Tolerance analysis of linear dimensional chains

Calculation units Tolerances ISO 286 Tolerances ANSI B4.1 Fits ISO 286 Fits ANSI B4.1 ISO 2768

i Project information
Author Date Project No.
Savan Davda 19/04/2018 AFSOV MX & TRX
File name
TolAnalysis1D_02.xlsb
Project Name
Tolerance analysis
Basic Info
Dimensional chain: Z=-A+B+C-D WC: Z=0.525 ±0.225 in RSS: Z=0.525 ±0.114564 in
Project Notes
Comments

A Basic tolerance analysis

1.0 Design and optimization of dimensional chain
1.1 Design of dimensional chain
Component size [in] Optimized tolerances
Component name
Nominal Tolerance Minimum Maximum Fixed WC RSS
0 +0.00070 +0.00070
A Duse Height -5.0000 -0.10000 4.90000 5.00000 4.95000 0.016667 0 0
+0.05000 0 0
B Gehause Depth 13.3000 -0.05000 13.25000 13.35000 13.30000 0.016667 -0.00100 -0.00100
0 0 0
C Guide Depth 19.3000 -0.10000 19.20000 19.30000 19.25000 0.016667 -0.00100 -0.00100
+0.15000 +0.00120 +0.00120
D Anker Height -27.0000 0 27.00000 27.15000 27.07500 0.025000 0 0
E
F
G
H
I
J
+0.15000
Z Closed component 0.6000 -0.30000 0.30000 0.75000 0.52500 0.038188

1.2 Optimization of dimensional chain

A
1.3 Limit sizes of closed component:
B
1.4 Lower limit LL [in]
C
1.5 Upper limit UL [in]
D
1.6 Optimization parameters:
0 5 10 15 20 25 30 35 E

F
1.7 Optimization process
G 1.8 Tolerance accuracy
H 1.9 Minimum tolerance size
I 1.10 Required yield [%]
1.11 Start optimization
2.0 Parameters of closed component
B Deformation of system due to temperature change
3.0 Design of dimensional chain
4.0 Parameters of closed component
 C Extended statistical analysis (6 Sigma)
5.0 Design of dimensional chain
5.1 Design of dimensional chain
Component size [in] Process capability index Effective variation
Component name Distribution
Nominal Tolerance Cp k Cpk
0
A Duse Height -5.0000 -0.10000 1.00000 0.000 1.00000 4.95000 0.016667
+0.05000
B Gehause Depth 13.3000 -0.05000 1.00000 0.000 1.00000 13.30000 0.016667
0
C Guide Depth 19.3000 -0.10000 1.00000 0.000 1.00000 19.25000 0.016667
+0.15000
D Anker Height -27.0000 0 1.00000 0.000 1.00000 27.07500 0.025000
E 1.00000
F 1.00000
G 1.00000
H 1.00000
I 1.00000
J 1.00000
+0.15000
Z Closed component 0.6000 -0.30000 0.52500 0.038188

5.2 Parameters of selected input component Variation shape Variation location Effective variation
5.3 Tolerance limits 27.00000 27.15000 [in]
5.4 Mean 27.075000 [in]
5.5 Mean shift 0.000000 [in]
5.6 Standard deviation 0.025000 [in]
5.7 Effective variation
5.8 Mean 27.075000 [in]
5.9 Standard deviation 0.025000 [in]
5.10 Reject R 2699.8 [PPM]
26.9 26.95 27 27.05 27.1 27.15 27.2 27.25
5.11 Limit dimensions 26.96250 27.18750 [in]
6.0 Parameters of closed component
6.1 Required limit sizes Limit sizes
6.2 Permissible lower limit LL 0.000000 [in] Effective variation LL UL
6.3 Permissible upper limit UL 0.000000 [in]
6.4 Mean 0.000000 [in]
6.5 Statistical method (6 Sigma)
6.6 Mean 0.525000 [in]
6.7 Standard deviation 0.038188 [in]
6.8 Capability index Cp / Cpk 0.00000 -4.58258
6.11 Productive yield Y 0.000 [%]
6.12 Reject R 1000000.0 [PPM]
6.13 Limit sizes for yield [%]
6.14 Tolerance 0.229129 [in]
6.15 Minimum size Zmin 0.295871 [in]
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
6.16 Maximum size Zmax 0.754129 [in]
D Selective assembly
7.0 Design of dimensional chain
8.0 Component pairing
9.0 Optimization of number of completed products