Académique Documents
Professionnel Documents
Culture Documents
87a 30 86
5R 21 43 RW
85
BW 23 42 Or
1 87
5W 22 18A WOr
12
3
86
3
4
9
12
2
10
WB 15 18 WOr 87a 87 85
INLET MOTOR(REC) 1 16 BW
3 30
BW 16
18 WOr
1
2
4
5
7
9
14
16
3
8
13
15
18
10
1
11
12
17
19
INLET MOTOR(FRE) 2
2
20
86
85
86
12V SOCKET
85
4 BEACON LAMP
M
LR 17
INLET M/ACT
TEMP MOTOR ACT(+) 3
30
30
5
CN-139
BG 18
B
R
TEMP MOTOR ACT(-) 4
7
11
2
HARNESS CABIN
7
8
86
85
87 87a
87 87a
86
85
6
20A
10A
20A
20A
10A
20A
20A
20A
86
30A
30A
20A
30A
20A
20A
85
20A
GL 19
20A
20A
20A
20A
20A
TEMP M/ACT(PBR) 5 15 WB
30
CN-6
CS-67
30
7
10
11
5
9
12
4
8
CL-7
1
2
3
6
7
Y
30
20
2A
87a
87a
86
85
30
QUICK COUPLER SW
86
87
85
30
87
HORN RY
MOTOR ACT(REF) 6 42 Or Or
CR-62
CR-2
Or
BREAKE RY1
87 87a
87 87a
1
ECU
GW 21
87 87a
17 LR
MCU
MCU
MODE M/ACT(DEF) 7 M
1
2B B
LAMP
SPEAR
BG 22 20 Y 2
87a
86
85
87a
30
87
86
85
30
87
87a
MODE M/ACT(FOOT) 8 2B R
86
85
30
87
2 R
CR-12
BEACON
0.8B
SOLENOID
PRE-HEAT
1.2Br
CR-36
3
START KEY
WR 23
M
ANTI-RESTARTCR-5
HEAD LAMP
PRE-HEAT RY
AC& HEATER
WORK LAMP
1.2BrW
0.8BrW
MODE M/ACT(M+) 9
SAFETY SOL
Y 26
3 43 RW
Gr 25
L 12A
L 12B
G 45
4
LB 24 18 BG 4
BEACON LAMP
GW 15
BrW 58
FUEL P/P.HORN
MODE M/ACT(M-) 10 CL-1
GW 15A
FUSE BOX
CN-36
4
CASSETTE RADIO
YB
2
25 19 GL B
58
24J
MODE M/ACT(PBR) 11
27E
5 1
58A
5
L 32
TEMP M/ACT
G 16
CLUSTER,CASSETTE
LY 54
CLUSTER,SW PANEL
V 49
B 00
LG
Lg 56
26
BW 53
R
VW 55
BW 00
BLOWER RELAY(LO) 12
LAMP
6 2
YW 17B
YW 17C
BW 19B
ROOM
YBr 27 9A GB
7
BLOWER RELAY(M1) 13 7
BG 28
R 2
ROOM LAMP&AC HEATERR 3
G 1
RL 6
L 12
Br 14
BLOWER RELAY(M2) 14
VW 5
VW 5
Gr 13
GW 4
ROr 7
LW 15
LW 20
YW 10
BW 19
ALT,ANT-RESTART RY. GW 16
YB
RW 17
BrW 11
29 1
WOr 18
42 Or
BLOWER RELAY(HI) 15
43 RW
3
18 WOr
LW 30 2 G4
18A WOr
COMPRESSOR(DPS) 16 21 GW
LY 31 3
CONDENSER FAN 17 CL-9
4
M
18 B
1
87
30
85
86
5
87a
CR-9
12 RW
MODE(D/FOOT)
7
BR 1 6 2
GND 1
LH,RH
22 BG
BR 2 7
87a 87
GROUP 3 ELECTRICAL CIRCUIT
30
GND 2 B
RW 3 23 WR 1
85
86
1
BATTERY(+) 3 1 12A RW
AC&HEATER CONTROLLER
CABIN LAMP
RW 4 20A Y
CABIN LAMP RY.
2
BATTERY(+) 4 2
G
M
5 CL-10
ILLUMINATION 5 3
4
RY 6 24 LB
POWER IG 6 4
2
25 YB
NC 7 5 CS-2
5
MODE(VENT)
BrR 8 1 G
86
85
DUCT SENSOR(+) 8 6 1
H0 I
GB 9 9B GB
30
31 Br
7
DUCT SENSOR(GND) 9 7 2
0, I
GB 10 23 BW
87 87a
H
AC COMP
NC 11 4 1
87a
86
85
30
87
CR-7
35 YW 2
2 MH 3 32 L 3
NC 12 5
BR ACC
27 YBr
START SW
NC 13 3 ML 2 6
RESISTOR
36A L
NC 14 4 Hi 4 5
ST C
Br 50
6
YR 46
LW 8B
LW 8A
29 YB
1 2 1
1.25LgB 9
1 33 R
1.25G 8 2
DUCT
2 6B RY CS-47
3
SENSOR
RELAY(HI)
36 L 1
4 4 3
1 12
2
28 BG LgR
1 2 1 3
5
6
GW
31
30
33
10
33A R
32
1,2
2 4
6A RY 5
3
RELAY(M2)
35 YW
G
6
LY
2B
2R
RY
4 4 3
LW
RW
3
1.25B
B
7 7
32 2B RW 9
1 M 8
36 L
8
7
6
5
4
3
2
1
8
7
6
2
5
4
3
1
4
BOOM SWING SW
NO.
CN-2
9 8
BLOWER
10
10
AIR CON
GW
2B
11
MCU
B 11 12
3A R
1.25 B
50 Br
8 LW
12
24F RW
EARTH
FUSE(IG)
EARTH
FUSE(Battery)
2B
CR-71
ILLUMINATION
GND(BLOWER)
87a 30 86
DESTINATION
CONDENSOR FAN
BL
GND(CONTROLLER)
85
DPS(COMPRESSOR)
V
CN-246 87
W
USB(+5V) 1 86
R 87a 87 85
2
BOOM SWING
USB(D+) 30
USB(D-) 3
USB(GND) 4
71 0.5YL
RX 5
72 0.5GY
TX 6
24D 0.5RW
ILLUMINATION 7
0.5B
GND 8
73 0.5LgW
TX/S 9
USB&SOCKET ASS'Y
000
POWER IG 10 CN-170
74 0.5BW 00
GND(JACK) 11
2
NC 12 B
1
CN-245
5B 0.5V
SEAT HEATER
POWER IG 1
75 0.5LY
SIG+ 2 CN-116
76 0.5BW
SIG- 3 60 ROr
ILL LAMP OUT 1
NC 4 59 V
77 0.5Lg WORK LIGHT OUT 2
H/F IND+ 5 30 R
0.5B NC 3 1
H/F IND- 6 29 R
78 0.5GY NC 4 2
MIC+ 7
79 0.5BL NC 5 CS-74
MASTER SW
MIC- 8 33 Br
REMOTE ASS'Y
24C 0.5RW BEACON 6
ILLUMINATION 9 44 Or
80 0.5L CABIN LIGHT OUT 7
REMOTE SIG+ 10 61 Gr
81 0.5Y TRAVEL ALARM 8
SWITCH PANEL
REMOTE SIG- 11 45A G
0.5B BREAKER 9
GND 12 6A RL CS-3
POWER 12V(IG) 10
1
CN-144 GND 11
78 0.5GY 2
I
MIC+ 1 NC 12 36 V
3
0
71 0.5YL
RX(JACK) 2
76 0.5BW 4
GND(SEND) 3 35 Or
82 0.5RW 5
4 CR-13 4
TEL MUTE B
73 0.5LgW 10 YW 6 8
TX/S 5 30 37 Br
85 87 87a 10A YW 7 10
83 0.8BOr 86
EARTH
84 0.8Or 87
CAR AUDIO(+) 7 7 6
60 Ror 9
85 9
NC 8
5A 0.8V 10
79 0.5BL 11
MIC- 10 35 Or 11 12
72 0.5GY 12
H/FREE
TX(JACK) 11
3
2
1
74 0.5BW
GND(JACK) 12 CR-3 CR-6
11 BrW
CS-4
RX(SEND) 13 30 37 Br
85 87 87a 11A BrW 6
3
75 0.5LY
TX(SEND) 14 86
7 ROr
1
77 0.5Lg 57 Ror 4
IND(+) 15 87
59 V
2
NC 16 85
SAFETY SW
85 0.8BOr 86 30 35 Or
SPK(-) 17 87a 3
INT.WIPER RY
86 0.8Or 36 V
GND 39 Gr 30 86
88 0.8BW 87a
SPK FRT RH- 4
83 0.8BOr
SPK FRT LH- 5
82 0.5RW
TEL MUTE 6
ANT 12V 7 4 Lo M
2 0.8Y
BACK UP+ 8 CN-21
24B 0.8RW
2SQ
ILL+ 9 40 G
4
5
6
NC 10
7
7E ROr
56
3 B
5A
59
60
7A
6E
87 0.8Gr
5E
3
G2
34A
B 1 Pf
80 0.5L 2 2 E
WIPER MOTOR
REMOCON+ 12 39 Gr
Br
B
Gr
G
Br
81 0.5Y 1
GW
GW
BW
REMOCON GND 13
GW
L
OrW
G
G
Br
Gr
84 0.8Or
RL
4 R
49 V
51 G
63Gr
62 R
65 W
0.85YW
14
64LW
0.85GW
21 5R
16B G
55 VW
22 5W
53 BW
47 0.85Y
69 YW
41 0.85V
57 ROr
40 0.85Or
Gr
36 1.25R
26 0.85L
37 0.85G
27 0.3Y
G1 5.0B
42 0.85Br
36A V
G2 5.0B
58 BrW
44 0.85Gr
43 0.85Gr
31 0.3Gr
46 0.85LW
3
2
45 0.85GW
6
1
4
1
NC
3
2
15
6
4
87
30
85
86
0.8B 41A G
87a
DO-1
GND 16 2
CR-68
CR-67
CR-45
2
1
1
2
9
5
4
3
7
6
2
8
1
1
9
5
4
3
2
7
6
12
11
10
6
5
3
5
3
4
1
12
11
10
4
1
9
8
7
6
2
9
8
7
2
15
14
13
12
11
10
2 4
6 3 1
15
14
13
12
11
10
24
6 3 1
87a 87
30
CN-2
CN-1
CN-3
86 Or
CN-4
CN-5
LH
1 1
85
86
85 Br
EARTH 2
2 1 12
ECU IG POWER
2
RACK ACTUATOR
SPEAKER
CN-23 3
5.0B G1
5.0B G2
0.85R 9
0.85G 1
0.85Gr 2
0.3Gr 11
B
0.85LW 3
0.85YW 6
5.0R 23
0.85YW 8
0.85GW 7
0.85Or 10
1.25R 36
5.0W 22
0.85Y 47
0.85G 37
0.3Y 27
4
0.85Br 42
0.85V 41
0.85Gr 44
0.85Gr 43
0.85L 26
0.85R 24
0.85Or 40
1.25V 29
1.25Br 30
0.3Gr 31
0.3L 13
0.85V 5-1
0.85Br 19
0.85Gr 12
0.85R 20
0.3Y 14
0.85Or 28
0.3G 15
0.85LW 46
0.3Or 18
1.25R 17
0.85B 21
0.85GW 45
0.85LW 33
87 0.8Gr
0.85RW 32
0.85GW 34
1.25VW 16
1.25R 17-1
RH
1 5
88 Y 41 G
2 6
4
7 6
SPEAKER
CN-24 CN-126 7
WASHER SW
R 57A 8
1
CN-56 G 52 9
2
EARTH
NC 1 R 51 10
RS232
3
CONN.
NC 2 Y 54 11
4 11 12
64 LW 12
ALT.LEVEL SIG. 3
OVER HEAT SIG. 4 CS-30
65 W CN-51
TACHO SIG. 5 0.85R 20
ANTI-RESTART RY 6 CAN_Hi2 1
0.85B 21
NC 7 CAN_Lo2 2
56 Lg D_IN SPARE3 3
TRAVEL RY. 8
3R D_IN TRAVEL PS 4
BATT.POWER 12V 9 0.8YW 49
6 RL 12V POWER SUPPLY 5
POWER IG 12V 10
0.8BrW 50
NC 11 A_IN WORKING PS 6
4-16
24E RW SENSOR SPARE1 7
ILLUMINATION 12
NC RCV EPPR+ 8
13
NC D_OUT GOV.MOTOR+ 9
14 1.25R 17-1
67 YW BATT. 12V 10
FUEL LEVEL SENDOR 15 51
0.85R
69 Y RS232_TX1 11
HYD OIL TEMP SENDOR 16 0.85R 52
68 GW RS232_RX1 12
WATER TEMP SENDOR 17
NC 18 D_IN SPARE4 13
00 B D_IN SPARE1 14
GND 19 0.85L 53 Gr 1
00 B POT_DIAL_5V
CLUSTER
GND 20 15
B
BOOM
SWING
RS232_TX2
CN-7
NC 6 21 Gr 1
48 0.85OrW
RS232_RX2 22 1
NC 7 0.85Y B
54
PROGRAM_DUMP 23 2
NC 8 Gr
D_IN O/T DECAL SW 24 3
DOWN ENABLE 9 L Gr 1
A_IN POT_SIG 25 4
NC 10 R
SENSOR SPARE3 26 5
EARTH
COM_GND 11 R L 2
CONSOLE BOX
D_OUT TRAVEL BZ 27 6
RS232_RX 12 B 1
RH
D_OUT SPARE1(SOL) 28 7 2
RS232_TX 13 38 0.85L Lg 2 R
A_IN TACHO_SIG 29 8 1
CAN_Hi2 14 1.25VW 39 0.85Y GW 3 3 GW cs-26
16
POWER IG_12V 30 9 2
CAN_Lo2 15 25 0.85G G 4 4 G B
0.85R 55
CAN_Hi1 31 10 1
PRE HEAT SIG. 16 26 0.85L RW 5
BREAKER
CAN_Lo1 32 11
CN-57 0.85V 5-1 44A 0.85RW Gr 6 CL-2
CAN_GND 33 12
0.85R 57 53-1 0.85L GOr 7 5 RW
SIG. GND 34 13 1
0.85G 58 58-1 0.85R W 8 6 Gr
A_IN DIAL_SIG 35 14 2
0.85 LW 3A 57-1 0.85R B 9 1B B
ALT LEVEL 36 15 3
D_OUT SPARE1 37 16
CIGAR LIGHTER
D_OUT SPARE2 38
1.25B G22 CN-142
GND_MAIN 39 7 GOr
1.25B G23 A +
2B
GND_MAIN 40 8 W
B S
3
9 B
C -
1
ACCEL DIAL
CN-243 2
B 73
1
G 72
2
R 71
RS232
CONN.
3
BW 60
4
30 5W
B+
G 36 Gr
s 2
ALT
~3 L 1
38 LW
U
P
CN-74
2
DO-1
1
3W/100\U+2126
2 SERVICE TOOL
RESISTER
RS-2
13 0.3L
14 0.3Y
53 0.85L
15 0.3G
27 0.3Y
55 0.85R
47 0.85Y
58 0.85G
41 0.85V
36 1.25R
31 0.3Gr
9 0.85R
18 0.3Or
G1 5.0B
G2 5.0B
37 0.85G
11 0.3Gr
29 0.85V
1 0.85G
42 0.85Br
24 0.85R
43 0.85Gr
10 0.85Or
40 0.85Or
30 0.85Br
26A 0.85L
19 0.85Br
12 0.85Gr
2 0.85Gr
46 0.85LW
28 0.85Or
49 0.85YW
45 0.85GW
44 0.85RW
33 0.85LW
3 0.85LW
50 0.85BrW
6 0.85YW
8 0.85YW
34 0.85GW
32 0.85RW
7 0.85GW
23 5.0R
22 5.0W
CAN_L
12V+
M
CAN_H
NC
GND
NC
M
CN-16B
6
5
4
3
2
1
CN-148
2
1
8
1
1
2
9
5
4
3
7
6
CN-61
6
5
3
4
1
10
5
3
9
8
7
6
2
4
1
9
8
7
2
6
15
14
13
12
11
10
CN-22
8
15
14
13
12
11
10
9
5
4
3
7
6
1
2
12
11
10
WASHER P/P
CN-13
CN-14
CN-15
FUEL PUMP
5
CN-17
CN-19
EARTH 3
B
G
36
4
0.3L
0.3Y
0.85L
0.3G
0.3Y
0.85G
0.3Gr
0.85BrW
0.85Y
2.5k
0.3Or
Vi/W
5.0R
0.8Gr
0.85V
0.85V
1.25R
69
0.3Gr
0.85G
3G
55 0.85R
0.85R
5.0W
0.85Br
0.85Br
6
0.85L
0.85Gr
0.85Or
0.85Br
0.85Gr
0.85Or
0.85R
0.85Or
0.85G
0.85LW
2 L
0.85YW
3
0.85GW
0.85RW
0.85Gr
31
0.85LW
0.85GW
0.85RW
4 ROr
0.85LW
0.85YW
0.85YW
0.85GW
5.0B G1
5.0B G2
36E
68 0.8W
B
32
2
67 0.8B 2.5k
1
CN-93
Br 1
POWER 12V 48 CN-16
2B 36
GND_P 47 6
NC 46 5
2B 36A
GND 45 4
W 10 36 0.8Gr 0.8Gr 42
AIR HEATER RY(+) 44 3
YW 35 99 0.8W 0.8W 43
SENSOR 12V 43 2
Or 34 37 0.8B 0.8B 44
RACK ACTUATOR(-) 42 1
LW 33
CSD COIL 41
Vi/W 32
CAN_H 40
G 31A
CAN_L 39
GOr 24
SENSOR 5V 38
RESERVE ANALOG 37
RW 69
RACK POSITION SIGNAL 36
W 23
EARTH
5R
NC 29 1
B 22E
SENSOR GND 28 CN-60
EGR TEMP 27
ECU
Gr 30
EGR STPM_B 21
LW 9
START RY(-) 20
L 29
SPEED SENSOR(+) 19
Y 28
SPEED SENSOR(-) 18
B
Br
ENG.SPEED SW2(-) 17
GR 27
WATER TEMP SENDOR 16
1
2
ENG.STOP SW(+)
CR-1
15
G 14A
ENG.OIL PRESS 14
Rmax1 SW- 13
CR-1
FAILURE LAMP(-) 12
BATT RY
GW
5R
26
5W
EGR STPM_C 11
NC 10
ENG.SPEED SW1(-) 9
L 7
START SIGNAL 8
G 6A
B
IG POWER 7
16 ROr
ENG.SPEED CONT.SW- 6
REV.DROOP SW- 5
1
2
TXD 4
CN-12
60R
RXD 3
30 5W
YR 17
FROM BATT.RY
LR 25
EGR STPM_D
B
10 GW
1
31 5R
7 Gr
31 5R
34 5R
32 5W
18 RW
B
33 5W
34 5R
19 LW
B
7A Gr
29 V
15 G
46
B
BATTERY
R
B
45 Or
29 GL
46A
46
B
22 YR
15 G
46
B
YOr
RL
20 BrW
41 YW
43 Y
B
B
2
2
G71 B
1
1
42 GW
1 B
60B
17 VW
B
B
L
B
B
2 RL
LW
LW
86
30
85
4
87
1
L
2
86
M
30
85
L
CN-25
87
CN-20
34
B
35
69
70
26
30
25
B+
1F
HORN
1H
2
TO:STARTER "B" TERM.
22A
CR-23
70A
CR-24
CN-68
1
2
70A
1
2
2
2
1
1
CD-7
1
1
1
2
1
2
2
2
CN-45
CL-6
CL-5
1
1
CD-2
2
2
2
1
2
1
CN-121
1
2
CN-29
CD-1
87
30
1
B sig
CN-81
CN-80
87
30
START RY
CD-10
CD-30
CD-11
CD-12
R
˚C
˚C
Or
CN-70
CN-140
DO-2
Br
CN-66
Gr
Vi
LR
SAFETY SOL
14
YW
RW
33
Pa
GW
22
27
OrW
CN-28
29
28
CN-145
85
86
M
M
A SUPPLY
85
86
C RETURN
Pa
BOOM SWING
Pre-heater
QUICK COUPLER SOL.
G
AC COMP
BREAKE SOL.
AIR-HEATER RY.
AUTO IDLE PS
TRAVEL BZ
Pa
B
R/DRYER
Pa
L
Y
LW
WATER TEMP
TRAVEL SOL.
GR
TRAVEL ALARM PS
FUEL SENDOR
HYD OIL TEMP
AIR
6
5
4
3
2
1
6
5
4
3
2
1
CD-18
FUEL
WORK
WORK
2
1
CN-193
CN-194
1
2
1 ry
LAMP LH
com
LAMP RH
com
2 sol
4 rps
FEED P/P
5 avb
CD-17
6 gnd
START
CD-8
CD-62
CSD
stpm c
stpm b
Pa
stpm a
stpm d
MOTOR
EGR VALVE
CLEANER SW
˚C
/h
km
ENG OIL PRESS
TACHO SENSOR
RACK ACTUATOR
WATER TEMP SENDOR
R80CR94EL01
MEMORANDUM
4-17
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal as shown
below.
1) OPERATING FLOW
Battery Battery relay (CR-1) Fusible link (CN-60) I/conn [CN-3 (2)] Master switch [CS-74]
Fuse box [No.1] Start switch [CS-2 (1)]
Fuse box [No.2] MP3 & Radio player [CN-27 (8)]
Cluster [CN-56 (9)]
Switch panel [CN-115 (10)]
Fuse box [No.3] I/conn [CN-2 (5)] AC & Heater controller
I/conn [CN-6 (3)] Room lamp [CL-1 (2)]
12V socket [CN-139 (2)]
Fuse box [No.4] I/conn [CN-2 (7)] DC motor controller [CN-51 (10)]
I/conn [CN-2 (6)] DC motor controller [CN-51 (20)]
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (battery)
OFF OFF ② - GND (battery relay) 10~12.5V
③ - GND (fusible link)
※ GND : Ground
4-18
POWER CIRCUIT
5R
5W
BW
CN-36
14
16
13
15
18
10
11
12
17
19
20
6
4
9
3
8
1
30A
20A
20A
10A
20A
20A
20A
20A
20A
30A
20A
30A
20A
20A
10A
20A
20A
20A
20A
20A
SOLENOID
ECU
CLUSTER, CASSETTE
CLUSTER, SW PANEL
START KEY
MCU
MCU
CASSETTE RADIO
SPARE
HEAD LAMP
WORK LAMP
AC & HEATER
SAFETY SOL
BEACON LAMP
PRE-HEAT
CR-68
GW
1
GW 6 3 1
2
3
4
G
GW
VW
6 2 4
ECU MAIN POWER RY
CR-45
87a 30 86
85
87
86 87a 87 85
GW
30
ECU IG POWER RY
CR-23
87 30 86
5W
30
70A
86
85 87 85
START RY
CR-24
CN-3 CN-19 87 30 86
5W 5W 5W 5W 5W 30
70A
1 1
5R 5R 5R 5R
2 2 86
85 87 85
R
AIR HEATER RY
CS-74
1
2
CN-95 60A
5W
2
5W
1
CS-74 CIRCUIT BREAKER
CN-60 MANUL RESET
30A
CN-2 5R
2
1 5R
MASTER SW 2
1
3
1 2
1 4
R R R
2 5
3 6
3 4 4 7
3 2
RELAY (HI) 8 60R 60B
CR-1
1 2
1
R BATTERY
2
3
3 4 4
BATT RY
RELAY (M2) 1
RW CN-6
BATTERY(+) 3
RW 1 CL-1
BATTERY(+) 4
2 1
AC & HEATER CONTROLLER R R
3 2
4 ROOM LAMP
CN-2
10
11
12
3
6
7
8
9
1
4
5
2
CN-139
2
R
1
12V SOCKET
1.25R
1.25R
0.8Y
RL
CN-51
R
11
12
13
14
15
16
17
18
19
20
10
BW
10
9
8
A_IN BOOM SWING PS
CS-2
D_OUT GOV. MOTOR-
5
4
1
6
2
3
POWER IG 12V(IG)
SENSOR SPARE2
POT_DIAL_5V
B
D_IN SPARE4
D_IN SPARE1
0, I
1
BACK UP B+
RS232_RX1
RS232_TX1
RCV EPPR-
BATT. 12V
BATT. 12V
CN-116
CN-56
CN-27
I 0 H
4
3
2
6
5
C ST ACC BR H
55Z94EL04
4-19
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery (+) terminal Battery relay [CR-1] Fusible link [CN-60]
I/conn [CN-3 (2)] Master switch [CS-74] Fuse box No.1 Start key [CS-2 (1)]
※ Start switch : ON
Start switch ON [CS-2 (2)] ECU IG power relay [CR-45 (86)]
I/conn [CN-5 (9)]
Battery relay [CR-1]:Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)] Fuse box (all power is supplied with electric component)
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (battery)
② - GND (start key)
③ - GND (battery relay M4)
Operating Start ④ - GND (starter B+) 10~12.5V
⑤ - GND (starter M)
⑥ - GND (start relay)
⑦ - GND (battery relay M8)
※ GND : Ground
4-20
STARTING CIRCUIT
1 BATTERY
START 60B
ECU IG POWER RY AIR-HEATER RY
MOTOR
START SW
START RY
86
85
H BR ACC ST C
85
86
5
6
2
3
4
H0 I PRE-HEATER
3
86
85
87a 87
30
30
87
CN-80
70A
30
87
60R
CR-24
CR-45
87a
0, I
87
85
30
86
87
1
85
86
30
70A
7
CN-45
B
CR-23
B+
87
85
30
86
CS-2
3
2
6
1
4
5
5R
RW
5W
5R
BW
BATT RY
5
BW
4
Br
G
60R
RW
5W
CR-1
6
5R
5R
B
5W
CR-1
2
2
1
Br
B
CN-5 CN-14
Gr Gr
1 1
RW RW
2 2
LW LW
3 3
4 4
CN-170
5 5
1
6 6
2
7 7
SEAT HEATER 8 8
Br Br Br Br
9 9
10 10
11 11
CR-5 12 12
87a 13 13
86 30 LY
85 14 14
BW
87 15 15
L
86
85 87 87a G
30
CN-4 CN-17
ANTI-RESTART RY 1 1
2 2
3 3
4 4
5 5
Y Y
6 6
7 7
8 8
Y Y
CR-36 9 9
Gr Gr
87a 10 10
86 30 B BW RW
85 11 11
V V L
87 12 12
BW
86 13
85 87 87a BW
30 14
PRE-HEAT RY 15
CN-3 CN-19
5W 5W 5W 5W
1 1 CN-60
5R 5R 5R 5R 5R
2 2 2
5R
1
CN-36
30A CABIN LAM/FUEL FEED P/P
20
CIRCUIT BREAKER
20A PRE-HEAT BW MANUL RESET
19 CN-95
20A BEACON LAMP 5W
18
2
10A
CS-74 5W
SAFETY SOL 1
17 2
20A ALT, ANT RESTART RY GW 1
16
10A SOLENOID
5W
15
20A AC & HEATER
14
MASTER SW
20A CIGAR, WIPER MOTOR
13 CN-74
20A FUEL P/P, HORN 5W
12 B+
20A Gr G
WORK LAMP
11
20A
CN-2
LW
2
1
S
L
3 ~
HEAD LAMP 1
10 U
20A SPARE 2 P
9
20A 3 ALT
CASSETTE RADIO
8 4
20A MCU ROr Br VW
BW
7 5 RS-2
20A CLUSTER, SW PANEL 6 1
6
20A ECU 7 2
5
20A MCU
8 RESISTOR
4
9
30A R/LAMP & A/C HEATER
5R
3 10
20A CLUSTER, CASSETTE 11
2
30A START KEY G 12
1
VW
LW
LW
W
CN-51
CN-56
CN-93
1
2
3
4
5
6
7
8
9
12
13
14
18
19
20
11
15
16
17
10
30
31
32
33
34
35
36
22
21
20
19
18
17
16
15
14
13
12
11
10
48
47
46
45
44
43
42
41
40
9
8
7
6
5
4
3
2
1
HYD OIL TEMP SENDOR
WATER TEMP SENDOR
ENG.SPEED CONT.SW-
ENG.SPEED METER(-)
FUEL LEVEL SENDOR
RACK ACTUATOR(-)
ENG.SPEED SW2(-)
ENG.SPEED SW1(-)
SPEED SENSOR(+)
ANTI-RESTART RY
SPEED SENSOR(-)
ENG.STOP SW(+)
FAILURE LAMP(-)
REV.DROOP SW-
OVER HEAT SIG.
ALT.LEVEL SIG.
POWER IG_12V
START SIGNAL
POWER IG 12V
ILLUMINATION
A_IN DIAL_SIG
ENG.OIL PRESS
EGR STPM_C
EGR STPM_D
EGR STPM_B
SENSOR 12V
START RY(-)
TACHO SIG.
TRAVEL RY.
Rmax1 SW-
POWER 12V
ALT LEVEL
IG POWER
CSD COIL
SIG. GND
CAN_GND
CAN_Lo1
CAN_Hi1
GND_P
CAN_H
GND
GND
GND
RXD
TXD
NC
NC
NC
NC
NC
NC
NC
NC
NC
55Z94EL05
4-21
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the Battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator "L" terminal I/conn [CN-1 (3)] Cluster [CN-56 (3)] Cluster warning lamp
Governor DC motor controller [CN-51 (36)]
(2) Charging flow
Alternator "B+" terminal Battery relay Battery (+) terminal
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (battery voltage)
② - GND (battery relay)
Operating Start ③ - GND (alternator B+ terminal) 10~12.5V
④ - GND (alternator L terminal)
⑤ - GND (cluster)
※ GND : Ground
4-22
CHARGING CIRCUIT
1 BATTERY
START 60B
ECU IG POWER RY AIR-HEATER RY
MOTOR
START SW
START RY
86
85
H BR ACC ST C
85
86
5
6
2
3
4
H0 I PRE-HEATER
3
86
85
87a 87
30
30
87
CN-80
70A
30
87
60R
CR-24
CR-45
87a
0, I
87
85
30
86
87
1
85
86
30 70A
7
CN-45
B
CR-23
B+
87
85
30
86
CS-2
3
2
6
1
4
5
5R
RW
5W
5R
BW
BATT RY
5
BW
4
Br
G
60R
L
RW
5W
CR-1
6
5R
5R
B
5W
CR-1
2
2
1
Br
B
CN-5 CN-14
Gr Gr
1 1
RW RW
2 2
LW LW
3 3
4 4
CN-170
5 5
1
6 6
2
7 7
SEAT HEATER 8 8
Br Br Br Br
9 9
10 10
11 11
CR-5 12 12
87a 13 13
86 30 LY
85 14 14
BW
87 15 15
L
86
85 87 87a G
30
CN-4 CN-17
ANTI-RESTART RY 1 1
2 2
3 3
4 4
5 5
Y Y
6 6
7 7
8 8
Y Y
CR-36 9 9
Gr Gr
87a 10 10
86 30 B BW RW
85 11 11
V V L
87 12 12
BW
86 13
85 87 87a BW
30 14
PRE-HEAT RY 15
CN-3 CN-19
5W 5W 5W 5W
1 1 CN-60
5R 5R 5R 5R 5R
2 2 2
5R
1
CN-36
30A CABIN LAM/FUEL FEED P/P
20
CIRCUIT BREAKER
20A PRE-HEAT BW MANUL RESET
19 CN-95
20A BEACON LAMP 5W
18
2
10A
CS-74 5W
SAFETY SOL 1
17 2
20A ALT, ANT RESTART RY GW 1
16
10A SOLENOID
5W
15
20A AC & HEATER
14
MASTER SW
20A CIGAR, WIPER MOTOR
13 CN-74
20A FUEL P/P, HORN 5W
12 B+
20A Gr G
WORK LAMP
11
20A
CN-2 LW
2
1
S
L
3 ~
HEAD LAMP 1
10 U
20A SPARE 2 P
9
20A 3 ALT
CASSETTE RADIO
8 4
20A MCU ROr Br VW
BW
7 5 RS-2
20A CLUSTER, SW PANEL 6 1
6
20A ECU 7 2
5
20A MCU
8 RESISTOR
4
9
30A R/LAMP & A/C HEATER
5R
3 10
20A CLUSTER, CASSETTE 11
2
30A START KEY G 12
1
VW
LW
LW
W
CN-51
CN-56
CN-93
1
2
3
4
5
6
7
8
9
12
13
14
18
19
20
11
15
16
17
10
30
31
32
33
34
35
36
22
21
20
19
18
17
16
15
14
13
12
11
10
48
47
46
45
44
43
42
41
40
9
8
7
6
5
4
3
2
1
HYD OIL TEMP SENDOR
WATER TEMP SENDOR
ENG.SPEED CONT.SW-
ENG.SPEED METER(-)
FUEL LEVEL SENDOR
RACK ACTUATOR(-)
ENG.SPEED SW2(-)
ENG.SPEED SW1(-)
SPEED SENSOR(+)
ANTI-RESTART RY
SPEED SENSOR(-)
ENG.STOP SW(+)
FAILURE LAMP(-)
REV.DROOP SW-
OVER HEAT SIG.
ALT.LEVEL SIG.
POWER IG_12V
START SIGNAL
POWER IG 12V
ILLUMINATION
A_IN DIAL_SIG
ENG.OIL PRESS
EGR STPM_C
EGR STPM_D
EGR STPM_B
SENSOR 12V
START RY(-)
TACHO SIG.
TRAVEL RY.
Rmax1 SW-
POWER 12V
ALT LEVEL
IG POWER
CSD COIL
SIG. GND
CAN_GND
CAN_Lo1
CAN_Hi1
GND_P
CAN_H
GND
GND
GND
RXD
TXD
NC
NC
NC
NC
NC
NC
NC
NC
NC
55Z94EL06
4-23
4. HEAD AND WORK L
LAMP
AMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.10) Head lamp relay [CR-13 (86) → (85)] Switch panel [CN-116 (1)]
Fuse box (No.11) Work lamp relay [CR-3 (86) → (85)] Switch panel [CN-116 (2)]
(1) Head lamp switch ON
Head lamp switch ON [CN-116(1)] Head lamp relay [CR-13 (85) → (87)]
l/conn [CN-4 (2)] Head lamp ON [CL-3, 4 (2)]
I/conn [CN-5 (1)] I/conn [CN-7 (11)] Cigar lighter [CL-2 (1)]
Remote controller illumination ON [CN-245 (9)]
MP3 & Radio player illumination ON [CN-27 (9)]
USB & Socket illumination ON [CN-246 (7)
Cluster illumination ON [CN-56 (12)]
I/conn [CN-2 (8)] AC/Heater controller illumination ON
(2) Work lamp switch ON
Work light switch ON [CN-116 (2)] Work lamp [CR-3 (85) → (87)] l/conn [CN-4 (8)]
l/conn [CN-12 (2)] Work lamp ON [CL-5 (2)]
2) CHECK POINT
4-24
HEAD AND WORK LAMP CIRCUIT
CN-36
FUSE BOX
RL
YW
BrW
1 4 CN-116
12 NC
CN-2
11 GND
1 RL
10 POWER IG 12V
2
9 BREAKER
3
8 TRAVEL ALARM
4
5
5 7 CABIN LIGHT OUT
6 BEACON
6
7
2 5 NC
G RW 4 NC
ILLUMINATION 5 8
3 NC
V
AC & HEATER 2 WORK LIGHT OUT
CONTROLLER ROr
1 ILL LAMP OUT
SWITCH PANEL
CN-7 6 CR-3
1
87a
2 V 30 86
85
3 ROr
87
4 BrW
86
BrW 87a 87 85
5 30
6
WORK LAM RY
7
B 3
CR-13
CL-2 8
87a
B ROr 30 86
3 9 CN-15 85
2 1
RW
10 87
RW RW RW RW YW
1 11 2 86
YW 87a 87 85
12 3 30
CIGAR LIGHTER 13 4 ILL LAMP RY
14 5
15 6
16 7
1
8
2
9
CN-4 CN-17
10
1 1
11 RW RW
2 2
12
3 3
13
4 4
14
5 5
15
6 6 CN-12 CL-5
B B
7 7 1 1
ROr ROr ROr RL
8 8 2 2
9 9
WORK LAMP
10 10
CL-6
11 11 B
1
12 12 RL
2
13
14
7
15
RW
RW
RW
RW
RL
R
CN-56
CN-245
CN-246
CN-27
1
2
3
4
5
6
7
8
9
7
12
13
14
18
19
20
11
15
16
17
10
9
10
BATT.POWER 12V
PRE-HEATER RY.
OVER HEAT SIG.
HIGH BEAM SIG.
ALT.LEVEL SIG.
POWER IG 12V
RAMLOCK SIG
ILLUMINATION
ILLUMINATION
ILLUMINATION
NEUTRAL SIG.
PARKING SIG
TRAVEL SIG.
TACHO SIG.
TRAVEL RY.
BACK UP+
ANALOG
ILL(+)
GND
GND
55Z94EL07
4-25
5. BEACON LAMP AND CAB LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.18) Beacon lamp relay [CR-85(30) ( ױ85)] Switch panel [CN-116 (6)]
Fuse box (No.20) Cab lamp relay [CR-9 (30) ( ױ85)] Switch panel [CN-116 (7)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CN-116 (6)] Beacon lamp relay [CR-85 (87)] I/conn [CN-6 (1)]
Beacon lamp ON [CL-7]
(2) Cab lamp switch ON
Cab lamp switch ON [CN-116 (7)] Cab lamp relay [CR-9 (87)] I/conn [CN-6 (4)]
Cab lamp ON [CL-9, 10]
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (fuse box)
② - GND (switch power input)
STOP ON 10~12.5V
③ - GND (switch power output)
④ - GND (beacon & cab lamp)
※ GND : Ground
4-26
BEACON LAMP CIRCUIT
CN-36
FUSE BOX
WOr
LW
1 1
4 CR-85
87a
RW 30 86
CL-7 CN-6 85
Or Or Or Or
1 87
M B B B WOr
2 86
WOr 87a 87 85
30
BEACON LAMP 3
RW RW
4 BEACON LAMP RY
CL-9
2
RW
B
3
1 CR-9
87a
Or 30 86
CABIN LAMP RW
85
87
RW WOr
2 86
B WOr 87a 87 85
1 30
CL-10 CABIN LAMP RY
CN-116
12 NC
11 GND
10 POWER IG 12V
9 BREAKER
8 TRAVEL ALARM
Or
7 CABIN LIGHT OUT
Br
6 BEACON
5 NC
4 NC
3 NC
2 2 WORK LIGHT OUT
1 ILL LAMP OUT
SWITCH PANEL
55Z94EL08
4-27
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.13) Wiper relay [CR-4 (86)]
Int wiper relay [CR-6 (4)]
Wiper switch [CS-3 (11)]
Wiper motor [CN-21 (3)]
I/conn [CN-5 (11)] I/conn [CN-14 (11)] Washer pump [CN-22 (2)]
(2) Wipe switch ON : 1st step (low speed)
Wiper switch ON [CS-3 (8) → (7)] Int wiper relay [CR-6 (6) → (3)] Wiper relay [CR-4 (85) → (30)]
Washer motor operating [CN-21 (4)]
(3) Wiper switch ON : 2nd step (washer)
Wiper switch ON [CS-3 (7)] Int wiper relay [CR-6 (1)] Washer switch [CS-30 (6)]
Wiper relay [CR-4 (85) → (30)]
Wiper motor operating[CN-21(1)]
Washer switch ON [CS-30 (6)] I/conn [CN-5 (3)] Washer pump operating [CN-22 (1)]
(4) Auto parking (when switch OFF)
Switch OFF Wiper motor [CN-21 (1)] Wiper switch [CS-3 (5) → (8)] Int wiper relay [CR-6 (6) → (3)]
Wiper relay [CR-4 (85) → (30)] Wiper motor [CN-21 (4)]
Wiper motor parking position by wiper motor controller
2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (fuse box)
② - GND (switch power input)
STOP ON 10~12.5V
③ - GND (switch power output)
④ - GND (wiper motor)
※ GND : Ground
4-28
WIPER AND WASHER CIRCUIT
Gr
1
CS-3
1
3
2
V
I 0
3
4
Or
4 5
8 6
B
Br
10 7
3 Or
8
6 7
9 9
10
ROr
11
12 11 Or
12
WIPER SW
2
CR-6 Br
6
ROr
4 CN-5
1
Or 2
3
V 3
1
4
INT. WIPER RELAY 5
6
7
CR-4 Gr
87a 8
30 86 Or
85 9
ROr
87 10 CN-22
ROr Gr ROr
86 11 2 M
87a 87 85 G G
30 12 1
WIPER RELAY 13
WASHER PUMP
14
15
Lo 4
M
CN-21
G
4
B 3 ROr
3
Pf 1 B
E 2 2
Gr
1
WIPER MOTOR
4
DO-1
V
1
G
2
CS-30
1
12 1
2
3
4
B
5
G
6
3
7 7
9
8
4
8 9
10
10
11
12 11
12
WASHER SW
5594EL09
4-29
CN-56
NC
FUSE BOX
1
NC 2
1
ALT.LEVEL SIG. 3 START KEY 30A
OVER HEAT SIG. 4 2
R CLUSTER, CASSETTE 20A
TACHO SIG. 5 3
ANTI-RESTART RY 6 R/LAMP & A/C HEATER 30A
NC 4
7 MCU 20A
TRAVEL RY. 8 5
R
BATT.POWER 12V
ECU 20A
9
RL 6
POWER IG 12V 10 RL CLUSTER, SW PANEL 20A
NC 11 7
MCU 20A
ILLUMINATION 12
8
NC 13 CASSETTE RADIO 20A
NC 9
14
MONITORING CIRCUIT
YW SPARE 20A
FUEL LEVEL SENDOR 15 10
Y
HYD OIL TEMP SENDOR 16
HEAD LAMP 20A
GW 11
WATER TEMP SENDOR 17 WORK LAMP 20A
NC 18 12
B FUEL P/P, HORN 20A
GND 19
B 13
GND 20 CIGAR, WIPER MOTOR 20A
CLUSTER
WATER LEVEL SIG. 1 14
AC & HEATER 20A
ENG.OIL PS 2 15
Or
AIR CLEANER SIG. 3 SOLENOID 10A
16
BOOM SWING SIG. 4
Or
ALT, ANT RESTART RY 20A
YW
YW
GW
NC 5 17
SAFETY SOL
NC 6 10A
18
NC 7
5
3
4
1
9
8
7
6
2
12
11
10
BEACON LAMP 20A
CN-1
NC 8 19
PRE-HEAT 20A
DOWN ENABLE 9
Or
20
YW
YW
GW
NC 10 CABIN LAM/FUEL FEED P/P 30A
COM_GND 11
4-30
CN-36
RS232_RX 12
RS232_TX 13
CAN_Hi2 14
CAN_Lo2 15
PRE HEAT SIG. 16
Or
YW
YW
GW
CN-57
5
3
4
1
9
8
7
6
2
10
CN-13
Or
YW
YW
GW
CN-116
RL
POWER 12V(IG) 10
PANEL
SWITCH
CN-27
Y
BACK UP+ 8
PLAYER
Y
B
B
B
B
Or
GW
1
1
1
2
2
2
CD-2
CD-1
CD-10
CD-30
C
C
Pa
WATER TEMP
AIR CLEANER SW
55Z94EL10
ELECTRIC CIRCUIT FOR HYDRAULIC
14
16
13
15
18
10
11
12
17
19
20
6
4
9
3
8
1
30A
20A
20A
10A
20A
20A
20A
20A
20A
30A
20A
30A
20A
20A
10A
20A
20A
20A
20A
20A
SOLENOID
ECU
CLUSTER, CASSETTE
CLUSTER, SW PANEL
START KEY
MCU
MCU
CASSETTE RADIO
SPARE
HEAD LAMP
WORK LAMP
AC & HEATER
SAFETY SOL
BEACON LAMP
PRE-HEAT
2
HORN
2
1
1
SWING
cs-5
cs-26
Gr
Gr
B
R
B
R
L
L
2
2
1
1
LW
RW
GW
Gr
G
B
CN-7
10
11
12
13
14
15
16
2
6
7
8
9
1
4
3
5
CN-5 CN-14
1 1
2 2
3 3
4 4
5 5
6 6
CS-4 7 7
3
Br
2 1 8 8
2 9 9 CN-68
GW GW
1 3 10 10 2
B
SAFETY SW 11 11 1
12 12
SAFETY SOL
CN-116 13 13
CN-4 CN-17
CN-56
Lg 1 1
TRAVEL RY. 8 CN-140
2 2 G
CLUSTER 3 3 2
B
4 4 1
5 5
QUICK COUPLER SOL
CR-12 6 6
87a 7 7
30 86 Lg CN-70
85 8 8 VW
VW 2
87 9 9
YW B
86 10 10 1
87a 87 85 YW
30 11 11 TRAVEL SOL
12 12
TRAVEL
13 13
HI-LO SOL 14 14 BrW
CN-66
2
15 15 B
1
CR-62 BREAKER SOL
87a
30 86 G
85
BrW
87 CN-2
GW
86 1
87a 87 85 GW
30 2
BREAKER RY1 3
4
5
6
7
11
12
BrW
BrW
GW
GW
RW
B
L
L
L
Br
BL
B
B
W
R
V
CR-71
CD-11
CS-47
CS-67
CD-12
CN-81
87a
87
86
30
85
3
6
7
6
7
2
1
2
1
4
2
1
1
1
5
9
2
2
10
10
11
12
11
12
7
8
11
11
1
1
85
86
Pa
Pa
87a 87
30
9
12
4
12
10
10
12
12
80CR94EL11
4-31