Vous êtes sur la page 1sur 20

16 2.

2 1
20 1.9 2.8 2
25 2.3 3.5 3
32 1.8 2.9 4.4 4
40 1.8 2.3 3.7 5.5 5
50 1.8 2.0 2.9 4.6 6.9 6
63 1.8 2.0 2.5 3.6 5.8 8.6 7
75 1.9 2.3 2.9 4.3 6.8 10.3 8
90 2.2 2.8 3.5 5.1 8.2 12.3 9
110 2.7 3.4 4.2 6.3 10.0 15.1 10
125 3.1 3.9 4.8 7.1 11.4 17.1 11
140 3.5 4.3 5.4 8.0 12.7 19.2 12
160 4.0 4.9 6.2 9.1 14.6 21.9 13
180 4.4 5.5 6.9 10.2 16.4 24.6 14
200 4.9 6.2 7.7 11.4 18.2 27.4 15
225 5.5 6.9 8.6 12.8 20.5 30.8 16
250 6.2 7.7 9.6 14.2 22.7 34.2 17
280 6.9 8.6 10.7 15.9 25.4 38.3 18
315 7.7 9.7 12.1 17.9 28.6 43.1 19
355 8.7 10.9 13.6 20.1 32.2 48.5 20
400 9.8 12.3 15.3 22.7 36.3 54.7 21
450 11.0 13.8 17.2 25.5 40.9 61.5 22
500 12.3 15.3 19.1 28.4 45.4 68.3 23
560 13.7 17.2 21.4 31.7 50.8 24
630 15.4 19.3 24.1 35.7 57.2 25
710 17.4 21.8 27.2 40.2 64.5 26
800 19.6 24.5 30.6 45.3 27
900 22.0 27.6 34.4 51.0 28
1000 24.5 30.6 38.2 56.7 29
1100 26.9 33.7 42.0 62.4 30
1200 29.4 36.7 45.9 68.0 31
1400 34.4 42.9 53.5 32
1600 39.2 49.0 61.2 33
Dn [mm] 2 1/2 3.2 4 6 10 16
Presiones nominales PN [bar]
HDPE PE80 DIN 8074 / ISO 4427
Espesor [mm]
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
2

3 Pipe Thickness [mm], according ASME B36.10M


4
5 ASME B36.10M SCHEDULE / IDENTIFICATION
6 Size dext 5 10 20 30 40 60 80 100 120 140 160 STD XS XXS 6.35
7 1/2 21.3 1.65 2.11 - 2.41 2.77 - 3.73 - 0 - 4.78 2.77 3.73 7.47 -
8 3/4 26.7 1.65 2.11 - 2.41 2.87 - 3.91 - 0 - 5.56 2.87 3.91 7.82 -
9 1 33.4 1.65 2.77 - 2.9 3.38 - 4.55 - 0 - 6.35 3.38 4.55 9.09 -
10 1 1/4 42.2 1.65 2.77 2.97 3.56 4.85 6.35 3.56 4.85 9.7 -
11 1 1/2 48.3 1.65 2.77 - 3.18 3.68 - 5.08 - 0 - 7.14 3.68 5.08 10.15 -
12 2 60.3 1.65 2.77 - 3.18 3.91 - 5.54 - 0 - 8.74 3.91 5.54 11.07 -
13 2 1/2 73 2.11 3.05 4.78 5.16 7.01 9.53 5.16 7.01 14.02 -
14 3 88.9 2.11 3.05 - 4.78 5.49 - 7.62 - 0 - 11.13 5.49 7.62 15.24 -
15 3 1/2 101.6 2.11 3.05 4.78 5.74 8.08 5.74 8.08 -
16 4 114.3 2.11 3.05 - 4.78 6.02 - 8.56 - 11.13 - 13.49 6.02 8.56 17.12 -
17 5 141.3 2.77 3.4 - - 6.55 - 9.53 - 12.7 - 15.88 6.55 9.53 19.05 -
18 6 168.3 2.77 3.4 - - 7.11 - 10.97 - 14.27 - 18.26 7.11 10.97 21.95 -
19 8 219.1 2.77 3.76 6.35 7.04 8.18 10.31 12.7 15.09 18.26 20.62 23.01 8.18 12.7 22.23 -
20 10 273 3.4 4.19 6.35 7.8 9.27 12.7 15.09 18.26 21.44 25.4 28.58 9.27 12.7 25.4 -
21 12 323.8 3.96 4.57 6.35 8.38 10.31 14.27 17.48 21.44 25.4 28.58 33.32 9.53 12.7 25.4 -
22 14 355.6 3.96 6.35 7.92 9.53 11.13 15.09 19.05 23.83 27.79 31.75 35.71 9.53 12.7 - -
23 16 406.4 4.19 6.35 7.92 9.53 12.7 16.66 21.44 26.19 30.96 36.53 40.49 9.53 12.7 - -
24 18 457 4.19 6.35 7.92 11.13 14.27 19.05 23.83 29.36 34.93 39.67 45.24 9.53 12.7 - -
25 20 508 4.78 6.35 9.53 12.7 15.09 20.62 26.19 32.54 38.1 44.45 50.01 9.53 12.7 - -
26 22 559 4.78 6.35 9.53 12.7 - 22.23 28.58 34.93 41.28 47.63 53.98 9.53 12.7 - -
27 24 610 5.54 6.35 9.53 14.27 17.48 24.61 30.96 38.89 46.02 52.37 59.54 9.53 12.7 - -
28 26 660 - 7.92 12.7 15.88 - - - - - - - 9.53 12.7 - -
29 28 711 - 7.92 12.7 - - - - - - - - 9.53 12.7 - -
30 30 762 6.35 7.92 12.7 15.88 - - - - - - - 9.53 12.7 - -
31 32 813 - 7.92 12.7 15.88 17.48 - - - - - - 9.53 12.7 - -
32 34 864 - 7.92 12.7 15.88 17.48 - - - - - - 9.53 12.7 - -
33 36 914 - 7.92 12.7 15.88 19.05 - - - - - - 9.53 12.7 - -
34 38 965 - - - - - - - - - - - 9.53 12.7 - -
35 40 1016 - - - - - - - - - - - 9.53 12.7 - -
36 42 1067 - - - - - - - - - - - 9.53 12.7 - -
37 44 1118 - - - - - - - - - - - 9.53 12.7 - -
38 46 1168 - - - - - - - - - - - 9.53 12.7 - -
39 48 1219.2 - - - - - - - - - - - 9.53 12.7 - -
di = Pipe_Imp_PVC_40_Dint_dn V= v= hv = r/2*v² Rrel = Re = f=
Ec. 1 (note 1) N * Vunit Q/A Ec. 3 Rabs/d v*d/n f(Rabs,RE)
Elev node out Pin dn Sch di A N Q v hv Rrel Re f
m.a.s.l. Pa in mm m m² - m³/s m/s Pa - -
1-2 1702 580,000 2 40 #VALUE! #VALUE! #VALUE! 38 2.5E-03 #VALUE! #VALUE! #VALUE! ### #VALUE!
2-3 1702 #VALUE! 2 40 #VALUE! #VALUE! #VALUE! 38 2.5E-03 #VALUE! #VALUE! #VALUE! ### #VALUE!
3-4 1702 #VALUE! 2 40 #VALUE! #VALUE! #VALUE! 20 1.3E-03 #VALUE! #VALUE! #VALUE! ### #VALUE!
4-5 1704 #VALUE! 2 40 #VALUE! #VALUE! #VALUE! 10 6.6E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
5-6 1704 #VALUE! 2 40 #VALUE! #VALUE! #VALUE! 10 6.6E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
6-7 1704 #VALUE! 2 40 #VALUE! #VALUE! #VALUE! 10 6.6E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
7-8 1704 #VALUE! 3/4 80 #VALUE! #VALUE! #VALUE! 8 5.3E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
8-9 1710 #VALUE! 3/4 80 #VALUE! #VALUE! #VALUE! 7 4.6E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
9-10 1710 #VALUE! 3/4 80 #VALUE! #VALUE! #VALUE! 6 3.9E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
10-11 1710 #VALUE! 3/4 80 #VALUE! #VALUE! #VALUE! 5 3.3E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
11-12 1720 #VALUE! 3/4 80 #VALUE! #VALUE! #VALUE! 4 2.6E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
12-13 1720 #VALUE! 3/4 80 #VALUE! #VALUE! #VALUE! 3 2.0E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
13-14 1720 #VALUE! 3/4 80 #VALUE! #VALUE! #VALUE! 2 1.3E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
14-15 1720 #VALUE! 3/4 80 #VALUE! #VALUE! #VALUE! 1 6.6E-05 #VALUE! #VALUE! #VALUE! ### #VALUE!

7-16 1725 #VALUE! 1 80 #VALUE! #VALUE! #VALUE! 2 1.3E-04 #VALUE! #VALUE! #VALUE! ### #VALUE!
16-17 1725 #VALUE! 1 80 #VALUE! #VALUE! #VALUE! 1 6.6E-05 #VALUE! #VALUE! #VALUE! ### #VALUE!
vmax = #VALUE! m/s fave = 0.033
Note 1. N: Number of unit flow "Vunit" in pipe section
V_unit m³/s is required at every supply point.

For a PVC 1120, sch 40, dn = 1", the maximum pressure is 18.1 bar (Sheet PVC_40)
The maximum pressure developed by a sudden shutoff is #VALUE! bar (Sheet Water hammer)

15 14
J = f * (1/d) * hv DPf = K K Ksing = DPk = DP DEL= DPctrl Pout
Ec. 4 J*L S Ki Ki * hv DPf+DPk Elout - Elin Pin -DP-
J L DPf Ksing DPk DP DEL Pout
Pa/m m Pa Pa Pa m Pa Pa Pa
#VALUE! 2 #VALUE! ### ### #VALUE! 2 19,613 #VALUE!
#VALUE! 3 #VALUE! ### ### #VALUE! 0 0 #VALUE!
#VALUE! 10 #VALUE! ### ### #VALUE! 0 0 #VALUE!
#VALUE! 25 #VALUE! ### ### #VALUE! 2 19,613 #VALUE!
#VALUE! 20 #VALUE! ### ### #VALUE! 0 0 #VALUE!
#VALUE! 8 #VALUE! ### ### #VALUE! 0 0 28,000 #VALUE!
#VALUE! 10 #VALUE! ### ### #VALUE! 0 0 #VALUE!
#VALUE! 20 #VALUE! ### ### #VALUE! 6 58,840 #VALUE!
#VALUE! 22 #VALUE! ### ### #VALUE! 0 0 #VALUE!
#VALUE! 30 #VALUE! ### ### #VALUE! 0 0 #VALUE!
#VALUE! 8 #VALUE! ### ### #VALUE! 10 98,067 #VALUE!
#VALUE! 22 #VALUE! ### ### #VALUE! 0 0 #VALUE!
#VALUE! 15 #VALUE! ### ### #VALUE! 0 0 #VALUE!
#VALUE! 30 #VALUE! ### ### #VALUE! 0 0 #VALUE!

#VALUE! 11 #VALUE! ### ### #VALUE! 5 49,033 #VALUE!


#VALUE! 12 #VALUE! ### ### #VALUE! 0 0 #VALUE!
-

PCV in a PVC sch 40 pipe


dn = 2 in
sch = 40 -
Q= 0.0007 m³/s
Pin:valv = #VALUE! Pa
DP = 28,000 Pa
g= 9.81 m/s² Pout_valv = #VALUE! Pa
Rev. cjc. 12.06.2016

Schematic of the water circuit system C2 for Primary Grinding dust suppression

15 14

13

12

Circuit C2 11

10

7 6
17 16

5 4
1

3 2

Circuit C1
C2-Pág. 3

Water hammer calculation [1]

1. Data 3. Material data 5.-Water speed of sound 6.- Celerity


Operating pressure Bulk modulus and density of water
K c
c= a=

√(
pop = 6.0 bar k= 20,202 bar
ρ
Pipe data
Material: PVC 1120
r= 1000
Pipe elasticity module
kg/m³
c: speed of sound (m/s)
1+
K d

Ep s )
dn = 2 Ep = 7,845 bar K: water bulk modulus (Pa) a : celerity (wave velocity) (m/s)
sch 40.0 r: water density (kg/m³) c: speed of sound (m/s)
4. Fluid velocity (Note 1) c= (K / r )^0.5 d: inside pipe diameter (mm)
Valve closing time v= #VALUE! m/s K= 2.0E+09 Pa s: minimum wall thickness (mm)
Dt = < Tc r= 1000 kg/m³ K: water bulk modulus (bar)
2. Pipe dimensions and section c= 1421.3 m/s Ep: HDPE elasticity modulus
di = Pipe_Imp_PVC_40_Dint_dn a= c / (1 + (K/Ep) * (d/s) )^(0.5)
di = #VALUE! mm c= 1421.3 m/s
s= Pipe_Imp_PVC_40_Thickness_dn Note 1 K= 2.0E+04 bar
s= #VALUE! mm To estimate a limit reference, a case Ep = 7.8E+03 bar
using the maximum velocity in the line d= #VALUE! mm
is used. s= #VALUE! mm
a= #VALUE! m/s

7.- Pressure increment due to water 8.- Maximum pressure (Joukovsky)


hammer produced by a sudden shutoff. developed due to a sudden shutoff
Maximum pressure
For this case, the pressure increment can be Pmax_Jouk = pop + hJouk
calculated with Joukovsky elasticity theory pop = 6.0 bar
−a⋅Δv hJouk = #VALUE! bar
h Jouk = Pmax_Jouk = #VALUE! bar
g
hJouk : pressure increment, Joukovsky
a : wave velocity [m/s] Calculated PR (sheet PVC-40)
Dv : speed variation [m/s] PR = 19.1 bar
Dv = vfinal - vinitial #VALUE!
g : acceleration of gravity m/s²
The pressure change "h" is The worst case of a sudden shutoff is
hJouk = (- a * Dv ) / g m considered.
a= #VALUE! m/s
Dv = vf - vi m/s
vf = 0 m/s
vi = #VALUE! m/s
Dv = #VALUE! m/s
g= 9.81 m/s²
hJouk = #VALUE! mwc
hJouk = #VALUE! bar

Water bulk modulus HDPE elasticity modulus [1]


Water PEEC
K= 2.06E+04 kp/cm² Ep = 8,000 kp/cm²
K= 2.0E+09 Pa Ep = 7.8E+08 Pa
K= 20,202 bar Ep = 7,845 bar
1 2 3 4 5 6
2 PVC pipe material PVC 1120
3 Dimensions according ASTM D1785 "Standard Specification for Poly(Vinyl Chloride) (PVC) Plastic Pipe, Sch
4 Pressure according ASTM pressure equation
5 See also: www.piping-tools.net Pressure_rating_ for_PVC_pipes .xls

6 Schedule 40 PVC Pipe PVC 1120 PVC 1120


7 Size de s P Hydrostatic Design Basis
8 in mm mm bar HDB = 4000
9 1/2 21.34 2.7686 41.1 HDB = 276
10 3/4 26.67 2.8702 33.3 Design Factor for water at 23 ºC
11 1 33.40 3.3782 31.0 DF = 0.5
12 1 1/4 42.16 3.556 25.4 Hydrostatic Design Stress
13 1 1/2 48.26 3.683 22.8 HDS = HDB * DF
14 2 60.33 3.9116 19.1 HDB = 276
15 2 1/2 73.03 5.1562 21.0 DF = 0.5
16 3 88.90 5.4864 18.1 HDS = 137.9
17 4 114.30 6.0198 15.3
18 5 141.30 6.5532 13.4 Pressure rating
19 6 168.28 7.112 12.2 dn = 2
20 8 219.08 8.4328 11.0 de 60.3
21 10 273.05 9.271 9.7 s= 3.9
22 12 323.85 10.3124 9.1 SDR = de / s
SDR = 15.4
HDS = 137.9
PR = 2 * HDS / (SDR - 1)
PR = 19.1

From PPI TR-4


The standard pipe material designation codes covered by this report are:
Pipe Material
Designation Code
Maximum HDS at
730F (230C) psi
HDB at 730F
(230C) psi
ASTM
Specification
Polyvinyl Chloride (PVC)
PVC 1120 2,000 4000 D 1785
e) (PVC) Plastic Pipe, Schedules 40, 80, and 120"

HDB⋅DF HDB⋅DF
PR=2⋅ PR=2⋅
SDR−1 de
psi −1
PR :Pr essure Rating s
bar HDB⋅DF
r water at 23 ºC HDB : Hydrostatic Design PR=2⋅
Basis d e −s
DF : Design Fasctor s
SDR : S tan dard Dimension Ratio PR=2⋅HDB⋅
s
⋅DF
d e−s
bar de
- SDR= Pr essure Design
bar
s BasisPDB

d e =Average outside diameter PDB=2⋅HDB⋅


s
s:min imum wall d e −s
thickness
in ___________________
__________________________
mm Pr essure Rating
mm
PR

PR= PDB⋅DF

bar
* HDS / (SDR - 1)
bar

rom PPI TR-4


Y-Strainer
hv = (r/2) * v^2
dn = 2 in r= 1000 kg/m³
sch = 40 v= #VALUE! m/s
Q= 9 m³/h hv = #VALUE! Pa
Q= 0.0025 m³/s
K= Pipe_Y_strainer_Imp_K_dn
dn = 2 in
di = Pipe_Imp_CS_Dint_dn_sch K= #VALUE! -
di = #VALUE! mm
di = #VALUE! m DP = K * hv
A= #VALUE! m² K= #VALUE! -
hv = #VALUE! Pa
v= Q/A DP = #VALUE! Pa
Q= 0.0025 m³/s DP = #VALUE! bar
A= #VALUE! m²
v= #VALUE! m/s
Ball valve fully open
hv = (r/2) * v^2
dn = 2 in r= 1000 kg/m³
sch = 40 v= #VALUE! m/s
Q= 9 m³/h hv = #VALUE! Pa
Q= 0.0025 m³/s
K= Pipe_Valve_Ball_Imp_K_dn
dn = 2 in
di = Pipe_Imp_CS_Dint_dn_sch K= #VALUE! -
di = #VALUE! mm
di = #VALUE! m DP = K * hv
A= #VALUE! m² K= #VALUE! -
hv = #VALUE! Pa
v= Q/A DP = #VALUE! Pa
Q= 0.0025 m³/s DP = #VALUE! bar
A= #VALUE! m²
v= #VALUE! m/s
[1] Catálogo Productos PECC
Tehmco S.A.

Rugosidad absoluta pa la ecuación de Darcy-Weisbach


Página 7-14
Rabs = 0.007 mm

HDPE elasticity modulus


Ep = 8,000 kp/cm²

[2] Criterio de cáculos de tuberías de varios proyectos.


Consideran el caso de tuberías usadas
Rabs = 0.025 mm

[3] http://www.aironeinc.com/images/High_PSI_Dust_Control_Specs.pdf
Air One
High pressure water atomizing dust control systems

[4] Dust Suppression for Conveyors and Transfer Points


http://www.aironeinc.com/images/High_PSI_Dust_Control_Specs.pdf

Pwater = 15 to 35 psi
http://www.aironeinc.com/images/High_PSI_Dust_Control_Specs.pdf
Air One
High pressure water atomizing dust control systems
Bete [4]
http://www.bete.com/applications/dust-conveyor.html

Bete type FF [4]


p= 3 bar
Q= 4 l/min
Q= 6.67E-05 m³/s

Vous aimerez peut-être aussi