS to pmvidc
Box convenient ways to Create new documents, open existing documcnts,
and access SOLIDWORKS rcsuurccs and ncws.
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1s
Lesson 1 soLIDwoRKs
SOLIDWDRKS Basins and the User lnleflace
Note This dialog box can also be set to Do not show on startup.
Pull-down Menus The Pullrdown menus provide aeeess to many ofthe commands that
the SOLIDWORKSsofiware oFfers. Float over the right facing arrow
to aeeess the menus. Click the pushpin to keep the menus open.
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Custom ng When the Customize Menu item is elected, each g 5.4:" (at!
Pulldown Menus item appears with a eheek box. Clearing the cheek Smut-1am '
box removes the associated item from the menu. haul-r '
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Using the The CommandManager is a set ofieons divided into tabs that are
Command geared towards specific tasks. For example, the part Version has several
tabs to aeeess eommands related to features, sketehes, and so on.
Manage,
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15
soLIDwoRKs Lesson 1
sounworms Basics and me user Imeflace
17
Lzsson 1 soLIDwoRKs
SOLIDWDRKS Basins and the User lnleflau
Show and Hide Many FeatureManager items (icons and folders) are hidden by default.
FeatureManager In the image above, only the History, Sensors and Annotations
Items folders are shown.
Click Tools, Options, System Options, and FeatureManager to
control their vi, ity using one ofthe three settings explained below.
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18
soLIDwoRKs Lesson 1
'w
Below the top row of buttons are a)
one or more Group Boxes that
conmin related options. They can
be opened (expanded) or closed Open and film—>A
(collapsed) and in many cases Close mm mg D Q
made active or inactive.
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Group Box—>
Closed and Inacllve
Wm v
Full Path Name The full pmh name oflhc document can b:
seen as a tool tip when floating the cursor over _
19
Lesson 1 soLIDwoRKs
sounwoms Basics and me User lnleflaoe
Task Pane The Task Pane window eonmins SOLIDWORKS Resources E},
Design Library E, I,
File Explorer 1g, View Palette
Appearances, Scenes, and Decals m, Custom Properties El, and
lb: SOLIDWORKS Forum i5
options. The window appears on the
right by default but it can he moved and res‘ ed. n can be upcncd/
closed, lacked or moved from its default position on lhc right side of
1hr: inwrfacc.
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20
soLIDwoRKs Lesson 1
summons Basics and the user menace
'
Ope gLabs with You can open parts and assemblies
le Explorer rcquircd for lab exercises using thc File A
i ”WHEY-mark ‘
Explorcr. .'
2mm“
Open the Task Pane. ‘
§§TJZIM
Click File Explorer EL camommsii
- Expand the Essentials folder uscd totfif-“z’fwfl
for the elass files. it should be found
under the SOLIDWORKS Training
E .s3 WWW“ a
Duqnlnmllslwll
""""“"
Files folder.
. :3:
‘
.
>
Heads-up View
Toolbar
The Heads-up View toolbar is a
transparent toolbar that contains
9 Dr oz 3] a gs m flag. ;. .
commands
Unseleclable Icons At times you will notice eominands, icons, and menu options that are
grayed out and unseleetable. This is because you may not be working in
the proper environment to aeeess those options. For example, ifyou are
working in a sketeh (Edit Sketch mode), you have full aeeess to all the
sketch tools. However, you cannot select the icons such as fillet or
ehainrer on the Features tab ofthe CommandManager. This dcsign
helps the inexperienced user by limiting the choices to only those that
are appropriate.
To Preselecl or Not? As a rule, the SOLIDWORKSsoflwarc docs not rcquirc you to
preseleet objeets before opening a menu or dialog box. For example, if
you want to add some fillets to the edges ofyour model, you have
complete freedom 7 you ean select the edges first and then click the
Fillet tool or you ean click the Fillet tool and then select the edges. The
choice is yours.
21
Lesson 1 soLIDwoRKs
SOLIDWDRKS Basins and the User Inleflau
Mouse Buttons The lefi, right and middle mouse buttons have distinct meanings in
SOLIDWORKS.
Left
Select obj eets such as geometry, menus buttons, and objects in the
FeatureMimager design tree.
Right
Activates a context sensitive shortcut menu. The contents of the menu
differ depending on what object the cursor is over. These menus also
represent shoneuts to frequently used commands.
Shortcut Menu At the top ofthe Shortcut Menu IS the
Context Toolbar. It contains some at the most
commonly used eommands in teon form.
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1. fl
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,
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,
Below it is the pulldown menu. It contains
“"3 _
lml
Keyboard Some menu items indicate a keyboard shortcut like this:
Shortcuts
SOLIDWORKSconforms to smndai'd Windows Conventions for such
shortcuts as Ctrl+0 for File, Open; Ctrl+S for File, Save; Ctrl+Z for
Edit, Undo and so on. In addition, you can Customize SOLIDWORKS
by creating your own shortcuts.
22
soLIDwoRKs Lesson 1
SOLIDWORKS Basics and are user menace
Fitting to 3 Monitor Click either Click to Tile Left Z or Click to T' Right IE on the top bar
of a document to fit it to the lefl or right monitor.
23
Lesson 1 soLIDwoRKs
sounwonxs aasies and the User Imflaoe
Options Locamd an the Tools menu, the Optlons dialog bax enables you to
customize the SOLIDWORKS soflware '0 reflect such things as ypur
company's dmfiing standards as well as your individual preferences
and work envimnment.
Tlp Use the Search bar in the upper right of the Options dialog box to find
system opnpns and document properties. Type the label of the check
box, radio buttun, or pther opnpn to louate the page where the pption
resides.
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24
soLIDwoRKs Lesson 1
SOLIDWORKS Basics and the user Imertaee
System options
The options grouped under the heading System Options are saved on
your system and affect every document you open in your
SOLIDWORKS session. System settings allow you to eontrol and
customize your work environment. For example, you might like
working with eolored viewport background. I don 't. since this is a
system setting, parts or assembles opened on your system would have
a eolored viewport. The same tiles opened on my system would not.
Document properties
These settings are applied to the individual doeument. For example,
units, dratting standards, and material properties (density) are all
doeument settings. They are saved with the document and do not
change, regardless of whose system the doeument is opened on.
For more information about the options settings that are used in this
course, refer to Options Selling: on page 542 in the Appendix.
Document templates
Document templates are predefined documents that were set up with
certain specific settings. For example, you might want two ditt‘erent
templates for pans. One with English settings such as ANSI dratting
standards and inch units, and one with metric settings such as
millimeters units and ISO drafiing standards. You ean set up as many
different document templates as you need They ean be organized into
different folders for easy aeeess when opening new doeuments. You
can ereate document templates for parts, assemblies, and drawings.
For more demiled instructions on how to create document templates,
refer to Document Templates on page 542 in the Appendix
Object
Many times the properties ofan individual object can be changed or
edited. For example, you ean ehange the default display ofa dimension
to suppress one or both extension lines, or you can ehange the eolor ofa
feature.
25
Lzsson 1 soLIDwoRKs
souuwmms Basins and me User lnleflau
B W W Mode“
Search box and click the E Mysmwm
Search icon p. m Knewiedqe Base
‘ “mm” “mm
- For my.so]idworks.com searches,
click MySolidWorks and one or mom
.
‘3 its; e a (is
sub 0 1"nons.
a new"; m
a: mm M
in mm
25
Lesson 2
Introduction to Sketching
27
Lesson 2 soLIDwoRKs
Immductlon to Sketching
03
The illusmm'on below shows how a given sketeh can form the basis of
several different types of features.
In this lesson, only exu'uded features will be covered. The others will
be covered in detail in later lessons or eeurses.
Stages in the Every sketeh has several characteristics that contribute to its shape, size
Process and orientation.
New part
New parts can be Created in inch, millimeter or other units. Parts are
used to create and hold the solid model.
Sketches
sketehes are eolleetions onD geometry that are used to ereste solid
features.
Sketch geometry
Types or2D geometry sueh as lines, eireles and reemngles that make up
the sketch.
Sketch relations
Geometric relationships such as horizonml and vertieal are applied to
the sketch geometry. The relations restrict the movement of the entities.
28
soLIDwoRKs Lesson 2
lntnadumon to Sketatnng
New part.
Cliek New B and click the Partjlm template from the Training
Templates mb on the New SOLIDWORKS Document dialog box, and
click OK.
WI
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n..._r_.t..a
was.» Min-my, , u.
The part is created with the settings ofthe template including the units.
This part template uses millimeters as the units. Yeu can create and
save any number of different templates, all with difl‘erent settings.
Lesson 2 soLIDwoRKs
Immflucflonlo Sketchlllg
Saving Files Saving mes wriies [hc filc informatiun in RAM lo a locatiun on a fixed
disk. SOLIDWORKS provides daree uplions for saving files. Eaeli has
a different ei=reei on file referenees.
Save Copy die file in RAM '0 use fixed disk, leaving die eopy in RAM open.
lmris me is being referenced by any open SOLIDWORKS files, daere
are no elianges to die referenee.
2 F nga part.
Click Save and file the pan under the name Plate. The extension,
".sldprt, is added automatically. Click Save.
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soLIDwoRKs Lesson 2
introduction Io Sketching
What are We The first feature ofa part will be created in this section. That initial
Goin to feature is just the first ofrnany features needed to complete the part.
Sketc ‘.7
31
Lesson 2 soLIDwoRKs
hmduetion to Sketching
times. It can hclp show how the view orientation has hcen
changed relative to the Front Plane.
4 Sketch active. “on. "an.
The selected Front Plane
rotates so it is parallel to the
screen.
I.
The L symbol represents
the skctch or It is
displayed in the eolor red,
indicating that it is active.
32
SOLIDWORKS Lessan 2
Introducllan to Sketchlng
Sketch Entities SOLIDWORKS offers a rich variety ot‘sketeh tools for creating profilc
geometry. In this lesson, only one of the most basic shapes Will be used:
Lines.
Sketch Geometry The following chart lists some ofthe sketch entities that are available:
/
Sketch Entity Button Geometry Example
Linc
/’
O
Circle
Perimeter Circle
Centerpoint Are
QDUOOQ
Tangent Are
3 Polm Arc
Ellipse
Panlal Ellipse m
Parabola
Spline
Straight Slot
Centerpoint
Straight Slot $%@@
3 PointAre slot
Centerpoint Arc
Slm
Polygon G
33
Lesson 2 soLIDwoRKs
Intmfluctlon to Sketchlng
Center Rectangle E1
(Construction
geometry can be
added to any type)
3 Point Comer
Rectangle
3 Point Center
Rectangle
Parallelogram
Point
Center] ine
Basic Sketching The best way to begin sketching is by using the most fundamental
shape, the Line.
The Mechanics of To sketch geometry, there are two techniques that can be used:
Sketching I Click-Click
Position the cursor where you want the line to stan, Click (press
and release) the left mouse button. Move the cursor to where you
want the line to end. A preview ofthe sketch entity will follow the
cursor like a rubber band, Cliek the lefi mouse button a second
time, Additional elieks create a series ofeonneeted lines.
I Click-Drag
Position the cursor where you want the line to stan, Press and hold
the left mouse button. Drag the cursor to where you want the sketch
entity to end. A preview ot‘the sketch entity will follow the cursor
like a rubber band. Release the lefi mouse button.
soLIDwoRKs Lesson 2
lntrodiietion Io Sketching
Introducing: The Line tool creates singlc line segments in a skctch. Horizontal and
Insert Line vertical lines can be ercated while sketching by watching for the
feedbaek symbols on the eursor.
Where to Find It -
I
CommandManager: Sketch > Line
Menu: Tools, Sketch En ' ies, Line /
-
/
Shortcut Menu: Rightrcliek in the graphics area and click
Sketch Entities, Line
Introducing: Sketch Sketch Relations are used to foree a behavior on a sketch element
Relations thereby capturing dcsign intent. They will be diseussed in dctail in
Skeich Relaliarm on page 42.
sketch 3 line.
Click Line /‘ and skcteh a horizontal line from the origin. The I
symbol appears at the cursor, indicating that a Horizontal relation will
be automatically addcd to the line. The number indieates the lcngth of
the line. Click again to end the linc.
>
Important! Do not be too eoncerncd with making the line the exaet lcngth.
,
SOLIDWORKSsofiware is dimension driven the dimensions control
the size ofthc geomeuy, not the othcr way around. Make the sketch
approximately thc right size and shape and then use dimensions to
make it exact.
Line at angle.
Starting at the end ofthe first line,
sketeh a line at an anglc.
Note The pencil icon at the eursor will be omitted for clarity.
35
Lesson 2 soLIDwoRKs
introduction to Sketchlng
Inference Lines In addition to the relation symbols, dashed inference lines will also
(Automatic appear to help you “line up" with existing geomeu'y. These lines
Relations) include existing line vectors, normals, horizontals, verticals, tangents
and centers.
Note that some lines capture actual
geometrie relations, while others
simply act as a guide or reference
when sketching. A difi‘erenee in the
color ofthe inference lines will
distinguish them. In the picture at the .
Inference lines. am
Create a line moving in a direction perr
pendicular to the previous line. This
causes inference lines to be displayed
wh e sketching. A Perpendicular relar
tion Is created between this line and the
last one. ‘
35
soLIDwoRKs Lessnn 2
introduction Io Sketching
9 Reference.
Create a horizontal line from the last
endpoint. Blue inferences are strietly for
referenee and do not create relations.
They are displayed in blue. This
reference is used to align the endpoint
vertically with the origin
10 Close.
Close the sketch with a final line
connected to the starting point ofthe
firsi lines I
A closed contour is confirmed with
shading
/
CominandManager to toggle the shading on and or:
//
feedback features The
cursor will ehange to
My“; W
Show what type nfemiry
is being created. it will .—=—
also indieate what selections on the existing geometry, sueh as end,
coincident (on) or midpoint, are available using an orange dot when the
cursor is on it.
Three of the most common feedback symbols are:
—.
Symbol Icon Description
Endpoint Yellow coneentrie circles appear at the Endpoint
when the cursor is over it.
The Midpoint appears as a yellow square. It changes
Midpoint
._1>.._.
I to orange when the eursor hovers over the line.
=/ l
Coincident The quadrant points nfthc cirele appear with a
(0n Edge) coneentrie circle over the eenterpoint
37
Lesson 1 soLlDwoRKs
Immflunlon to snotening
Turning Off Tools Turn offthe aetive tool using one ofthese teehniques:
Status of a Sketch Sketches can be in one of five definition smiles at anytime. The status
ofa sketch depends on geometrie relations between geometry and the
dimensions that define it. The three most common mics are:
Under Defined The sketeh is inadequately defined, but the sketeh ean still be used to
create features. This is good beeause many times in the early stages of
C HSkadn the design proeess, there isn't sufficient information to fully define the
sketch When more information becomes available, the remaining
defin ’on ean be added at a later time. Under defined sketch geometry
is blue (by default).
Fully Defined The sketeh has all the information neeessary to fully deseribe the
geometry. Fully defined geometry is black (by default). As a general
C Sketdll rule, when a part is released to manufaeturing, the sketches within it
should be fully defined.
Over Defined The sketeh has duplieate dimensions or eontlieting relations and it
should not he used until repaired. Extmneous dimensions and relations
C A Marathi should be deleted. Over defined geometry is red (by default).
Note The two other states are No Solution Found and Invalid Solution
Found. They both indieate that there are errors that must be repaired.
For more information on repairs, see Lesson 8: Editing: Repairs.
Rules That Different types of sketches will yield different results. Several ditferent
Govern types are summarized in the table below. It is important to note that
Sketches some ofthe teehniques shown in the table below are advanced
techniques that are eovered either later in this eourse, or in other
advaneed eourses.
all
soLIDwoRKs Lessnn 2
innouueuon lo Sketchlng
Corners are not neatly Use the Contour Select Tool For more
closed. They should/m information, see SAeie/l Contours on
page 33 so
Although this sketch will work, it
represents poor technique and sloppy
work habits Do not do it.
Sketch contains a self: Use the Contour Select Tool For more
intersecting contour. information, see SAeie/l Contours on
page 336i It‘both contours are selected,
this type ofskctch will create a Multibody
Solid. Scc Muilibndy Solids in the
Advanced Purl Modeling course.
Although this will work, multibodics are
an advaneed modeling technique that you
should not use until you have more
experience.
The sketch contains This type ofsketeh can create a Mullibody
disjoint contours, Solid. Scc Muilibndy Solids in the
Advanced Purl Modeling course.
Although this will work, multibodics are
an advaneed modeling technique that you
should not use until you have more
experience.
35
Lesson 2 SDLIDWORKS
Immfluctlonto stretching
Tip You can also Redo Fa change, which reverts it back to the statc prior
to undo. The shoneut for redo is Clrl+Y.
soLIDwoRKs Lesson 2
tntruduetton Io Skelcnmg
Design Intent The design intent, as diseussed earlier, governs how the part is built and
how it will ehange. In this example, the sketeh shape must be allowed
to ehange in these ways:
41
Lesson 2 SOLIDWORKS
Intmductlon to Sketcmng
Desired Design In order for the sketch to change properly, the correct rclations and
Intent dimensions are required The rcqulrcd design inieni is lisied below:
Angle value
on ,m _
mglc
Note The shading has been removed from table Images for clarity.
Sketch Sketch Relations are used to forcc a bchavior on a sketch clement
Relations thcrcby capturing deSign intcnt. Somc are automatic, others can be
addcd as necdcd. In this example, wc will look at the rclations on one
oftlic lines and examine how they atfcct the design intent ofthe sketch.
Automatic Sketch Automatic relations are addcd as geometry IS skCtCthi We saw this as
Relations we skctehcd the outline in the prcwous stcps. Sketch t‘ccdhack tells you
when automatic relations arc bcmg created,
Added Sketch For those rclations that cannot bc addcd automatically, tools exist to
Relations crcatc rclations based on selected gcometry,
SOLIDWORKS Lesson 2
lntruduetian Io Sketching
@ We an",
Examples oi There are many types of Sketch Relations. Which mics are valid
Sketch Relations depends on the combination of geometry that you seleet, Seleetions can
be the entity itself, endpoints or a combination, Depending on the
selection, a limited set of options IS made available. The following
chart shows some examples of sketeh relations, This is not a eomplete
list of all gcomcmc relations, Additional examples will be introduced
throughout this eourse.
Parallel between
\\\\\
two or more lincst
Perpendicular
between two lines.
Collinear between
two or more lincst
soLIDwoRKs Lesson 2
lntroauolion to Sketching
\\\
Horizontal between
two or more
endpoints
Vertical applied m
one or more lines.
Vertical between
two or more
\\
endpoints
45
Lesson 2 SOLIDWORKS
Intmdumlon to Sketchlng
/
Relation Before After
Midpoint between a
llnc and an endpomt
\99
Tangent between a
line and all arc/circle
9.
or two arc/circles.
Tangent between a
>9/
line and an arc uslng
the common
endpoint.
18 Add a relation.
Hold down Ctrl and click the two lines. The cone
text menu shows only those relations that are
valid for the geometry seleeted.
Click Make Perpendicular.
_E
/ lg \\
— I
= at
E3] lti ‘13
Dimensions Dimensions are another way to define geometry and capture design
intent in the SOLIDWORKS system. The advantage ofusing a
dimension is that it is used to both display the eurrent value and ehange
it.
Introducing: The Smart Dimension tool determines the proper type ofdimension
Smart Dimensions based on the geometry ehosen, previewing the dimension before
ereating it. For example, ifyou pick an are the system will ereate a
radial dimension. lfynu pick a eirele, you will get a diameter
dimension, w selecting two parallel lines will create a linear
dimension between them. In cases where the Smart Dimension tool
isn't quite smart enough, you have the option ofseleeting endpoints
and moving the dimension to different measurement positions.
47
Lesson 2 soLIDwoRKs
Immflucflonto shotetnng
Dimensioning: As you select sketeh geometry with the dime ion tool, the system
Selection and creates n preview orthe dimension. The pre w enables you to see all
Preview the possible options by simply moving the mouse aner making the
seleetions elieking the lcfl mouse button plaees the dimension in its
eurrent pos n and orientnu'on. Clicking the right mouse button “E5
locks only the orientation, nllowing you to move the text before final
plaeement by elielring the lefi mouse button.
With the dimension tool and two cndpoian selected, below are three
pol blc orieniations for a linear dimension. The value is derived from
the nitial point to point distnnee and may ehange based on the
oricnmtion sclecied.
/
)\
/:2 =1
/
Endpoints
< mm —i
mu
The Modify Tool The modify tool that appears when you ereate or
W
edit a dimension (parameter) has several
options. The options available to you are:
Note The dimension name ean be ehanged in the upper section ofthc dialog
box.
Units n the Modify Units different from the part units can be
Tool seleeted for the input. when typing the
value, select the Units > menu and seleet
input units.
Note Unit abbreviations and fraetions ean also be typed into the value field
alter the numeric value (for instanee 0.375in or am").
49
Lesson 2 soLIDwoRKs
Immflucflonto Sketclmlg
fip Pressing Enter has the same effeet as clicking the Save v buttctn.
22 Linear dimensions.
Add additictnal linear dimensions
to the sketch as shown.
Angular Angular dimensions ean bc ereated using the same dimension tool used
Dimensians to ereate linear, diameter and radial dimensions Sclcct either two lines
that are both nonrcollincar and nonrparallcl, or select three none
collinear endpoints
Depending on where you plaee the angular dimension, you ean get the
imcrior or exterior angle, the acute angle, or the oblique angles Possible
placcmcm options:
\
58:28“
:\_/§°3“
ss,ss://
23 Angular ension.
Using the dimension tool, ereate
the angulardimcnsion shown and
\7 20
sci the value m 125“.
The sketeh is fully defined. Scc
Fullv Drfined on page 38,
‘1”?—
51
Lesson 2 SOLIDWORKS
lntroduetiou to shetetnng
Note The ruler is displayed to guide the drag. Moving eloser to the ruler
gradients allows you to snap to them.
7” L .
Extrude
bi it?
0nee the sketeh iscompleted, it ean be extruded to ereate the fist
feature. There are many options for extruding a sketeh inelu g the
start and end eonditions, drafl and depth erextmsien, which will be
diseussed in more detail in later lessons. Typieally, extmsiens take
plaee in a direetien normal to the sketeh plane, in this ease the Front
plane.
25 Exlrude.
Click Extruded
BassIBase fl. 3'
0n the Fealures
CommandManager tab, the
options for other methods of
ereating features are listed along
with Exlrude and Revolve. They
are unavailable because ihis
sketch does not meet the
eonditions neeessary for ereau'ng *
ihesc types of features. For
example, a Sweep feature
req
‘
hoth profile and path sketehes. sinee there is only one sketeh
at thi me, the Sweep option is unavailable.
The view automatically ehanges to Tramotnie and a preview of the
feature is shown at the default depth.
53
Lesson 2 soLIDwoRKs
Immuctton to Sketcmng
Zaom/Panmatm »
x Cm
27 Completed feature.
The completed feature is the first selid,
or feature ofthe part. The sketch is
absorbed inm the Extrudel feature.
Note ,
Click the preceding the feature name to expand
the feature and Show the sketch.
,
fl M_M
55
7
95 SOLIDWORKS
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.. T
Exlrude.
Extrude the sketch 50mm in
depth.
57
Exercise 2 soLIDwoRKs
sum and Exuude 2
Exercise 2: Create this port using the information and
Sketch and dimensions provided. sketeh end cxtrudr:
Extrude 2 profiles to create this port.
This lab reinforces the following skills:
3
L 70
Exlrude.
Extrudc the skcwh 50mm in
depth.
80—47
3 Extrude
Extrude the sketch 25mm in depth.
Units: m meters
1 New part.
Create a new part using the PareMM template.
2 Sketch. '5
Create this sketch on the
Front Plane using lines,
automatic relations and
dimensions.
i
75
15
60
3 Exlrude.
Extrude the sketch 100mm in depth.
rm
Fully define the sketch.
35
L 100
Extrude.
Extrude the sketch 25mm in
depth.
61
Exercise 5 soLIDwoRKs
Sketch and Extrude 5
on page 36
I Dimensions on page 47
I amide on page 52
Units: millimeters
New part
Create a new part using the PartiMM templam.
Automatic relations
Create this sketch on the Front Plane using lines and automatic
relations. Show the Perpendicular and Vertical relations.
Dimensions
Add dimensions to fully define the 75‘
45
~
sketch.
75
Extrudei
Extrude the sketch 12mm.
53
Lesson 3 soLIDwoRKs
Basic Pan Mndelmg
Stages in the The steps in planning and exeeuting the ereation ofthis part are listed
Process below.
Terminology
What are the terms eommonly used when talking about modeling and
using the SOLIDWORKS sofiware‘!
Profile choice
Whieh profile is the best one to ehoose when stoning the modeling
process?
Sketch plane choice
Once you've ehosen the best profile, how does this affect your ehoiee
of sketeh plane?
Design inlent
What is design intent and how does it aFfeCl the modeling process?
New part
Opening the new pan is the first step.
Firsl feature
What is the first feature?
Bosses, cuts and hole features
How do you modify the first feature by adding bosses, euts and holes‘!
Fillels
,
Rounding olrthe sharp eorners filleting.
Ed ng lools
Use three of the most common editing tools.
Drawings
Creating a drawing sheet and drawing views of the model.
Dimension changes
Making a ehonge to a dimension ehanges the model's geometry. How
does this happen?
soLIDwoRKs Lesson 3
Basie Pan Modeling
j
Sketch In the SOLIDWORKS system, the name used to RIO
deseribe a 2D profile is sketch. sketches are ereatcd
on flat faces and planes within the model. They are
‘
generally used as the basis for bosses and euts,
although they ean exist independently.
Boss Bosses are used to add material to the model. The er eal Initial feature
is always a boss. Afier the first feature, you may add as many bosses as
needed to eompletc the design. As with the base, all bosses begin with a
sketch.
Cut A Cut is used to remove material from the model. This is the opposite
ofthe boss. Like the boss, euts begin as 2D sketehes and remove
material by extrusion, revolution, or other methods you will learn
about.
Fillets and Rounds Filters and rounds are generally added to the solid, not the sketch. By
nature of the faces adjaeent to the seleeted edge, the system knows
whether to ereate a round (removing material) or a fillet (adding
material).
Design Intent How the model should be created and ehanged, is eonsidered the design
intent. Relationships between features and the sequence oftheir
creation all conuibutc to design intent.
65
g.
Lzsson 3 soLIDwoRKs
Basic Purl Madellng
Choosing the
\\
Choose the “hen" profile for the model's base feature. This profile,
Best Profile when extruded, will genera“: mom ufthc model than any omen Look at
these mudcls as examples.
7"
ss
Q.
soLIDwoRKs Lesson 3
Basic Pan Modeling
Choosing the Once the best profile is determined, the next step is to decide which
Sketch Plane view to use and select the plane with the same name for sketching it.
The SOLIDWORKSsofiware provides three planes; they are described
below.
Planes There are three default planes, labeled Front plane, Top Flame and
Right plane. Each plane is infinite, but has screen borders tor viewing
and selection Also, each plane passes through the origin and is
mutually perpendicular to the others.
The planes can be renamed. In this course the names Front P12me,Top
plane and Right Plane are used. This naming convention is used in
other CAD systems and is eomfomblc to many users.
Although the planes
are infini , it may be
easier to think ofthem
as forming an open
box, connecting at the
origin. Using this
analogy, the inner
faces of the box are the
potential sketch
planes.
Placement of the The part will be placed into the box three times. Each time the best
Model profile will comet or be parallel to one ot the three planes. Although
there are many combinations, the choices are limited to three for this
exercise.
When choosing the sketch plane, consider the parts appearance and its
oricnmtion in an assembly. The appearance dictates how the part will
be oriented in standard views such as the Isometric. It also determines
how you will spend most ofyour time looking at the model as you
create it.
The parts oricnmtion in an assembly dictates how it is to be positioned
with respect to other, mating parts.
Orient the Model for Another consideration when deciding which sketch plane to u. is how
the Drawing you want the model to appear on the drawing when you demil it You
should build the model so that the front ofthe model is the same as the
Front view in the drawing. This saves time during the detailing process
because you can use predefined views.
67
Lesson 3 soLIDwoRKs
Basic le1 Madelmg
Top Plane
The last example shows the best Rig," plane Front Plane
profile in contact with the Right
plane.
Chosen Plane The Top plane orienmt‘ n seems
to be the best This in ‘catcs that
the best profile should be
sketched on the Top plane of the
modelt
l e
l
soLIDwoRKs Lelloll 3
Basil: Pan Modeling
Details of the The part we will be creating is shown below. There are two main boss
Part features, some cuts, and fillets.
Sketch Plane Placing the model “in the hex“ deiermines which plane should be used
to skeleh on. In this case it will be the Top plane.
Sketch Plane
Design Intent The design intent ufthis part describes how the pan's relationships
;
sheuid or should not be ereated. As changes to the model are made, the
model will behave as intended.
@
g a,
\\-\
i
u
fmm shares the same center
point as the rounded faee er
the Lab.
Procedure The mudeling process includes sketching and creating basses, outs and
fillels. To begin with, a new port file is ereoted.
New part.
Cliek New B , or click File, New. Create a new part using the
Partinm templau: and Save it as Basic.
Select the sketch plane.
Insert a new skeieh and choose
the Tap Pme.
11p A plane duesn‘t have to be shown
in order In be used; it can be
seleeled from the
FeatureManzgcr design flee.
70
soLIDwoRKs Lesson 3
Basie Pan Mudeling
Sketching the First Create the first feature by extruding a sketeh into a boss. The tirst
Feature feature is always a boss, and it is the first solid feature created in any
part. Begin with the sketeh geometry, :1 rcemnglc.
Introducing: Corner Rectangle is used to ereme a reemngle in a sketeh. The
Corner Rectangle reetnngle is comprised of four lines (two horizontal and two vertical)
connected at the corners. It is sketched by indicating the locations of
two diagonal eerners. There are several other rectangle/parallelogram
tools available:
71
Lesson 3 SDLIDWORKS
Basic Pan Mndellng
Extrude Options An explanation of some of the more frequently used Extrude options is
given below (see Ext/ads on page 52). Other options will be diseussed
in later lessens.
I End Condition Type
A sketch can be extruded in one ctr twct direetictns. Either or both
direetions ean terminate at some blind depth, up to some geometry in
the model, or extend through the whole made].
I Depth
The distance for a blind or midaplane exn'usictn. For midrplane, it refers
to the tatal depth of the extrusion. That would mean that a depth 0f
50mm for a midaplane extrusion would result in 25mm on each side of
the sketeh plane.
I Draft
Applies drafi to the extmsion. Draft on the exn'usion can he inwards
(the profile gets smaller as it exn'udes) or outward.
5 Extrude.
Cliek Extrude fl and extrude the reetangle 10mm upwards. eliek OK.
1:
Renaming Any feature that appears in the FeatureManager design tree (aside from
Features the part itself) ean be renamed using the procedure below. Renaming
features is a useful technique for finding and ed ng features in later
stages ofthe model. Well chosen, logieal names help you to organize
your work and make it easier when someone else has to edit or modify
your model.
6 Rename the feature.
It is gectd practice to rename important features that you create with
some meaningful name. In the FeatureManagerdesign nee, use a very
slow doubleeliek to edit the feature BoserXtmde 1 . When the name
is highlighted and editable, type Baseplnts as the new feature name.
All features in the SOLIDWORKS system can be edited in the same
way.
HP Instead ofusing a slew doublereliek to edit the name, you can select the
name and press F2.
soLIDwoRKs Lesson 3
Basl: Pan Mndeling
Sketching on a Any planar (flat) face of the model can be used as a sketeh plane.
Planar Face Simply select the face and click Sketch C. Where faces are difl‘icult
to select because they are obscured by other faces, the Select Other
tool (see Select Other Procedure on page 143) can be used to choose a
face without reorienting the view. In this case, the planar face on the
front of the BasePlate is used.
Sketm Plane
Note Make sure that Features > Instant so in is turned off. Leaving it on
will cause several handles and axes that we are not currently using to
appear on the face.
73
Lesson 3 soLIDwoRKs
Basic Pin Mndelmg
. You ean ehange from one type oftongent are to the other by
returning the eursor to the endpoint and moving away in a different
direetion.
Autolransition ing
Between Lines and
When using Line
/, you eon switeh from sketehing a line to sketehing
a tangent ore, and baek again, without clicking Tangent Arc ‘3. You
Arcs eon do this by returning the eursor to the endpoint and moving away in
a different direetion or by pressing the A key on the keyboard.
/
8 Vertical line.
eliek Line and smrt the vertical
line at the lower edge eapturing a
Coincident
I relau'on at the lower
edge and Vertical relation I.
9 Aulolransilion.
Move the cursor baek to the endpoint and move away in a different
directionYou are now in tangent are mode.
1|) Tangent arc.
Sketch a 180° arc tangent to the
vertical line. book for the inference
line indicating that the end point of
A = lfil)‘ a =
moo
the are is aligned horizontolly with 4
the are‘s center.
When you finish sketehing, the
sketch tool automatically switches
back to the line tool.
74
soLIDwoRKs Lesson 3
Basl: Pan Modeling
11 Finishing lines.
Create a vcm'cal line from the arc end
to the base, and one more linc
eonneeting the bottom ends of the
two vertical lines.
Note that the horizontal line is black,
but its endpoints are not.
12 Add dimensions.
Add linear and radial ,0
dimensions to the sketch.
As you add the dimensions, a.
move the enrsor around to view Ra,
dinerent possible orientations.
7s
Lesson 3 soLIDwoRKs
Basic Pan Indellng
14 campleled boss.
Thc boss merges with the previous
base to form a single solid.
Rename the feature VertBoss.
Cut Feature Once the two main boss features are completed, it is time to create a cut
to represent the removal of material. Cut features are created in the
same way as bosses . in this case with a sketch and extrusion.
introducing: The menu for creating a ent feature by extruding is identical to that of
Cu! Exlrude creating a bass. The only difference is that a ent removes material while
a boss adds it. Other than that distinetion, the commands are the same.
This ent represents a slot.
15 Rectangle.
Press Space bar and click
Front fl. Start a sketch on
this large face and add a
rectangle Coincident with
the bottom model edge.
Turn onthe reetangie tool.
16 Dimensions.
Add a dimension as shown.
3
Mole The sketch is under defined, but it will be made fully defined later in
this lesson. Sec Status n/a Sketch on page 38.
:
soLIDwoRKs Lennon 3
Basil: Pan Madeling
17 Vlew Seleclor.
Press Ctrl+Space bar and click lhe comer of the cube that is labeled
Isometric.
/.
Lesson 3 SOLIDWORKS
Basic Parr Mudelmg
—
Click Extruded Cut E. Choose Through All « x 0
and eliek OK This type efend condition always m z
cuts through the entire model no matter how fare as...“ .
WW]
No depth setting, was needed. Rename the
feature ButtomSlots
”I
warmers.
Using the Hole The Hole Wizard is used to create speeialized holes in a solid. It can
Wizard create simple, tapered, eounterbered and eountersunk holes using a step
by step procedure. I n this example, the Hole Wizard will be used to
create a smndard hole.
Creating a You can ehoose the faee to insert the hole onto, define the hole's
Standard Hole dimensions and loeate the hole using the Hole Wizard. One orthe most
intuitive aspects ofthe Hole Wi ard is that you specify the size of the
hole by the fastener that goes into it.
TIP You can also place holes on planes and nonrplanar faces. Fer example,
you ran create a hole on a cylindrical faee.
Counterbore Hole A eounterbore hole is required in this model. Using the front faee efthe
model and a relation, the hole can be [)0 oned.
Note The Advanced Hole Wizard (Insert, Features, waists. (
Advanced Hole) is similar to the Hole Wizard, but
allows you to design a staek efhole styles including
counterbores, eountersinks, tapered, tapped, and
standard heles.
Fu star
Introducing: The Hole Wizard ereates shaped holes, such as eountersunk and
The Hole lard counterbore types. The process creates two sketches ()ne defines the
shape orthe hole. The other, a point locates the centers
19 Select Counterbore. a
Select tlic fncc indicated and click Hole
6M . .
v x
Wizard fl. Set the properties ofthc hole as {a W
follows:
in»: «1
new A
m
mini" NI ;
A
7s
Lesson 3 soLIDwoRKs
Basic Purl Mudelmg
Filleting Filleting refers to both fillets (adding Volume) and rounds (removing
volume). The distinetion is made by the geometrie eond ons, not the
eommand itself. Fillets are ereated on seleeted edges efthe model.
Those edges can be seleeted in several ways, and several options exist
for ereating diFferent fillet types ineluding eonstant size, variable size,
face and full round fillets. Fillet profile options inelude eireular, eonie
and eurvature eontinuous.
Nole See the Advanced Par! Modeling course for more information on fillet
types and options.
Filleting Rules Some general rilleting mles are:
I. Leave eosmetie fillets until the end.
2. Create multiple fillets that will have the same radius in the same
eommand.
3. when you need fillets of different radii, generally you should make
the larger fillets first.
4. Fillet order is important. Fillets ereate faces and edges that can be
used to generate more fillets.
5. Existing fillets can be convened to ehamfers (see chum/m on
page 225).
fip The FealureXpert on page 312 ean be used to automate the sizing and
ordering or fillets.
Selection Toolbar The Selection Toolbar can be used to turn a single edge seleetien into
multiple, related, seleetions. It will not be used in this example, but it
will be explained in Edge Seteezirm on page 223.
Ettfiflflfivfl
Preview You have a ehoiee between Full preview, Partial preview and No
preview ofthe fillet. Full preview, as shown in the following, images,
generates a mesh preview on eaeh seleeted edge. Partial preview only
generates the preview on the first edge you seleet. As you gain
experience with filleting, you will probably want to use Partial or No
preview beeause they are faster.
an
soLIDwoRKs Lesson 3
East: Pan Modeling
preview. I.“' m A
m
22 Select edge.
Select the two hidden edges shown through the .
model as shown. fis"""“““"‘“‘“""
VlV-le
m y...
Wt
m...
5»
m hm.
a: m...
ram—m, A
K
man t M mm on.
l—l
s
mr
Select the additional four eorner edges as shown and eliek OK.
Note All six fillets are controlled by the same dimension value. The creation
of these fillets has generated new edges suitable for the next series of
fillets.
a1
Lesson 3 soLIDwoRKs
Basic Part Modeling
, s. We
[m madam/a.“
em»
as hush/rue
a remitted
. meme
4 ummm
Recent Features The History folder eeumihs a list of the most q, he “hummermm
recent features that have been created or ' M-v
edited. This is useful for getting aeeess te , game“...
C em
reeeht features. See Editing Tools on page 83 . g
far more informaticm. l
1w
>flm
24 Recent Command.
Righteliek in the graphics area and eliek Recent Commands and the
/
Fillet cummand from the dropsdown list te use it again.
25 Preview and propagate.
Add another fillet, radius 3mm, using Full . mm
(
preview.
Select the edges indicated te see the
seleeted edges and preview.
Click OK.
£2
soLIDwoRKs Lesson 3
Basl: Pan Modeling
Editing Tools Three ofthe most common editing tools are introdueed in this lesson:
Edit Sketch, Edit Feature and Rollback. They ean be used to edit and
repair sketehes and features as well as specify where, in the
FeatureManager design flee, the features are to be created.
fip The other editing tools are found later in this lesson: Editing Features
on page 84 and Rollback Bar on page 84.
Editing 3 Sketch 0nee ereated, sketches can be ehanged using Edit Sketch. This opens
the seleeted sketeh so that you ean ehange anything: the dimension
values, the dimensions themselves, the geometry or geometrie
relations.
Introducing: Edit Sketch enables you to aeeess a sketeh and make ehanges to any
Edit Sketch aspect of it. During editing, the model is “rolled back" to its state at the
time the sketeh was ereated. The model will be rebuilt when the sketeh
is exited.
a
Edit Sketch 2
Menu: Select a faee and eliek Edit, Sketch
28 Repeat.
Repeat the procedure for the endpoint
at the other end ofthe memngle as
shown. The addition of these relations
will fully define the sketch.
as
Lesson 3 soLIDwoRKs
Basic Pen Modeling
Note For more information about relations, see Sketch Relations on page 42.
29 Exit the sketch.
Cliek Exit Sketch E. in the upper right (Confirmation) corner to
exit the sketeh and rebuild the part.
Editing Features The second fillet should also he applied to the top edges ofthe Base
plate. To do this we will edit the definition ofthe last fillet feature.
Introducing: Edit Feature ehanges how a feature is applied to the model. Each
Edit Feature feature has specific information that can be changed or added to,
depending on the type of feature it is. As a general rule, the same dialog
box used to ereate a feature is used to edit it.
Fillet Propagation The Tangent Propagation eheekbox within the Fillet tool allows a
fillet feature to flow to mngent edges ofthe selections made.
Where to Find It I Menu: Select a feature and eliek Edit, Defin ion
Using Rollback with The Rollback Bar is also useful when editing large parts to limit
Large Paris rebuilding. Roll baek to the position just afier the feature that you are
editing. When the editing is eompleted, the part is rebuilt only up to the
rollhaek bar. This prevents the entire pan from being rebuilt. The part
ean be saved in a rollbaek state.
Introducing: The You can roll back a part using the Rollback Bar in the FeatureManagcr
Rollback Bar design uec. The rollback bar is a line which highlights when selected.
Drag the bar up or down the FcamreManager design nee to step
forward or baekward through the regeneration sequence.
Note To move the rollback bar with the arrow keys, click Tools, Options,
System Options, FeatureManager, Arrow key navig on. The
focus must be set to the rollback bar by clicking on it. Ifthc focus is set
to the graphics area, the arrow keys will route the model.
32 Rollback.
Click on the Rollback Bar and drag it upwards. Drop it before the fillet
features as shown.
QM Momma-1mg...
.
.qu
>
“moonshine“.
Inna-y
mm mm
,
mm
EMnl<rme>
, minim-mm
Emaeuama.»
5 mm... m Emma-
m YopPI-rc m mm
EI‘
MM (J not»...
Ln-w Law
,
.
minor...
int-rate
r
mm
fill-um
mm
r
. r
guano.
, fluwI-mmNi-‘m r (lento-magnum
Driven ’Plllzu
3 His) \ sign
as
Lemon 3 soLIDwoRKs
Basie Pm Modeling
33 Hole leard.
Click the Hole leard a and click the Positions tab.
34 Face selecllonl
Select the face indicated.
35 Holes.
Add two points and dimension them as shown.
” F“ ‘57 7
a
a
I_-
:6 Type. 0
Click the Type ml; and set the propemes of the i“ "f WW."
hole as follows. Click ox.
Type: Hole
Standard: Ansl Meme
Type: Drill slzes
Slze: 1.0
End Condlllon: Through All
I
soLIDwoRKs Lesson 3
Basl: Pan Modeling
, {a
, W at.“ an
aa; cum»-
, m mmmw
@ mg:
m m
.
component, elick Appearances, and click the item to edit
I HeadSrup View Toolbar: Edit Appearance
87
Lesson 3 soLIDwoRKs
Basic Pun Modelmg
39 Select swatch.
.
_
r...
..
CD
fin
standard
seleetion, select the swatch and one
of the colors as shown. Mn,
Click OK. we...” o
I
lair—m...,
—_
.—
91 3
I s
31 mm: D rev
a
40 Display appearances.
Click the DisplayManager 0 tab to see the
color listed. Click the FeatureManager design
trce § tab.
fip The DisplayManager can also be used to view and modify decals,
scenes, lights and cameras.
A Note About Color You can customize the Colors ofthe SOLIDWORKS user interface.
in the User Interface This is done through Tools, Options, System Options, Colors. You
con sclect predefined color schemcs, or create your own. in sornc cases,
wc have altered colors from their default settings to improve clarity and
reproduction quality. As o result, the colors on your system may not
match the colors used in this book.
41 Save the results.
Click Save E to save your work.
soLIDwoRKs Lesson 3
Basie Pan Madeling
Detailing Basics SOLIDWORKS enables you to easily create drawings from pans or
assemblies. Thcsc drawings are fully associative with the pans and
assemblies they reference. Ifyou change the model, the drawing will
updmc.
as
Lesson 3 SOLIDWORKS
Basl: Pan Modeling
Settings Used in The drawmg template used in this section has been designed to include
the Template the Document Properties shown in the elian below. Settings are
accessed through Tools. Options, The settings that will be used in this
lesson are:
Document Properties
System Options
(Set using drawing template)
Drawings, Display Style: Drafting Standard:
- D'splay style for new views = - Overall drafting standard =
Hidden lines removed ANSI
- Tangent Edges = Visible
Colors: Dimensions:
- Drawings, Hidden Model Edges - Font = Century Gothic
— Black
- Primary precisio .123
- Add parentheses by default =
Selected
Detailing, Auto insen on VICW
creatio -
Mmmlm
a; tennis
I Annotation
ow’nrAwwwavm ’Elfilfilmvéflaimv
New Drawing Drawlng files (".SLDDRW) are SULIDWORKS files that Contaln
drawing sheets, Each sheet is the equivalent ot‘a single sheet of paper,
Introducing: Make Make Drawing from Part takes the current pan and steps through the
Drawing from Part crcatloil ofa drawing tile, slieet format and initial drawing VlCWS using
that pan.
so
soLIDwoRKs Lesson 3
Basl: Pan Modeling
1 create Drawing.
Click Make Drawing from PartIAssembly E
and choose
B,Size,ANSI,MM from the Tr g Templates tab.
The sheet fermat Creates a Besize drawing (I l" x 17") arranged with its
long edge horizontal. The sheet format ineludes a border, title bloek,
and other graphies.
hp Doublerelieking the template will autematieally Open it, eliminating the
need to eliek OK.
Drawing Views The initial msk ofdetailing is the creation ofviews. Using the Make
Drawing from Part/Assembly tool leads you through the selectien of
the drawing sheet to the View Palette. Previews of the medel
orientatiens are shown in the lower pane ofthe View Palette. Create
views on the drawing sheet by using a drag and drop procedure.
Additional views earl be projected or folded directly from the dropped
View.
These optians are discussed in dcmil in the SOLIDWURKS Drawings
course.
2 \fiew Palette.
Clear Import Annotations. Drag the Front view from the Wew
Palette and drop it onte the drawing as shewn.
[EEEEE
ssnra inarnsrn
ornrsmManama.
-
one term (urgi-
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m
J
as a...”
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91
Lzsson 3 soLIDwoRKs
Basic Purl Madellng
3 Projected views.
Once the first View is placed, Projected View become active. Add the
Top view by moving the cursur above the view and eiieking.
Rctum tho cursor to tho Front view and move to the right to create the
Right view. Click OK.
4 Drawing views.
Add the "Isumetr'jc view by dragging and dropping fmm the pnlotte.
Pineo it in the upper right eorner.
Note The part document is still open. You can press ctrl+1ab to switch
botween the drawing and part doeurnentwindows.
92
soLIDwoRKs Lesson 3
Bail: Pan "Dueling
Tangent Edges Tangent Edges arc topological edges of faces that match in tangcncy.
The most commonly seen tangent edges are the edges of fillcm. They
an: oficn made visible in pictorial views but are removed from
orthographic Views.
Where to Find It I Shortcut Menu: ightrclick the view and click Tangent Edge
5 Remove tangent edges.
Using the Control key, select the front, top, and right Views. Click
Tangent Edge and Tangent Edges Removed.
6 Display style.
Click the Isometric View and click Shaded
click Hidden Lines Visible @.
.. In the other views,
93
Lesson 3 soLIDwoRKs
Basie Pzrl Modeling
Moving Views Drawing views enn be repositioned on the drawing. You piaee your
pointer over the view border, then drag the view. In the standard 3 view
arrangement, the Front view is the source view. This means that
moving the front view rnnves all three views. The Top nnd Right views
are aligned to the Front. They ean only move along their axis of
a1ignrnent.
Move Aligned Views.
Select the edge and move the Front view. It ean be moved in nny
direction and the other Views remain aligned.
Note Once the drawing view has been selected, it ean be dragged with the
mouse or moved with the arrow keys. The distance moved for eaeh
press of an arrow key is set under Tools, Options, System Options,
Drawings, Keyboard movement increment. Use Alt-drag to select
anywhere in the view. Use Shifldrag tn rnnintain the spneing between
the views whi1e dragging.
94
soLIDwoRKs Lesson a
Basic Pan Modeling
Center Marks Center Marks are atmehed to circle and are centers in the drawing
view.
Center marks were not inserted into the drawing
views automatically. You can turn this option on
or off. Set your preference using the Tools,
Options, Document Properties, Detailing
menu.
nmammwemn
Center Mark.
Click Center Mark G).
(a
"
r...“
"
Clear Use document defaults, cheek the ”m
Extended lines option and set the Mark size to "'k
2mm as shown. mm
Click the large arc in thc front View. Co ‘ uc
adding eenter marks to the two holes in the Top
”“fi' 7Pram...
View. mama
Click OK. 5a I
mm...“
:Iw m..."
ma,
an“,
gamma
iim
95
Lesson 3 SOLIDWORKS
Basic Pzrl Madellng
Dimensioning Dimensions can be created in drawing views using several tools. Some
dimensions can be related to the dimen. s generated in the sketches
and rearures ofthe model. These are dr 'ng dimensions ()ther
dimensions are independem ofthe sketches and features ofthe model.
These are driven dimensions.
Driving Driving dimensions always display the proper values and ean be used
Dimensions to change the model. The Model Items tool imports the dime ns
created in the sketches and features ofthe model into the drawing.
Driven Driven dimensions always display me proper values but cannot be used
Dimensions to change the model. The values of driven dimensions enange when me
model dimensions change. By default, dimensions ofthis rype appear
in a different eolor and are enclosed in parentheses. Here are two ways
to create driven dimensions:
l' Xeled .u
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W xivlm
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Seleaall
95
soLIDwoRKs Lesson 3
Basl: Pan Modeling
W
the Source and Import items into all views.
k... V
Note The position of a dimension depends on how the feature was created
and where the model dimension was plaeed. Your results may vary
from the image above.
11p 0nee the dimensions are insened, they are assoeiated to that view and
will move with it unless you deliberately move them to another view or
delete them. For more information, see Manipulating Dimemimn on
page 98.
97
Lesson 3 soLIDwoRKs
Basl: Pzrl Modellng
Ma pulating ()nee dimensions have been added to a view, there are several options
Dimensions as to how they can be manipulated:
10 Drag dimens'ons.
Drag dimensions within the view to reposition them as shown.
me l5 ,s'J'vll e is 7,0
as
soLIDwoRKs Lesson a
Hail: Pan Modeling
A.
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Lesson 3 soLIDwoRKs
Basic Purl Modelmg
Dimension Palette The Dimension Palette appears near your cursor when you insert a
dimension or select one or more di ensions. It can be used to change
the dimensions' properties, formatting, position, and alignment.
Where to Find It
. Select one or more dimensions then eliek El
Dimension Assisi Use the Smart dimensioning option of the dimension assist tool to
Tool - Smart manually add dimensions in the drawing. These dimensions are
Dimensioning considered to be driven dimensions. See Drive/l Dimensirpm: on
page 96.
100
soLIDwoRKs Lesson a
Basic Pan Modeling
15 Switch windows.
\
not it l‘wllmvnt"
Press Ctrl+Tab and click the part file
to switeh back to the part document
\
window swamps
.
4":
101
Lesson 3 soLIDwoRKs
Basie Pzrl Madelmg
\\, \/e)
r’
102
soLIDwoRKs Lessan a
Basl: Pan Madeling
-.nr Slbnr
EnE
103
7
95 SOLIDIA/ORKS
MgSolidWorks.com
Allyour SOLIDWORKS content can be lound in one place at MySolidWorks.com. Night or
day. Tablet, phone, or desktop. No matter what you need or when you need it.
MySolidWorkscom includes.
105
Enmiae 1 sounwoRKs
PH:
3 Boss.
Create a new sketch on are mp face of are solid. Add are geometry and
dimensions as shown.
Extrude a boss 25mm.
‘
4 Hole where].
Click Hole Wlurd
Click are Type
a and click 'he face shown.
tab. Set are of are hole
properties as follows:
1ype: Hole
Standard: Ansl Meme
1ype: Drill slzes
Slze: 25mm
End Condnlon: Through All
Click che Poslflons tab. Place are points as shown.
A“
5 Save and close the part.
106
soLIDwoRKs Enrein 3
cm:
I Introducing:
Corner Rectangle on page 71
I Tangent Am Intent Zones on
page 74
I Cu! Feature on page 76
I Filleling on page 80
Units: mllllmeteis
Procedure Create a new mm part and name it Cuts. Create the geometry as shown
in the following steps.
1 Sketch base feature
Create a new sketch on the Top plane. Add the geometry and
dimensions as shown.
75
19
2 Extrude base feature
Extrude the skemh 5mm as shown.
101
Enmiae I soLIDwoRKs
Cut;
cm slot.
Create a new sketch on the top
face of the solid. Add the R7
geometry and dimensions as
. .
shown.
Extrude a cut using Through
All. ‘0
aim
up Remember to cream a closed profile by sketching the line across the
bottom.
cm another slot
Create a new sketch using the
same face. Add the geometry
1’
V
and dimensions as shown.
Extrnde another cut using
Through All.
cm rectangler
Create a new sketch using the same face. Add the geometry and
dimensions as shown.
Extrude another cut using Through All.
15 15
105
soLIDwoRKs Enrcill a
CM:
6 FIIIeB.
Add fillets of Mann and Ramm to me edges as shown.
109
Exemise a soLIDwoRKs
assume-mos
- Changing
Parameters on
page 101
. Rehuildirlglhe Mode!
on page 101
Overall dimension.
Doublcrclick the first feature (Base Plate) in the FcaturcManzgcr
design tree or on the sereen to neeess the dimensions. Change the
length dimension to 150mm (shown hold and underlined below) and
rebuild the model.
110
soLIDwoRKs Exercise 9
Banana-mes
3 Boss.
DoubICreliek the Van boss feature and change the height dimension as
shown. Rebuild the part.
4 Hole locations.
Doublereliek the 07.0 (’7) Diameter Halal feature and change the
position dimensions to 20mm. Rebuild the model.
111
Exercise 10 SDLIDWORKS
Base 3mm
150
——1
WW
75
112
soLIDwoRKs Exercise 10
Base 3mm
Hie—>1
I
F—S—‘l
\
4 Exlrude bass.
Extrude m the sketch 20mm as shown.
113
Exzmise 1n soLIDwoRKs
Base Blanket
5 Fillels.
Add fillcm co the edges as shown.
Rlfllnm
RISInm
R12
R12mm
114
sounwoRKs Exerciu to
Base 3mm
6 Hole where].
Click Hole Wlurd a and click the Lace shown. Click die Type Lab
and set the properties of the hole as follows:
1ype: Hole
Standard: Ansl Meme
1ype: Drill slzes
Slze: 20mm
End Condnlon: Through All
Click the: Posltlons tab and locate the holes as shown.
Select Face
7 Second hole.
Repeat the procedure '0 cream an 18mm hole on a different face as
shown.
115
Exercise 11 soLIDwoRKs
Pan Drawings
'4L.
qu
’
l l :
L.
4 Save and close all files.
116
Lesson 4
Symmetry and Draft
117
Lesson 4 soLIDwoRKs
Symmetly and Dralt
Stages in the Some key stages in the modeling process or this part are shown in the
Process following list. Eaeh orthese topies comprises a seetion in the lesson.
Design intent
The overall design intent for the pan is discussed.
Boss feature with draft
The first portion of the model to be ereated is the Had-idle. The Handle
uses sketched 1‘ and is extruded in two directions with draft forming
a solid. It is the i in] feature ofthe part and demonstrates the use of
mirroring in the sketch.
Up To Next end can on
The second portion of the model is the Transition It uses the
Up To Next end condition to connect to the Handle's faces.
Sketching inside the part
The third boss created is the Head. It is sketched within the solid
created by the Transltlon.
Cut using existing edges
The Recess is the first cut type feature created. It uses an offset from
the e ' ‘ng edges ofthe model to create the sketch. It is extnlded to a
spe e depth.
Out with trimmed sketch geometry
The Pocket is another eut feature, this time using circles that are
trimmed to the proper shape.
Filleting
Fillets and rounds are added to the solid using several different
teehniques.
Editing a feature's definition
Features that already exist ean be changed using Edit Feature. Fillets
will be edited in this way.
118
soLIDwoRKs Lessan 4
Symmetry and man
Design Intent The general design imem ofihc Ratchet is summarized in i110
illusiraiion and lisi belowl Speeifie design inicm for eaeh portion onhe
pan diseussed separalely,
‘
Handle
\
Transition
Recess
F Thru Holes
115
Lesson 4 soLIDwoRKs
Symmetry and Drait
Boss Feature The first part ofthe Ratchet we will model is the Handle. The first
with Draft feature in any model is sometimes referred to as the have feature. All
other features are built ante the first feature.
The Handle has a r
reetangular eross
seetion. It is exu'uded Handle Secliorl
with drafi an equal
distanee in opposite
directions from the
sketeh plane.
120
soLIDwoRKs Lesson 4
Symmetry and Dralt
Introducing: The Centerline tool is used to create a reference line in a sketch. The
Centerline eenteriine can be vertieai, horizonml, or an arbitrary angle depending
on how the inferences are used. Because the eenterline is considered
reference geometry, it does not have to be fully defined in the sketeh.
Where to Find It -
I
.
CommandManager: Sketch > Line
Menu: Tools, Sketch Entities, Centerline/
> Centerline
Sketch a centerline.
sketeh a eenteriine running vertically from the origin. The length is .
not important.
Display off.
Toggle the . play of relations off using View, Sketch Relations.
L
Note Funher lessons will assume that View, Sketch Relations is toggled 0/].
121
Lzsson 4 soLIDwoRKs
Symmetry and wait
Symmetry after Symmetry ean he created by sketching one half of the geomeu'y and
Sketching using mirroring to ereate the other. The symmetry is applied after
sketehing.
Introducing: Mirror The ' or Enlilies tool requires the entities to be mirrored in already
Enlilies be ex id"); in the sketch along with a line of symmeu'y that ean be
selcewdl The line ofsymmetry ean be a sketeh line or centerline, plane,
planar faee, or linear edge of the model.
5 Sketch lines.
sketeh a line from the upper end ofthe eenterline moving
in—
horizontally to the right. Add two more lines, yeru'eal and
1
up Do not cross the eenterline while sketehing geometry that will be used
with Mirrors Ifyou do, duplicate geometry can be created Stopping at
the eenterline will eause the symmetrieal lines to be merged into a
single line when mirrored.
—
6 Mirror.
Click Mirror Enlilies Hi] and
H0
M G)
w x o ‘
9‘“
select the CCntCrlmct
.
‘
Click OK. g ‘
l7<apy ‘
122
soLIDwoRKs Lesson 4
Symmetry arm Dralt
7 Dimensions. 20— .—
Fully dimension the sketch.
IN
i,
Mid Plane In this part, the first feature created is 2 Mid Plane extrusion. The Mid
Extrusion Plane option extnldes the profile equally in opposite directions. The
depth is the tow] exu'udcd distance, split evenly in each direction.
Draft Toggle The Draft atoggle can be selected to drafi the fnees normal to the
extnlsion direction. The Draft angle and Draft outward toggles ean be
L
used to set the value and direetion ofthe angle.
w
8 Extrusion. a; home at
Click Extruded .1 x a
BossIBase m.
l:
r... A
l
choose the Mld
-
Plane
option from the list and
enter a depth of15mm.
Click Draft 1 and set the Ii—
)-
(a
a7
123
Lesson 4 soLIDwoRKs
Symmetry and Dralt
9 Completed feature.
The edmnleted feature is shdwn st
the right. Name the feature Handle.
Sketching The seeend feature in the pan is the Transition, snether boss that will
Inside the ednneet to the Handle feature. The sketeh for this feature is created on
Model a smndzrd plans.
V
?????
Transitiun Section
124
soLIDwoRKs Lesson 4
Symmetry and Dralt
Circular Profile The sketeh for the Transition feature has very simple geometry and
relations. A eirele is sketehed and related to a position on the previous
feature to define it. This relation will keep the Transition centered on
the Handle feature.
12 Open a new sketch.
with the Front plane still selected, eliek Sketch C.
125
Lesson 4 soLIDwoRKs
Symmetly and Brett
Introducing: View The View Normal To option is used to change the view orientation to a
Normal To direetion normal to a seleeted planar geometry. The geometry ean be a
plane, sketch, planar face or feature that eonmins a sketeh.
fip Clicking the Normal To ieon a second time will flip the orientation
around to the opposite side ofthe plane.
Note To automatieally change each new sketeh to a normal to view
orienmtion, eliek Tools, Options, System Options, Sketch and
Auto-rotate view normal to sketch plane on sketch creation and
sketch edit.
Where to Find It
. Shorteut Menu: Rightrelick a plane or planar face and elick
Normal To $
. HeadSrup view Toolbar: Select a plane or planar face and click
View Orientation U, Normal To $
I Keyboard Shoneut: Space bar + click Normal To
Introducing: Circles The circle tool is used to ereate eireles within in a sketch. The eirele is
defined by either Center or Perimeter creation. Center requires two
locations: the center, and a loeation on its clreumfcrence. Perimeter
requires loeations that represent two (or optionally three) loeations on
the perimeter.
126
soLIDwoRKs Lesson 4
Symmetry and malt
Changing the With the dimensioning standard currently in use, diameter dimensions
Appearance oi are displayed with one arrow outside the circle. Using the handles, you
Dimensions can change the display so that two arrows are inside of the circle.
Mole The highlighted geometry ean appear in any eolor. The eolor depends
on the Selected Item 1 color setting.
16 Toggle the arrows. @12
Click the handle at the base ofthe arrow Fm", plane
to toggle the arrows to the inside ofthe
eirele. This works on all dimensions, not
just diameter dimensions.
Click again to plaee the arrows outside.
127
Lesson 4 soLIDwoRKs
Symmetry and Drain
Extruding Up To The sketch will be extruded up to the next race(s) it encounters along
Next its path. It is imponant [0 watch the preview graphics to determine that
the boss is going in the pmpcr directien, reversing the direction if
necessary.
18 Up To Next extrusion.
Click Extruded BossIBase
fl and watch thethepreview
direction
display. Change
se that the preview shows the
extrusiun running towards the
Handle.
change the end condition to
Up To Next.
Click OK.
19 Hide plane.
Rightelick the Front plane and click Hide 49.
Up To Next vs. Up To The end eunditicms Up To Next and Up To Surface generate different
“I;
Surface results in many cases. The image an the lefl is for Up Te Surface when
the angled (red) face is selected. The extrusion is shaped by the selected
surface. Only one surface selection is allowed. The image on the right
is for Up To Next. All faces in the pnth ctfthe extrusien are used te
shape the mansion.
128
soLIDwoRKs Lesson 4
Symmetry and Dratt
Design Intem oi The Head is a sketehed feature that uses lines and tangent ares to form
the Head the basic outline or profile. The profile is extruded in opposite
direetions, equally, with dratt. This feature is the key feature of the pan.
It will eontain poekets and holes used for the loeation orother parts.
The design imem ofthe Head i. listed below:
Arc Centers: The
centers of the two
arcl ihc outline
(pmfilc) line up
vertieally in a Top
view oricmmion. Parling Line
The radii are not
equal, and ean
change to any \
value. I \
Head Semicn
129
Lesson 4 SOLIDWORKS
Symmetiy and Dralt
2|] Centerline.
Solcct the plane Top as the sketch plane. ()ricnt thc view to the
same direction Start offthe sketch with a ccntcrline as shown.
23 Tangent arc.
Use autmmnsitioning again to close the
profile starting with a tangcnt are from the
last endpoint.
Select the point shown and add a Tangent
relation.
130
soLIDwoRKs Lesson 4
Symmetry and malt
24 Add relations.
Add Merge Points v relations to attach the
are eenterpeints to the ends of the eenterline as
Shawn.
25 Dimensions. R13
Add dimensions as shown t0
fully define the sketch.
18
Rlé
26 The extrusion.
Change t0 an Isometric view
and click Extruded Boss]
Base GB. Set the type to Mid
Plane, depth to 20mm and
drafi ta 8’. Rename the latest
feature to Head.
The three main features that
make up the overall shape 0f
the part are now complete.
131
Lzsson 4 soLIDwoRKs
Symmetry and D131!
View 0p ns The SOLIDWORKS software provides you with many options for
controlling and manipulating how models are displayed on your scmcn.
In general, these view options can be divided into two groups.
Display Options
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132
soLIDwoRKs Lesson 4
Symmetry and Brett
//
Display Options The following illustrations ofthe Ratchet illustrate the dit=rerent types
of display options.
.
Shaded Perspective // Section
Note The Perspective and Section View options can be applied to any type
ofview r wireframe, hidden line, or shaded. The Draft Quality HLRI
HLV tool Fl! can be active with all view types but affects only the
Hidden Lines Removed and Hidden Lines Visible options by making
the display faceted and faster to manipulate,
Modify Options The modify options are listed below next to their corresponding tools.
Note It is notoriously diflicult to illustrate something as dynamic as view
rotation via a medium as static as a printed manual. Therefore, the
different view options are only listed and summarized here. Your
instructor will demonstrate them for you in class,
Zoom lnlOut: Zooms in as you press and hold the left mouse
1p button and drag the mouse up. Zooms out as you drag the mouse
down.
133
Lesson 4 soLIDwoRKs
Symmeuy and man
Rotate View: Roiaies ihe view as you press and hold ihe lefi
mouse hunon and drag ihe mouse around ihe sereen.
Roll View: Roiaies ihe view aboui an axis normal io ihe screen as
you press and hold me lefi mouse bunch and drag me mouse
around ihe screen.
Fan View: Scrolls ihe view so ihe model moves as you drag ihe
mouse.
Middle Mouse The middle or wheel mouse bunon on a ihree bunon mouse can be used
Button Functions io dynamieally mallipulaie ihe display, Using ihe middle or wheel
mouse burion you can:
134
SOLIDWORKS Lesson 4
Symmetry and Dre"
Reference Triad The Reference Triad can be used to change the V|CW Y
Selection Result
Select axis not normal to screen Axis direction is normal to the
screen.
Select axis normal to screen Rotate View 180U clockwise.
Shift + select axis Rotate view 90 degrees eloekwise
about the selected axis,
Alt + select axis Rotate view about the selected axis
using Arrow key inerements.
Keyboard Listed below arc the predefined keyboard shoncuts for VICW options:
Shortcuts
Arrow Keys Rotate the view
Shifl+Arrow Keys Rotate the view in 90" increments
And-Left or Right Arrow Keys Rotate about normal to the screen
Ctrl+Arrow Keys Move the \’|CW
Shifl+Z Zoom ln
2 Zoom Out
F Zoom to Fit
(3 Magnifying Glass
ctrl+1 Front ()rieiitation
ctrl+2 Back ()rientation
ctrl+3 Left Orientation
ctrl+4 Right Orientation
ctrl+5 Top ()rientation
Ctrl+6 Bottom Orientation
ctrl+7 lsometric ()rientation
Ctrl+8 View Normal To
Tip In a drawmg, only the Zoom and Pan functions can be used.
135
Lesson 4 soLIDwoRKs
symmetry and Drain
3a (mun
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Dm
ano...
no
fl——m
.ia on
Mo
mama
we ,
mimosa
Using Model The first out feature to be added is the Recess, a pocket that is extruded
Edges in a down from the top face ofthe Head. This feature allows for the
Sketch placement ofa eovcr plate over the ratchet gears. since the cover is the
same general shape as the mp face, it would be helpful to take
advantage ofthe edges ofthe Head when sketching the profile for the
Recess cut. We will do this by making an Offset ofthe edges ofthe
Head.
Zoom to Selection The Zoom to Selection option zooms in on a selected entity, making it
fill the sereen.
Where to Find It I Menu: Select geometry or features and click View, Modify,
Zoom to Selection
. Shortcut Menu: Rightecliek geometry or features and eliek
Zoom to Selection P
Note Multiple geomeu'y selections can also be used.
136
soLIDwoRKs Lesson 4
Symmetry and Dralt
Named Views Add a custom named view tO the Orientation dialog box tO reeall the
zOOm level and rotation angle ofthc model in the graphics area. Use
this to easily return to a previous view ofthe model.
Where to Find It
. HeadSrup view Toolbar: Click View Orientation E ,
New View V
I Keyboard Shoneut: Space bar, then New View V
27 Select face and zoom.
Select the top face ofthc Head
and click Zoom to Selection
.0. That face will fill the
graphics window.
28 Named view.
Press the Space bar to open the
Orientation dialOg box.
Click New View 8’. Type Head
and click OK. Close the
Orientation dialOg box.
This view name will now appear in the dialog and view orientation
menus and can be seleeted to return to this view ofthe model.
137
Lesson 4 SDLIDWORKS
Symmetly and oratt
(“mini-m “and"
‘l am imam
"lgnmqm
33 Sketch circles.
Select the botmm face of the Recess feature
and begin a new sketeh.
-
Using the circle 6) tool, ereate a circle that
shares the same centerpctint as the smaller are
of the Head and heeess.
Create a second circlc off to the side of the
model.
138
soLIDwoRKs Lesson 4
Symmetry and Dratt
Trim and Extend Sketch entities can he trimmed shorter using the Trim option. In this
example, the overlapping portions ofthe circles will be removed, There
are several trimming options: Power Trim, Corner, Trim away inside,
Trim away outside and Trim to closest. They can also be lengthened
using Extend. They are discussed below.
Introducing: Trim Trim can he used to shonen sketch geometry,
135
Lesson 4 SOLIDWORKS
Symmetry and man
1A0
Drag the nearest endpoint
and drop it on the
intersecting entity to
extend.
/\
soLIDwoRKs Lesson 4
Symmetry and malt
my. mom».
36 Add dimensions. R9
Add dimensions to the arcs. This will fully
define the sketch.
37 Turn off me dimension lool.
An easy way to turn oFfthe dimension tool is to
simply press the Eso key on the keyboard.
RIZ
Modifying sinee the sketch entities are ares, the system automatically ereated
Dimensions radial dimensions. Ifyou prefer diameter dimensions, you can quickly
change the display options. For more inrdepth dimension changes,
rightrcliek the dimension, and click Properties.
$24
141
Lesson 4 soLIDwoRKs
symmetry arm Draft
Offset From Surface The design intent for the Pocket feature is that it's bottom face should
always be 5mm from the bottom face of the head. To accomplish this
we'll use the end condition Offset From Surface.
The Offset From Surface end
condition is used to locate the end of
an extrusion as a measurement from a
plane, face or surface rather than the
sketch plane ofthe feature.
The Translate Surface option can be
checked or cleared. lts meaning is
explained below.
142
soLIDwoRKs Lesson 4
Symmetry and malt
Introducing: Select Select other is used is select hidden faces of the model without
other rcorienting it.
Where to Find It - Shoneut Menu: Righteeliek a face and click Select other a?
Select other To seleet faces that are hidden or obscured, you can use the Select
Procedure Olher tool. When you position the cursor in the area ofa face and press
the right mouse button, Select other is available as an option on the
shortcut menu. The face closest to the cursor is hidden. Moving over
faces listed in the dialog highlights them on the seicen.
14a
Lesson 4 soLIDwoRKs
Symmetry and Dralt
Measuring The Measure option can be used for many measurement msks
including measuring a single e or between two entit s. The
entitles include faees, edges, vertices, and paints. The measurement
appears in the default units of the part but you can change that in the
Measure dialog box.
mm “mam m min:
Normal Dunn: mun
nutmsnn
num 1.5mm
Deixaznnnnm
nunsngtn 1m
nu anSiDFRHn mum
Pu: nnmmn nuns:
Introducing: The Measure command can calculate distances, lengths, surfaee areas,
Measure angles, circles and X, Y, Z locations ofseleeted veniees. For circles and
ares, the eenter, mi imum and maximum dimensions are available as
shown below. You can change between these dimensions in the
Measure dialog box or in the onscreen eallout.
1“
soLIDwoRKs Lesson 4
symmeuy and Dmlt
5a mammal
as Mlmmmomm
m lemumDuhnu
WWW .
145
Lesson 4 soLIDwoRKs
Symmetry and Dralt
Copy and Paste simple sketched features and some applied features can be copied and
Featu res then pasted onto a planar faee. Multirsketeh features such as sweeps
and lofis eannothe eopied. Likewise, eertain applied features such as
drafi eannot he eopied, although fillets and ehszers ean.
0nec pasted, the Copy has no ties or assoeiativity to the original. Both
the feature and its sketch can be ehznged independently.
In this example, the Head requires two through holes efdifferent
diameters. We will create one hole and use copy and paste to ereate the
seeond.
6.9
soLIDwoRKs Lesson 4
Symmetry and Dralt
_
44 COPY- »
an“.
The feature to be eopied must be identified either in the mm»
5:W
,
E E IE
with it only the system now has a bit of
a problem. It doesn't know what edge to
make it eoneentrie to. Therefore, we are
given three ehoiees:
. Delete the relationship
. Keep it even though it is unresolved
(dangling)
. eaneel the eopy operation
Click Delete.
Note Dimensions and relations that reference something that has been
deleted or that is otherwise unresolved are said to be dangling.
Dangling relations ean usually be repaired through one or more
teehniques. We will d euss repairing dangling relations later in the
eourse in Lesson at: dllmg.‘ Repairs.
47 Edit the sketch.
The eopied feature includes both the feature
itself and its sketeh, but is under defined
beeause the original relationship has been
deleted. Edit the sketch.
Change the diameter to 12mm. Drag and
drop the eenter point on the origin as shown.
Exit the sketch.
Rename the feature to Ratchet Hole.
147
Lgsson 4 soLIDwoRKs
Symmetry and urea
48 Fillets.
Add fillcm cm edges and faces as Shawn below.
R, 3mm
Nam: ’ Handle Fillets
R , 1mm
Name ’ H End Fillets
R, 2mm
Nam: ’ TVH Fillets
mm
Ed ng [he Fillet The last fillet te ereate is amund the upper and lower edges ufthc
Feature Head. sinee this fillet has the same radius as the fillet en the ends at
the Handle, we will edit this existing fillet te inelude the edges on the
Head. This is n better teehnique than eresting a new fillet and trying to
figure out how to keep their radii equal. To do this we will edit the
definition Of the H End Fillets.
Ma
soLIDwoRKs Lennon 4
Symmmy and man
149
7
DS SOLIDWORKS
CFlD Training Courses
SOLIDWORKS Essenlials is a great place to slart. but there is so much more to learn about
SOLIDWORKS CAD software. Courses related to SOLIDWORKS CAD, include.
SOLIDWORKS Drawings
Assembly Modeling
Advanced Part Modeling
Surface Modeling
Mold Design
Sheet Metal
Weldmenls
File Management
Routing: Electrical
Routing: Piping and Tubing
SOLIDWORKS MED
SOLIDWORKS Inspection
SOLIDWORKS Visualize
Exercise 12: Complete this part using the dimensiuns pmvided. Use ,
Pulley relations where applieable to mainmin the design '
intent.
This lab uses the following skills:
Optional Ifyou wuuld like ta use the existing geumeu'y, skip to Procedure. If
Sketching you would like to ereate the sketehes, open a new mm part and use the
dimensions beluw. There are three sketches required, the first created
on the Front Plane, the remaining two on the Right Plane.
N we
Front Plane
7
Right Plane
151
Exzmise 12 soLIDwoRKs
Pulley
2 Hanger.
Use the Hanger (blue) sketeh and another Mid-
plane extrusion of 4mm with the same amount
of dxafl.
033
152
soLIDwoRKs Exercise 12
Pulley
4 Fillels.
Add a fillet of 1mm to thc botwm edges of
the Cut.
1mm
Nale Thcsc fillets are very order dependent; the 1mm fillets must precede
the 0.5mm ones.
5 Save and close the part.
153
Exercise 13 SOLIDWORKS
Symmeuy and M5915 1
I Introducing: Cemerline on
page 121
I Symmelry after Sketching on
page 122
- Mm Plane Extrusion cm page 123
- Sketching an ()flm cm page 137
Unim: millimeters
{2*
50 75
a)
122%
+
154
soLIDwoRKs Exercise 14
Ratchel Hzmle Changes
Design Intent Some aspects fifth: design intent for this part are:
I. The part must remain
symmetrical about the Right
plane
2. The Transition requires
flats that are driven by the
distance between them.
155
Eunfise 14 soLIDwoRKs
mm Handle Changes
2 Edll the sketch
Right—click the Transition feature and click Edlt Sketch. Modify the
sketch to add the equally spaeed horizomzl flats 8mm apart. Exit the
sketch.
$12
3 Edll Featured
Edit the H End Fillets feature [0
add more edges. Select the four
new edges creamd by the flats.
Click OK.
4 Resulllng fillets
The new edges become part of the
fillet feature, causing the shape of
the next fillet feature to update.
5 Save and close the part
SOLIDWORKS Exercise 15
Symmetry and onsets 2
I Introducing: Centerline on
page 121
. Symmetry “may Sketching on
page 122
- Introducing: View Normal Tn
on page 126
I Skulchmg Am ()flfsr‘t on
page 137
- (mm me Su/fiw/z on
page 142
- Mea.iur[ng on page 144
Proced u re Open the existing pan Offsethntities and create the geometry as
shown In the following steps,
Offset entities.
Use Offset Entities to create the sketch geometry shown.
157
Exercise 15 SOLIDWORKS
Symmetry and Mists 2
This eumway shows me rcsuhs ohhc offsm from surface 0pm)“. The
Measure mo] can be used m ehcek mis value.
153
soLIDwoRKs Exercise 15
Symmetry and Otlsets 2
3 Offset.
Create a now sketch and offset the face 2mm.
155
Exercise 15 soLIDwoRKs
l’aal Mulder
Design Intent Somc aspccls ufthc design imam far this pan am:
I. All fillcm and rounds are Rme unless ulhcrwisc noted.
2. Circular edges erequnl radii/diamcwr shuuld remain equnl.
Dimensioned Use the following graphics with the design intent to Create the pan.
Views Tangent edges are hidden in all views.
CBORE th5 Hex Head Belt
le‘
w
' I 3
‘31
2x @125 4x R3 «>22
DHAlL A
SCALE? 1
35
150
soLIDwoRKs Exercise 17
Inlet Ann
Exercise 17: Create this port using the dimensions provided. Use
Idler Arm relations where applieahle to mainmin the design
intent. (live careful thought to the best loention for
the origin.
The only reference planes required for this port are
Top, Front and Right.
This lab uscs ihc following skills:
Dimensioned Use the following grnphies with the design intent to ereate the part.
Views
Front View
Top View
w As We
161
Exercise 17 soLIDwoRKs
Idler Ann
Bight View
24
«35*
.7754.fm
Detail View A
a 12mm ALLT
R3 ALL
my: 3.
ROUNDS
25
DEWL A
SCALE 1 1
152
soLIDwoRKs Exercise 12
Up in sinim
163
Exeru‘ae 1s soLIDwoRKs
up to swim
Using Direction of The default extrusion direction is normal to the profile or sketch plane.
Extrusion Occasionally a model dictates an extrusion that is not normal to the
profile, but along a vector using the Direction of Extrusion option.
The vector can be a sketch line, edge, or axis.
7m
fl
v
mm:
i"
,.
a
g
i
@1
x
:1”.
,.
Tannin/«um
0
+
A
164
soLIDwoRKs Exelcile ta
Up To Surfau
3 Up to surface.
Skemh on Planel and create the circle dimensioned DMmm as shown.
Extrude the skemh Up To Surface and click the pink face to terminam
the extrusion.
,y
4 FIIIeB.
Add fillets as shown below.
Tlp These fillets are very order dependent; the 12mm fillets must precede
the 3mm ones.
5 Save and close the part.
165
Enmiu 13 sounwoRKs
up To Surface
166
Lesson 5
Patterning
1S7
Lesson 5 soLIDwoRKs
Patterning
Why Use Patterns are the best method for creating multiple lnstanees ofone or
Patterns? more features when the design intent is for the features to always
remain the same. Use Of patterns s preferable to other methods for
several reasons.
Reuse of geometry
The eriginal or Seed feature is created enly enee. Pattern Instances
of the seed are created and placed, with references back to the seed.
changes
Due to the seed/lnstanee relationship, changes to the seed are
automatically passed an to the instanees.
Use of Assembly Component
Patterns
Patterns created at the part level are
reusable at the assembly level as
Feature Driven Patterns. The patlem
can be used to place eomponent pans
or subassemblies.
'
Smart Fasteners
One last advantage of patterns is to
support the use of Smart Fasteners.
Smart Fasteners are used to
automatically add fasteners to the
assembly. These are specific to holes.
Pattern Terminology To use patterns, you should undersmnd the terms seed and pattern
lnstanee.
Seed
The seed is the geometry to be patterned. It can be one or more
features, bodies or faces.
Pattern Instance
The Pattern Instance (orj st Instance) is the “copy" of the seed
created by the pattern. It is in fact much more than a eopy because it is
derived from the seed and changes with the seed.
158
soLIDwoRKs Lessan 5
Patterning
Types 0' Patterns There are many types of patterns available in SOLIDWORKS and the
..
following table is intended to highlight the typical uses for each type.
Note Not all ofthe pattern types in the table are shown as case studies
‘
Pattern Type: Typical usage: Key:
Seed *
Pattern Instance *
In: ()nerdlreetlonal array with equal
Llnear -------- W
_
spacing.
.
Twordireetlonal array with equal
.
In:
Llnear --
_
- W spacing.
seed only.
Linear ________
_
ll:
DD:
Once or twoedircetional array.
Selected instances removed.
iss
Lesson
Paneming
5
-------
.3:
a
W
Circular array with equal spacing
.
SOLIDWORKS
.
.90 Circular array with oven spacing
Circular ------- ‘5
_
spacing.
Q
Mirrored oriemaiion aboui a
H4]
Mirror --------- seleeied plane.
170
soLIDwoRKs Lesson 5
Pafleming
% Arrangcmcm ofinstances to
Fill
............ pattern based on a face.
171
Lesson 5 SOLIDWORKS
Panemlng
Pattern Options Pattern fcaturcs share several options Thcy arc unique to this class of
feature and will be discussed in detail later in this lesson
Table
Dr" en
J
Variable Features All
only instances
erg
vary
Note The sketch options Linear Sketch Pattern BE and Circular Sketch
Pattern DZ“ can be used within a sketch to ercatc copies of sketch
geometry. Tllcy dn not create pattern featurcs,
172
soLIDwoRKs Lesson 5
Patterning
Linear Pattern The Linear Pattern tool creates copies, or instances, in one, or two
dimensional arrays. Each array is controlled by a direction, a distance
and a number of copies or insinnccs.
The direction can be defined by an edge, axis, temporary axis
dimension, planar face/surface, conical face/surface, circular edge,
sketch circle/arc, or reference plane.
The instances nrc dependent on the originals. Changes to the originals
arc passed on m the instanced features. This example nscs the
Spacing and Instances option. For the Up to reference option, see
page 190.
Note The number of instanees includes the original or seed instance.
rm, mm,
Delisa
5
g,
‘
17a
Lesson 5 soLIDwoRKs
Paneming
Flyout
Ee—V'
The flyuut FeztureMznager
FeatureManager design tree enables you in
Design Tree view both the FeatureManr BEE—rm a) om
, minnow
ager design tree and the v x x:
.a we“: «minis
PropertyManager at the same
time. This enables you to
W:
mm,
)- l
A
A
m mm
3 Select features.
Click in Features and Faces and Features to
31;
“in... 00
« x
Pattern. Select the features CutrEXtrl’udel ,
_
Filletl and FilletEr from the flyout
FeatureManzger tree. » 391(an Ind lmhnrtl
4 Direction 2.
Expand the Direction 2 group box and click a
seeond linear edge as shown. afils e
Cliek Spacing and instances, set the Spacing m, a
to 35mm and Instances to 5.
a more Ind lmhnrtl
r'r Upm Mervin
a mum gr
9; l5 E
a norm rm W
Hum—rm A
a (Immune!
Hum
Plum
174
soLlleoRKs Lessan s
Patterning
Skipping Specific instances that are generated by the pattern can be skipped by
Instances selecting a marker at the centroid of the instance shown in the pattern
preview. Each instance is listed in array format (2,3) for identification.
Nelle Thc seed feature cannot be skipped.
5 Instances to S p.
Expand the Instances to Skip group box and dragrselect the center
instance markers as shown. The tooltip shows an array location that is
added to the list when selected. Click OK to add the pattern feature
LPaLtEI‘n 1 .
man.» a
.9 m:
unM)
in
a:
w:
M
in
m
puma"; — —
auras":
. lmlinzu.
l
A
40 I
ID
Nelle Thc input box can be expanded by dragging the botmm edge.
6 Seed and instances.
Click on the pattern in the Featurclvlanager design tree to highlight the
seed and instances in different colors. The toolip for the pattern feature
includes information about the settings that are used.
mm up: two
3nd) Cul'EmudrlFlllrfl, Fillet?
anoint Edgr<l>, spring and moms
Dllrmnnlimlng: Sllmm sparing Slns‘znzei
alumni Edged) mammogram
Dllzmwll inning: 35mm spacing 5mm
mm 3((6unly’Nu
imam drawn.
lmn/lulvimmNn
17s
Lesson 5 soLIDwoRKs
Paneming
Geometry Patterns The Geometry Pattern optictn is used in minimize rebuild time by
using the Seed geemetry for all Instances in the pattern. It shctuld enly
be used when the geumetry ofthe seed and the instanees are of
identical ctr similar shape.
Without Geometry
Pattern
If the Geometry
Pattern optictn is
cleared, the end
ectnditicm of the seed is
used in the instances. In
this example, the Offset
From Surface end
ectnditicm of the blue
seed feature is applied
in the orange instances,
forcing them tu use the
same end condition.
With Geometry
Pattern
If the Geometry
Pattern optictn is
checked, the geometry
of the seed is used. The
geumetry is copied
along the panem,
ignoring the end
ectnditicm.
176
SOLIDWORKS Lesson 5
Patterning
E“- 5E
8 Performance Evaluation. .
Cliek Performance
Evaluation h. umimn
Fun-rm sun. I. simrrin
The features are listed in mat mm... .. lemma :0
descending order aeeording to the and... has has
amount oftime required to
.
n runs“. an
p
in.
regenerate them. 32:» :1: :§
The LPatber'ril feature uses the 333“" :1: :fi
largest portion of the rebuild time. {Sm-s um um
dam
L9"!-
in a...
Click Close. "m "w
177
Lesson 5 soLIDwoRKs
Palteming
1|] Repeal.
Click Performance
Evaluation h again.
The LPatber’nl feature uses a "BI mfin-Inumnnsni‘l
signifieantly larger portion of the
rebuild time when the geometry mm,
g Wm
M m
M
W
pattern is toggled off. Quin-an 13- no
r: mm 13- am
hi mum-u um
L 3mm: um um
1: ma um
11 Save and close the part. L Strum) um
mm
um
[3 mm um um
Interpreting the Data The first thing to keep in mind is that the total rebuild time for this part
is mueh less than one second, so a change to any one feature is not
likely to make a significant difference.
The seeond thing is the number of signitleant digits and rounding error.
For example, Featurel may appear to take twiee as long to rebuild as
Faatur’e2, 0.02 seconds versus 0.01 seconds. Does this indicate a
problem with Featurel :7 Not neeessarily. It is quite p0. ble that
Faatur’el takes 0.0 I 51 seconds while Featurez takes 0.0149 seconds,
a difference ofonly 0.0002 seconds.
Use Performance Evaluation to identify features that significantly
impact rebuild time. Then either:
178
soLIDwoRKs Lesson 5
Patterning
2 Pattern Axis.
Click Circular Pattern ’20.
Click in Pattern Axis and click the
cylindrical faec ofthe made] as
Shawn.
manta" i
rm;
3 Settings.
Click in Features and Faces and click the three
. w
¢
MM X
(D
Check that thc Angle is set to 360“ and click OK. ”if '
liEaml (puma
Minn-Emma
E
a
menu. v
mix-13h. c
mam“ A
new 1
m «tantra plfltvn
:pmng seiner
m intramural
E Blnpmle:
full new
. mar new
17s
Lesson 5 SOLIDWORKS
Palteming
Reference There are three types of Reference Geometry that are useful in
Geometry creating patterns: Temporary Axes, Axes and Planes. For more
information on planes, see Planes on page 182.
Axes Axes are features that must be created using one of several methods.
The advantages to ereating an axis is that it can be renamed, selected by
name from the FeatureManager design tree, and resized.
Temporary Axes Every cylindrical and eonieal feature has an axis associated with it.
View the temporary axes of the part using View, Temporary Axes.
One axis is displayed through eaeh circular face in the model.
Here are some examples ofereating axes and temporary axes:
a. Hr e/Elgyml:
180
soLIDwoRKs Lesson 5
Pafleming
W A
gM m
Ia
~
on. live/Eigwm:
M, ”was, g; M rum
mum/«mum.
o m: m rmum
I wunanuwnmal
mmnmw
he
\i M WWW
Lyllnmn/anulhn
I Murmur.
Where to Find It CommandManager: Features > Reference Geometry 'l >
Axis “
Menu: Insert, Reference Geometry, Axis
181
Lesson 5 soLIDwoRKs
Palteming
create axis.
Cliek Axis and select the Front and Right
planes as shown. The Two Planes option is
selected automatically Click OK to add Axisl.
IN M m
W mam...
W (Wmmilymmnl m:
‘14 pm we Fan/Plan:
circular pattern.
Click Circular Pattern I20, eliek in Pattern Axis and cliek the axis
Axisl. Click in Features and Faces and eliek the feature
CutrExtrudel. Click Equal Spacing, 4 instances and 0K.
Planes The Plane Wizard ean be used to create a variety of planes using
difi‘erent geometry. Planes, raees, edges, vernees, surfaees and sketch
geometry can all be used to apply eonstraints through First, Second
and optionally Third References. The Fully defined smte is listed
when it is reaehed.
182
soLIDwoRKs Lesson 5
Patterning
Shortcut Press Ctrl and drag an existing plane in start the offset Distance plane
as shown below.
Here are some examples ofcmating planes:
ml: in men-«-
hm Max: A
elm-l
3 ms
WWW,
1;
7
mm
semen,
Ix WW ‘
NEWS“ - Opimnally cream a
i ““05 0‘ “lg“ “an“
mom Optionally ereaie a series is ;
T
ml:
hm Max: A rm in...“ a
arm»
mm
:E
13] [a and“.
1
jm
Drc‘ed Prvfid
W
r l n 1
mm A mm Nae-u s
n m [asap
Ices/mam 1 pawn,
1 MK! [fl (ark-dcm
E L l
1 mm
"in! mm... A
a:
iE
swim
Pmim
c
183
Lesson 5 SOLIDWORKS
Palleming
m (mm a IFaua ,
mm
[7 run an...
Lam}! ulna-{E A
a lam,
\\ hum
mwmm
A (mam
h“ u (mm;
c; a on
E mum
Parallel.
a Irma»
m an...“ A
\\ 9mm
a hub _L paw—am,
El 1m. A chm".
[21 n7 wfia
mm m..." A
a h.
a IFXHS) E] m mm
mm m...“ A
Ix PMMHKMH a In“,
:8 mm.“ \x mm
m worm- 45 mm“,
G; l
l. ” A (mam
51mm [g V-Mm
184
soLIDwoRKs Lesson 5
Pafleming
—s«me
0 Iva-numosmml
A
sketch opened on it.
mew.
Hun-k Plum
Optiunally, rightr
elick gcumctry and
elick creale
Plane Parallel to
Screen.
Note The teggle View, Hide/Show All Types can be used to hide er show all
planes, axes and sketches at once.
First reference.
ml:
2 rrnr Haunt:
Click Plane
Shawn.
Iand select the cuter facc as
m me
Q ”Wm
H (We.
an me,
o m. M»
D m: ufisn
dfi l in!
me mm
135
Lesson 5 soLIDwoRKs
Palteming
3 Second reference.
Select the second enter face as shown. A D Ina“:>
preview erthe plane appears eentered between N we
the reference selections. The Mid Plane optiun l
ll ”was”
is selcewd autumatically. Click OK. U rm...
m We
Mirror Patterns The Mirror Pattern tool creates a copy, or instance, across a plane Dr
planar faee. The instance is dependent on the original. Changes to the
original pmpagam dawn to the mirmrcd insmncc(s).
Introducing: Mirror Pattern creates one instance 0f one or more features or a body
Mirror Pattern across a plane or planar face.
Where to Find It - CummandManager: Features > Linear Pattern BB > Mirror Hi]
I Menu: Insert, Pattern/Mirror, Mirror
186
soLIDwoRKs Lesson 5
Patterning
Patterning a Solid To mirror all the geometry era port (the budy) about a Common faee,
Body use the eommon foee and the solid body.
Mole The Mirror FaceIPlane must be planar.
2 Mirror. Na in". a)
Click Mirror H41 and the faee as shown. Click Full v x
preview. MN..." A
B
we..." v
hem e
e
o, m
momma
17‘ unmask mm
yen“
o m-..
m...”
187
Lesson 5 soLlDwoRKs
Paneming
3 Bo 'es lo mirror.
Click in Bodies lo Mirror, and select the pan in the graphics area.
Click OK.
Using Pattern The Pattern Seed Only opliun is used when a two direetion pattern is
Seed Only created. The second direction defaulls to patterning all geometry
created by the first direction unless Pauern Seed Only is used in
pattern unly the uriginal or seed gcumclry. It is Commonly used to
prevent overlapping results when the twu directions use the same
Vccmr.
188
soLIDwoRKs Lesson 5
Patterning
Direction 1.
Click Linear Pattern 55.
am»
m‘”'m'
1
I 'it'flxfm
Select the edge as the Pattern naanr. 1mm .1.
of Instances. “<- 1 :
Note As seen in the preview, the original (seed) feature is patterned in both
directions.
Pattern seed only.
Click Pattern seed
only to remove the extra
instance.
Set the Direction 2
Spacing to 30mm and m I-cm (maria
click OK.
Save and close the
part.
189
Lesson 5 soLIDwoRKs
Patterning
WI l
Selected Reference
A
Up To Reference
Selected Reference
Offset Dlsian
W
2 Select reference. 53 learn... 0
Click Linear Pattern BE Select the planar
. v x
face as the Pattern direction. Set the Spacing
to 30mm. Click in Features and Faces and
select the cut feature and fillets. e s...........u.uu
« mum...“
190
soLIDwoRKs Leeann s
Patterning
Seed reference.
3
Click Up to reference and select the (green)
BB
|_
4 x
a) CD
edge.
Click Selected Reference and select the
m.
)'
A
Iu;:|
moorinuanuimemu
Du (emu/«re
E
The number of instanees its imited by the
distance between the seed and the reference.
n
77 flnnmm El
5) «mu
0 com mm.
0
g;
oinuun i
anon, mm re]
Inlunrcl . psi
E]:
Change the spacing to 80mm. Only three instances can fit at this
spacinglhe fourth instance would lie beyond the reference edge.
if“. e
mum: 1
F
CMD
Suiting Ynmm
lmllnu). 6 mutt
191
Lesson 5 soLIDwoRKs
Patterning
5 Mo dlrectlon patternl
Optionally a two direction
pattern can be added using
35mm spacing and skipped
instances as shown.
192
soLIDwoRKs Lesson 5
Patterning
1 Open SRM,MVE.
The part eontains a seed feature (Hole) and an
existing linear pattern feature (Standard
Linear).
Points Points are a useful type of sketch geometry used to position hole wizard
holes and drive sketch driven patterns. they can be created individually
or based on geometry.
Introducing: Point The Point tool ereates point entities in the aetive sketeh. The sketch
entity Point can be used to loeate a position in a sketch that other
\
geometry (endpoints for example) eannot.
193
Lennon 5 soLIDwoRKs
Falteminl
0 (emit:
0 mean ”Mr
E
EB
4 Add palms.
Create another skemh and add points in the
pattern shown, using infereneing no line up the
rows horizontally as shown.
194
soLtioRKs Lesson 5
Pafleming
K on ’3
2,,
i
it)
¥72VIDVS
(92.
Ordinate option seleeted 0:0
with stan points at origin.
cw 772x¢i5
70 i0
195
Lemon 5 soLlDwoRKs
PaltAnlinu
new
“m nmnn
Click Calculate and OK.
E mnmmns
onenmeene
mm. mm.
0 am». mm.
0 mm in em
a M if um
I65
2})
275
Male Skemhes dimensioned this way axe fully defined but can be edimd. You
can delete and replace dimensions ifrequired.
196
soLIDwoRKs Lauon 5
Pmminu
7 Pattern.
Add another skemh driven pattern using me new
skew}: and the same seed feature, Hole.
8 Save and close the part.
191
7
95 SOLIDWORKS
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SOLIDWORKS Exercise 19
Linear Patterns
Linear pattern.
Create a pattern u ng the seed feature. Use the dimensions bclow.
193
Exeru'se 2!: soLIDwoRKs
Sketch Driven Patterns
75
I5)
Thanks to Marcus Brawn arMLc CAD
Syximm rar nrlnnmng tinr example
21m
SOLIDWORKS Exercise 21
Skipplng instanees
T
Hole Wizard and an ANSI MM drill.
'
lo -~>{~® a TD 12
4 Pattern.
Pattern the hole, skipping instanees as shown in the diagram below.
lzlfli-klo 70 00000
4% %2o
00000 00000 00000 00000
00000
00000 00000 00000 00000 00000 00000
To
5 Pattern of a pattern.
Mirror the pattern to ereate a symmetrieal arrangement of holes.
201
Exnnfise 22 soLIDwoRKs
Linear and uinur Patterns
Llnear patterni
Using the existing feature, create a Llnear Pattern
that results in three grooves that are spaced odzo".
error features
Using a single paflem feature, create the duplicate
boss and cut as shown.
Symmetry.
Use a third pamm feature to create the full model
from the half model using Bodles to tumor.
Save and close the part
202
soLIDwoRKs Exercise 23
Circular Patterns
203
Exercise 24 soLIDwoRKs
Axes and Multiple Panems
Proced u re 0an the existing part Single Die. Use the drawing below to pattern
the not feature on the sides as shown.
The face eolors are used to help distinguish between the individual
fnees. See step 4 on page zoo for removing the eolors.
5,50 REF
425 lvr
Note Orient the pan as shown in eneh step bcfmc smning work.
204
soLIDwoRKs Exercise 2A
Axes and Multiple Palterns
1 Axes.
Create an axis using the Front and Right
planes.
thatc two more axes using the Tap and
Front and the Right and Tap reference
planes.
All three axes should pass nimugn the
cube center.
2 Side Two.
Using a Linear Pattern with Instances to
Skip, Create the “two" side.
3 Remaining sides.
Complete the remaining sides using the descriptions efeaen one listed
below.
I Side Three
Use a Circular Pattern with an axis
to create a cut at the center 0f the
face.
Create a sketch and use a Sketch
Driven Pattern with Faces to
Pattern to create the remaining cuts.
I Side Four
Use a Circular Pattern with an axis to
ereate the remaining cuts.
205
Exercise 24 soLIDwoRKs
Axes and Multiple Patterns
I Side Five
Use a procedure similar tap that of side
three.
I Side Six
Us: 2 Circular Pauern with an axis ta
create a cut at the corner 0f the face.
Us: 2 Linear Pallern ta create the
remaining cuts.
lhmbermp.
.tmmm
new
mm x.
Xhmwemhrtuvtav,
206
Lesson 6
Revolved Features
207
Lesson 6 soLIDwoRKs
Revalved Features
Stages in the Some key stages in the modeling proeess of this part are shown in the
Process following list.
Design intent
The part's design intent is outlined and explained.
Revolved features
The center 0f the part is the Hub, a revulvcd shape. It will be emated
from a sketch with a canstructiun line as the axis 0f revolution.
Multibody solids
Create two discrete sulids, the Hub and the Rim, cunnecting and
merging them using a third solid, the Spoke.
Sweep features
The Speke feature is ereated using a sweep feature, a eomhination of
two sketehes that defines a sweep profile moving along a sweep path.
Analysis
Using analysis tools, you can perform basie analysis funetions sueh as
mass properties ealeulations and firstrpass stress analyses. Based on the
results, you can make ehanges to the pan‘s design.
208
SOLIDWORKS Lesson 6
Revoned Feztunes
2w
Lesson 6 soLIDwoRKs
fl
Revalved Features
Convert to construction.
Select the vertical line shown and Click For
Construction. The line is convened into a
eonstmetion line.
_l
The shading is removed because this is no longer a
1
closed contour.
Introducing: The 3 Point Arc option enables you to create an are based on three
3 Point Arc points: the two endpoints renewed by a point on the curve.
210
soLIDwoRKs Lesson 6
Renewed Feztmes
Special Revolved geometry is dimensioned like any other with one additional
Dimensioning option. Dimensions that measure di meters on the finished feature can
Techniques be ehanged from linear to diameter dimensions.
We will also dimension to the outside of the are in the sketch, rather
than the center point which is the default.
6 Are dimension.
Dimension the are by selecting the vertical line
and then Shiftrseleeting the circumference of
—V
the are. The result is a dimension between the
line and the tangent ofthe are.
7 Finished dimension.
Change the Value to 4mm.
8 Dimensions. in
Add the following dimensions to the sketch.
is .
211
Lesson 6 soLIDwoRKs
Revalvm Features
Note This option is available only ifa centerline is used as the axis of
revolution. Doubled dimensions are riot restricted to use in revolved
feature sketches.
9 Dimension to centerline. l0 4-7
Dimension between the centerline and the
outer vertieal edge to create a horizontal
linear dimension. _. i
yet.
i
45
fl
i
1l
i
Note Ifyou inadvertently place the dimension text in the wrong place, and
get a radius dimension instead ofa diameter, you can fix it. Click the
dimension, and click the Leaders tab ofthe Dimension
PropertyManager. Click the Diameter button ® to make the
dimension a diameter dimension.
212
soLlDwoRKs Lesson 5
Revenue Features
12 Finished feature.
The solid revolved feature is Created as the first feature
of the part.
Rename it Hub.
213
Lesson 6 SoLlDwoRKs
Revalvcd Features
Introducing: Sketch Fillets can be used to trim and add tangent ares in a single step.
Sketch Fillet Ifthe corner has becn trimmed, selcct the vertex point to add the tillct.
Where to Find It I
I
CommandManager: Sketch > Sketch Fillet
Mcnu: Tools, Sketch Tools, Fillet j
. Shortcut Menu: Rightrcliek in the graphics area and click
Sketch Tools, Sketch Fillet '1
15 Fillet settings.
1 5mm 0)
Click Sketch Fillet 1
and set thc value to 5mm. e
Makc sure the Keep constrained corners option ,,
x s
is cheekcd.
nary—m; A
K sniinm ;
m mp rmrmt
DDlmvumn "mitt
16 Selections. .— (1)25
Selcct both cndpoinls of the are and click
OK.
l
10
The dimcnsion drives both but only ‘
Note
a‘4
Floating over an cndpont shows n preview orthe tillct.
214
soLIDwoRKs Lesson 6
Revaned Features
17
revolved 360? The profile ofthc 25 i
Introducing: Slots The Slot tool is used to creme straight and are slot shapes based on
different eriteria. There are two types based on lines and two types
based on ares. All slot types have the option to creme dimensions with
the geometry. The tollowing types are available:
215
Lesson 6 soLIDwoRKs
Revaivea Features
as»
outwards to create the wtdth.
4"?”
Centerpoint Arc Slot The Centerpoint Arc Slot is created ilkc
Q a Centerpoint Arc (sec SA 92611 Geometrv
on page 33) and then dragging outwards to
create the width,
215
soLIDwoRKs Lesson 5
Reverted Features
18 Sketch.
Create a new sketch on the Eight plane. ()rient the model in the same
direetion.
19 Centerpoint Straight Slot. :3 m (3
Click Centerpoint Straight Slot Clicka. v
I
Add dimensions and Overall Length. Click g‘rn— A
the location of the centerpeint and a location ‘
@-
Elna mum
°°
75
Tip The dimensions are added automatically if the Add dimensions option
is elieked.
f
wtawwm
3° i
‘ l
170—;—
217
Lesson 6 soLIDwoRKs
Revalved Features
Polenlial Ambiguity Ifthe skewh eonmins more than one eenterline, the system will not
knew which centerline is intended let be the axis elf revolution. The
cenlerllne lo be used can be selected either before or afier seleeling the
Revolve tool.
21 Compleled feature.
Select the infinite vertieal eenterline. eliek BossIBase, Revolve 8.
Use on angle of 360“. Rename the feature to Rim.
2”
l
1m ‘
218
soLIDwoRKs Lesson 6
Reverted Features
—
box v te Search by the e "33:” w-m-«M-wrnsw D
starting letters of a name er some [Mu C I;
pomon ofthe name. - 3m
26 Tangent are.
Create a Tangent Arc from
the line endpuint in the
direction shown. The actual
values are not impomnt as
you sketeh. They will be
defined by dimensions later.
219
Lesson 6 soLIDwoRKs
Revalved Features
Ha When the vertical inference line eoineides with the site's eentei, the
tangent ofthe ate is horizontal.
28 Horizonlal line.
Sketeh a final line. It is
horizontal, with its length
to be determined by .
relations and dimensions. .
29 Relations.
Drag and drop the lett
endpoint of the line onm the
center-point ofthe Rim sketch.
A Coincident relaticm is
added.
Add another relation between
the line at the opposite end
and the eenterpoint of the are.
3|) Relurn lo a shaded display.
Cliek Shaded C to ehange the display.
31 Fully define sketch. 55
Add an Equal relation to the
ares and add dimensions.
Hp Picking end points and Centers allows for niote options when creating
the dimensions.
32 Exil skeleh.
Cliek Exil Sketch Ce
to Close the sketeh without using it in a feature.
Hide the Hub and Rim sketehes.
220
soLIDwoRKs Lesson 6
Revanea Features
221
Lesson 6 soLIDwoRKs
Revalved Features
Introducing: Sweep Sweep creates a feature from two sketches: a sweep profile and sweep
path. The profile is moved along the path, ereatirig the feature.
Note The Circular Profile option uses a path sketeh with a circle diameter.
35 swear”
ir 5- 0: 0
Click Swept BossIBase J'.Select the closed v x
contour sketch as the Profile and the open an... r... A
contour sketch as the Path. amine-e
am...
||:srem
CI—
a
Cliek OK.
36 Results.
Name the new feature
Q
' W
EM
WW<W>
222
soLIDwoRKs Lesson 5
Revahed Features
Rolsle View Rolsle View C‘ enables you to rotate the view ofthe model freely. To
restrict that motion, yeu ean ehoose an axis, a line or edge, e vertex, or
a plane. Click the Rotate Wew tool and the center axis.
The same result ean be obtained using the middle mouse button
remtien. Select the entity to rotate about using the middle mouse
butten, then drag with the middle mouse hutten.
38 Rolale.
Rotate about the Handwheel center axis by
elieking a circular edge or eylindrienl faee of
the Hub with the middle mouse button. Then
Drag the middle mouse button to activate the
mute command.
Edge Selection The Edge Selection toolbar can assist in selecting combinations of
edges that are related to seleeted edge in some way. is a multiple edge
selection method that can be used in combinau'on with any other
selection methods.
For example, seleen'ng this single edge offers several different
combinations of edges (shown as blue and dashed), eneh under s
dinerent ieen and name.
223
Lesson 6 soLIDwoRKs
Revolved Features
Note nie number ofavzilablc edge combinations, along with ihc naming and
ieons, will vary based on the sclccicd edge. This molbar ean also be
ioggled off or ignored in favor ofdircet selections.
Direct Selection Similar results can be achieved through the direct selection of six edges
or two faces. Selection of a face sclccis all edges of that face.
Note Faee selections make the model oeder suited to wiilrsiand dimensional
elranges.
39 Add fillels.
Click Fillet and click Show
selection toolbar.
Seleei an edge, and use the All
Concave selection. Add 3mm
filleis to the edges as shown.
Other Selection You can also select edges by dragging a window or using keyboard
Options Shortcut.
. Drag ihc window from lemo right, all die edges that are entirely
inside die window are selcetcd.
. Press Clrl+A io select all the edges.
224
soLIDwoRKs Lesson 5
nevened Features
4|) chamfer.
Add a Chamfer feature using the top edge of
0 L, (9
‘, X
the Hub feature. Select the chamfer Type
Dislanee Dislance and the Chamfer Method m A
Asymmetric.
Set the distances using the values shewn. (F "(i
”no.“ A
Dunnn inn
L Eungimpisssmn
isuunni inn a ruiisuniw
. running
a Na Bvawew
mum-m A
<3 l2 tum
Where In Find It
. Shortcut Menu: Righteliek a faee er edge and click
Convert Fillel lo chamfer 2‘6
RealView Gmphics Ifyou have s eertified graphics acceleratur, you may be able to use the
RealView Graphics option. It provides highquality, real u'me material
shaders when available.
225
Lesson 6 SOLIDWORKS
Revalvm Features
Note Ifyou do not have RcalVicw Gmphies, skip m slop 45 on page 228.
m o whamm,
a . Q WeI-x SKBH‘
Muse...“
mull e
: mm M. am a
5
mm
; Omnl Km. mm v—(h Sell-Man
226
soLIDwoRKs Lessan s
Revolved Features
41 RealView on.
Click RealView 9 to toggle it on.
42 Appearances and scenes.
From the Appearances,
Painted, Powder Coat
folder, drag and drop
aluminum powdereoatinto
the graphics window.
From the Scenes, Basic
Scenes folder, drag and
drop Backdrop - Black
with Fill Lights into the
graphics window.
mmqumr-m
Appearances Colors and textures are applied using Appearances. This menu has
tabs for Color/Image and Mapping.
227
Lesson 6 soLIDwoRKs
Revalved Features
43 Color.
9
W
E:— .
Note Applying an appearance docs not apply a material to the part. For
applying materials, see Edii Malaria! on page 228.
Tip Click View, Display, Ambient Occlusion to add realism to the shaded
model.
44 RealView off.
Click RealView 9 to toggle it off.
45 Save and close all files.
Edit Material The Edit Material dialog is used to add and edit the material associated
with a part. The material is used for ealeulations that rely on material
properties, including Mass Properties and SimulationXpress. The
material ean vary by eonfiguration. For more information on
configurations, sec Lesson 10: Configurations.
It's imponant to understand that applying an appearance is not the some
as defining a material for the part. Appearances control thc display of
the modci, whiic editing the material will apply material properties for
the calculation of mass and density and uflen associated appearances.
228
sounwoRKs Lauon 6
Wed Fem-s
Open Ew_Anuylil.
Open the exisnng pan HWAnaiysis. This part has additional features
needed for use in the analysis semjon owns lesson.
Materials.
Right—click Edlt MaIerIal E and click SOIJDWORKS Materials,
Copper Alloys, Alumlnum Bronze.
mm
mmmm-‘mmnmumlmmmu-mmfl
n.a....n..,i...n
Maw w. urn-mks.“ ~
an“ (an-MW
mm:
in... n...
Win “a
y—‘m—
LAsson s SDLIDWORKS
Revalved Features
—
Appearance and IV Anwyzppeinnm e1 Hummu-mom:
crossHalch arc Lhasa Mutul‘mt
“H ‘ ‘ ‘
’ '
assigned by the ’_
‘
, L; mm
»
.
3 mm
L, M ‘
a mu m.
eO mumenbmnn
nmmm mum,"
0 WWW
aO mmebmnn
unduI-xunwm:
, uwmmmmew
a ”mm.“
e
V
Qm
(3
eW.
o unmann
“Elm
.‘Ami. amend .
e
Color.
Click Apply and close.
A Change in material
changes the eeler eme
pan. The mawrial name is
also updated in the
FcatumManagcr design
tree.
5 mm,“ "mm
nnw
m 54...,”
. m Am
F “mm m.
g m M.
[a new...
[a mM
L Dngm
230
soLIDwoRKs Lesson a
newch Feztmes
Mass Properties One ofthe benefits ofworking with a solid model is the ease with
which you ean pcrforni cnginccring calculations such as computing
mass, center of mass, and moments of inenia.
4 Mass properties.
Click Mass
Properties ‘1“ . The
Density of M
Aluminum Bronze anennknmammm...
is used. LOMKEWMMIMIMI.
231
Lesson 6 soLIDwoRKs
Revolt/ed Features
Mass Properties Components ofthe Mass Properties ot‘a pan can be carried with the
as Custom pan as a Custom Propertyl This information can be extracted by a Bill
Properties of Materials report.
File Properties File properties are details about Windows based files that help identify
it 7 for example, a descriptive title, the author name, the subject, and
keywords that identify topics or other important information in the file.
Document propenies can be used to display information about a tile or
to help organize files so that they can be found easily. You ean seareh
for doeuments based on doeument properties.
There are file properties unique to SOLIDWORKSthat are more suited
to engineering, than the default properties Additional properties can be
added based on the user's needs.
Metadata File properties and attributes are sometimes referred to as Metadata.
Classes of File File properties can be grouped into several classes.
Properties I Automatic
Automatic properties are maintained by the applieation that ereated
the property. These include properties such as the date the file was
created, last modified and file size.
I Preset
Preset properties already exist, but the user must fill in the text
value. The preset file propenies used in SOLIDWORKS are stored
in the file Property.txt. This file may be edited to add or remove
preset properties
I Custom
Custom properties are defined by the user and apply to the entire
document.
I Configuration specific
Configuration specific properties apply only to a specific
eonfiguration.
I SOLIDWORKS custom properties
There are several custom propenies that can be automatically
updated by SOLIDWURKS, These inelude the pans mass and
material.
232
soLIDwoRKs Lesson 6
Revotved Features
Creating File File properties ean he created directly in the file, or they ean be created
Properties by other procedures
Direct method
Filc propenies are added directly to the tilc by the user,
Design tables
Design tables can crcatc custom propcnics using a column headcr
$PRP@property whcrc property is the namc ot‘thc property to bc
created and populated with the information created in the design
table.
Custom Properties Tab
Form templates for adding properties can be created using the
SOLIDWORKS Property Tab Builder. These forms can then be
accessed from the Task Pane using thc Custom Properties tab.
SOLIDWORKS PDM applications
SOLIDWURKS PDM applications will add several custom
properties to files checked into the vault. These include: nutnher,
status, description, project and revision. sounwoxxs PDM
applieations can also be configured to add additional properties
detined by the Vault Administrator
Uses oi File File properties can bc ttsed tor several operations.
Properties Parts, assemblies and drawings
Filc propenics can be used to create parametric notes Annotations
linked to tilc propenies will update as the propenies ehange.
Assemblies
Advanced Selection and Advanced Show/Hide can select
components based on specific file properties. Specific procedures
are found in the training eourse As‘semb/v Modeling.
Drawings
Filc propenies ean be used to till in data in the title hloek, BOM,
revision blocks and annotations. Specific procedures are found in
the training course SULIDWURKS meingd‘.
To eotnntttnieate the deseription oftliis model and it's weight, we'll
add some custom propcnics to thc t‘tlc.
233
Lesson 6 soLIDwoRKs
Revolved Features
5 File prope s.
Click File Properties El and click the Custom tab. Activate the
Property Name cell in the first row ofthe dialog. Use the arrow at the
right of the cell to choose Description from the preset properties. In
the Value”ext Expression cell, type Handwheel for Globe Valve
as the description.
)
1
M".-
Dummon
<W|x .mwarmly
rm
ill
“or“...
u. ill newI
M... u.- I
ill mums...
mm tar Glalx ma
my...v...
' Innis
Damn-Ml not DUI-smut lar Shoe
mm rm ill swunMNWJI-uyssmur-
(W a m arm
Note The Configuration Specific tab ean also be used. This would allow the
property to vary by configuration. Configurations will be discussed in
Lemon m.- Configurations.
234
soLIDwoRKs Lesson 6
Revoned Features
SOLIDWORKS With the solid 3D geometry ofthe hand wheel and the material defined,
Simulation- we have all the information we need to simulate how this model would
Xpress reaet to stresses applied to the part. We'll use the simulationXpress tool
to do this.
SOLIDWORKS simulationXpress is a first pass stress analysis tool for
SOLIDWORKS users. It helps you judge whether your part will
withstand the loading it will reeeive under realzworld eonditions.
SOLIDWORKS simulationXpress is a subset ofthe SOLIDWORKS
Simulation produet.
Product Code In order to nm SOLIDWORKS SimulationXpress, a product code
required. The product can be generated from your SOLIDWORKS
serial number. See the Enable SimulationXpress dialog on start up.
Overview SOLIDWORKS Fixture
simulationXpress uses a
wizard to provide an easy to
use, stepzbyzstep method of
performing design analysis.
The wizard requires several
pieces of information in order
to analyze the part: fixtures,
loads and materials. This
information represents the part
as it used. For example,
conslder what happens when
Exlemally applied load
you turn the handwheel. The
hub is atmehed to something that resists turning. This is represented by
a fixture. ixtures are sometime called constraints. A force is applied to
the hole in the rim as you attempt to turn the handwheel. This ‘ a load.
What happens to the spokes? Do they bend? will they break? This
depends on the strength of the material the handwheel is made of, the
physieal size and shape of the spokes, and the size of the load.
Mesh In order to analyze the model, SOLIDWORKS
SimulationXpressautomatieally meshes the
model, breaking it up into smaller, easierztoz
analyze pieees. These pieces are ealled elements.
Although you never see the elements, you can
set the eoarseness ofthe mesh prior to the
analysis. —
235
Lesson 6 soLIDwoRKs
Revalvm Features
I
SimulationXpress Analysis Wizard !
Mcnu: Tools, Xpress Products, SimulationXpress
Start SimulationXpress.
Click SimulationXpress !.the Thc
analysi, wizard appears in Task Pane. was—u.”
9‘...»— m. is
WWMMM
.mutmmumuu
“WWW-44's.
mqnqda
nmmwm
whim-Mandy‘s
mmmmmmn
tsunami-imm-
mmmfimh—lm‘p
Note The first time that the SimulationXpress Analysis Wizard is run, it
will require a SimulationXpress Product Code. Follow the
instructions on the dialog to reecivc a code.
236
soLIDwoRKs Lesson 5
Reverted Features
fimmm e. i. w. m we.
«x-
sounwonxs
SimulationXpress
Task Pane Tab
mullahs/I mung-5...,
a.“
semwmmmgnmmm
l
v5...
“imam
Options The Options dialog conmins settings for the System of units and
Results location.
2 click Options.
Set the unim m SI and use the default Results location. Click Show
annotation for maximum and minimum in the result plots.
Click OK and cliek E Next.
237
Lesson 6 soLIDwoRKs
Revalvm Features
Phase 1: Fixtures Fixnires are used to “fix" taees ofthc model that should not move
during the analysis. You must restrain at least one face ofthe part to
avoid analysi tailure due to rigid body motion. As you eomplete eaeh
phase in the wizard, a green check mark 9 is added to the list.
Fixtures page.
Click Add a fixture.
fip Move the eursor over the blue hyperlinks (such as Fixed Holes) tor
examples.
Face selection.
Select the eylindrieal face and the flat face that
form the Drshapcd hole. , X ,.
ms
maul
Phase 2: Loads The Loads page is used to add external forces and pressures to faces of
the part. Force implies a total force, for example 200 lbs, applied to a
face in a specific direetion. Pressure implies that the force is evenly
distributed on the face, for example, 300 psi, and is applied normal to
the face.
Note The specified roree value is applied to each face. For example, ifyou
seleet 3 faces and specify a 50 lb. force, simulationXpress applies a
tom] force ot 150 lbs. or 50 lbs. on eaeh raee.
238
soLIDwoRKs Lesson 6
Revolved Features
Loads page.
In this example, we will use a Force type load. Click Add a force.
Select the face.
i
.
Se1eet the eyhndneal face as shown. Cllek
‘ m o
Selected direction and eliek the Right plane.
y X
‘
Set the Force to 3000.
8— . rm"
Sum-ts
m
Edlt Material.
Click next to keep Aluminum Bronze as the
material.
“w
mez
Phase 4: Run sima1ationXpress prepares the model for analysis, creates the mesh and
ea1eu1ates disp1aeements, strains, and stresses.
Run page.
The required information has been provided and the analyzer is ready.
Click Run Simulation.
239
Lesson 6 soLIDwoRKs
Revalved Features
v g
m“
the spllt FeatureManager d . n flee.
This ineludes all the input and output of
mum
J. has: ova-«mm
I'm
ths
‘
the study
1; swimmer
mmrmut
.
UVmumtSdfith-vwvlnfiml
Factor of Safety SimulationXpress uses the maximum Von Mises stress criterion to
calculate the factor of safety distribution. This criterion states that a
duetile material starts to yield when the equ alent suess (von Mises
stress) reaches the yield strength ofthe rnnter . The yield strength
(SIGYLD) is defined as a material property. SImulationXpress
calculates the factor ofsafety at a point by dividing the yield strength
by the equivalent suess at that point.
At any location, a factor of safety that is:
I Less than 1.0 indicates that the material at that loeau'on has yielded
and that the design is not safe.
I Equal to 1.0 lndicates that the material at that location hasjust
started to yield.
I Greater than H) indieates that the material at that location has not
yielded.
2w
soLIDwoRKs Lesson 5
Reverted Features
ilA\
mm. [:3
.... a... m
a...” .a m
u.
. m u...
.
m...
mom. , ‘
—D,
mum,m in0,, mnmmm
“mum" in
ENE--
241
Lesson 6 soLIDwoRKs
Revalved Features
emu...—
rmsm-y unis-uni. IIIlI i3»
manna-Hm .
14 Results. in... am.
After several iterations, the optimization is msmemmmwsxafi 1mm mmm
complete. Click the Results view tab. The Mal-“saw mm mm
resulting changes meet the FOS target with ""‘ ”“9““ "'2‘”
only a small inerease in weight.
15 Within Ion results.
Click the Optimal Value option and eliek Next.
Click 4 Run and Run Simulation
16 Save data.
Click close in the SOLIDWORKS SimulationXpress window and Yes
to save the data.
17 change model.
The optimization process changed the
seleeted dimension value. Click the
Model tab on the bottom of the
graphies window and ehange that
dimension to the rounded value
20mm (in Sketeh4 under the Spoke
feature) and rebuild.
242
soLIDwoRKs Lessan s
Revalvea Features
18 Relr' ve data.
Slan SimulalionXprcss again and mu lhc simulalion again lo updalc lhc
rcsullsl
19 Save and close.
Click Close in lhc SOLIDWORKS SimulalionXprcss window and Yes
in save ihe dam.
20 Save and close the pan.
Results, Reports The following are some examples oflhe difl‘erem types of ouipul mm
and eDrawings are available wilh an analysis. They include rcsulls, rcpons and
cDrawing files.
Type Displxy
Stress (-vunMiscs-)
G l
‘3 I
Dcformxtion
(-Displxccmcnt—)
243
LAsson s soLIDwoRKs
Revalved Features
Displxy
Fxcmr nf Safety
(-Max van Miscs Stmss-)
MIMI-flan M
w 5".st a
2%”?
Word Report
cDrawilng File
244
soLIDwoRKs Lam" 6
Wed Fem-s
245
7
DS SOLIDWORKS
Simulation Training Courses
SimulationXpress provides an introduction to SOLIDWORKS Simulation solutions. The full
suite of SOLIDWORKS Simulation products delivers a complete, easyetduse portfolio of
analysis tools for predicting a product's realeworld physical behavior by virtually testing CAD
models. SOLIDWORKS training courses that can help you learn these solutions include.
Talk to your reseller today to learn more about SOLIDWORKS Simulation solutions!
soLIDwoRKs Exercise 25
Flange
Exercise 25: Create this part using the dimensions provided. Use
Flange relations wiscly te mainizin the design intent.
This lab uses illc following skills:
Dimensioned Use the renewing graphics with the description of the design intent in
Views cream the part.
Top View
<7 $1404» {20
wW
FI‘DDt Vlew
,
W2
247
Exercise 25 soLIDwoRKs
Wheel
I Revolved Feaiums on
page 209
UniLs: in meters
Dimensioned Usc die renewing, grannies with the dcscripliun omie design intent to
Views create the pan.
Front and Top views, and Section AVA from Front view.
WWW
r.
[
j
l
<Z>2A
4L
SECTlON AVA
248
soLIDwoRKs Exercise 25
Wheel
Optional: Text in a Text can be added to a sketch and extmded to form a cut or a boss. The
Sketch text can be positioned freely, located using dimensions or geometric
relations, or made to follow sketch geometry or model edges.
1 Construction geometry.
Sketch an the front face and add construction lines and ares as shown.
Tip Use Symmetric relationships between the endpoints of the arcs and the
vertical ecnterline.
2 Text on a curve.
Create two pieces of text one amehed to each are. They have the
following properties:
Text: Designed using
Font: Courier New 11pt
Alignment: Center Align
Width Factor: 100%
Spacin : 100%
Text: SOLIDWORKS
Font: Arial 20pt
Alignment: Full Justify
Width Factor: 100%
Spacin : not applicable when using Full Justify
24s
Exzmise 26 soLIDwoRKs
Wheel
3 Exlrude.
Extrudc a bass with 2: Depth of 1mm and
Draft of 1 ’.
250
soLIDwoRKs Exercise 27
Gfllde
Note These images show the sketch relations (View, Sketch Relations) for
clarity.
Lines and fillet. R25
0an n skoioli on the Front nlnnc.
Create the sketch lines, a sketch fillet
and an angular dimension as shown.
Offset.
Use uflset entities to create the
20mm offset is shown.
close ends.
Close the ends using a
tangent arc and a line as
Shawn.
251
Exzmise 27 soLIDwoRKs
Guide
20
125W
5 Wnual Sharp.
A Virtual Sharp is used is m
represent an imaginary comer
when: lines would meet.
Add n virtual Sharp by solooiing
the twu lines as shown and ‘
20
175.00"
6 Fully defined.
Complcw the sketch
by adding dimensions
as shown.
49
7 Exlrude.
Extrudc the skcwh 10mm.
252
soLIDwoRKs Exercise 27
Gum
045
9 Fillel.
Add a fillet R20mm as shown.
N
253
Exzmise 27 soLIDwoRKs
Gulde
1|) Slol.
Use Straight Slot with the options Overall Length and Add
Dimensions to create the geometry shown below. Create a through all
cut with the sketch geometry.
11p The slot sketch should be fully defined. It may require a parallel
relation.
11 Hole.
Add a 20mm through all hole to complete the part.
254
soLIDwoRKs Exercise 2:
Elllpse
m
. 25
75
1
A
1320
DElAiL v
SCALE 2 : l
‘52
H77 kw;— 4
SECHON AVA
255
Exercise 19 soLIDwoRKs
Sweeps
Exercise 29: Crcatc these three pens using swept features These require a path and a
Sweeps section or a path and the Circular Profile option.
This lab uses the following skills:
dmo
SECUON AVA
SCALE 1
: 1
Cotter Pin The Cotter pm uses a path that deseribes the inner edge of the sweep.
mu @T
sEcnoN AVA
SCALE 5
(CROPPEDJ
: 1
256
SDLIDWORKS Exercise 29
Sweeps
Paper Clip The Paper Clip is defined by a path that describes the eemerurre of the
sweep. Use a path and a section or a path and the Circular Profile
option.
Path
15D
%
rm
sEcHON AA
SCALE 12 : 1
6U
35
v4
257
Exercise an soLIDwoRKs
Slmulatlan- Xpmss
258
soLIDwoRKs Exercise 30
Slmulaliun- Xpress
8 Results.
The factor ofsafcty is less than inelieating that the part is ever
1
259
Ennfiae so soLIDwoRKs
Sinulafim- muss
Lesson 7
Shelling and Ribs
251
Lesson 7 soLIDwoRKs
shelling and Ribs
Stages in the Some key stages in the modeling proecss of this part are given in the
Process following list:
I Draft with a plane
Draft can be defined with respect to a planar face or plane and
direction.
I shelling
shelling is the process of hollowing out a part. You have the option of
removing one or more faces of the part. A shell feature is a type of
applied feature.
I Rib laal
The rib tool can be used to quickly create single or multiple ribs. Using
minimal sketch geometry, the rib is created between bounding faces of
the model.
I Thin features
The thin feature option ereates revolves, extrusions, sweeps and lofts
with thin walls of constant thickness.
262
soLIDwoRKs Lesson 7
Shelllng and ths
Selection Sets Selection Sets can be created for geomeu'y that needs in be selected
multiple times. Each set can contain one or more pieces of geometry.
feature.
Selection sets can be created using Vertiees, edges, faces or features in a
part. In assemblies, components can also be added. In this example, we
will add a face as a Selection Set, but it is imponant to note that the
method varies depending on the type of geometry required.
2 Selection set.
Rightseliek the underside face and
eliek Selection Tools, Save
Selection.
Analyzing and Drafi is required for both cast and injection molded parts. Because drafi
Adding Draft can be created in several ways, it is important to be able to check the
drafi on a part and if necessary, add more.
Draft Analysis The Draft Analysis tool is useful in determining, whether the part has
sufiieient drafi to be removed from the mold based on a set draft angle.
263
Lesson 7 soLlDwoRKs
Shelllng and nine
Direction of pull.
Using the flyout FeatureManager
design tree seleet Selaefioanets 1 ( 1)
as the Direction of Full.
Results.
Click Reverse Direction so the pull direction
arrow points as shown. Set the Angle to 2“.
Colors are as 'gned to the faces according to the
nature ofthcir drafl. Three (yellow) raees require
1 sum
drafi.
l' «manna
Click OK to complete the command and the face r hr: mm...
colors and legend will remain visible.
-
lulu-u flml
-- Vosllwe emu
Nrwlnr a
mom
- mm as"
wagons even
Other Options So far we have seen one method for ereating features with draft, using
for Draft the Draft option in the Insert, BossIBase, Extrude command. There
are times when this method does not address your specific situation.
For example, we will add drafi to faces a/m they are ereated.
Introducing: Draft The Draft feature enables you to add draft to faces of the model with
respeet to a neutral plane or a parting line.
254
soLIDwoRKs Lesson 7
Shelllng and ths
’2
265
Lesson 7 soLIDwoRKs
snelung and Ribs
Shelling A shelling operation is used to “hollow out" a solid. You ean apply
different wall thicknesses to seleeted faces. You can seleet taees to be
removed. In this example, all walls will have the same thickness,
Order of Most plastie pans have rounded eorners, lfyou add fillets to the edges
Operations be are shelling and the fillet radius is greater than the wall thiekness,
the inside eorners ofthe part will automatically be rounded. The radius
ofthe inside eorners will equal the fillet radius minus the wall
thickness Taking advantage ofthis ean eliminate the tedious task of
tilleting the inside eorners.
Iftlle wall thiekness is greater than the fillet radius, the inside eorners
will be sharp.
Introducing: Insert Shell removes selected faces and adds thickness to others to
Insert Shell create a thin walled solid. It includes options to create multiple
thicknesses in the salne shelling command.
Tip clear Show preview before seleeting the faces, otherwise the preview
will be updated with eaeh seleetion, slowing down the operation,
Face Selection Shelling can remove one or more raees from the model or ereate a fully
‘‘ ‘‘
enelosed void. Here are some examples:
zas
soLlDwoRKs Lesson 1
shelling snd Ribs
8 Shell. Ci 5"“ Q
Click Shell DI and set the Thickness Io 1.5mm. v x
Clear Show preview and click the 9 faces
(including the hidden botwm faee) shown as the
Faces lo Remove. Click OK.
—
9 ?
Click Plane I , select the thickness raee, using
nuns—s
i hi
the seleeiion scL and use an Offset Distance of
10mm [0 the imide (intersecting the model).
Click OK. in...“ A
0
g in.”
W
went,
E smut
E
Erium
e: , s‘
E ii. i...
267
Lesson 7 soLIDwoRKs
sneuing and ths
Ribs The Rib tool enables you to a special type of extruded feature, a rib
feature, using minimal sketch geometry.
Rib Sketch Unlike other sketches, the rib sketch does not have to cover the
complete length of the rib feamrce This is due to the fact that the rib
feature automatically extends the sketch to the next feature it finds on
both ends.
The rib sketch can be simple or eomplex. n can be as simple as a single
sketched line that forms the rib centerline, or it can be more elaborate.
Simple sketches can be extruded either parallel or normal to the sketch
plane, Complex sketches can only be extruded normal to the sketch
plane, Here are some examples:
Complex sketeli
extruded normal to the
sketch plane,
Introducing: Rib The Rib feature creates a rib of specified thickness either with or
without draft. The rib is based on a sketched contour line that defines
the top ofthe ribs
263
SDLIDWORKS Lesson 7
Shelllng and ths
1o Sketch line. i
Create a new sketch on the plane Plansl. :1
Click Line and click the Midpoint Line
optiun. Skcwh a horizontal line from near 5
the center. Add a second line and dimension l
them is shown.
T— or
Note The lines can be underrdcfincd beeause the endpoints do not have to be
eeineident to the model edges. The Rib feature will extend the solid
gcumctry te interseet with the walls erthe model. Evcn iftllc lines
extend past the walls erthe model, the rib feature will be eontzined te
the inner walls orthe [1er This simple sketeh is really just defining the
top location erthe rib and the direetion it will be created.
11 Rib tool.
am Q
Click Rib @ and set the paramcwrs shown: v x
-
I Thickness: 1.5mm
Cream rib cm Both Sides ufskctch linc E
im A
I Extrusion direct u A
sum iii
Normal lo Sketch §“‘""‘“"""
“sum-w
I Draft Q: 3" outward Emma”
32
l
u a. mum me
was i?!
g bi.» mi.
w...
33:1,
Click OK.
Tip Iftlic Flip material side arrow poims away from the model, reverse the
direction.
269
Lesson 7 soLlDwoRKs
shelling and Ribs
12 Rib sketch.
Seleet the Right plane and create a new sketeh. Change the display to
Hidden Lines Vl ble.
13 Line.
Create a horizontal line from the
Vortex towards the Bibi feature as
[2/
shown. Leave the sketch under
defined.
14 creale r' .
Cliek Rib @ and Parallel to Sketch KN with the options used in the
previous rib feature to create the rib.
Sectinn View Section View cuts the view using one or more section planes. The
planes can be dragged and rotated dynamically. Planar or Zonal
options can be used. Planes or planar raees can be used.
Planar The Planar option cuts the model with planes.
Zonal The Zonal option uses intersection zones to cut away portions of the
model. The zones are defined by the planes and allows for multiple
cuts.
270
soLIDwoRKs Lesson 1
shelling and Ribs
Nate Drawing View sections can n1sc be created by clicking OK and saving :1
Drawing Annotation Wew. They are added in the drawing using the
View Palette.
—
15 Section view.
Click Section Wew and the Front Plane E. ., x
Click the Planar option and drag the arrow to
section the graphics as shown.
Click OK. * M"
ti amour
E amt!!!
16 Sketch.
Create a new sketch on the Right plane
as shown.
271
Lesson 7 soLIDwoRKs
Shelllng and Ribs
Converting Edges Convert Entities is used to creme copies of model edges in the active
sketeh. The edges are projeeted onto the plane of the sketeh, whether
they lie on that plane or not
Introducing: Convert Entities enables you to copy model edges into your aen'vc
Convert Entities sketch.
Edge
F aec
272
soLIDwoRKs Lesson 1
shelling and ths
g
m
17 Convert.
Click Convert Enlilies ®.Se1eenhe1inear
swim
v v x
a0
cdgc ofthc previous rib feature and convert it
onto the activc skctch plane. Click OK.
kamin
humus...“
18 Drag endpoints.
Drag hoih endpoints of the convened
edge to shape it as shown.
19 Compleled ribs.
Add another rib using the same method
as the previous one.
27a
Lzssolt 7 SDLIDWORKS
shelling and Rios
Full Round Thc Full Round Fillet option creates a fillct that is mngcm to threc
Fillets adjaccnt sets of faccs. Each fnce sct can cunmin morc than onc facc.
Howcvcr, within cach facc sct, thc faces inust bc mngcm continuously.
Introducing: Full A full round fillet does not nced n radius valuc. Tho radius is
Round Fillets dctennined by tho shnoc of thc faccs you sclect.
Center has is
removed
Side faces
are Ilimmed
20 Full round.
0M 0
W
m
Click Fillet and thc Full Round Fitte « x
option. Under items To Fillet, sclect onc racc in
each set as shown. mum A
W s WE
at
’mimlm
at:
mm... ”was
at r... m...
'9 mini m...
274
SOLIDWORKS Lesson 7
Shelllng and mos
21 Completed fillets.
Another fillet ean be added using the same method as the previous one.
Thin Features Another technique available for creating thin walled parLs is to generate
Thin Features. Thin feature creation is automatically invoked when an
open contour is used for a sketehed based feature
Thin Features are made by using an open sketch profile and applying a
wall thiekness. The thickness can be applied to the inside or ouLside of
the sketeh, equally on both sides ofthe skeleh or unequally on either
side.
Thin features can be created for extrudes, revolves, sweeps and loflsl
275
Lesson 7 soLIDwoRKs
Shelllng and Ribs
Open Thlnj'eamres.
Thin revolve.
’
Select the strainer sketch and
Revalved Bass/Base
When the system asks whether
the sketch should be
automatically closed, Click No.
Set the Thin Feature
thickness to 5mm and the
direction to the outside.
Click OK.
Thin extrude.
Select the bracket sketch and
Extruded Bass/Base Q. Set u im-
the Thin Feature to Mid-Plane Elm-mum
and 5mm. Click Auto-fillet K 3”“
corners and setthe Fillet Radius
to 3mm.
Directi n.
Set the direction of the extrude
towards the base feature and
use Up To Next.
Click OK.
276
soLIDwoRKs Lesson 7
snenmg and mus
5 Convert edge.
Reverse the View of the model and create a skew}: cm the face as shown.
Click Convert Enlilies and click the circular edge as indicated. Click
OK.
277
Lesson 7 soLIDwoRKs
shelling and Ribs
6 Exlrude.
Extrudc Lhc skcwh 5mm away
from the model as shown. Shaw
the Right Plane.
7 Reference plane.
Create a new reference plane by pressing cm and dragging the Right
Plane 75mm as shown. For mere informaticm, see Planex on page 182.
278
soLIDwoRKs Lesson 1
shelling and mus
8 Convert face.
Create a new sketch on the new plan: and sclca the and face of the
ExtruderThinl feature. Click Convert Enlilies fij.
9 Exlrude.
Extrudc the sketch using Up To
Nexl and click OK.
27s
7
95 SOLIDIA/ORKS
Electrical and PCB Training Courses
SOLIDWORKS Electrical solutions simplify electrical product design with specific tools for
engineers and intuitive interfaces for faster embedded electrical system design.
SOLIDWORKS training courses that can help you learn these solutions include.
Dimensioned Use the following grephies with the design inieni to ereaie (hr: part.
Views
@
fieV @L‘DIZTHRUALL
i:
l
l
r. i l
4 40
l I7
m
7
_J
281
Exercise 32 soLIDwoRKs
l’oal Past
Proced u re Create a new mm part and name it Tool Post. Create the geamefl'y as
shewn in the following steps.
Male These images show the sketch relations (View, Sketch Relations) for
clarity.
Profile.
Open a sketch on the Tap plane. Sketch the lines, a arcs and dimensions
as shown.
l.
t
Revolved boss.
Revulve the sketch to Create the
base feature shown.
The are creates a spherical radius.
282
soLIDwoRKs Exercise 32
local Post
3 Shell.
Shell the body inward using 16mm, removing the two faces shown.
4 Section view.
Create a Section View using the
Section Method Zonal with the
Front and Top planes to show the
internal geometry.
'7
283
Exzmise 32 soLIDwoRKs
l’oal Past
6 Mirror.
Mirror the last cut feature about the Top plane.
57
284
soLIDwoRKs Exercise 33
Compression plane
Dimensioned Use the following graphics with the design inieni to oreaie (hr: pan.
Views
To]: View ®i9
QA
BXBIVP
V W
Ty
06TH: 2
FI‘DDt View
5
fl r‘qm
Exzmise 33 soLIDwoRKs
Comynssinn mm
Button: View
<D75
i5
24f]
<782
Eight View
DetailA (233
1,
'
15
(a
H H
DHA‘L A
SCALE 2 : I
Detail B
21 i 5
DETA‘L B
SCALE 2 : 1
286
soLIDwoRKs Exercise 34
Elm Dryer
Optional Ifyou wuuld like in use the existing gcumcu'y, skip lo Procedure. If
Sketching you wuuld like in cream the skcwh, open a new mm pan and use the
dimensions below. The skcwh is on the Right Plane.
287
Exercise 34 SOLIDWORKS
Blow Dryer
Extrude, Draft and Starting with the sketch, the base feature is created, drafiicd and
Rounds reunded.
Extrude.
Extrude the sketch 25mm as
Shawn.
i
Draft.
Add dint of? to tin outer faces except the
outlet rm, using the back filCC omit model its
the neuual plane. This is a partial Front View,
looking, mm the Outlet face.
Rounds.
Add rounds
(R16mm and
R11mm), using the
size and sequence
Shawn, to the solid
body.
/5
check draft.
Using Draft Analysis, ehcck the draft for 2’ against the Right Plane.
288
soLIDwoRKs Exercise 34
Blow Dryer
125
HE
s—l
Pea
35“
SECTION B
2
Potter» 2 av
Memes;
k
6mm vemcauy
50
was
§
** 3
Thru
(DV
both Mb:
4
7
®2v12 (05
SECT‘ON A DETAIL C
SCALE 2)(
7 Save and close the pan.
235
Exercise 35 soLIDwoRKs
Angles
Dimensioned Usc ihe renewing graphics with the design imcm to create the part.
Views 90
em m
25* .7
‘
l
zoo no ms
no
96
um loo
Mia
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290
soLIDwoRKs Exercise 36
Am.
Dimensioned Use the following graphics with the design imcm to create the part.
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291
Exercise 37 soLIDwoRKs
Blade
Procedure Create a new part. Refer to the image above for the sizes of filleLs and
munds.
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292
Lesson 8
Editing: Repairs
293
Lesson 8 soLIDwoRKs
Eflltlng: Repairs
Part Editing The SOLIDWORKS sofiware provides the capability to edit virtually
anything at anytime. This facilimtes the ability to review or repair any
sketch or feature in the history ofthc model. Many tools for editing
pans are covered and reviewed in this lesson.
Stages in the Some key stages in the process ofmodifying this part are shown in the
Process following list. Each ofthese topics comprises a section in the lesson.
Add and delete relations
Sometimes the relations in a sketch must be deleted or changed due to
changes in the design.
What's Wrong?
when errors occur, the What's Wrong option can be used to
investigate and pinpoint the problem.
Ed't sketch
Making changes to the geometry and relations of any sketch can be
done through Edit Sketch.
check sketch for feature
check Sketch for Feature can check a sketch for problems, verifying
its suitability for use in a feature. You must Edit Sketch before using
check Sketch for Feature.
Edit feature
Changes to how a feature is created are done through Edit Feature.
The same PropertyManagcr that is used to create a feature is used to
edit it.
Information from a Nondestructive testing ofa model can yield many important insights as
Model to how the model was created, the relations ps that were established,
and changes that can be incorporated. This section will focus on using
editing tools in conjunction with rollback to “interrogate" the model.
294
SOLIDWORKS Lesson l1
Edltlng: Repairs
1 Error settings.
Click Tools, Options, System Options, Messages/Errors]
Warnings. Click Show errors every rebuild and the Always [mile
down from Display FeatureManager tree warnings.
Click OK.
Open the part named Editing as.
This part was built and saved with numerous errors.
Feature failure.
After opening, the system displays another message box, labeled
What's Wrong. Each error is llsted by feature name in the scrollable
dialog.
The model is not visible; errors have caused lnany features to fail.
295
Lesson 8 soLIDwoRKs
Editing: Repairs
What‘s Wrong The What's Wrong dialog lists all the errors in the part. The errors
Dialog themselves are broken down into Errors that prevent features from
being created and Warnings that do not. The other columns offer some
help in diagnosing the problem ineluding a preview in some eases.
11p Click the question mark o to open onrline help regarding this type of
error.
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The eolumns of the dialog ean be sorted by the eolumn headers. Cliek
on the Type header to sort by Error and Warning types.
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Mole The display of this error dialog is controlled by the option Show errors
every rebuild on the Tools, Options, Syslem Options, Messages]
ErrorsIWarnings menu. This option must be mall/ed in order for this
message to appear. There are several controls:
I Through the Tools, Oplions dialog
I Through the message dialog itself: Display What's Wrong during
rebuild
. Through the message dialog itself: display of just errors (Show
errors), just warnings (Show warnings) or both
296
soLIDwoRKs Lesson l3
Editing: Repairs
C5 (“a“m‘
I Warning Planrl
AWarning marker A is plaeed next to a V “th
feature that has a problem but ereates C A 5mm (-1
297
Lesson a soLIDwoRKs
“an
setting: Repalts
(arranges
x
iDd-uhswdwlhj
)
298
soLIDwoRKs Lesson a
Edlilllg: Repalls
Where to Begin Features are rebuilt in sequenee from the top of the tree. The best olaee
to begin is at the first (base) feature with an error, in this ease that is the
feature main.
An error in the base feature may eause a series of errors in the child
features (purple) as shown. Scc Dynamic Reference Vrrua/ianrinn on
page 324 for more information.
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6 What's Wrong?
The What's Wrong option highlight an error message for a
is used to
sclccwd feature. Rightrclick the main feature and click What's
Wrong? The message indieates that the sketeh eannot be used for the
feature beeause an endpoint is wrongly shared.
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Lesson 8 soLIDwoRKs
Eflltlng: Repairs
300
SOLIDWORKS Lesson R
mono: Repairs
8 Zoom to . .
Geometry that away from the intended
is
profile geometry can causc sketch issues
Click Zoom to Fit .5 and all the
geometry in the sketeh will be shown
There is a very smell pieee or
disconnected geometry.
Note Closed profile sketches created in previous versions are not shaded.
Box Selection Box selection enables you to select multiple sketch entities
with a reemngulnr dragrwindowl Entities are seleeted based on
the direction that the window is dragged The selection
includes dimensionsl
Left to right: Only the geometry complctely within the window
selectedl
Right to left: The geometry within and em. ‘ng the window is
selected This is also eallcd cross select: n.
no Using Shift with the box selection mainmins previous selections Using
Girl with the box inverts the seleetions.
Lasso Selection La 0 selection enablcs you to select multiple skctch
cut with a freerform dragrwindow.
clockwise: Only the geometry completely within the lasso is selected.
Counter-clockwise: The geometry within and crossing the lasso is
selected
Where to Find It I Shortcut Menu: Rightrcliek in the Graphics Area and click
Selection Tools, <selection tool>
I Mcnu: Tools, <selection tool>
301
Lesson 8 SOLIDWORKS
Eflltlng: Repairs
E
9 Select.
Use lefl to right box selection to seleet
the extraneous line and delete it.
Zoom in on the remaining geometry.
Cheek Sketch {or check Sketch for Feature enables you to eheck the validity of a sketch
Feature for use in a feature. Since different features have different sketch requirer
,
merits for example, revolved features require an axis of revolution ,
you select the type of feature for which the sketch is to be evaluated. Any
geometry that impedes the creation ofthat feature will be highlighted. it
will also eheek for ing and inappropriate geometry.
Where to Find It I Menu: Tools, Sketch Tools, Check Sketch for Feature
302
soLIDwoRKs Lesson a
Editing: Repairs
Repair Sketch The Repair Skelch tool is used in find errors in the sketch and allow
you to repair them. Repnir sketeh organizes the errors, describes them
and zooms in on them using the magnifying glnss.
Where to Find It - CommandManager: Sketch > Repair Sketch R
I Menu: Tools, Sketch Tools, Repair Sketch
Magnifying Glass The Magni ing Glass tool is useful in finding and seleeiing small
edges and fnees in n model or an assemny The magnifying glnss
typically is used while other too1s are aetive. Some additional funetions
are:
11 Repair sketch.
Repair Sketch sums auiomatically. Sei human...”
the Gap to 0.010mm and click Refresh union.
c.Threeerrorsappearwiththe « rm >>
12 Next.
”Wm
Click Next >>l. Since we errors are in Smu'w\uhm"
5I
roughly the same nren, the magnifying mm : E
glass remains in more or less the same W m
place. :m:.i'e'.':'“'*'”““""'
Relate ihe wheel to zoom ihe magnifying
glass in on the proh1em area.
The error description
A small entity. IS it intentional?
It isn't. Click the short line and delete it.
Click Refresh.
303
soLIDwoRKs
13 No points gap.
The next error is lismd as a Two Points
Gap. As shown in the magnifying glass,
there is a gap between endpoints. Select
the endpuints and add :1 Merge relafiun.
14 Last errari
Click Refresh and the last error is
magnified.
Select the line and delete it. Click
Refresh to confirm the result No
prublems fauna.
Close the Repair Sketch dialog.
15 Equali ——
Add an Equal relation between the
edges as shown in cumplete the sketch.
304
soLIDwoRKs Lesson a
Edltlng: Repairs
Rebuild Options After repairing the first feature, a message appears to help define the
Feature Sketehz has a warning, whieh
next edit. The message
may cause subsequent features to fail. Would you like to
repair Sketeha before SOLJDWORKS rehullds the subsequent
features?
I Click the option Continue (Ignore Error) to rebuild the entire
modcl and place the rollback bar aficr thc last feature.
I Click Stop and Repair to place the rollback bar alter the next
feature with a warning or error.
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305
Lesson 8 soLIDwoRKs
Editing: Repalls
20 Dangling relations.
One line ofthc sketch is shown in the
dangling eolon Click on that line to select it
and display its drag handles. The drag handle
ean be used in a drag and drop repair
proeedure.
when you click on the line, its relations are
displayed in the PropertyManager. The
relation that is dangling is eolor eoded the
same as the sketch entity itself.
mm ammo
a 11
(j) ”not”...
21 Reattach.
Drag the red handle onto the topmost
horizontal edge ofthe base feature. The
system transfers the collinear relation from
the missing entity (a deleted plane) to the
model edge. The sketch is no longer
dangling.
ans
soLlDwoRKs Lesson l3
Edltlng: Repairs
Repairing Relations Another option for repairing relations is to make use of functions in the
Using Display! DisplayIDelete Relations command to replace relation references.
Delete Relations Using this eomrnand you ean display all relations in a sketeh or use the
drop down menu to filter the display based on eriteria sueh as dangling
or over defined. Scc Introducing: Display/Delete Relations on page 43.
F_
22 Undo.
Cliek Undo to remove the last event the repair ofthc dangling relation.
23 DisplayIDelete Relations. A Mm A
Click Display/Delete
Relations Jo.
“hm . [mm—l
J; J1
the Filter list seleet
1n 5:12?“
Dangling. This displays :j'fln
only the relations that are
.
dangling.
Select the Collinear relation.
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25 Replacement.
Select the entity marked Dangling and eliek the same top horizontal
edge of the base feature as in step 21 on page 306.
Click Replace and then click OK.
26 Exit the sketch.
307
Lesson 8 soLIDwoRKs
Editing: Repalls
27 R0" forward.
Righteliek in the
Q
r
‘ [oranges (anun<<ndxurz> o
.
7 A mm
repair the error. i J25:
an
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Repairing Sketch Another eonimon error oeeurs when a plane or feature with a planar
Plane Issues face is removed that was used as a sketch plane for another feature. In
this ease, the sketeh has an error and requires that a new sketeh plane be
assigned.
Introducing: Edit Edil Sketch Plane enables you to change the plane or face that a
Sketch Plane speeifie sketch is created one The new sketeh plane does not have to be
parallel to the original.
and
soLlDwoRKs Lesson l3
Edltlllg: Repairs
Imam w
v x
—
mm”... A
8
all Select a replacement.
Select the front planar face of the part as a
replacement. Click OK. The feature is
repaired.
31 Roll forward.
Roll forward tujust afier CutrExtmdell, which carries the next error
marker. Float over the Sketehe to View the error.
309
Lesson 8 SOLIDWORKS
Eflltlng: Repairs
310
soLIDwoRKs Lesson a
Edmllg: Repalls
Reattsch Concentric Dangling eoneentrie and coradial relations can be quickly rcpaircd by
and Coradial reattaching them to a similar siren/Hr edge of clic modcl.
Relations
35 Roll Fonuard.
Roll forward to just ancr CutrExtmdea.
36 Edit sketch.
Edit Sketehlfi, the sketch of
the CutrEXtr'udEB feature.
Click the rightmost dangling
circlc (Concentric) to scc clic
drag handle. Drag and drop the
handle on the small circular
edge behind.
Repeat the procedure for the
leftmost dangling circlc
(Coradial).
37 Exit the sketch.
38 Roll toend.
Rightclick in the Fcanirclvlanagcr design tree and click Roll To End.
Thc message siaics there is a problem with Filleta. Click
Continue (Ignore Error) to move the rollback bar to the end.
Highlighting
Problem Areas
Cemin crror mcssagcs coniain the preview symbol 0. inlfyou
that markcr, the system will highlight the problem arca
click on
the modcl. If
you use What‘s Wrong on the feature directly, it automatically
liigliligliis the problem arca.
39 Highlight message.
Click on the preview symbol to visually display the arca in which the
error occurs.
311
Lesson 8 soLIDwoRKs
Edlilng: Repalls
4|] FealureXperl.
Click the FeatureXpert button on thc What's Wrong dialog box. Note
that the original fillet has been split into multiple fillets.
41 Model rebuilt.
The model is now rcbuilt without any errors or
warnings.
312
soLIDwoRKs Lesson a
Edltlng: Repairs
Bar
want to delay rebuilds or prevent changes
to some features. For more on why you
gmread
[a (WW
want to freeze some features, see @ ems.
, Evaluation on page [SW
_>_T
Per/nrmance
, I77.
‘
4
,
[a mum
Rollback
Bar .
(l
. ( mew
Edit Feature Edit Feature is hloelted for frozen features. Ifyou try to change a
Blocked dimension ofa frozen feature, this message appears:
Modifying the dJmenslon is disabled because the feature
associated with the dJmenslon is frozen.
Enable Freeze Bar To enable the Freeze Bar, follow this procedure:
Disable Freeze Bar To disable the Freeze Bar, follow this procedure:
I. Drag the Freeze bar to the top of the tree (below the pan name).
2. Click Tools, Options, System Options and clear
Enable Freeze bar.
313
7
95 SOLIDWORKS
SOLIDWORKS eCourses
SOLIDWORKS eCourses are complete courses convened from the SOLIDWORKS
instructorrled training manuals into selfrpaced eLeaming. These eCourses employ
professionalouality design, guided practice. olfline exercises, and highly interactive
content. You can learn what you want, when you want. where you want.
Talk to your reseller about SOLIDWORKS eCourses to find out if they are a good fitlor you!
\
soLIDwoRKs Exercise 3:
mm
Exercise 38: Edit this partusing the s on own.
,
Errors1 l
information and dlmcnlenSl
Q I: snarl-la
. .
63.,
R20
R5
31s
Exercise 39 soLIDwoRKs
Enulsz
7i i i i
”if“ ‘ ‘ "5.5
fip Click Merge solids in the Mirrorl feature. The Completed pan shuuld
be a Single solid body.
316
soLIDwoRKs Exercise 40
Ems:
Exercise 40: Edit ibis pan using the i
ii A snsinnaa
ErrorsS information and dimensions mm-
provideel to repair are errors ;
E23223,
and warnings and cumplctc , m A m mm,
the pan. n3 0m
ego a mam
This lab reinforees [hc , [3‘ on [mud-3
following s
9 Elisa
SECHON M
317
Exercise 41 soLIDwoRKs
Mdlng Drall
Procedure 0an the existing pan Add Draft, and make several edits using the
final drawing belowi Change the made] so that 5’ ufdrafi is added.
A<—|
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SECHON AVA
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DETAIL Rio
SCALE 2 : v
318
Lesson 9
Editing: Design Changes
319
Lesson 9 soLIDwoRKs
Editing: Deslgn Changes
Stages in the Some key stages in the process ofmodifying this part are shown in the
Process following 1 t. Eaeh orthese topies eomprises a seetion in the lesson.
Information from a model
Use the Part Reviewer to evaluate how a model was built.
Edit the model
Use the e ng tools to modify the geometry and design intent. Many
ofthe most eommonly used editing commands: Edit Sketch, Edit
Feature, Edit sketeh plane, Reorder, Rollback and Change dimension
value are used here.
Sketch contours
A single sketeh ean be used to create multiple features by using
contours within the sketeh.
Design Some changes have to be made to the model. Some will ehange the
Changes stmeture of it, others only dimension values. Making design changes to
a model can be as simple as changing the value ofa dimension and as
difiieult as removing external references. This section steps through a
series of changes to a model. The focus is on editing features rather
than deleting and reinsening them. Editing enables you to maintain
references to drawings, assemblies or other pans that would be lost if
you deleted the feature.
320
soLIDwoRKs Lesson 9
Editing: Deslgn Changes
designed:
I Only the base is shelled.
. The eireular bo
Fe
tangent to
the right edge.
l;
I The rib is rounded at the end.
/
I The eircular boss is centered
over the rib. l‘\
I The eircular boss is flush with
the vertical plate at the back.
I A eutout with holes is added to
the base.
Information The part has some builtrin problems
From a Model related to the sequenee of features. These
problems will become evident when it
eomes u'me to make design ehanges. In
order to undersmnd the way that this part
was eonstrueted, we will walk through the
steps ofhuilding it. The design intent of
the part will be revealed as the features are
reviewed one at a time.
Part Reviewer You ean use Part Reviewer to review how parts are created featurerbyr
feature. Use the arrows in the Task Pane to guide you through the
features and sketehes of the model. As you step through the model, you
can review or add eomments for your eolleagues to review.
Part Reviewer.
Cliek Part Reviewer
..
The Part Reviewer Task Pane tab appears.
x
«4 l4 H »I Q. U
, y
We will use the eontrols in this Task Pane to 5
step through the pan to see how it is built g
El
E
Display sketches.
In the Part Reviewer Task Pane, click Show Sketch Details 6. The
sketehes will be shown as you step through the features ofthis part.
321
Lesson 9 soLIDwoRKs
Edmng: Deslgn Changes
Feature BaseiPlabe.
Click Jump to Beginning |«.
The BaseiPlaLe was Created from a
rectangle and cxtmdcd.
/ ,\
Sketch Sketch 1 .
Click Step Forward N.
Sketchl opens for editing. The sketch
censists ofa rectangle anchored at the
\/
Origin with two dimensions.
Feature Basej‘illet.
Click Step Forward N. Note that you do not
have to close Sketehl before advancing to the
next feature.
Fillets of equal radius are added to the front
corners in this feature.
Feature VenicaLPlate.
Click Step Forward DI.
This feature was sketched on the rear face of
the model and extruded mwards the front.
Review comments.
The VemieaLPlaLe feature has a Comment
that states: as |« |< ”ML—9C1
322
soLIDwoRKs Lesson 9
Editing: Deslgn Changes
11 DisplayIDelete Relations.
Click Display/Delete Relations 19. Set the «
Filler to All in this sketch and click individual
relations in the list to explore all geomeuic m A
® mi...
E
amen“. __
12 circulariPlane. '
Click Step Forward N. -
323
Lesson 9 soLIDwoRKs
Efllllng: Design Changes
324
soLIDwoRKs Lesson 9
Editing: Deslgn Changes
15 Feature circularinoss.
Click Step Forward DI.
16 Feature EibJI'nder.
Click Step Forward N.
This feature was sketehed as a reetangle
and extruded up intu the cucuiaejoss.
Note Sketcha ofCirculanBoss did nut appear
because we turned 011“ Show Sketch
Details Q.
17 Feature Wallj'hlckness.
Click Step Forward N.
The model was shelled out leaving both
circular faces and the barium face open.
See the secticm cut at the right for details.
18 Feature Gunternore.
Click Step Forward N.
The Hole Wizard was used in creme a
counterborc hole on the mp planar face.
However, due te the thin wall, it appears as
a simple cut.
19 Pattern feature.
Click Step Forward DI.
The CounterBore was patterned using a
linear pattern, LPattePnl.
32 in
Lesson 9 soLIDwoRKs
Editing: Deslgn Changes
21 Glrcj‘illet feature.
Click Jump to End M.
This feature eremes fillets on both sides of
the VerticaliPlate.
Rebuilding Rebuilding a model ineorporates the ehanges that you have made. Slow
Tools rebuild times ean slow down the modeling proees signitieantly. There
are some tools available to optimize rebuilding times.
Rollback to Rollback can be used to limit the rebuilding time
Feature by rolling baek to the feature being edited. For
example, if the VerticaLPlabe is being edited,
'
3 :2:
.
rollback to a position just afier that feature. ' fl W 1"“
changes are made to the feature and it is rebuilt. ‘1 E “’16 ’2‘?”
Due to the rollback position, only the features
> ‘
°"
"W ‘3"
“MM"
the rebuild. The remainder ofthe part will be ‘1 Walwlrtms
rebuilt when the bar is moved. > :x‘ (endorse
:‘r LPaneml
thiFlHd
ClVgFlllet
Freeze Bar The Freeze Bar ean be used to freeze the features above it. Frozen
features do not rebuild.
For more information, see Freezing Features on page 313.
326
soLIDwoRKs Lesson 9
Editing: Design Changes
Rebuild Feedback During a rebuild, a progress bar and status are shown on the bottom bar
and Interrupt ofthe SOLIDWORKS window. The rebuild ean be stopped by pressing
the Est: (Escape) key.
Feature
Suppression
Feature Suppression is a more permanent
method oflimiting rebuild time. Features that are
, fl my”!
suppressed are not rebuilt. Configurations ean be
Q mf Finn
General Tools In general, there are four tools available to modify features:
Delete feature.
Select and delete the
CounteI‘BoI’e feature. The check
box, Delete child features, is
(“dunking
Nut...“ W
WNW.”
mat—”m...“
‘ ‘ '1‘
.3
’
%‘
E
already eheeked. The dialog gmtm;
indicates the LPaLteI‘nl feature
will also be deleted beeause it is a
ehild of the CDunberBoI’e.
”WNW w
Click Advanced to see the demils
ofthe ehild features.
erzfrm
M " "’ ‘
327
Lesson 9 soLIDwoRKs
Edlllng: Design Changes
Reorder Reorder allows for changes to the sequence of features in the model.
Sequence ehanges are limited by parent/child relationships that exist.
Reorder features by dragging and dropping them onto other features in
the FeatureManager design nee. They are placed after the feature that
they are dropped onte.
Note You eannot reorder the target (child) feature before the parent feature.
Try to reorder.
Try to reorder the shell feature, Waluhjelmess, to a position
immediately after the Basojmet. The eursor displays a “no move"
® symbol.
Parents.
Use Dynamic Reference
_
b
fi my”!
\fisualiza ion (Parent) to determine G Bigf"I“
the dependeneies for the Wall
‘
fll3 “mm“
Thickness feature. The Cmfi'fl-M
Circularjoss references need to be >
fl CIn‘iLllm
removed in order for us to be able to
reorder the feature.
fl Rib Undo.
Edit Feature.
Righteliek the Walumekness
feature and eliek Edit Feature.
Seleet both ofthe highlighted
circular faces. The Faces to
Remove seleetion list will show
only a single face.
Click OK.
Note When you reseleet an already seleeted faee, it aets like a toggle,
deseleeting it.
As an alternative, you can eliek on an item in the seleetion list and
deseleet it by pressing the Delete key on the keyboard. Sometimes this
can be eonfusing beeause you might not always know which face is
labeled Faee<2>.
328
soLIDwoRKs Lesson 9
Editing: Deslgn cnsnges
Changes to dependencies.
Editing the WallgThlekness feature fi Basejlate
causes a change in the dependencies. 3 “New“
The only remaining parent is now the fim VelkaLPw-e
BasegPlate. CIKIJIILPIM
Results.
Now the shelling operation affects only
the first and second features of the pan.
Ed ng the sketch.
Edit the Sketch of the VEI‘tiCaLPlalte feature.
Add new relation.
Rightseliek the endpoint between
15] -45
venieal line and the are and click (Z5 64
Make Tangent d
to add a
R] 2 75
Tangent relation between the line
and the are.
329
Lesson 9 soLIDwoRKs
Edltlng: Design Changes
Overdefined If the status of the sketch changes from fully defined to over defined
Sketches (see Siam afa Skeieh on page 38), a diagnostic tool appears. This tool
can be used to repair the sketeh. ()ther unfavorable states can be
repaired as well.
Skelthpert The Sketcthert option is used to automate the repair of Over
Defined, No Solution Found, or Invalid Solution Found eonditions in
the sketch. The Sketthperl is based on SOLIDWORKS Intelligent
Features Teehnology.
Note General part editing and repairs were diseussed in
Lemon 8; Ediiing: Repairs.
Where to Find It
. Shorteut Menu: Rightacliek in the graphics area and click
Sketcthert
I Status Bar: Over Defined ‘DvfiDdllkd
11 Over Defined.
rim, A
inn is Unsaivabie nmruurmeninnrnmme
Luau
0.9mm an m I Cm". s
nm'Mxll-Ilanartulmxi
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yum v
330
soLIDwoRKs Lesson 9
Editing: Design Changes
12 Diagnose.
Click Diagnose and click the button to walk through the solutions.
Each solution rcpmscnts n possible solution. Each sot uses a different
combination ofmlations and dimensions. Relations or dimensions that
will be removed by selecting that set an: marked with a red line through
them. They are also listed in the More InformationIClptions group in
the PropcnyManagcr.
13 Select.
Click Accept and 0K to
(D 64
select the solution that
deletes the horizontal
linear dimension.
R 'l 2
15
331
Lesson 9 soLIDwoRKs
Edmng: Deslgn Changes
E
and deleted. M(‘Du’uk‘lnrnl\mm\
“mm". w.
151.45
"stunt-Aw...“
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o mam
H mm
H mm
F mumbled
m...
Emmmtmm
14 Exit the sketch.
15 Resulting model.
This muvcs the CirculariBoss 50 that
its cylindrical face is tangent to the outer
edge ofthe Basejlste. The fillets update to
the new positions.
332
soLIDwoRKs Leuorl 9
Editing: Design changes
17 Delete relallonr
Delete the Collnear relation attached to
the right vernoal model edge.
18 New geometry.
Drag the rectangle so it is close
to being centered below the
circular boss.
Add a Vertleal relation to the
right side line.
Add and delete geometry and
dimensions as shown.
TP2
22 Children.
Cheek the parent and child
' fl ”“5”“
relationships ofthe plane. The 3Q! “an“
eieeulaeplame now has no ehildren. WIUMMS
fl VaticaLPlae
r
fl “guitar
3 RILFIH
3 file:
Ci":
Purge Unused Purge Unused Features can be used m autumatieally find and
Features optionally purge or delete all the features that are not being used by the
model. This ineludes features that are suppressed in all eonfigurations
and features that have no children.
In this example there is only a single feature, but this proeess allows
multiple feanires to be found and removed automatically.
Where In Find It I Shortcut Menu: Rightrcliek tap level feature and elick
Purge Unused Features
soLIDwoRKs Lesson 9
mm Changes
_
Editing:
mm Au
13W. WW cam m,
24 Edit Fealure.
Edit the CirciFfllet feature.
Add the edge shown and click
OK.
25 Result.
The additional edge is filleted as
part Of the CirciFfllet feature.
335
Lesson 9 soLIDwoRKs
Editing: Design cnanges
Sketch Sketch Contours allow you to select portions ofa sketch that are
Contours generated by the interseetion of geometry and ereate features. This way
you ean use a partial sketeh to ereate features.
Another advantage otthis method is that the sketeh can be reused,
ereating separate features from di erent portions ofthc sketeh.
Two commands, Conlour Select Tool and End Select Contours, are
used to start and end the contour seleetion process.
Contours There are ofien multiple Skelch Contours available within a single
Available sketch. Any boundary generated by the intersection of sketeh geometry
can be used singly or in eombination with other eontours.
Using this sketeh as an example, these are some ofthe possible regions,
contours and eombinations available for use.
Individual
Regions
0.9
Ind ual
Conlours
Combined
Conlour
Selection
go 0.»
336
soLIDwoRKs Lesson 9
Editing: Deslgn Changes
Exlrude a cut.
8 (9
I.
—
Click Extruded Cul v x 0
Click the edge of the rectangular shape from the A
Shared Sketches A sketch can be used more than onee m create multiple features.
When you create a feature, the sketch is absorbed into the feature and
hidden from view.
Add more cuts.
Expand the He1e,Mtg feature
in the FeatureManagerdesign
trcc.
Righteiiek the Contour
Selection sketch and eliek
Contour Select Tool.
Click the two circular regions
of the sketch as shown.
Reorder.
Reorder the ThmiHoles feature to a position
aficr the WalliThickneSs feature. The result
is that the ThruiHoles feature is not affected
by the shelling.
338
soLIDwoRKs Lesson 9
Editing: Deslgn Changes
Copying Fillets A quick and easy way to ereate a new fillet is to eepy it from an
existing feature. The new fillet is the same type and size but unrelated
to the original.
Copy.
Hold down cm and drag the oieejiuet feature onto the edge of the
model. Release the meuse button.
The fillet ean be eopied from the FeztureManagcrdesign tree, or
direetly from the medei.
t fl Bagjlm:
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339
Lesson 9 soLlDwoRKs
Edltlng: Design Changes
11 Select Face.
Change the view orientation to a
Trimetrjc view. Select the planar face
indicated. It will be used to define the
seetion plane.
12 Section view.
Click Section Wew a to use the
selected face as the section plane. Click
Planar, and using the arrow, dmg in
position the out as shown.
Replace Sketch Replace Sketch Entity is used to replaee a single entity with another
Entity in an existing sketeh while maintaining downstream referenees linked
to that geometry.
2 Add am
Edit Skemhl. Add a 3 Polnt Arc and dimensiun as shown.
3 Delelel
Delete the miginal line (below the
wumuxml-mumnm
mmmlemxm-nnmfl-mm
arc) and click Replace Entlty in mmmymmmM-«u-W
me dialog.
Drona-umb-
341
Luann a soLIDwoRKs
fi_
Edfling: Deslgn Changes
4 Replace.
.
Cluck Make constructlon and clnck the an: as the
- n... m
f , m
_
x
replacement.
v
Click OK.
IEI
mm In» «m
3
9 ”mm“...
o m
mummy
5 Rebulld.
Exit the sketch. The medal rebuilds without errors.
When you finish the SOLIDWORKS Essentials course. you may be ready to measure your
knowledge and competency with SOLIDWORKS software. The Certified SOLIDWORKS
Associate (CSWA) exam is a great place to start. The exam features handsion challenges
in many of the areas covered in this course, including.
I Go to solidworks.com to read more about the exam and download a sample exam.
Talk to your reseller about taking the exam so you can join over 200,000 Certified
SOLIDWORKS Associates around the world!
soLIDwoRKs Exercise 42
Changes
Delete.
Delete the mounting holes, eutmlt and
shell (CueExtmclel,
WalliThickness and CutrEXtI’udEZ)
and absorbed features from the model.
Same thickness.
Sct thc thickncsscs ofthc BaseiPlate
and VerticaliPlate to the same valuc,
12mm.
345
Exercise 42 SOLIDWORKS
Chznges
4 Cut.
Remove the portion ofthc
VerLPlabe on the right side ofthe
CirculariBDss and RibiUndeI’r
Edit, Rollback and Reorder features
where necessary to maintain the
filletingr
5 Fillel.
Add another fillet the same radius as
the CirciF‘iHet.
6 Counterbored holes.
Add two eountcrbored holes of the
following size:
ANSI Metric
M6 Hex Cap Screw
Through All
Reorder features where necessary to
avoid undcreutsr
7 Save and close the part.
soLIDwoRKs Exercise 43
Editing
Exercise 43: Edit this pan using the information and dimensions provided. Usc
Editing relations and up to surface end conditions to mainmin the design intent.
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915
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its. VHRU
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347
Exercise 44 soLIDwoRKs
Sketchxpefl
Proced u re 0an an existing pan and named Sketthpert. Repair the sketches as
shown in the following steps.
Edit Sketch 1.
Expand the BaserExtr'ude
feature and edit the sketch
Sketehl. Click View Normal To
to orient the sketch as shown.
Solution.
Stan the Sketcthen and eliek
Diagnose. Choose the solution
shown at right.
soLIuwoRKs Exelcile
Sketchxpen
u
3 Other sketches
Complem repairs to the remaining two sketches using Skethpert.
Edit Skemhi’: from the CubExtPudel
feature. Select the sulufion shown.
349
Exercise 45 soLIDwoRKs
Comm Sketches
Exercise 45: Edit ihcsc pam using the information providcd. Extnldc pmfilcs in
Contour cream the geomcu'y.
Sketches This lab reinforces the following skills:
#1
Depth: 50mm
and 30mm
#2
Depth: 3.5", 1"
and 2.5"
Kw “um,
#3
Depth: 30mm and
10mm
#4
Depth: 1.5" and
0.5"
350
soLIDwoRKs Exercise 45
Contour Smnhes
Handle Arm
Oil Pump
Idler Arm
351
Enmise 45 soLIDwoRKs
coma-n skews
Lesson 10
Configurations
353
Lesson 10 SOLIDWORKS
Configurallons
Configurations Configurations allow you to represent more than one version ofthc pan
in the same file. For example, by suppressing the mae med features
(holes, chamrers, poekets, etc.) and changing dimension values in the
parts at the top of the illustration, you can represent the rough forgings
shown below theln.
Terminology Some ofthe terms used when diseussing and working with
configurations are explained below.
Configuration Name The Configuration Name appears in the ConfigurationManager. It is
used to distinguish between configurations ithin the same part or
assembly at the pan, assembly or drawing level.
Suppress] Suppress is used to temporarily remove a feature. When a feature is
Unsuppress suppressed, the system treats it as if it doesn't exi That means other
Features features that are dependent on it will be suppressed also In addition,
suppressed features are removed from memory, freeing up system
resources. Suppressed features can be unsuppressed at any time.
other Configurable Although features and dimensions are most commonly eonfigured,
Items other items ean be controlled by eonfigurati us as well. Examples
include:
Equations
Sketch Constraints
External Sketch Relations
Sketch Dimensions
Sketch planes
End conditions
Colors
354
soLIDwoRKs Lesson 10
Cunfigumllons
Using Both pam and assomblics can have configurations Drawings do not
Configurations hayc configurations orthcir own but drawing yiows can disp1ay
dincrcnt configurations of tho fi1cs thcy mfcmncct
Procedure In this lesson you will loam about using configurations within a pan
fiic. In Lesson 13,» gourmet/p Assembly Modeling, you win cxplom
using configurations in conjunction with assctnbhcs.
Bcgin this cxampic by ronowing this proocdurc:
Open the Ratchet Body.
This part is a copy ofihc onc crcatcd in a prcyious 1csson.
Accessing the
Configuration
Manager
Configurations arc managcd from
wi n thc same window that is
oocupicd by tho FcaturoManagcr
v
‘ Riki-d Bodyctwtfigurafiu-us)
[a o/ Defaultl natctrat Bod/l
dosign ucc. To switch thc display within this window, usc thc tabs
locatcd at tho very top ofthc window panc. Clicking tho Tl mb will
display thc ConfigurationManagcr (shown at thc uppor right) with thc
dorau1t configuration lismdt The default configuration is namcd
Defaul L. (who says wc don't havc a scnso ofhumor‘!) This
configuration rcproscnts thc part as you modcicd iiiwith nothing
supprossod or changed thn you want to switch back to tho
FoaturcManagor display, click thc :I tab.
355
Lesson 10 soLIDwoRKs
Configurations
Splitting the
FeatureManager
Window
Many times it is efficient to be able to aceess
multi 1e tabs in the left pane at the samctimc.
This is particularly true when working with
configurations. Rather than switch back and
‘
7 “an
o Mambo; washrooms”
I'm"!
,
forth using the tabs, you ean split the Features , .1121”
Manager design tree window top to bottom, is mower...
creating two panes. One pane can show the Ely-1:“
FeatureManager design tree and the other can Li]
“3.;
show the ConfigurationManagcr. L oat
»
an M
To subdivtdc the FeatureManagcr design trcc fl Yuma
, . ,
.
window into two panes, drag the splitter bar ,
was
. downwards from the top ofthe
>
5 Km
window. Use the tabs to control what is
, E:
W
,
a theta...
displayed in eaeh pane. »
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Adding New Every part (and assembly) must have at least one configuration, and
Configurations multiple eonfigurations are common. There are several options beyond
the Configuration name that you can set.
Bill of Materials When the pan is used in an assembly and further, a bill of materials, the
Options name that appears as the eonfigurations Pan Number is eontrolled in
the configurations ill of Materials Options.
Advanced Options The advaneed options inelude rules for creation of new features and
color settings. Parent/Child options are for assemblies only.
I Suppress Features
This option controls what happens to newly created features when
other configurations are active and this configuration is inactive. If
ehccked, new features added with other configurations active are
suppressed in this one.
I Use configuration specific color
Allows for different eolors for each eonfiguration using the color
palette. Different materials may introduee different eolors.
I Add RebuildISave Mark
Rebuilds and saves eonfiguration data when the part is saved.
Where to Find It
. Shortcut Menu: Rightseliek in the ConfigurationManager and eliek
Add Configuration
356
soLIDwoRKs Lesson 10
configurations
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357
Lesson 10 soLIDwoRKs
Configurallmls
Defi 'ng the Suppressing features is one ofthe most common methods of
Con guralion configuring a part. when a feature is suppressed, it still appears in the
FeatureManagerdesign tree but it is grayed out. This Version ofthe part
is saved or stored in the active configuration. You ean create many
ditrerent configurations within a part.You can then easily switch
between different configurations using the ConfigurationManager.
Introducing: Suppress is used to remove a feature from memory, essentially
Suppress deleting it from the model. It is used to remove seleeted features from
the model to create diFferent ‘Nlersions" ofthat model. All the children
of a feature that is suppressed are suppressed with it.
Unsuppress and Unsuppress with Dependents are used to reverse
the effectofsuppression on one (unsuppress) or more (unsuppress with
dependents) features
Where to Find It I Shoneut Menu: Rightrcliek a feature and eliek Suppress 1'
5 check children.
Click the Recess feature. Dynamic Reference Visualization shows
that the PockeL and RaLcheL Hole are ehildren of Recess
feature.
r
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r m Ha,
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g has .
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D Handle file‘s
D H End fillets
D 17H fillets
353
soLIDwoRKs Lesson in
Cnnfigumllons
>
Hi wounds
r
E Rmzha Hats >
Hi deha Hole -------
® Hurdle file‘s ® Hurdle files
3 HEndfikk ® Hsudnkts
® 1-H
file‘s ® 1-H file‘s
/
This is what cslz ed the pamntrehild
relationships among them.
Rule Suppressing a feature autumaticzlly suppresses its children.
When the features are suppressed in the
FcatureManzgcr design use, their
curresponding geometry is suppressed in
the model, too.
359
Lesson 10 soLIDwoRKs
Configurallans
Renaming and We now have two configurations: Defaul L and Forged, Long.
Copying The Deraul L configuration represents the part in its machined state.
Configurations However, the name DefaulL is not too meaningful.
Configurations can be renamed in the same way as features. However,
ifa configuration is being referenced by another SOLIDWORKS
document, renaming that configuration can cause some ditficulties.
A Better Approach Instead of renaming the default configuration we will make a copy of it
and then rename the copy.
350
soLIDwoRKs Lesson in
Cunllgulatlons
‘
[
Symbol Description
i=6
, The eontiguration is uprmrdatc. A full dam set has
been generated.
Note The eontiguration ieons ean also vary depending on how the
configurations have been created. See Other Methods In Create
t'enfigumliens on page 365 for more information.
Managing There are several options to manage configuration data by
Configuration Data automatically generating uprtodatc configurations or purging
configuration data.
Single To generate the full data set for a single eonfiguration, rightrelick a
Configurations configuration and click Add RebuildISave Mark. This will mark it as
uprmrdam every time the part is opened.
Multiple To generate the full data set for a set of eontigurations, rightrelick the
Configurations top level component in the ConfigurationManager and click Rebuild]
Save Mark with an option. The options inelude this, all or specified
configurations. Use Rebuild All Configurations to rebuild all the
configurations at onee.
361
Lesson 10 soLIDwoRKs
Configumllons
Purging Data To purge the full dam set for all configurations, righteeliek the top level
component in the ConfigumtionManager, eliek Rebuild/Save Mark,
Remove Mark and Purge Data for All Configurations.
Configuring Configurations can also be used to eonuol the value ofa dimens n.
Dimenslon Values Each configuration can be used to change the dimension to a difi‘crent
value. The change can be Configured for the aetive, specified, or all
configurations.
In this example, the “ShorL” eonngurntions will have a slightly
shorter handle length.
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362
SOLIDWORKS Lesson 10
Cunllguratlons
Configuration Tree The order of the configurations listed in the ConfigurationManager can
Order be set using Tree Order. The order options include Numeric, Literal,
Manual (Drag and Drop), and History-Based. The default orde
History-Based.
Numeric Literal
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Where to Find It
. Shonent Menu: Rightrcliek the top level eomnonent in the
ConfigurationManager and click Tree Order and an option.
11 change order.
‘
htehek the top level component in the ConfigurationManagcr and
cliek Tree Order, Literal.
v
‘ l" Mam MCmfiguulnn(s) (manned, Sim)
Deiatnt Rakhet and,
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363
Lesson 10 soLIDwoRKs
Configurations
13 Configure.
Configure the dimension.
Doubleieliek the 220mm dimension
and change it to 180mm. In the
dropdown, choose Specify
Configurationls) E.
Select only the Forged, ShorL and
Machined, ShorL configurations
from the list and click OK.
Male Other options to apply the change include This Configuration IF and
m
All Configurations E.
14 changes.
Rebuild the model to see the changes in the current eonfigumtiun.
fib
15 Test configurations.
Use the Configurations lid-ll
toolbar to test the
eumpletedeunfigumuons.
. m
was:
t.
The Machined, Sho: L
eunfigumtion is shuwn.
soLIDwoRKs Lesson 10
configurations
Other Methods Configurations can he created using several methods. The results are
to Create similar with any of the methods; configuration names added to the
Configurations ConfigurationManager coupled with variations in the state of features
and the value ofdimensions.
To get equivalent configurations using other methods requires the use
of different tools and approaches. The Modify Configurations and
Design Table are more automated methods and are mentioned below.
Derived A Derived Configurat n is created as a child ofa parent
Configurations configuration. The child inherits the parameters ofthe parent.
The derived eonfiguration is placed under the parent in the
FeatureManager design uec.
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Note Modify Configurations uses a table format to simplify the input and
view the results. Design tables uses an Mierosofi Excel spreadsheet for
a similar put-pose. Sec Design Tub/es on page 366.
365
Lesson 10 soLIDwoRKs
Configurallans
Design Tables Design tables ore n general purpose method to ereate configurations
while using the power of Mierosolt Exeel in eells, rows nnd eolumns.
unlv
.ruou
i
5
. Applicationrspcclfic requirements.
. Diffcrcnt produet spccificatiuns sueh ns a milimry and eivilian
version of a pm.
I Performance considerations.
. Assembly eonsiderati ns.
Application-specific Mnny times the finished
Requirements pan model eontnins fine
detail sueh ns fillcls and
rounds. When preparing a
pan sueh es the one
shown at the right for
finiw clcmcm analysis
(FEA), it is desirable to simplify the pan. By suppressing the
unneeessary detail features you can create a configuration speeifieally
for FEA.
Another appliention that might require a specialized model
representation would he rnpid prototyping.
SOLIDWORKS Lesson 10
Cunllgulatlons
Performance Parts with complex geometry such as swept and lofied features,
Considerations variable radius fillets, and multirthickness shells have a tendency to tax
system resources. You might want to consider defining a configuration
that suppresses some ofthcse features. This will allow you to improve
system performance when working on other, unrelated areas of the
model. When you do this, however, be sure to take into account parent/
child relations You cannot access, use, or reference suppressed features
7 therefore they ealn‘t serve as parents.
Assembly When working on complex assemblies that contain large numbers of
Considerations pans, using simplified represcnmtions ofthosc parts can improve
system performance. Consider suppressing unnecessary detail such as
fillets, leaving only eritical geometry that is needed for mating,
interference checking, and defining fit and function. when you add a
component to an assembly, the Insert, Component, From File
browser enables you to choose the configuration ofthc pan to be
shown To take best advantage orthis, you have to plan ahead, def
and saving the configuration when the component is built.
similar pans that have the same
basic shape can be defined as
different configurations and used
in the same assembly. The part
shown at the right has two
configurations. For an example
showing how to use two different
configurations ofa pan within an
assembly see Using Pm
Configurations in Assemblies on
page 464.
Modeling When you model a pan that will be used with configurations, you
Strategies for should give some thought to what you want the configurations to
control. Consider, for example, the part pictured below.
Configurations
One way a pan like this can be modeled is to make a single sketch of
the profile and build the pan as a single revolved feature.
j
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367
Lesson 10 soLIDwoRKs
Configurallons
Note Although that approaeh seems emcicnt, having all the information
eonmined in a single, monolithic rcature really limits your flexibility.
By breaking the part down into smaller, individual features, you gain
the flexibility orbeing able to suppress features such as fillets or cuts.
Editing Parts When configurations are added to a parL features may be automatically
that Have suppressed, dialogs list many additional options, and other strange
Configurations things can happen. This section shows what happcns when there are
multiple eonfigurations in the part bcing edited.
Add configuration.
Click the Configurationlvlanagertab.
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nut-u...»— V
Ana-manual: A
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Add another configuration.
Create a new configuration ports. Make sure that it is the active eons
figuration.
Note The option Suppress features is selected by default. This means that
ifnew features are added to any other configuration ofthe parL thcy
will automatieally be suppressed in this one.
368
soLIDwoRKs Lesson 10
Cunfigumtlons
Design Library The Design Library is a eelleetion of features, parts and assembly files
within the Task Pane. The files can be inserted into parts and
assemblies to reuse e ' ‘ng data. In this example, the existing
features folder will be used to add two types offlujd power ports;
one for placement on a eireular face, the other on a reetangular face.
Default Settings The first of three library feanrres will be inserted using the default
settings for location and size.
Where to Find It I Task Pane: Design Ll rary m , drag a library feature
ante the model
Folders.
Click the Design Library and the Vtfit‘h‘mfiflti
pushpin. . m byniwry
Baum
;
Expand the Design Library then the
features folder.
.Bmiar
. Bit-mm
Expand the inch folder.
r and.
BHMWM a
Click the fluid power parts folder. bnmm
Elmira/S
BM-wrms
bmngww
bins ,
gem] mussel
trans... lmgul.
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J Hulnlhllw an
2mm
369
Lesson 10 soLIDwoRKs
Configurallans
Nole The Link to library part opiictn will creaie a link to updme this part
from Changes in the library fenture.
fip Checking Override dimension values allctws the iniemal dimension
values of the feature m be changed.
Select edge.
The Library Fenture Pnrt file is previewed in n separate windew. Select
the Edgel (circular edge) reference as indicated in the preview
window and click OK.
9;;(2 {ffivil 4
new
Feature.
The library feature is addedte
the FeatureManagerdesign tree
' m “m'l‘d""""“"‘l"s‘“"
G. H 5mm
as a library fenture consisting [fl ”ml
of sketches, a plane and n cut. . @ 5mm
E Pm snatch
Nole The “L“ labels superimposed over the feature icons indicme n lihrnry
feature.
370
soLIDwoRKs Lesson 10
configurations
9 References.
Drag and drop the sae j192671
(rectangular face) feature onto the
planar face. Select the 7 16720
configuration.
For the two References, select the edge
shown in green followed by the edge
shown in red.
1|) Dimension values.
Set eaeh Locating Dimension to 0.5" by
clicking the cell and typing. Click OK.
um
-
i... n
w...
can
11 check configurations.
The new features are unsuppmsxed in the active configuration (ports)
but suppresxed in all the others.
s.(.,. r...u . ’(u
fl fl flD
norm
[:1 m mm mm
.qm. . Q.“ . the
mm
mm
.
. i
ill
_pszurmn.t.oq>imni
. ,i
n. em ix 4» an
El n liTm
a...» W‘—
~
.me-«gcmwmxl ind-m! memuMm-mm hymn - Oww-Imhwu-«u u-«i
h VDfi-[metml .1 sour; hammer l' nun i
w. new”
imp w-l "9‘ Wm II! V Mxlwcrtnfiumg| two «.wwr,.4o.v
h v mlem.
i . l l i
371
Lesson 10 SOLIDWORKS
Configurallans
Dropping on Some featurcs anach tn circular faces nfthe target model and rcquirc
Circular Faces the first “drop" face to be that face. In thcsc cascs, the Placement
Plane is sclcctcd after the drop.
12 Active configur n.
Make the configuration keyseat the active one.
1 3 Featu re.
0an [he keyways folder in the design library. Drag and drop the
rectangular keyseat feature onto the end facc of [he shafi.
Select the Z 0.6575 W:O.1875 configuration and thc planar end
face as the Placement Plane.
mmhw a)
«x-
14 Reference.
Select the circular edge of the cnd
face as the Relerence.
372
SOLIDWORKS Lesson 10
Cunfigurallons
15 Locating dimensions.
Set the Locating
Dimensions to the
values shown.
mow-v ummm
Click OK. luv: m.-
unlldgp mum
mum, use
16 check configurations.
The new feature is urisuppressed in the aetive configuration (keysaat)
but Suppresxed in all the others.
.
(mug-alw- W's-min Winn.-
~ .mkmfimgmmqummm(I‘M-um . ‘Wnlhr‘unlvucwtgumwlxlflm - QuatwemreawumiuMy
loo/emirmmww tar - revue“ r., is
W,
.7 i , .r
i
”ii i m hwqwiwmnfimii i ii r.
M i
hvmrwmemr
Nole Ifa feature is suppressed in all configurations, it eau be automatically
feuriel and removed. Righteliek the top level feature and eliek Purge
Unused Features.
17 Save and close all files.
37a
Lzsson 1n SOLIDWORKS
Configurallans
\
At the assembly loyel tnere arc morc options availablo to connol ono or
more component instances.
374
sounwoRKs Lauon m
Cunfigumions
315
7
95 SOLIDWORKS
Certification Program
The Certified SOLIDWORKS Associate (CSWA) exam isjust one of over 15
customerrfacing exams offered by SOLIDWORKS. There are many ways for you to
measure your knowledge and competency with SOLIDWORKS software. The list of exams
include.
c : Central, 5 : Slave
377
Exercise 46 soLIDwoRKs
Configumllans 1
500 and 400 Suppress, unsupprcss or modify dimensions ufthc features to create the
Series fullowing configurations.
Configurations
300 Series 400 Series
8000 3008 4000 4003
c : Cuntrol, s : Slave
Nole For 300 series, see below.
Detail of Tweeter, The Tweeter, Rectangular feature size diffcrs from the 200 In 2500
Rectangular scrics (right).
52
52
378
soLIDwoRKs Exercill 41
curmpnmions 2
Units: mllllmetels
Procedure Open the exjsu‘ng pan Using Configure Feature.
1 Configure Dlmenslon and Feature.
Create configuianons using ilie oonfigumnou names, dimension values
for Cboc@8kemh1 and die feature sum. of Holes as shown below.
I Size 1, 130mm, unsuppressed
Sizez, 115mm, unsuppressed
Size3, 105mm, unsuppressed
Sized, 105mm, suppressed
Note To display dimension names,
click \new, Dlmenslon
Names.
Iw
revue)
379
Exercise 48 soLIDwoRKs
Configumllans 3
Configurations 0an the existing part eonfig part. Create new configurations to
match the conditions and names below. Add features to the model
where required.
Mole The Section configuration is created using a cut feature. To erezte the
cut feature, activate the Standard Configuraticm. Then use the Front
plane and the eummznd Insert, Cut, With Surface to cut the model.
EesL BeLLer
Includes ammo Includes sight only
holder and sight
SLandard SecLiOn
Includes neither Shows a section eut
ammo holder nor through the
sight Standard model
380
Lesson 11
Global Variables and
Equafions
I Crcalc cquallonse
331
Lesson 11 soLIDwoRKs
Global variables and Equztlom
The full name includes both the dimension and feature or sketch name,
for inslance msldeiRadius@Fllletl, Renaming both the dimension
and feature or sketch name is especially useful when working with
global variables and equations where the full dimension name is
visible,
Note Renaming is also advisable for Configurations on page 354 and any
well documented pan or assembly.
Dimension Name The dimension name format is generated automatically and follows the
Format form Name@FeatuPeName, for example D5@Sketchl or
D l @Filleirfie
382
SOLIDWORKS Lesson 11
Global Vanahles and Equations
(mix "'0‘"
Mm Mingus...
Eww
mm Inmsnmnm
1 Open Equations.
0an the pan Equations.
Note ofthe features and dimensions, open the part
To avoid renaming all
Equations, Renamed.
2 Rename features.
Rename these features as shown.
BaSErEXtI’ude Base
BOSSrEXhI‘Udél Cylinder Boss
333
Lesson 11 soLIDwoRKs
mm: Vznzhles and Eqmm
3 Rename dimensions.
Rename these dimensions to cream the full names as shown.
D l @Shefl 1 WalliThjcknass@She]l
D3@Base DrafLAngle@Easa
D3@ij DI‘afLAngle@Rib
D5@Cyljnder Boss DrafLAngle@Cy]jnder Boss
D l @Fillet l Inside,RaCLius@Fi]lat1
D l @Fillet2 Outside,Ra,dius@Fi]let2
D1@ij ijiThickneSs@ij
D 1 @Filletfi ijiFillaWFfllatfi
4 Show.
Righhelick the Annotations folder and click Show Fealure
Dimensions. Click View, Hide/Show, Dimension Names.
384
soLIDwoRKs Lessun 11
Global Variables and Equations
Design Rules Several design rules will be established using Global Variables and
Using Global Equations.
Variables and These design rules are similar to those used for the design of injection
Equations molded pans.
The two key quantities are the drait angle and the wall thickness.
Wall Thickness The shell or wall thickness ean vary from 4mm to 6mm.
Draft Angle The drafi angle is the same for all drafied iaees. It can vary from 1
to 5
degrees.
Rib thickness Rib thickness is 2/3 ofwall thickness.
Fillets The inside corner radius is 1/2 ofthe wall thickness,
The outside corner radius is 1
[/2 times the wall thickness
The rib fillet is [/4 ofthe wall thickness
_l
Rib_. ._
Thickness
Wall
Thickness
Rib Fillet
/ /
'.
Outside
Dratl pm Corner
Radius
Angle Angie
Draft
Angle
Global Global Variables are user defined names that are assigned numeric
Variables values. They ean be used to drive dimensions as independent quantities
or be applied directly to dimensions. They can be used in Equations
and ean be used to set multiple dimension values equal.
335
Lesson 11 SDLIDWORKS
Global Varlables and admins
Draft Angle Value Several drafi angle dimensions should have equal values at all times.
Create a Global Variable and control them all with a single value.
Introducing: Global The Equations, Global Variables, and Dimensions dialog can be
Variables and used to add, edit, and delete global variables and equations. It ean also
Equal-ans be used to set the value of any dimension in the part. A new global
variable will be created to control all drafi angles.
5 create DA.
W.th_E
Cliek Equations. Click under Global Variables and type DA. Cliek
undcr ValueIEquation and type 3 afier the equals sign. Cliek in
Comments and type Draft Angle. Cliek OK.
.Q‘Qiii Vanni: n. ,4
i... mm... mm _....
[L
| on I
w
&
“'3: :3 3
“min
W
— '
n we.
E
m
Cinnamon-Imam g Ant-mums :1"..., Immunity...
mmmmm %
Note After global variables are added, the Equations folder becomes visible
in the FeatureManagerdesign nee. Righteiiek the folder and click
Manage Equations to aceess global variables and equations.
6 Expand folder. . E1 tau.”
Expand the Equations folder to see the global variable. 0 bra
Note All global variables, but no equations, are listed in the Equations
folder.
7 Hide feature dimensions.
Righteliek the Annotations folder and clear Show Feature
Dimensions.
386
soLIDwoRKs Lesson 11
Global Variables and Equations
Sample Equations Examine some sample equations to highlight the use of dimensions,
global variables, and functions (see Using Operators and anenons on
page 392).
:
D1@Sketch4 D1@Rib Plane 4- 10
InsideiRadJus@Filletl 1
: W/2
RJbiThickness@RJb : int (W " 2/5)
Note The units used are the pan units,
Disabl' g and Equations can be toggled offand on using Disable Equation alld
Enabling Equations Enable Equation, While an equation is disabled, it no longer solves for
the dependent variable.
Rightreliek an equation to Disable Equation or Enable Equation.
The dimension values will share the same name and value. All the
dimensions are ehanged by changing any one oftliem,
337
Lesson 11 SOLIDWORKS
mm: Varlahles and Equations
haunts-n awninhm
LA
'
we...“
mull“ mm ‘—
7;
time.“ i...“ it..."
yawn“
E m...
ii unn-
mmia.i....na 4 i
i n...“
.
minmmm
" ” n., in. “mums
n.
awn.
mg n
>
>
“Katmai
Note The quotation marks around the dimension name are created
automatically, not typed by the user.
388
SOLIDWORKS Lesson 11
Global Vanahles and Equations
11 Test.
Doublereliek the outer faee ofthe Base feature to see the driven by
equation symbol (2) and the equationrdriven dimension value.
as\f}>
Using the Modify Equations ean be added direetly from the Modify dialog instead of
Dialog using the Equations dialog. The modify dialog, ineludes the same
options for selection of global variables, functions, rile properties and
measure onu'ons (see Equations on page 387).
Note Global variables can also be Created and applied in the Modify dialog.
339
Lesson 11 soLIDwoRKs
Glnhal Varlahles aria Equminm
:
Type and elick Global Variables, DA (3). Click OK and rebuild to
see the Changes.
....
a mum:-
Imlwnl— m... Ir...
1w .. . nmAr-m
m
r...
a a...
mourn-as «<1 an...
nauseous «a
7 vuunnkomnnun-n' u...
390
soLIDwoRKs Lesson 11
Glohal Vanahles and Equations
Shell Thickness Create a second global variable to represent the shell thickness value.
Value This global variable will be used in later equations to size the fillets and
rounds that are used. For more information, see Using Operators and
Funcliarls on page 392.
In this example the global variable will be created and appli in the
modlfy dialog.
:
Type W and eliek create Global Variable I.
The global variable
has been created and applied to the dimension. Click OK.
Tlp The initial yellow color of the text indicates that the global variable has
not been created.
Mole The dialog ean toggle between the global variable and value displays.
16 Equations.
Righteliek the dimension and eliek Edit Equation. Both the global
Variable “W” and equation “Wall,ThiekneSs@She]ll” have bccn
added.
Click in Commenls and type Shell as shown. Click 0K.
a...
" film MI. bun—‘1
“a? .. i manna:
w .a u M
a ".4.
. .
_ a “mammlar
“nu-MI..-
an.
«a.
mar-n
nn,‘nmnmlm‘ us.
Minimum.“ _
Mole The word [hie/mess is reserved for use with sheet meml pans and
should not be used with global variables and equations.
391
Lesson 11 soLIDwoRKs
Global Variables and Eqummm
Note The use of brackeis changes ilic order If ihcy are used, ihe eomems arc
evaluaied firsi.
For example, 5 + 5/2 is cvaluaicd ass + 1.5 : 5.5, while
(5 + zy/a is cvaluaicd as 8/2: 4,
Functions Mailicmaiical and special funciions can be incorporaicd imo cquaiionsl
They include basic operaiors, irigonomciry funeiious such as w sin()
and logical smicmcnis like if()l
l
am( J
arcsec( J
log(
sqr(
)
)
or v for
Comparison)
392
SOLIDWORKS Lesson 11
Global Vanahles 2m Equations
File Properties SOLIDWORKS File Properties can also be used within equations.
They inelude physical piopcnics such as g SW-Mass and g sw-
Volume.
SWrMass SWVPZ
SWrFlatlicnedMass SWrLXx
SWrDcnsity sweny
SWrVolumc SWrLXZ
SWrSurfaeeArca SWrLyx
SWrCcnlicrofMassX SWrLyy
SWrCcnlicrofMassY SWrLyZ
SWrCcnlicrofMassZ SWrsz
SWVPX SWiLzy
‘
SWrPy SWiLzz
Measure The Measure option allows you to create and use the value of a
refercnee dimension within the equation
Equation Solve Equations are solved in the order in which they are listed in the
Order Ordered View El. If Automatic solve order is elieked, the order of
the equations will be automatleally determined to avoid solve issues
sueh as infinite loops.
Wanna var-slam
Sam. hm‘
1 muslin... :
a. ms
,
L em...“
i Eflfliii‘fim W II:
“" n1
w
2 X’nmmmnnr 2.. [—lm-L.
'
Emmi“...
a inm mum.
Min—inmnn Tm. Emu-mom: m
Note Disabled equations can only be viewed and enabled from an Ordered
View. See Disabling and Enabling Equations on page 387 for more
information.
393
Lesson 11 soLIDwoRKs
Global Vanahles and Equatlom
Equations
Rib Thickness : W " 2/5
Inside Radius : W " 0.5 01‘ W / 2
Outslde Radius : W " 1.5
Rib Fiflet:W" 0.25 BTW/4
Use ilae Design Rules L/smg Gin/ml Varmblm and Equatimm on
page 385 io map oui the required equaiions.
_/
Thickness:W"2/3—— ._
Al f;
Rlb W
394
SDLIDWORKS Lesson 11
Glohal Vanahles and Equations
i E
2 Rebuild.
Click Rebuild to see the changes in the model.
Note Righteiiek any dimension driven by an cquatiun (2) and click Edit
Equation t0 edit the global variables and cquatiuns in die diaieg.
395
Lesson 11 soLIDwoRKs
mm: Varlahles and Eqmm
3 Outer radius equation.
Doublereliek the Fillatz feature and doublereliek the dimension. Add
the equation W‘1.5 and click OK and rebuild the model.
2 (eumaajuamn .77
‘l
HP Refer to Equaliarm on page 394.
Equations.
Rithliek the dimension and click Edit Equation. All of the
equations that have been added are listed. Click OK.
Ella-tu-
“ammo-.3.» that r:
m
7 1).”..me
'muunukom‘ m.
«.1
r...
wmymmm 3...
mm: humemm' . wu 5 ,_,,
_: wu I x...
396
soLIDwoRKs Lesson 11
Glohal Vanahles and Equations
u._n.muugm
,ww ¢
7 Values.
Click Equations and sci thr: shell w m 5. The radius values Change,
but they an: no longer integers.
‘m. Iva-[kna- mu. h...
5mm
1w ...s . nmnuu
w x 9m:
am.-
nmrmflht «u. mm
_ vuunvuom'
“mugging-u
lehimun u»
m.
mu
5..
“uh..."
mum-m may -w-15
1.5m
u...
whflmnlns' -'w'/a 125--
why-laminar :w-m an.
Leave the dialug open.
397
Lesson 11 soLIDwoRKs
elunsl Variables anu Equminm
Editing Equations Equations and global variables ean be editcd to ehange the values or the
content of the equation itself. In this example, the Integer function into
will be added to somc equations to maintain round numbcr values for
the fillcts.
For morc information about equations using runetions, see Funelinns
on page 392.
Note The Integer function does not round, it tnlncates real numbers. For
’
example, int (5.25) ’ 5 and int (2.97) 2. As a warning, ifthc value is
less than 1, it will evaluate to 0 and may cause errors.
9 Rework equation.
Delete the sceond parenthesis and add a replaecmcnt right parenthesis
:
to the end ofthe equation so that int (”W“ / 2) is the result.
Click the check mark or in Evaluates to and see the change. Thc value
changes from 2.5 to 2.
a m...
mum.” . 1w 4.. m amt
'nrmjnqlum‘ u
:3;.
a 1—.
‘W-wkemmnlm‘ . 1w W
WuLmrhu-nishsr!‘ :Xw I
1515:2352 Imiwfi’r. 1..
1:3,:
Note The rib thickness equatien docs not use the function into as it could
make the rib too thin.
398
soLIDwoRKs Lesson 11
Glohal Vanahles and Equations
11 Final changes.
Change the global variables in the final DA ’ 3 and W ’ 4 as shown
below. Click OK.
‘
t r...—
E una—
'Dmvikflhw or 31-11 m. m.
_ ‘Dmunwimn‘
'nmungiaqtymm .m
‘w-uvmmesun‘ .= w
or
or
34..
m
«.1
mummy.”
'amkrlzmmprlmz
1m .
m x
wm
w.m
m
hm
'mmI-«iarnm 1m 1
wm 1..
1., “mum = w a ‘
1
m...
39s
7
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Partner Program
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Producls. From knowledgeebased engineering (KBE) and mold design soflware solutions to
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Outer
Diameter
401
Exercise 49 soLIDwoRKs
using Glahal Vinahles and Equations
Nole The first step in the exereise involves renaming dimensions. To avoid
renaming, open the existing part With Names instead and skip ahead
to [Ia/B Placement on page 403.
Renaming The dimensions eurrently use the original names that were generated
Dimensions automatieally with the sketehes and features. Rename eritieal
dimensions that will be used in equations.
Rename dimensions.
Rename the selected dimensions, using Show Feature Dimensions
and View Dimension Names as shown.
2.50
\ ,'
:5 30m tum)
finned?)
350i)
[anew]
55.00
(Holei)
15.00
[Halal |
J—W
Male A optional driven, rcfcrcncc dimension (BDl) has been added to
measure the upper thielrness between the eoneentrie radial edges.
402
soLIDwoRKs Exercise 49
Uslng Glohal Vanahles and Ennsnons
Hole Placement The holes an: ennendy dimensioned from ihe snme datum, but die
values are random. Writ: equations in plaee ihe dimensions evenly at
oncsthird and twosthirds ofthc tom] pnn length.
creale Hole! equation.
Doublcsclick the Holel
dimension and set it equnl lo
oncsthird (1/3) ofthc Length.
The dimension changes
accor11'mg l y. 4.12m
(m)
E3
53 8
55m
(H0192)
E 30.00
(H049!
"Holel@Sketch5 “ = “ Length@BasesExtrude / a n
5a
g ‘8
$0.03
2040182)
7
2 NH)
(Hotel)
Mia
Exercise 49 soLIDwoRKs
uslng Global Vanables and Equations
4 Equalions dialog.
0an the equations dialog to View the eomplemd equations and add
comments as shown.
a mini,
3 sun...
‘Hoidaxkelzhz’ . lmwmflauebfiwd: [3 sum. Hum sham.
mum (thi' : \enmhofllwmme ~1/a mm- mm mm
Global Variable Create a Global Variable to represent the thinnest wall thickness, at the
and Equation top ofthe part. This is described, with an cquaticn, as halfthe
diflerenee between the existing dimensions Outer,D@Sketeh1 and
Inner,D@Sketeh2i.
5 Global Variable. . E7 humus
Create a Global Variable named ThinnestWaJl and 0 WWI‘IEZ
set the value to 2mm.
6 creale (Interim equation.
Create an equation in drive the Outer,D@SkEtehl dimensiun.
The finished equation looks like t
“
OuteP,D@Sketehl “ : “ IImEI‘,D@SkEtEh2 “
+
“ThinnestWaJl"" 2
Mole The reference dimension is used to display the eurrent value of the wall
thickness, not drive it.
7 changes.
Apply Changes in the cross section by changing ihc miner) to 35mm
and the Global Variable ThinnestWaJl to 4mm.
? asses—K 2,00
\
404
soLIDwoRKs Exercise 49
Using Glohal Vanahles and Enuanous
'1
.3
8
t
‘
275m
26150
125.00
I
J_L 4L ,1
mmw .I 4
wmoxmm'
muzaummr
=
-
1ewhfi!szuk‘/A
mmnaueemw m
75mm
'51,"-
Mum
mum
Mm
umm
Mgnexuwyl mn-jexvmz » munmu '1 an":
‘
Mrs
Exercise so soLIDwoRKs
Creallng an Equality
Exercise 50: Create glubal variables and link values to create and
Creating an test equalities in duplicate existing parts.
Equality This lab reinforces the following skills:
Units: m meters
Procedure 0an the exrsting part named Global Variables. Create a global
variable that makes all the fillet feature values equal.
1 create global variable.
Create and apply a global variable named AllFillets and set it t0 2mm.
Apply the glehal variable to eaeh ofthe fillet feature dimensions.
2 Test.
Test the global variables by changing the value to 3mm and rebuilding.
3 Save and close the part.
we
soLlDwoRKs Exercise so
Creatlng an Equallly
Procedure 0an the existing pan named Link Values. Use link values to make all
the fillet feature values equal.
1 creale link value.
Use Show Feature Dimensions
to expose all of the dimensions.
2 Fillels.
Select the three fillet dimensions (from
the features Fillets. 1, Enema, and
Filletsfi) and rightreliek Link Values.
3 Link Value.
Enter the name LinkediFillets and Click OK.
3mm \I-luu
m. :mM 5
4m
Exercise so soLIDwoRKs
Cmallng an Equallr/
Test.
Test the link values by doublerclicking the
feature Filletsa, changing the value to
1mm and rebuilding.
NOIE Link Values do not cream equations, but they are listed in the same way
as Global Variables in the Equations folder and dialog, and the link
name becomes part of the dimension name
(Linkedjllletsmmetsz).
Save and close the part.
ma
soLIDwoRKs Exercise 51
using Equations
BulLCireleiDiam
FlangeioD
Procedure Open the existing part named Using Equations. The dimensions
shown above will be used to define the equation.
1 Write equali
Write an equ on that keeps the Be1t,eire1e,Diam centered between
the outside edges of the HulLOD and Flange70D and the bolt eircle
features function as intended.
The BultjireleiDiam value should be driven.
‘10
Lesson 12
Using Drawings
411
Lesson 12 soLIDwoRKs
Uslng Drawings
More About Drawings were first introduced in Lesson 3: Baltic Purl Modeling. in
Making this section we will explore some additional demiling topics. These
Drawings topics include: Model Views, Se n Views, Deta ws and
several Annotation types. In add on, multiple draw g sheets will be
used to detail both the forged and machined configurations ofthc pan.
Stages in the The steps in planning and executing the creation ofthis drawing are
Process listed below.
\fiews
lnnoduetions to many commonly used drawing Views including:
section, removed, and model views.
Annotations
Use annotations to add notes and symbols to the drawing.
Settings.
Click Tools, Options, System Options, Drawings. Set the default
Display Style to be Hidden Lines removed, and the Tangent edges
to be Visible.
412
m
soLIDwoRKs Lesson 12
Using Drawlngs
Removed Create slices ofthe model at seleeted locations in a drawing view using
Section a Removed Section view.
The orientation ofthc slice is based on a selected pair of opposed, or
partially opposed, edges. The edges can be lines, ares, er curves.
Automatic The Automatic eutting linc placement option cuts normal to a pair of
parallel lines or normal to one ofa nonaparallcl pair.
Ma
Lesson 11 SOLIDWORKS
Uslng Drawings
L ,L J
4 Place the removed section.
Using the default Cutting Line Placement of Automatic, click to
place the view to the right ofthe source View and again to locate the
View. Click OK.
g ®l2
414
soLIDwoRKs Lesson 12
Using Drawlngs
#
(2) l 2
415
Lesson 12 soLIDwoRKs
using Drawings
6 A gnmenl.
Rithlick the Removed Seetienl view, click Alignment, Align
Vertical by O , and Click the Removed Saefiona
View. The views
are now aligned vertically.
'3"?
mm 5&4ng
(D l 2 Q l2
416
soLIDwoRKs Lesson 12
Using Drawings
Detail Views Delail Views can be ereeted using a closed sketehed shape in an
aetivated seuree view. The eontents efthe dclzil view are determined
by what is enelesed within the sketeh.
Where to Find It - CummandManagcr: View Layoul > Deta View 0
I Menu: Insert, Drawing View, Detail
. Shorteut Menu: Rightrclick in the graphics area and click
Drawing Views, Detail \fiew
7 Delail View.
Click Delail View 0 and sketch a circle in the v
0%
VlCW as shown. Namc lhc View HEAD and
click Use sheel scale and place the new View
mm
wr
A
as shown.
11p Te move a view, e1iek the edge or Ait+e1iek anywhere in the View and
drag.
M7
Lesson 11 soLIDwoRKs
Uslng Drawings
Drawing Sheets Drawing sheets, as mentioned earlier, represent the “paper sheet". The
and Sheet drawing sheets hold the views, dimensions and annotations ofthc
Formats drawing. Contained within the drawing sheet is the sheet format. The
sheet format holds the border, titlc block and text used to add
information to the drawing.
Where to Find It I Mcnu: Edit, Sheet Format
- Menu: Edit, Sheet
I Shortcut Menu: Rightsclick on the drawing sheet and click
Edit Sheet Format
I Shortcut Menu: Rightsclick on the sheet format and click
Edit Sheet
Adding Drawing The SOLIDWORKS drawing file eontains one or more drawing sheets
Sheets whieh in turn can eontain multiple views. In this lesson, a seeond sheet
will he added to the drawing doeument to hold views orthe machined
part.
Where to Find It I Tab: At the bottom ofthc drawing shcct, click
I
Add Sheet 93—:
Mcnu: Insert, Sheet
E
I Shortcut Menu: Rightsclick the drawing sheet and click Add Sheet
Model Views Model View creates a single view based on a predefined view
oricnmtion: Top, Front, lsometne and so on. The view Palette
(Drawing Vraws on page 91) can also he used to ereate an orientations
hased view.
Where to Find It - CommandManager: View Layout > Model View E
I Mcnu: Insert, Drawing View, Model
. Shorteut Mcnu: Rightsclick in the graphics area and click
Drawing Views, Model
418
soLIDwoRKs Lesson 12
Using Drawlngs
x (9
a.
—
Under Reference Configuration, select v
Machined, Long “Machined" from the list.
(.llck "Top onenmtlcm and a custom scale er
mm...
“a
A
1:2.
Click to place the View and click OK.
M3e... mum...
Elm-"m
A
III E
a E EE E
Harm
; .
,
3
33w“-
Ewmmnwn
mm;
1
J m...
Rolale View The Rotate View option is used to rotate a view, using a numeric value,
in the plane ofthe drawing.
11 Rolale v w.
Select the view and click
fret
m
mmmm ant
Ms
Lesson 12 SOLIDWORKS
Uslng Drawings
12 Detail view.
Add a dctail vicw renaming it
HOLES as shown.
13 Tangent edges.
Rightrclick the detail view and click
Tangent Edge, Tangent Edges
Removed.
DETAiL HOLES
SCALE 1 : 'l
Section View The Section View tool is used to create a new drawing view that is
dcfiiicd by cutting an existing View With a section “HQ. The section
vicw clarifics the interior construction ofan model that cannot be
clearly described by hidden lines In the standard views. The section
vicw is automatically aligned to the parent vicw.
Vertical
420
soLIDwoRKs Lessan 12
using melngs
Auxiliary
Aligned '3“
Arc Oflsel {Q
421
Lesson 12 soLIDwoRKs
Uslng Drawlngs
Single Offset »
. O
O
e . ¢ . O
/ I
IV
/
—o
, ,
”4? UV
14 Section view.
Create a scene" view through me Detail View
..
‘ MM“ L‘" _
, “3
“ x "
-mml
usingahorizontal cutting lincl Click Section
View 5‘
msg- v
L
m em,
-.; ALE m
l
l
J
l
422
soLIDwoRKs Lesson 12
Using Drawlngs
15 Place view.
Set the following properties, naming the
a my...“ 0
Section A:
mE
E
5a..
(9.... p..." n...
O“): mat n...
0i... Mi... wk
DEV/\ii HOLES
16 Model view.
Add a model View using the Machined,
Long “Machined“ configuration,
"Isometric orientation, scale 1:4 and
Shaded with Edges and place it in the
upper right corner.
423
Lesson 12 soLIDwoRKs
Uslng Drawings
Property Name
SW-Current Sheet Sheet number of the active sheet
SW-Sheet Format Size Sheet size ofthe active sheet format
SW-Sheet Name Name ofthe active Sheet
SW-Sheet Scale Scale ofthe aetive sheet
In addition, you call aeeess properties that reter to the model shown in
the drawing views. These properties will be used in the note.
N otes The Note eommalld can be used to add a text eallout to a drawing or
model. Notes can be create with or without a leader. Options include
the ability to use sytnhols, hyperlinks, and links to properties.
Where to Find It I CommandManager: Annotation > Note A
I Menu: Insert, Annotations, Note
. snorteut Menu: Rightreliek in the graphies area and click
Annotations, Note
1 Note in view.
Click Note A and click in the model view. Type Configuration and
press the Enter key.
F 77 7
424
soLIDwoRKs Lesson 12
Using Drawings
11p Placing the note within the view border nsseeiates the note with that
view. By associating the note with the view, it will move with the view
and we can link to the properties of the model represented in the view.
@i
2 Link to properly. .1 Itrkmpmpzth/
Click the upu'on U>r(w\wm pmpv‘ufiww
a 31:33:22
W
Link to Property
and click Model found
here and Current
i@
wean
drawing view. Select Watamv
SWrConfig‘uI’ation WWW
Name fmm the list and
click OK. Emma vine
momma
mum aim we :ha/flime
Cunhgurutiun
Machined, tong
-X&IIL;
Copying Views Existing views can be copied and pasted within the same sheet, onte
dinerent sheets within the same drawing, or between drawings. They
can also be moved without Copying.
Conliguruiion
Machined, Long
Conli Uraiion
Machined, Sheri
425
Lesson 12 soLIDwoRKs
Uslng Drawings
Datum Feature Datum Feature Symbols can be added to a drawing View on a surface
Symbols that appears as an edge (including si1heuetres) to identity datum p1aries
in the part.
where to Find It - CommandManagcr: Annotation > Datum Feature [5‘
I Mcnu: Insert, Annot ions, Datum Feature Symbol
. Shorteut Menu: Rightrcllck in the graphics area and click
Annotations, Datum Feature Symbol
III E
lI A x
DETAlL HOLES
426
SOLIDWORKS Lesson 12
Using Dlawlngs
Surface Finish You can specify the surface texture ofa pan face by using a Surface
Symbols Finish Symbol.
Where to Find It I CommandManagcr: Annotation > Surface Finish v"
I Mcnu: Insert, Annotations, Surface Finish Symbol
. Shoneut Menu: Rightrc ck the graphics area and click
Annotations, Surface Fl sh Symbol
Add surface h.
5
Click Surface h of nnd Machining
J 5.5mm
« x
a
Required. Click on the line in SECTION C as M v
shown. Click OK and drag the symbol along the
line. wHIM A
WIN
\ l9
2 SECTION c
4. f 7 l3
r
6 Dimensions. 0.94? 2
Use Smart Dimension Q“ to add
the dimensions as shown. i &-
M—A
Note The 0.949 dimension appears with
3 deeimal plaees according to the
deeument properties. In one ofthc SECTlON c
following steps, we modify this
dimension.
DETAlL HOLES
Note Insert Model Items (scc Dimensinning on page 96) can be used to add
model (driving) dimensions to the drawing.
427
Lesson 12 soLIDwoRKs
Uslng Drawings
7 Diameters. (Hr—ran 0
Click either of NW radial dimensions in DETAJL v
HOLES. Click the Leaders lab othe Dimension
van. mew Other
PmpcrtyManagcr and click Diameter. Repeat for
the remaining radial dimension.
Muncdwwmmtbrnfllwuw
Motrin srmtrnrrntm
DETAlL HDLES
8 Tolerance. (Mb—u- ca
Click the 0.949 dimension shown and sci the v
ToleranceIPrecision values:
,
Toieranee Type Limit mm“
Maximum Variation 7 0.1 as 1:,
l SECllON c
428
soLIDwoRKs Lesson 12
Using Drawings
Centerlines Centerlines are created as fontcd lines and ares in the drawing view.
Where to Find It I CommandManager: Annotation > Centerline ii:
I Mcnu: Insert, Annot ions, Centerline
. Shortcut Menu: Rightreliek in the graphics area and click
Annotations, Centerline
9 Add centerlmes.
Click Centerline [El and click the two cylindrical faces as shown.
l o
7
4+ 7‘3
r2
l <
SECHON c
M
create thc symbol shown below. Create a second
symbol using the same proeedure.
Cenmsmzloierime
¢S¢IQ\@®©O®U®E
Symon Nomi Monsanto some um rm.
9 U nm a U H U l
\E
:IB \
w : Ti 1
E
fi-m ;:’;Dm‘:c‘mc
'—
429
Lesson 12 soLIDwoRKs
Uslng Drawings
12 Rename.
Click in the demil view and rename it to A.
13 Move drawing view. L
mum,
In 1he FeatureManagcr m -to
design use, drag the last
9@
.
Mm.“ .
,
a gamma
Emu-mun
14 Switch sheets.
Click the FORGED mb at ihe bottom of the window to show that sheet.
430
soLIDwoRKs Lesson 12
Using Drawlngs
/
15 Copy in sheet.
Copy the View and set the configurations for each as
shown Align drawing views using Align Vertical by
Origins. canngwahon
Fovged, Long
Comigwunon
Fovgefl, snon
Note The same procedure can be used for ‘he MACHINED Sheet.
16 Add dimensions.
Use Smart Dimension {K to add the dimensions as shown
Configuruhun
Furged, :» 0H
Configuvahan
rovged, mg
osm mo
431
Lesson 12 soLIDwoRKs
Uslng Drawings
Dimension Text The Dimension Text group box that appears when you select a
dimension allows you to prefix, append or replaee the text ofa
dimension. The actual text is shown as <DEM> in the field. Cliek
before or afier the text (or use Enter to add lines) to place text and/or
symbols.
Deleting the <nm> text eliminates the text ofthc dimension for
replacement
11p The lower portion of the group box contains eommonly used symbols
sueh as diameter, degrees and eenterline.
RB
,/ WP
220
albm
HED
432
soLIDwoRKs Lesson 12
Using Drawlngs
220mm Long
180mm Shari
@12
433
7
95 SOLIDWORKS
Drawings Course
Inthe preceding lesson, you learned some of the fundamentals of creating drawings in the
SOLIDWORKS software. Did you know there is an entire course dedicated to drawings?
Some of what you will learn in the Drawings course includes:
Procedure Use lhc pan DehailsEL-Secmons l0 crcalc drawings shown here and on
lhc following page.
m2 22
l
n n
u
l
7A,‘
‘
;—— Slots
i
22 +
|
e
.
Slow
75 7
?3
Top views
x 5 meo
’
hencal Yapneneax mam;
’
R
Projecled views
A35
Exercise 52 soLIDwoRKs
Mans and Secllans
/
8 RH
¥
_ mew
VREF
,
'
f
4.35
soLIDwoRKs Exercise 53
Removed Sermons
Proced u re Use the pan Removed Sections ta create drawings shown here and on
the fallowing page.
in
437
Exercise 54 SDLIDWORKS
Drawings
9 Q
438
Lesson 13
Bottom-Up Assembly
Modeling
A39
Lesson 13 soLIDwoRKs
Bottom-up Assembly Modeling
Case Study: This lesson will examine assembly modeling through the construction
Universal Joint ofa universal joint The joint eonsists ofscvcml eomponeuts and one
subasscmblyl
Bottom-Up BallnmrUp assemblies are created by adding and orienting existing
Assembly pans in an assembly. Pans added to the assembly appear as Cnmpnmml
Parts, Component parts are oriented and positioned in the assembly
using Mates. Mates relate faces and edges ot‘emnponent pans to planes
and other faces/edges.
Stages in the Some key stages in the modeling proeess ofthls assembly are shown in
Process the tollowing list. Each ofthcsc topies comprises a seetion in the
lesson.
Creating a new assembly
New assemblies are ereated using the same method as new parts,
Addi g the first component
Components ean be added in several ways, They can be dragged and
dropped from an open pan window or opened from a standard browser.
Posi on of the first component
The initial eompouent added to the assembly is automatically fixed as it
is added. Others eomponeuts ean be positioned aficr they are added
440
soLIDwoRKs Lesson 13
swam—Up Assemhly Modeling
The Assembly In this lesson we will make an assembly using exisiing componcnls.
The assembly is a universal join and is made up ofa number 0f
individual pans and one subzsscmbly as shown below:
I
Yokeimale
Bracket
pin[shurtl
(2 eopies)
pinllongl
Spider
Yokeifemale
1,7
M1
Lesson 13 soLIDwoRKs
Bonam-Up Assembly Modeling
Creating a New New assemblies ean be Created direetly or be made fmm an open pan
Assembly or assembly. The new assembly eonlains an origin, the three smndard
planes and s Mates folder.
Introducing: Make Use the Make Assembly from Pan‘JAssembly eption to generate a
Assembly from Pan] new assembly from an open pan. The pan is used as the first
Assembly cumponent in the new assembly and is fixed in spaee.
Where to Find It I
I
Menu Bar: New B , Make Assembly from ParllAssembly
Menu: File, Make Assembly from Assembly
’
Introducing: New A new assembly file ean be Created by clicking New D and selecting
Assembly an assembly template.
.
2 choose template.
Click Make Assembly from Pan‘JAssembly . Use the
AssemblyiMM template.
hm
W a
am.
E
El \A} W
Note The units of the assembly can be difi‘erent fmm the units of the pans.
For example, you ean assemble a mixture ofineh and millimeier mm
in an assembly whose units are feet. However, when you edit the
dimensions of any of the pans in the Context of the assembly, they will
be displayed in the units oflhe assembly, not «hose of the pan itself.
Using Tools, Options, yelu ean eheek the units ef the assembly and if
desired, change them.
442
soLIDwoRKs Lesson 13
swam—Up Assemhly Modeling
7mm
me manna
inn
m A
roam...“
on... .
may a
imam...
1 Sun
7mm Ina-Aw no,
4 Save.
Save the assembly under the name Universal Joint. Assembly files
have the file extension ".sldasm.
Close the bracket part file.
Position of the The initial eomponcnt added to the assembly is, by default Fixed.
First Fixed eomponents eannot be moved and pro loekcd into plaee wherever
Component they fall when you insert them into the assembly. By elieking the green
cheek or plneing the eursor at the assembly origin, the component's
origin is at the assembly origin position. This also means thnt the plnnes
of the eomponcnt mateh the planes of the assembly, and the component
is fully defined.
Consider assembling a washing machine. The first component logieally
would be the frame onto which everything else is mounted. By aligning
this eomponcnt with the assembly‘s planes, we would establish what
could be ealled “product spnee". Automotive mnnufneturers refer to
this as “vehicle spaee". This spnee creates a logicnl framework for
positioning nll the other eomponents in their proper positions.
Lesson 13 soLIDwoRKs
Bottom-up Assembly Maflellng
FeatureManager Within the FearureManager design tree ofan assembly, the folders and
Design Tree and symbols are slightly different than in a part. There are also some terms
that are unique to the assembly.
Symbols
Degrees of There are six degrees otfreedom for any component
Freedom that is added to the assembly before it is mated or '
fixed: translation along the x, Y, and z axes and
rotation around those same axes. How a component .
\
is able to move in the assembly is determined by its
degrees of freedom. The Fix and lnsen Mate ,2 " V
options are used to remove degrees offrecdom.
Components Pans that are inserted into the q "mile-m ma-umwmlolwfiuzvl
assembly, such as the bracket, are »
a user
represented by the same toprlcvcl @221...
icon as is used in the part llJ Manama
environment. Assemblies can also l3 “PW-M
be inserted and are shown with an "m
I‘T‘
:1:
assembly icon preceding the
assembly document nalne.
.
. eta..st.,..aosaa.sb,,..,oms
Component Part Each component part contains the entire contents ofthe part, including
Folder all features, planes and axes.
Note lfthe component is an assembly, the assembly, including all the parts,
would be displayed.
\
Component Name The component name in the FearureManager design tree displays a
wealth ofintormation.
\
(f) bracket<l> (Defaulh<<Default> Dlsplay State 1>)
Configurauon
Instance Number
Display State
Flle Name
State of the There are several symbols that are used to represent the state of a
component component in the Assembly FeatureManagerdesign tree. These are
similar to the symbols that represent the state of a sketch.
Fixed The component is Fixed to the current position, but it is not mated.
§ in bl’dclfid)
U nder Defined The component's position is Under Defined and still has some freedom
Q (‘)Voke._male<1> of movement within the assembly.
Fully Defined Components that are not marked with a smte indicator have a position
§ Volr._nuleq) wi ‘n the assembly that is Fully Defined with mates.
Over Defined Conflicting information for the position ofthe eomponent will cause it
to be Over Defined. Another error state is Not Solved where a
C (0 Vnke_rrlala<1>
question mark is used as the state indicator.
File Name The name orthe component, part or assembly, is listed. The ieon
will show whether i s a pan or an assembly For more information
on assemblies, see inserting Submxemb/ies on page 475.
Instance Number The instance number is used internally to distinguish each instance
ofthe component from each other when multiple instances ofthe
eomponent are included in the assembly.
lnstanees are not renumbered for deletions. The highest instance
number may not reflect the total.
Configuration The configuration, Detaolt in this example, is the configuration of
the eomponent that is used by this assembly.
Display State The display state, <Detault>ngsplaygStatel in this example, is
the display state ofthe component that is used by this assembly.
For more information on configurations and display smtes in
assemblies, see the Assembly Modeling manual.
External References When any parent document is opened, all documents that are
Search Order referenced by the parent document are also loaded into memory. In the
case or assemblies, components are loaded into memory aceording to
the suppression state they were in when the assembly was saved.
The sofiware searehes for referenced doeuments in paths you can
speeity, the path where you last opened a doeument, and other paths. If
the referenced doeument is still not found, the soflware gives you the
option to browse for it or open the assembly without the document. See
the Search Routing/0r Referenced Dccnmenls topie in the online help
for a eomplete list ofthe paths the sofiware searehes.
Note All updated reference paths in the parent document are saved when you
save the parent document.
445
Lesson 13 soLIDwoRKs
Bottom-Up Assembly Modeling
File Names Filo names should be Imique to avoid bad references. SOLIDWORKS
cannot open two different documents with the same name at the satne
time. Assemblies can use the wrong pan ifyou have two ditrerent parts
with the same name. Here are two examples:
MS
soLIDwoRKs Lesson 13
mun—Up Assemhly Modeling
Adding Once the first component has been insencd and fully defined, other
Components pans can be added and mated to it. In this example, the Yokemadc
pan will be inscncd and mated. This pan should be under defined so
that it is free to rotate.
There are several ways to add components to the assembly:
Use Insert Component
Drag them from the Windows
Drag them from an open document
Drag them from the Task Pane
All these methods will be demonstrated in this lesson, beginning with
use oflnsert Component. This is the same dialog that appears
automatically when Make Assembly from Part is used.
Note Unlike adding the first component, additional components will be
added with their positions undcr defined.
Insert Component The Insert Component dialog is used to find, preview and add
components to the current assembly. Click the Keep Visible (pushpin)
button to add multiple components or multiple instances ofthe same
component.
Insert Components 3
I Menu: Insert, Component, Existing PartJAssembly
. windows: Drag a component into the graphics area
Insert Yokeimale.
Cliek Insert Components 5
and elick
the Yekegmale part using the Browse
button. Position the component on the
screen to the lefi of the bracket and cliek
to place it.
The new component is listed as:
(.) Yokaimale < l>
This means that the component is the first instance onokegmale and
it's position is under defined.
M7
Lesson 13 soLIDwoRKs
Bottom—up Assembly Modeling
Where to Find It I Mouse Button: Drag a component with the lefi mouse button
Where to Find It I Mouse Button: Drag a component with the right mouse button
Where to Find It
. Shortcut Menu: Rightscliek a component
and click Move with Triad
v
i:
command. By expanding either the Rotate or Move options, you can
switch between the two eomlnands without ever closing the
PtopenyManager.
brim-s c
'1' like m 'l
The Move tool has several options for defining the type ot‘movement.
The option Along Entity has a selection box, Along Assembly XYZ,
By Delta XVZ, and To XVZ Position require coordinate values.
The Rotate tool also has options to define how the component will
rmatc.
soLIDwoRKs Lesson 13
Win-Up Assemhly Modeling
6 Move.
Drag the component Yokeaoalc with the lefi
mouse butmn so it is eleser m where it will be
mated.
Other options for moving and rotating the
component will be discussed later in this
lesson.
Ms
Lesson 13 soLIDwoRKs
Bonam-Up Assembly Modeling
Maie Types and Mates are used to create relationships between components. Faces are
Alignment the most eommnnly uscd geometry in mates. The type ofmnte, in
combination with the conditions Anti-aligned or Aligned, determines
the result.
Aligned Anti-Aligned
W @El
Coin 'denl A
(raees lie on the same
imaginary infinite plane)
Parallel \\
’9
Perpendicular J.
Aligned and antiealigncd do
not apply to Perpendicular.
Distance H
Angle L5
Y:
fl ’4
U
Note These tables outline the mates ofthc Standard Mates set. There are
also Advanced Males and Mechanical Mates sets that are discussed
in more advanced manuals.
SOLIDWORKS Lesson 13
Win-Up Assembly Modeling
chcr options are available with cylindrical races but they are every bit
as impomnt.
'
Center to _ mum ‘
Center ‘5 Distance ‘5
I
» _
Maximum \ Custom e
Distance ‘5 Distance
\ .
I‘S
no After the mate has been created, you can rightrclick the mate feature in
the FeatureManager design tree, and click Flip Mate Alignment to
reverse the alignment.
451
Lesson 13 soLIDwoRKs
swam—up Assembly Modeling
Things to which you There are many types ofiopnlogy and geometry that can be used in
can mate mating. The selections can create many mate types.
Topology/ Sclccfinns
Geometry
Faces or
Su rlace
Line or Linear
Edge
Plane
Axis or
Temporary
Axis
Point, Vertex,
Origin or
Coordinate
System
Arc or Circular
Edge
4.52
soLIDwoRKs Lesson 13
Bottom-Up Assembly Modeling
11p Selection filters ean he used to limit your seleetiens by geometry type
sueh as faee or edge. Press the F5 key and select one or more filter
types.
W
7 Mate PropertyManager. L9 0
Click Mate Q. Ifthe PmpertyManager is open,
you can select the faces without using the Ctrl
key.
3
W
em.“
l\\l.....s
Rumma-
mans...
(swim
a
+t
Mate Options Several mate options are available for all mates:
453
Lesson 13 soLIDwoRKs
Bottom—Up Assemhly Modeling
9
@J@
Add a mate.
The faces are listed in the Mate Selections list. Exactly two items
should appear in the list. Aecept the Concentric mate and cliek OK.
soLIDwoRKs Lesson 13
mun—Up Assemhly Modeling
12 Males
13
listed.
The mates, eeneentrie and eeineident remain
listed in the Mates group box. They will be
added to thc Mates folder when the Maw
command is completed. Click OK.
State of constraint.
The Yekegmle component is listed as under
constrained. It is sn'll 2171:: to move by rotating
m A and... mm.
455
Lesson 13 soLIDwoRKs
Bottom-Up Assemhly Modeling
14 Breadcrumbs.
Click on a face onokeJuale. Thc
Breadcrumbs for that selection appear in the
upper lefi portion of the Graphics Area.
The icon strip identifies the hierarchy upward
starting with the face and moving to the
feature, body, eomponent and finally the top
level assembly. Below the strip is the sketch
associated with the selected/ealum. Above
the strip are the mates associated with the
selected componem.
w©4
. y a managing
C it» sum
Nole Rightelicking on any ofthe ieons allows you to edit that feature.
Clicking ‘air‘ deselects the face.
Adding Components Another way to add components to the assembly is through Windows
Using Windows Explorer or My Computer. The part or assembly filc(s) can be dragged
Explorer and dropped into the active assembly.
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Width Mate The spider component will be centered within the Yokeimale and
Yokejemeie components using a Width, Centered mate. The Width
mate is one ofthe Advanced Mates from the Mate dialog. Selections
include a pair ofWidth selections (the “outer" faces) and a pair ofTab
selections (the “inner" faces). The Tab faces are centered between the
Width faces to locate the component.
(Front view)
A (Single selection)
'“
(Front view)
(Front view)
Note The Width mate contains other options that can be used with the same
selections: Free, Dimension and Percent.
A57
Lesson 13 soLIDwoRKs
Barium—Up Assemhly Modeling
17 Width male.
Click Insert Male % and click the Advanced Mates mb. Click the
Width m mate and click Centered.
Advanced mates enen require additicmal selections; in this example,
twu pairs ufsclcctions are required.
Hiding Faces with There are several ways to select hidden faces when adding or editing
the Alt Key mates. The All key ean be used t0 hide one er rnere faces and provide
aeeess t0 select hidden faees. The hrde is tcmpurzry.
Where to Find It I Keyboard Shoneut: Move the pointer over a component face and
press All to hide a faee or faees.
19 Remaining selections.
Click in Tab selections and click the scccmd of the pair of outer faces
from the spider as shown. Click OK.
The Width mate keeps the Spider Ccntcrcd inside the Yokeimale with
equal gaps en each side.
Wm WM
soLIDwoRKs Lesson 13
Win-Up Assemhly Modeling
b .§ a)
(.)
ma) Mzm<<wann>pisphy 5am»)
Venn-awn mam|<<wm>ysptzysmem
Note The icon (it indicates that the mate i in the path to ground, or, it is one
of the motes that keeps the component in position.
459
Lesson 13 soLIDwoRKs
Bottom-Up Assemhly Modeling
Where to Find It Shortcut Menu: Click Insert Components and cliek a rotation
direction
Note The option Show Rotate context toolbar on the Insert Component
PropertyManager must be clicked.
22 Concentric mate.
Select the Cylindrical faces as shown and
add a Concentric mate between them.
Using the The Component Preview Window is a handy tool that can be used to
Component make mate selections easier. When a component is selected for use, a
Preview Window separate viewport is created for the assembly and for the component.
Each vicwport can be manipulated by zooming, scrolling, and routing.
23 Preview window.
Cliek the spider component and click Preview Window I. The
window splits to include both the assembly and the spider eomponcnt.
Cliek Mate Q.
l:
it...“ um.
_....nm.;i_mwi
v
o;
461
Lesson 13 soLIDwoRKs
Botlam-Up Assemhly Modeling
24 Selections.
Click Width. Select the p of faces that make up the width and tab
selections. Use view manipulation, the Alt key, or select other to make
the seleetions. The spider is centered an the Yokaifemala
component. Click OK.
a reckon...”
Note The urienmu'on of the component in the Preview Window is the same
oricnmtiun as the assembly.
25 Exit preview window.
Click Exit Preview.
Potential Over Because thhc Clearance between the Yokeifemala and the bracket, 2
Defined Condition Coincident mate is unsolvablc. The gap prevents cuincidenee.
Parallel Mate A Parallel mate keeps the seleeted planar faces or
planes parallel te each ether without farcing
cunmet between them.
452
soLIDwoRKs Lesson 13
mun—Up Assemhly Modeling
26 Parallel mate.
Sclccl llic faces of llic
Yukeifemale and bracket as
shown above. Add a Parallel mate
to mainlain the gap between the
faces. Pmss G in use the
[0.032)
magnifying glass and view the gap.
Dynamic Drag under defined Components in display the motion allowed by the
Assembly Malian remaining degrees of frccdum.
Nole Components that are fixed or fully defined ennnot bc dmgged.
27 Drag components.
Drag the Yokegnale cumponent in turn it.
The mamd componcnls spider and
Yukeifemale move with it.
Displaying Part When you add a pan to an assembly you can ehoose which 0f its
Configurations in cunfiguralions will be displayed.
an Assembly or, onee the part is inserted and meted, you can switeh its
cunfiguration.
m
'
Lzsson 13 soLIDwoRKs
Bottom—up Assembly Modeling
Using Part Multiple instances ofthe same part ean be used ‘n an assembly, with
Configurations eaeh instanee refereneing a different eonfiguration We win use
in Assemblies multiple instanees ofa part with diFferent eonfigurations in this
assembly.
There are several ways to ereate this type of configuration within a part
(see Lesson In; Configurations for more information):
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soLIDwoRKs Lesson 13
mun—Up Assemhly Modeling
lmpor‘anl! The pin is a eempeneni that Conlzins multiple Configumti ns. Like all
eempenenis, only me Configuration that is used (LONG in this ease)
appears in the component name.
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Nole Display Smws an: primarily used in assemblies, but can bc usecl in
multirbody pans. Far more informalicm on display mics, see the
ASxemh/y Modeling training manual.
29 Concentric mate.
Select the Cylindrical faces as shown. Add a
[\uolal—FHA
Concentric mate between the cylindrical
faee in me Yakejsmale and pin using me
cunwxi toolbar.
Nole Tu prevent mmtion ufthc pin, click the Lock Rotation option.
Drag the pin through the Yokejemale as
Shawn.
465
Lesson 13 soLIDwoRKs
Bottom—Up Assemhly Modeling
The Second Pin Another instanee of the pin is needed. This one will he the shorter
version, SHORT. We will open the pin, tile the windows of the part and
assembly, and show the part's ConfigurationManzger.
Opening a When you need to aeeess a eomponent while working in on assembly,
Component you can open it directly, without having to use the File, Open menu.
The eomponent ean he either n part or a subassembly.
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soLIDwoRKs Lesson 13
sworn—Up Assemhly Modeling
Other Methods of There are several more methods for seleeting the configuration of a
Selecting component used in an assembly.
Configurations
I To get the same result using Insert Component, browse for the
part and associated configuration.
. Ports that contain configurations
triggcr a message box when dragged
and droppcd. Selcct thc desired
“.mm.e_
sou
configuration from the list.
—
33 Second instance. .mhxm4>mdm|<<nambm§‘gb)
The second instance of the pin ‘lrwnhermq>(nimk‘fld'lllDkab/Slltb)
c trimad>iwm<<na~|>pudvyfiml>l
coniponcnt was added, this timc
usmgthe SHORT configuration.
The component is added and it
. V
wwwmm m),
.o awdukhm no
displays thc propcr configuration
name in the FeatureManagcr
design nee.
34 Mate the component.
Add Concentric and Tangent mates to mate the
second instance of the pin.
467
Lesson 13 soLIDwoRKs
Bottom—up Assembly Modeling
Recent Documents SOLIDWORKS maintains a list ot‘reeently opened documents that can
be used to aeeess documents quickly. Type the shortcut key R and cliek
the doeument to open.
The pin ean be used to keep doeuments on the recent doeuments list.
The Show in Folder link is used to open the folder where the
document resides.
"termini” murmur-wile: X
35 Switch documents.
Switch to the pin.SLDPRT document, close it and maximize the
assembly window.
Creating Copies 0! Many times parts and subassemblies are used more than cnee in an
Instances assembly. To create multiple instances, or copies of the components,
copy and paste existing ones into the assembly.
36 Drag a copy. § in am» mamrrmmnommsmuu
Create another copy ofthc pin
component by holding the etrl key
; unjust»[warmaname-plnymv)
mm<l>mdaum<wam>rmmbl
while dragging the instanee with mom...» immunoasrumnmm
.imsiictrnraieues,u.,..,oaeor
the SHORT Configuration into the otusbmleswmhrwmm
graphics area. The result is another webmaster. manhunt
instance that uses the SHORT
configuration, since it was copied from a component with that
configuration.
'
Selections can be made through the component to others behind it.
Introducing: Hide Component turns offthc display ofa
Hide Component component, making it easier to see other parts ofthc
Show Component assembly. When a component is hidden, its icon in the
Fearurelvlanager design tree appears in outline form
like this: Ga mix-«sis.
Show Component turns the display back on.
Where to Find It
. Shortcut Menu: Rightrelick a component and click
Hide Components \ or Show Components 3
- Display Pane: Hide/Show L
in the component row
I Keyboard Shoncut. Move the pointer over a component and press
Tab to hide. Move the pointer over a hidden component and press
Shift + Tab to display.
Introducing: Change Change Transparency toggles the component O
Transparency transparency between 0% and 75%. Selections
pass through the transparent component unless the
snin key is pressed during selection. The
FeanlreManager design tree icon does not change
when a component is transparent
Where to Find It
. Shortcut Mcnu: Rightrelick a component and click
Change Transparency Q;
I Display Pane: Transparency @ in the component row
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470
soLIDwoRKs Lesson 13
Bottom—up Assembly Modeling
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471
Lesson 13 soLIDwoRKs
Bottom—Up Assemhly Modeling
Subassemblies A new assembly will be created for the components orthe crank. It will
be used as a subassembly.
Existing assemblies can also be inserted into the current assembly
using any ofthe teehniqucs previously introduecd for parts. When an
assembly file is added to an existing assembly, we refer to it as a
subassembly. However, in [he SOLIDWORKS soflwarc, it is still an
assembly (s .sldasm) file.
The subassembly and all its eomponent parts are added to the
FeatureManager design nee. The subassembly can be mated m the
assembly by one of its eomponent parts or its planes. The subassembly
is treated as a single pieee component, regardless ofhow many
components are within it.
New assembly.
Create a new assembly using the Assemblyjm template.
.
Click Keep \fisible on the Begin Assembly
PmpcrtyManagcr and add the enarikshaxt component.
Locate it at the origin ufthc assembly.
It is Fixed.
2 Add components.
Using the same dialog, add the
crankram and crankrknob
components.
Close the dialog.
472
soLIDwoRKs Lesson 13
mun—Up Assemhly Modeling
Smart Mates Mates can be added between eeunpenents whi1e dragging and dropping
them. This method, called Smart Mates, uses the Alt key in
ccmjunetion with standard drag and drop teehniques.
These mates use the same Mate poprup toolbar as the Mate teal uses to
set the type and other attributes. Many mate types ean be created with
this method.
Cemin teehniques generate multiple mates and do not use the toolbar.
These require the use of the Tab key to switch mate alignment.
47a
Lesson 13 soLIDwoRKs
Bottom—Up Assemhly Modeling
5 Coin 'denl.
Select the edge of the erankrarm and AIHdrag it to
the flat on the crankshaft. Drop the component
when the b@ symbul appears, indicating a Coincident
mate between and edge and a planar face. Use the
Male poprup toolbar to cunfirm the Coincident mate.
6 “Peg-in-hole".
Rotate the crankrknob using Move
with Triad (Triadon page 448).
The “Pegimhole” optiun is a speeial nan Rzmwemuank man)
case of the Smart Mate that creates
twu mates from One drag and drop.
This opemtiun is easier iftlle cranks
knob has been rotated.
Select the eirenlar edge on the crank
knob. Press Alt and drag it to the
circular edge on the top ofthe cranks
arm.
Release the All key when the ”A
symbul appears, indieating that both
Coinmdenl and Concentric mates
will be added.
Press the Tab key, irneeessnry, to
reverse the alignment. Drop the
component.
7 Save.
Save the assembly, naming it crank sub. Leave the assembly open.
Hide and Show All All ofthe visual symbols used in SOLIDWORKS including: axes,
Types cuurdinate systems, origins, planes, and sketehes ean be toggled on and
off all at once using Hide All Types and Show All Types. (Alrrently
the only visible type are the blue View Origins.
474
soLIDwoRKs Lesson 13
Win-Up Assembly Modeling
Inserting thnsseinhlies are existing assemblies that are added to the active
Subassemblies assembly. All efthe snhnsseinhly components act as a single
component.
9 Select me subassembly.
Swileh to the main assembly. Using Insert Component, the dialog is
set to list any open parts or assemblies under Open documents. The
crank sub is lisled and sclccwd.
1|] Place the subassembly.
Plaee the subassembly near the ten of the Yekueale componan
Expanding the snhnsseinhly component ieen shows all the component
pans within it, including its own mate group.
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475
Lesson 13 soLIDwoRKs
min—Up Assemhly Modeling
Mating Subassemblies follow the same rules for mating as parts. They are
Subassemblies considered components and can be mated using the Mate mol,
Alt+drag mating or any of the other methods that have been discussed.
11 Smart Mate concentric.
Add a Concentric mate, using Ala-drag,
between the Cylindrical surfaees of the post on
the top of the Yukeimale and the crankshaft.
12 Parallel mate.
Male the flat on the Yukeimale with the
flat in the Drhole in the crankshaft
with a Parallel mate.
13 Alignment.
Click the Flip Mate Alignment bumm to
test Anti-Aligned (above) and Aligned
(right).
Use the antiraligned Condition (above) for
this mate.
476
soLIDwoRKs Lesson 13
Bottom-Up Assemhly Modeling
Distance Mates Distance mates allow for gaps between mating components. You can
think of it as a parallel mate with an offsct distance. Thcrc is generally
more than one solution so the options Flip Mate Alignment and Flip
Dimension are used to determine how the distance is measured and
which side it is on.
Unit System The Unit System eonuols input to the documcnt as well as the units of
mass property calculations. The unit system can be set using Tools,
Options, Document Properties, Units. You can also set the unit
system by clicking Unit System on the status bar.
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477
Lesson 13 soLIDwoRKs
mum—Up Assemhly Modeling
Use For Positioning The mate option Use for posit ning only can be used to position
Only geometry without adding the restrieu'on ora mate. This is o useful
method for setting up a drawing view.
18 Male.
Cliek Mate % and click Use for positioning
only. Select the planar faces shown and a Parallel
mate. Click OK.
The geometry is positioned like a parallel mate
condition but no mate is added.
Save the assembly.
478
soLIDwoRKs Lesson 13
mun—Up Assemhly Modeling
Pack and Go Pack and Go I used to collect and copy all the files used by the
assembly intu a single fclder or zip file. It is cspecially uscful when the
entire assembly must be sent in another user and the files are stared in
many different fclders. Additional related files ean be included.
Where to Find It I Menu: File, Pack and Go
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7
95 SOLIDIA/ORKS
Ftssemblg Modeling Course
Inthe preceding lesson, you learned some of the fundamentals of using assemblies in the
SOLIDWORKS software. Did you know there is an entire course dedicated to assem res?
Some of what you will learn in the Assembly Modeling course includes.
Add me Endcdnnect.
Add an insmnec of the EndConneet to the
assembly. Male it to the RectBasa using a
distance of 1 0mm and two cuincident mates as
5‘
Shawn.
Add me Brace.
Add an insmnec of the Brace to the assembly.
Male it to the RecLBasa using coincident
mates as shown.
The Brace is centered on the hale in the
vindConnset component.
48
ExAnfise 55 soLIDwoRKs
Males
rimsfl
5 Save and close all files.
482
soLIDwoRKs Exercise 55
ane Grlnder
Exercise 56: Assemble this device by fellowing the steps
Gripe Grinder as shown.
This lab uses the following skills:
Cmaiirlg a New Assembly on page 442
Adding Components on page 447
Mating Components on page 449
Dynamic Assembly Motion on page 463
Smari Mazes on page 473
Units: in meters
Proeed u re Create a new assembly. All the component parts ean be feund in the
felder Grinder Assy.
Add the component Base.
Create a new assembly, using the Base
part as the base eempenent. It sheuld be
fixed at the assembly origin.
483
Exercise 56 soLIDwoRKs
ane Gunner
Crank assembly.
Open n new assembly using the
AssemblgLMM template. Build the
Crank assembly as shown at the righl.
Consider using “pngmhole”
Smaancs to add the coineidem and
conecnlrie mines in one step. The Crank
is shown in both exploded and eollnpscd
lol-
sues. L
The Crank assembly eonsisls of:
- Handlem
- Knohu)
- TmssHeadSccewu)
[#8732 (.5" long” eonfiguration
- RHMaehjneScPewa)
[#440 (.ozs" long) J configumlion
Nole Both mnchinc screws eonlain multiple
configurations. Be Sure you use the connect ones.
Insert me Crank assembly into the
main assembly.
Tile easeade the two assembly
Ol’
484
soLIDwoRKs Exercise 57
using "Ida and Shaw Compunem
485
Exercise 57 soLIDwoRKs
Uslng um and Shaw Component
4 Hide.
Hide the Cover Plate and one othe
CoverjmeLug Components as shown.
5 Add more components.
Add the Worm Gear Shaft and Warm
Gear eumpunents as shown.
6 Delail.
Show the hidden eomponenm. Use change Transparency in ehange
the appearance ufthc Housing.
Add the Offset Shaft eomponcnt and male in.
486
soLIDwoRKs Exercise 58
Pan Cnnfigurauons In an Assembly
Open part.
Select any insmnce of the
Allen Wrench component and
open the pan.
487
Exercise 58 soLIDwoRKs
Pan Configurallons in an Assembly
3 Configuration.
Use the values in tho Length column for oaeh configuration as shown.
W
Length
50
Sizc()2 60
Sizc()3 70
Sizc()4 so
Sizeos 90
Sichfi 100
Sizc()7 100
Sizeox 90
Size09 80
S ize 0
1 l ()0
Size 7
A83
SOLIDWORKS Exercise 59
Udolnl Changes
Changes.
Doublesclick the first feature and
change the dimensions that are shown
as bold and underlined.
Rebuild the pan.
Close and save.
Close the bracket part, saving the
changes that you have made. Respond
Yes to rebuilding the assembly.
Changes.
The ehanges made in the part also appear in the
assembly.
Turn the crank.
The Crank should tum freely, turning the two yokes,
the spider, and the pins with it.
Delete male.
Expand the Mate folder and delete the mate
Parallel2.
489
Exercise 59 SDLIDWORKS
whim Changes
490
Lesson 14
Using Assemblies
491
Lesson 14 soLIDwoRKs
Uslng Assemblies
Using This lesson will examine other aspeets 0f assembly modeling using a
Assemblies flash light. The completed assembly will be analyzed, edited and
shown in an exploded state.
Stages in the Some key stages in the analysis process of this assembly are shown in
Process the following list. Eaeh of these topics comprises a seetion in the
lesson.
Analyzing the assembly
You can perform mass properties ealeulations on entire assemblies.
Ed g the assembly
Individual parts ean be edited while in the assembly. This means you
can make changes tn the values ofa part's dimensions while active in
the assembly.
Exploded assemblies
Exploded views of the assembly can be ereated by selecting the
eumponents and the direction/distance 0f movement.
Bill of Malerials
A BOM table ean be generated in the assembly and Copied into the
drawing sheet. Associated ballcmns can be added in identify the items.
__l
Open an assembly.
Cliek Open B and browse to the Exploded View folder. Cliek
Filler Top-Level Assemblies f: , select the assembly Flashlight and
click Open.
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492
SOLIDWORKS Lesson 14
Uslng Assemblies
Assembly Open The Assembly Open Progress Indicator appears on the screen as the
Progress Indicator assembly is being loaded and opened, displaying status information.
The opening process is divided into three distinet phases:
opt-led t-
mammm
El-medzlme airman
meantime”
Note After opening, the performance results can be found under Tools,
Evaluate, Performance Evaluation, and Open Performance.
Same Name When an assembly is opened, it‘ one or more eomponents in that
Conflicts assembly have the same name as an already open part, the internal IDs
are compared. For example, both the assembly Universal Joint from
Lemon 13: Bellamy/r Assembly Modeling (below lefi) and the current
assembly (below right) have a component pan named Pin.
lfthe Pin from the Universal Joint was open when we opened the
Flashlight assembly, the internal IDs would not match, and a message:
The document being opened references a file with the same
name as an alreadyaopen document.
493
Lesson 14 soLIDwoRKs
Uslng Assemblies
Analyzing the There are several types of analysis you can perform on an assembly
Assembly including Mass Properties, Interference Detection, and Clearance
Verificationt
Mass Properties Mass properties calculations for pans were introduced earlier in this
Calculations course (see Mass Properties on page 231). when working with
assemblies, the important thing to remember is that the material
properties or each component are controlled individually via the
Material feature in the pans. The material properties can also be set
through Edit Material.
The symbols represent:
494
soLIDwoRKs Lesson 14
Uslng Assemblies
2 Mass properties.
Click Mass Properties 1‘.
3 Results.
The system performs the calculations and displays the results in a
report window. The system also displays the Principal Axes as
temporary graphics. Options ean be used to ehange the units of the
calculations.
Close the dialog.
Note The mass properties for seleeted eomponents, rather than the entire
assembly, enn also be calculated.
495
Lesson 14 soLIDwoRKs
Uslng Assemhlles
Interference Options Thc Options group scctions arc used to refine the dctcction criteria.
Treat coincidence as interference includes all coincident faccs as
interferences.
Selected intcrfcrcnces can bc flaggcd to be ignorcd by the
calculations using thc Ignore button, Thcy can be shown later using
Show ignored interferences
Clicking Treat subassem ' s as components ignores any
interfcrenccs within thc subasscmbly itself and uses it as a singlc
componcnt.
Include multibody part interferences looks at body to body
interfcrenccs within pan components
Using Make interfering parts transparent shows thc interferencc
volumcs in a transparent statc.
Create fasteners folder gcneratcs a Fasteners foldcr to hold all
thc interfcrenccs that involvc a fastcner,
Create matching cosmetic threads folder placcs components
with matching cosmetic threads in a scparate folder.
Ignore hidden bodies/components allows you to choose
components to be ignored by hiding them in advance.
Introducing: Interference Detection can be dircctcd to check all components in the
Interference asscmbly, or just selected ones.
Detection
Ass
soLIDwoRKs Lesson 14
Uslng Assemhlles
7
momentum»
shown in the Results listing followed by n
volume of interference Bolh interferences
oceur between the same pair of componcnls l
mm as...» v
HoldeP< 1 > and Round Swivel Cap< 1>r has A
y; mmuannsmmAa
55 mmwensmn
3 (umpunemmw
Inlerference1 lnterferencez
497
Lesson 14 soLIDwoRKs
Uslng Assemblies
Open Part Component ports and subassemblies can he opened directly using
Open Part. Open Part in Position opcns the part or subassembly
using the same orientation as the nsseinhly.
Where to Find It - Shortcut Menu: Rightrcliek a component and eliek Open Part D
- Shortcut Menu: ightrcliek a component and eliek
Open Part in Position 6
6 Open.
Thesc interferenees occur
wi the suhnsseinhly Base.
The interfcrence can only be
repaired by editing components
in the suhnsseinhly.
7 change dimension.
Doublc7elick the face ofthc Holder
component and doublercliek the
dimension as shown.
Change the value to 5mm and rebuild.
498
SOLIDWORKS Lesson 14
Uslng Assemblies
9 Hide component.
Hide the Battery Covec<1> component.
10 Clearance ve cation. :4 v a)
Click Clearance Ver ation :4 and click v x
both Battery AA components. Set the
Minimum Acceptable Clearance value to
0mm to dctcrmlnc irthere lis any elearanee at
. .
mm
lfil
mil/:5?»
o a.
a
all. [Wampum/m
Click Calculate and the clearance will appear . aim mm:
kmmmmmmm
mammal
‘
. incontinent a
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r (mummies
Note This example uses the option Make parts under study transparent.
11 Show component.
Show the Battery Cover<1> component.
Press Ctrl+Tab and click the Flashlight assembly.
493
Lesson 14 soLIDwoRKs
Uslng Assemhlles
Static vs. Dynamic The problem with a smtie method of intcrfcrcnec deteetion is that the
Interference components of an assembly my only interfere under eenain
Detection eonditions. What is needed is a way to deteet eollisions dynnmieally,
while on assembly is moving.
Introducing: Co on Detection analyze clecied components in the assembly
Co": on Detection during dynamie assemhly motion, alerting you whcn faccs elash or
eollide. You have the options of stopping the motion upon eollision,
highlighting the eolliding faces, and genernting a system sound.
12 Collision Detection. A
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Drag the Haacl<1> until the point collides with
the Swivel<1> as shown. The system alerts you honours-«int
by highlighting the faces, stopping the motion,
and generating a system sound.
Note The sound must be turned on and set to be heard. Click Enable sounds
for SOLIDWORKS events to toggle sounds on. Click Tools, Options,
General, Configure Sounds, and for tho SolidWorks program, select
a Collision Detected sound.
500
soLIDwoRKs Lesson 14
Uslng Assemhlles
Performance The are a number of options and tcchniqiios you can iisc to improve
Considerations system performance during Dynamic Collision Detection:
I Click These components, instead ofAll components. In general,
performance can be iinrirovod ifyoii minimize the niinibor of
components the system has to evaluate However, be careful that
you do not overlook a component that does, in fact, interfere.
I Mak ure Dragged part only is selected. This means only
eoll ns with the Component you are dragging are detected. If
unchecked, collisions are detected for both the moving component
and any components that move as a result of mates to the moving
component.
I If possible, use Ignore complex surfaces.
501
_
Lesson 14 soLIDwoRKs
Uslng Assemblies
Interference1 lnterferencez
502
soLIDwoRKs Lesson 14
Using Assemblies
Changing the changing the value of a dimension in the assembly works exactly the
Values of same as ehanging that dime n in a pan: doubleaeliek the feature and
Dimensions then doublereliek the dimen on. SOLIDWORKS uses the same pen in
the assembly or the drawing, so ehanging it in one plaee ehanges it in
all.
The feature ean be doubleaeliekcd from the FeaturcManagcr design tree
or the screen, but the dimension will always appear on the screen.
21 Rebuild.
Rebuild the assembly Notiee that not only are the pans rebuilt and the
assembly updated, the mating relationships ensure that the components
remain together.
22 Open Holder.
Rightselick the Holdar< 1> and click Open Part from the shortcut
menu.
503
Lesson 14 soLIDwoRKs
Uslng Assemblies
\
Change the value back to 53mm and elose the pan, saving the changes.
24 Assembly update.
Changes have been made to a referenee ofthe assembly, in this ease the
size ofa part. Upon reenlering the assembly, if SOLIDWORKS asks
whether you want to rebuild. Cliek Yes.
504
soLIDwoRKs Lesson 14
Uslng Assemblies
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and click Add Configuration.
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Where to Find It -
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CommandManager: Assembly > Exploded View
Menu: Insert, Exploded View
.'
505
Lesson 14 soLIDwoRKs
Uslng Assemblies
The Exploded View The Exploded View PropertyManager is used to ereate and store all the
ProperlyManager explode steps in the exploded view.
Each Explode Steps group box lists the .u , 0, ®
explode steps, in order, with a rollback bar. ., x I,
The Add a Step group box lists the min-km A
components of a suhnssemhly.
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Important! Do not click OK until all of the explode steps have been created.
General Sequence The general sequence used to create an exploded step is repeated many
in Explode times to create the exploded view. It is:
I. Select the eomponent(s) to explode.
2. Move the eomponent(s):
Drag and drop an axis or n ring of the move manipulator to
uanslate or rotate.
506
soLIDwoRKs Lesson 14
Uslng Assemhlles
Move Manipulator The Move Manipulator axes are used to create the veetor movement
for an explode step using the standard drag and drop method.
Drag Arrow The Drag Arrow is used as a vector for the explode step. ()nee created,
the step distanee can he modified by clicking the step in the Explode
Steps dialog and dragging the arrow along the explode line.
Edit Step Rightdick a step and click Edit Step to edit which components are
used in the step, ehange the direetion ofa step, or to set the dismnee to
an exact numeric value.
3 Select component. v
Click Exploded View o’ and
Regular Step . Clear the
Rotate about each component origin
option.
Select the Locking Pin<1> component.
The move manipulator appears at the x
seleetion. The move manipulator is aligned
with the axes ofthe assembly.
4 Drag explode.
Explode the eomponent by dragging the
arrow away from the assembly and using
the ruler to set the distonee to about
30mm. The Explode Step1 feature is
added.
507
.
Lesson 14 soLIDwoRKs
Uslng Assemblies
mm
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508
soLIDwoRKs Lesson 14
Uslng Assemblies
Note Both Locking Pin<1> eomponents eonld have been exploded the
same radial distance using :1 Radial step.
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7 Settings. A
Expand the Options group box and clear BM, WE mum"; rm my
the Select subassembly parts option. ¢
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Lesson 14 soLIDwoRKs
Uslng Assemblies
8 Explode subassembly.
Click the subasscmbly Base< 1> and drag it about 55mm in the
direction shown Click Done.
't
Expand the Options group box and click the Select subassembly
parts option Explode the Round Swivel Cap< 1>,
Battery Cover<1>, smceh<2>, Cup<2> and Pin<1> with the
distances and directions shown.
30mm
510
soLIDwoRKs Lesson 14
Uslng Assemhlles
Exploding Multiple Multiple components can be selected and exploded with the same
Components veetor distnnee nnd direction in a single explode step. The cm key is
no! required for these seleetions.
10 Explode multiple components.
Select both Battery AA components and drag them about 75mm in
the direction shownl Click Done.
Rollback and Using the Rollback Bar, you can rollback and
Reorder reorder exploded steps in the Explode Steps dialog
Explode Steps just like features in the FeaturcManagerdesign trecl
The steps below the rollback bar are suppressed.
This can be used to go through an exploded View step
by step, roll back to see the results and edit a step, or
change the order of the steps.
Rollback To rollbnek or forward:
511
Lzsson 14 soLIDwoRKs
Uslng Assemhlles
11 Rollback.
Using Roll Back 6 , move through all ufthc steps, and then to
Explode Step 4. This that explodes the Battery Cover.
is the step
Drag the rollback bar down to the bottom without making any ehanges.
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12 Reorder.
We want the Battery AA explode step to follow the Battery Cover
explode step direetly. Drag Explode Step 9 and drop it onm
Explode Step 4.
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Note The results o this reorder are more apparent when the explode steps are
animated. Scc Animating Exploded Vlwa on page 523.
512
soLIDwoRKs Lesson 14
Uslng Assemblies
Changing the In some cases, the axes of Move Manipulator are not pointing in the
Explode Direction desired explode directions. This is usually beeause the eomponent has
been mated or plaeed at angle to the smndard directions. In cases like
these, the orientation of the axes can be ehanged to create the desired
explode direction.
Changing the Move If the Move Manipulator axes do not point in the desired directions, its
Manipulator orienmtiun can be Changed.
Drag the manipulator origin (sphere) to an edge, axis, face or plane
to reorient it.
Rightrcliek the manipulator origin and eliek Move to selection or
Align to. Select an edge, axis, face or plane to reorient it.
v
513
Lesson 14 soLIDwoRKs
Uslng Assemblies
13 Se gs.
Expand the Options group box and clear the Select subassembly
parts opticm.
14 Wrong direction.
Select the Swivel cup<1> and drag the axis
as shown. The eoniponent explodes along an
assembly axis direetion.
Click Undo H.
15 Move origin.
Drag the manipulator origin (sphcm) to
the face shown and drop it
16 Proper direction.
Use the drag, arrow to move the
Swivel Chp< 1 > about 30mm
normal to the sclccwd face as
shown.
Click Done.
514
soLIDwoRKs Lesson 14
Uslng Assemhlles
18 change orientation.
Drag the manipulator origin (sphere) to the edge 2
shown and drop it.
Click Auto-space componenls after drag.
Drag the spaeing slider to near the middle as
shown.
am... A
515
Lgsson 14 soLIDwoRKs
Uslng Assemhlles
19 Drag.
Drag the axis as shown to explode and autorspacc the eoinnonents.
Note The arrow for eneh individual eornnonent can also be dragged.
2|] Component order. ,
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lrthe order ofthc components looks different, ,
516
SOLIDWORKS Lesson 14
Uslng Assemhlles
Explode Line Create lines that represent the explode paths of components using
Sketch Explode Lines. Atype of3D sketch called an Explode Line Sketch is
used to create and display the lines. The automated Smart Explode
Lines tool can be convened and used in conjunction with the manual
Route Line and Jog Line tools.
Introducing: Smart The Smart Explode Lines tool automates the proeess of adding
Explode Lines explode lines by generating explode lines for each component. These
lines can then be modified or removed before applying them to the
sketch.
9‘
Smart Explode The Smart Explode Lines tool generates a large amount of explode
Line Selections lines, including some overlapping and occasionally unwanted lines.
The power ofthe too till useful with manual selections. An
alternative approaeh is to:
I. Generate the smart explode lines.
2. Use Delete and Clear Selections to remove overlapping unwanted
and lines.
3. Select only those components that require explode lines.
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”A
This approach will be used in this example.
517
Lesson 14 soLIDwoRKs
Uslng Assemhlles
Manual Explode Wllen ereating explode lines manually, seleetions sueh as vertiees,
Line Selections edges and faces, can be made to ereate explode lines. lt is important to:
- Seleet geometry in the proper order to define the explode liner
- Seleet geometry that is appropriate to stan, end or pass through.
Note Veniees and edges are typically suited to start and end explode lines.
Faces are typieally used to “pass through". These seleetions will be
shown in the following steps.
q.
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Introducing: An Explode Line Sketch enables you to selnisautomatieally create
Explode Line Sketch explode lines, To do this, you select rnodel geometry such as faces,
edges, or veniees, and the system generates the route lines.
Free Sketching Explode lines can also he sketehed using 3D sketehing teehniques
(ignoring the tools provided with the Explode Line Sketch dialog}
513
soLIDwoRKs Lesson 14
Uslng Assemhlles
y‘
A smaller scl ofcxplodc lines are erented Do not click OK yet.
519
Lesson 14 soLIDwoRKs
Uslng Assemblies
A
5 Instances.
Click Apply to all component instances to change both instanccse
The Reference Point position changes to Selected point. Click OK.
535
520
soLIDwoRKs Lesson 14
Uslng Assemblies
‘
Manual explode line. _
Note The seleetion order is especially critical when more than two seleetions
are made, as the lines follow the sequence.
Adjusting the The explode lines and ends offer several options before
Explode Lines they are eompieted. The seleetion points have arrows that
can be clicked to reverse the line direction.
The lines themselves ean be dragged within the piano of
the geometry. riaee the cursor on the line to see the drag
arrows.
The Reverse and Alternate Path options can also be
used to generate more explode line options.
-
Reverse direction.
Click arrows to reverse the direction where
neeessary. Use the drag arrows on the individual lines
to adjust them as shown.
Click OK.
521
Lesson 14 soLIDwoRKs
Uslng Assemhlles
9 Ed ng.
Click lnsen‘JEdil Smart Explode Lines. This opens the explode line
sketch and allows you te edit the autematieally ereated explode lines.
Select the Battery Cover component, and drag the endpoint to the
vertex position as shown.
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Click OK.
522
soLIDwoRKs Lesson 14
Uslng Assemblies
$0
The eolor changes to blaek and the line can be edited or deleted.
Note The dissolved explode line contains no sketeh relations, but they can be
added.
W‘
Exploded Views collapse motioni
Where to Find It I Shortcut Menu: Rightreliek the Expriewl feature and click
Animate Collapse or Animate Explode
Animation The Animation Controller is a
Controller dialog that can be used to n <l > i» u o ... .i to
adjust the options ofan
animated exploded view and
also to save the animation.
Playback Options There are several options for replayng the simulation:
523
Lesson 14 soLIDwoRKs
Uslng Assemhlles
11 Animation toolbar.
Rithliek on Explviewl and eliek Animate Collapse. The dialog
uses standard eontrols including > Play.
12 Save.
Save the assembly afier collapsing the exploded view.
elosc all mos but the assembly Flashlight.
13 BOM Settings. 3 I” Q
Click Bill or Materials 3. « x
i:
Select homrstaJ-ldard as the Table Template ""‘"“" A
mm...»
Click OK and in the Existing Annotation mm,
View dialog eliek Notes Area and 0K again. a mans.
14 Placement.
Click in the graphics window to plncc
the BOM.
Note The order of the items in the BOM follows the order ofthe components
in the FeatureManagerdesign tree.
524
soLIDwoRKs Lesson 14
Using Assemblies
15 BOM feature.
Expand the Tables folder in the
Q mm WWW”
FcatumManagcr design use. The bill of :2"
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. m
materials feature, Bin of Materials
<Explode>, is stored there.
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525
Lesson 14 soLIDwoRKs
using Assemnhes
17 Moving a column.
Click me header cell In above the QTY. eohnnn. Drag the column
header ee11 to the 1cfl,dmppiug it at hhc position shown. Click in the
table and drag vertical or horizomal lines to rcsizc the cells.
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cavsv
18 Hide table.
Close the table window. Righrclick the mblc Bill of Materialsl
<EXplDCle> and click Hide Table.
525
soLIDwoRKs Lesson 14
Using Assemblies
@
the PropertyManager of the drawing view. Then, is
seleet Show in exploded state to display the Eimrmnnsnsmmn
exploded view. Finally, choose the exploded view
you want to display ifthe eoniiguration has
multiple exploded views.
Note An exploded view must already exi in the assembly for these options
to be available.
1 New dra g.
Maximize the assembly window. Click Make Drawing from Part]
Assembly I? to create a new drawing using the A,Size,ANSI,MIM
template.
Model View.
Drag and drop the "Isometrie Exploded view from the View Palette.
Set the seale as 1:2 and click the Display Style Hidden Lines
Removed.
527
LAssoll 14 soLIDwoRKs
Using Assemhlles
Copying a BOM If a bill of mawrials mblc has been crcalcd in the assembly, it can be
Table from [he copied te the dra g.
Assembly .
used te create the table is used to Copy it. For more
. .
The Sam: option
information, see Bill analeria/x on page 524.
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Note For more informaticm about creating and editing Bill of Material tables,
SCC the SOLID WORKS Drawing: manual.
4 Font.
Click the uppcrrlcfl handle of the table and Change the font size.
DoubICrclick lines ofthc table in rcsizc w the cuntcnm.
gcgganrmma.imm '
528
soLIDwoRKs Lesson 14
Uslng Assemblies
Adding Balloons The item numbers assigned by the bill ofmat ‘ s can be added to the
drawing using Balloons. These balloons will as gn the proper item
number as they are inserted onto edges, veniees or faces.
Introducing: Auto The AutoEalloon eommand is used to automatically label the
Balloon components of an assembly drawing by item number and optionally
quantity. There are several different layouts, shapes and methods to
create the balloons.
Insert balloons.
5
Select the drawing View.
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Editing the The Exploded View can be edited at any time to edit, add, remove, or
Exploded View rerordcr steps. In this example, the dismnee and direction ofa step will
be edited to represent the proper motion ofthe component.
Assembly.
Return to the assembly Flashlight.
Edit exploded view.
Click the ConfigurationManager. Expand the Explode configuration.
Rightselick g' Expriewl and eliek Edit Feature.
529
Lesson 14 SOLIDWORKS
Uslng Assemhlles
8 Edit step.
Roll back to a position aficr Explode Step4.
Cliek Explode Step4 to edit it.
9 Change vector.
Rightdick in the Explode Direction field and click Clear Selections.
Select the edge of the eomponent part as shown.
Extmdei ot Batten/(avewl d
10 Change settings. V
.‘
list.
Click OK to complete editing the exploded view.
11 Roll fomard.
The changes to the exploded view
Q
and the exploded line sketch will
appear in the drawing view.
Roll forward to the end.
530
soLIDwoRKs Lesson 14
Using Assemblies
12 Return to drawing.
Returning m the drawing, the changes made my the assembly are clear.
“MUUUAWAA
A Flashlight
531
7
p5 SOLIDWORKS
SOLIDWORKS User Groups
SOLIDWORKS User Group meetings are a valuable resource for SOLIDWORKS users and
their organizations. When you attend a meeting. you will experienoe:
I Learning. Hear SOLIDWORKS lips. tricks and technical presentations that help you
learn more about SOLIDWORKS and SOLIDWORKsireIated products.
Sharing. Share experiences and technical presentations that can provide you and your
oompany with valuable. realrworld techniques and methodologies.
Networking. Network with peers and interact with SOLIDWORKS personnel and
partners.
http:/Mww.swugn.org to learn more about SOLIDWORKS User Groups. Be sure to
Visit
check out the calendar to find an event near you!
533
Exercise 61 soLIDwoRKs
Findlng and Repalring lnlenerenees
Dynamic interferences.
Find dynamic interferencesbetween
the YukeiMale< 1 > and
Yekejemalx 1> components.
soLIDwoRKs Exercise 61
rm“ and Repainng lnleflemnnes
4 Add features.
0an the pans YukeLMade< 1 > and Yokej‘emalx 1 >.
Add chamfcr features (2mm x 45’) m the edges as shown.
5 Test.
Return w me assembly and wst for boa. smlic and dynamic
inwrfcrcnccs.
6 Save and close all files.
535
Exercise 62 soLIDwoRKs
cneexing tor lnterlemnees, Calllslons aria Clearances
_ilmliw
The image below shows the dynamie elearanee dimension during drag.
(Answer: 225mm)
535
soLlDwoRKs Exercise 62
fiheckmg lor lnleflerennes. Collisions and clearances
5 Subassembly clearances.
0an the subasscmbly internal and find the clearances between:
I Campuncnts Small centeritube and small collar.
l Campuncnts Small centeritube and thnicollar.
537
Exercise 63 soLIDwoRKs
Exploded Vlews and Assembly Drawlllgs
Exercise 63: Using the existing assemblies, add explnded views, exp1nde lines and a
Exploded Views BOM in the assembly. Use the exploded views to genetnte drawings
and Assembly with balloons and enpy the BOM from the assembly Use the
AgsizegANSIgMM template.
Drawings
This lab reinforces the following skills:
Exploded/ixszmb/ies on page 504
Using AumeSpacing on page 5 l5
Explode Line Skeich on page 5 l7
Axszmh/y Drawings on page 527
Bill nfMaiz/iu/S on page 524
Unils: m eters
The files are found in the Exploded Views folders
i m mm i
i m mm i
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i m mm i
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538
soLIDwoRKs Exercise 64
Exploded \news
Assembl '
Supportj'rame
539
Ennfiae 64 soLIDwoRKs
Exploded Vim
Appendix A
Templates
541
Appendix A soLIDwoRKs
Templates
Suggested For a complete listing man the settings available through the Tools,
Settings Options dialog refer to the onrline help.
Important System Options that are used in this manual are:
General
Input dimension value: Enabled
Sketch
Display plane when shaded: Disabled
Detau It Tem plates
Always use these default document templates: Enabled
Document With a Document Template file (*.prtdot, *. asmdot, ‘.drwdot) you
Templates can save document properties for use in new documents, You can create
a custom template that containsjust the settings that you want. The
Document Properties saved in a template tile become the default
settings for any new document created from that template.
542
soLIDwoRKs Appendix A
templates
How to Create a Creating e eustomized template is e simple procedure. You open s new
Part Template document u g an existing template. Next, you use the Tools, Options
dialog to modify the Document Properties. Then you save the
doeument as a template file. You can setup folders to Contain and
organize your templates.
.55
hum
Note Do not use the Novice sctu'ngs on the dialog when saving a doeument
template. The resulting template will not be seen.
Properties.
Verify, and if needed, set the following Document Properties:
I Drafting Standard
Overall chatting standard: ANSI
I Dimensions, Font
Dimension: Century Gothie; Height 7 12 points
I Annota ns, Font
Balloons: ‘cntury (iothie; Height 7 12 points
Notes: Century Gothic; Height 2 I2 points
I Dimensions, Primary precision
Primary preeision, Unit Pre on 7 .12
I Grid/Snap
Display Grid , Disabled
Appendix A SOLIDWORKS
l’emplales
I Units
Unit system , MMGS
I Reference Geometry
The default names for the three system planes are eontrolled by the
document template. when the part is saved as a template, the plane
names will be saved in the template file.
Organizing Your As a general rule, it is not a good idea to store your customized
Templates templates in the SOLIDWORKS installation directory. The reason for
this is that when you install a new version of SOLIDWORKS, the new
installation directory would overwrite your eustomized templates
A better strategy is to set up a separate directory for templates, just as
you would for library features and standard pans libraries.
You can control where SOLIDWORKSsearehes for the templates by
means of Tools, Options, System Options, File Locations The
Show folders for box displays search paths for files of various types,
including document templates. The folders are searched in the order
they are listed. You can add new folders, delete existing folders, or
move folders up or down to change the seareh order.
3 Save a template.
Click File, Save As. For Save as type, select Part Templates.
Name the template Myanmpart and navigate to the directory where
you want to store your customized templates. In this example, we will
save the template to a new folder on the Desktop.
4 New folder.
Browse to the Desktop and create a folder named Custom
Templates. Save the template into the folder.
5 Add File Location.
SOLIDWORKS needs to know where to find Custom templates. Click
Tools, Options, System Options and click File Locations.
Make sure the Show folders for list is set to Document Templates
and click Add. Select the Custom Templates folderjust created and
click OK twiee. Click Yes to eontlrm the change to your system
options.
soLIDwoRKs Appendix A
templates
mm m await-nu WWII-Cubs
Elma
Drawing Drawing templates and sheet formats have many more options than
Templates and part or assembly templates. A complete treatment of creating and
Sheet Formats customizing drawing templates and sheet formats is covered in the
course SULIDWORKS Drawings
Default Templates Cemin operations in SOLIDWORKS automatically create a new part,
assembly, or drawing document Some examples are:
Insert, Mirror Part
Insert, Component, New Part
Insert, Component, New Assembly
Form New Subassembly
File, Derive Component Part
In these situations, you have the option ofeither speei ing a template
to use or having the system use a default templates This option is
eonuolled by Tools, Options, System Options, Default Templates.
If you have selected Prompt user to select document template, the
New SOLIDWORKS Document dialog box will appear and you can
choose the template you wish to use. If you have selected Always use
these default document templates, the appropriate file will be
automatically ereated using the default template. This section of the
Tools, Options menu also enables you to define what template files the
system should use by default.
545
Appindix A sounwoRKs
mum
Index
547
Index soLIDwoRKs
E F mlels XG
edn lacroror sarery 2411 eonslamradrus x1
assemblres 5113 (cannerbascd modelmg x eopylng 339
eolor x7 FearureManagerdesrgn lree M, 11 delrnmon of 65
dellnmon 1143211 error markers 297 edge pmpagxuan x2
drmenslon 49, 305. 3 lo, 331). 332 llar nee vrew 291a lull mnnd 274
explode vlew srep 507 llyour 174 prevrews x0
l'ealure M. 155, 175171, 295.327 lrrde and snow rlems 111 nrles xo
l'ealures 321a m assemblles 444 nxlng
rnalerral 22x splrnrng rne wmdow 356 eornponenls 443
skelcn 133,214,329 leanrres pans 443
skelcn plane 3011 applred 3 Sun also errors
undo 22 boss 73 llal nee vrew 2911
ednrng pans 293,319 elreek skelelr 3112 llrp drrnensron. dlslance mare 471
ellrpse 221 eul 7n llyour FearureManagerdesrgn lree 174
ellrpse, panral 33 delinmon of 55 lonlollexl 911
549
Index soLIDwoRKs
11 M 0
headsVup vlew Ianlhal 21 mgnlfylng glass 135.3113 object llnkmg and embedmng 12
hldden nelns, seleclmg 143 make 11mm; from pan 90 olrsel skelen enllues 137
hldden lme .emaval (HLR) 133 mass pmpemes 231,494 01.1: 12
Me mammals 225 open component 455
mmpanenls 459 males open pan 4911
dlmcnslans 92 addlllg 449 open pan 1n poslnon 49x
hole ward 72779 allgnmenl 450,475 opnons 24, 911, 542, 544
munlerbar: hole 79 mlncldenl 455 onemauon ormodel 57
munlerbar: holes 55 mneenlne 454 ongln 32, 57
holes definlllan 449 onhngmphlc vlcws, See slandard vlews
munlerbar: 79,135 dlslance 477 oye. defined sketch 311
munlelslnk 25 drag and drop 473
woam 7x
hole enln. thumb: maled 452 p
mndald x5 111p male allgnmem 451 pack and go 479
lapeled x5 male folder 445 palene,.11n.enslaps 1m
hallnwlng a [1611.360 shelllng a pan pamllel 452,475 panylew 134
hanmnlal lelallnll 45 papauplanlhal 454 parabolas 33
slnan 473 pamllel males 452
I snbassemlalles 475 parallel relanan 44
mleaenee llnes 35, 79, 221) langenl 455 parallelogmlns 71
msen 1o reference planes 452 pam.ne1e.s,See dlmenslmls
31) skewh 517 nse fol pasmomng only 4713 pamlnelne madelmg 9
axes IXO mm 457 parenl/emld lelananshlps 324, 357
boss, sweep 222 measur: 144 pan revlcwel 321
mmpanenl 443, 447, 455 Sun also secuon propenles pans
elllpse 221 menns 2 mpymg In an assembly 452
explode llnes 517 merge lelalnm 44 eleallng new 29, 7a
lnsmnc: meladala 232 ednmg 293,319
mpylng m an assembly 452 mlddle monse bnnon 134 mlen'ogallng 321
number 445 mldpolmrelauon 45 llblary 21,359
mslxnl 21) 52 mlnar open 491:
lmerfelence daemon skelell 122 open In posnlon 495
dynamlc 5011 mmarpallems 1235
mp: ng emns 295312
oplnms 495 madlfy saylng 3o
peelarmanee mnslderallms 5ol dlmcnslans 49 lelnplale 543
slaue 495 l'eannes x4 wlndaw 359
lnlemgallng a pan 321 mauon, assembly 4411, 455, 453 pasle 145
mlemapl Iebnlld 327 mouse hnuons 22 panems 15237197
Isomelllc vlews. Sm! sundald vlcws move alea fill 171
mmpanem 44x, 455, 453 benelils 15x
K dlmcnslans 9x cucular 179
keyboard shm'lculs 22.41). 101. 135 drawlng vlews 94 curve dnven 171
muluhndy solnls 212 delcllnglnsunces 175
L 1111 171
N
llblary leamles 359 genmclry panem 175
llmardlmenslons 4x named vlews 137 llneal 173
llmarpallems 173 pennal plane dnfl 255 mllmr 1115
551