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MS BOLTS, RIVETS AND HSFG BOLTS

M.S. BOLTS WITH NUTS - HEX ROUND

Dimensions in millimetres. DIAMETERS Approx. count per 50 kg.


Length 6 8 10 12 16 20 22 24 27 30 33
25 5260
30 4735 2390
35 4308 2182 1173
40 3938 2012 1098 766
45 3640 1868 1030 718 383
55 3148 1635 916 639 342 197
60 2950 1539 868 606 324 188 154
65 2780 1454 823 575 308 179 147 116
70 2619 1378 785 548 295 172 141 112 81
80 2351 1244 718 500 270 159 130 104 75 57
100 616 432 232 138 113 91 67 51 41
120 368 202 122 100 80 60 46 37
140 326 179 109 90 72 54 42 34
160 292 161 98 81 65 49 38 31
180 264 146 89 74 60 45 35 28
225 220 122 75 62 50 38 30 24
250 200 111 69 57 46 35 28 22
275 184 102 64 52 43 33 26 21
300 170 95 59 48 40 31 24 20

M.S. RIVETS SNAP HEAD

Dimensions in millimetres. DIAMETERS Approx. count per 50 kg.


Length 12 16 20 22 24 27 30
32 1170 610 360
36 1080 560 335 264 215
40 990 520 310 247 210 151 115
43 930 495 295 237 193 145 111
46 890 470 283 228 185 140 107
52 820 435 261 210 171 130 100
55 780 415 251 201 165 125 97
58 750 400 242 194 159 121 94
61 720 385 234 188 154 117 91
64 690 370 226 181 141 114 88
70 650 345 211 170 141 107 84
73 630 335 205 165 137 104 81
76 610 325 199 160 132 101 79
560 300 185 150 124 95 74
580 310 199 155 127 97 76
89 525 285 176 142 118 90 70
92 510 278 172 139 115 88 69
95 270 167 136 112 86 67
99 260 162 130 108 83 66
108 245 150 122 101 78 61
130 104 87 66 53
142 97 81 63 49
156 90 74 58 46

239
Weight chart for bolt and nuts HSFG 8.8 grade for 1000 Nos.

Weight of Weight Weight


Weight Total
Size Nut of of lock Remarks
of bolt kgs
(standard) washer nut

12x45 90
12x50 94.4
12x55 98.8
16x55 126.5 60.4 20.3 30.2 237.4
16x60 134.4 60.4 20.3 30.2 245.3
16x65 142.3 60.4 20.3 30.2 253.2
16x70 150.2 60.4 20.3 30.2 261.1
20x60 217.3 115.3 31.3 57.65 421.55
20x65 229.6 115.3 31.3 57.65 433.85
20x70 241.9 115.3 31.3 57.65 446.15
20x75 254.3 115.3 31.3 57.65 458.55
20x80 266.6 115.3 31.3 57.65 470.85
20x85 278.9 115.3 31.3 57.65 483.15
20x95 303.6 115.3 31.3 57.65 507.85
20x100 315.9 115.3 31.3 57.65 520.15
20x110 337.7 115.3 31.3 57.65 541.95
22x85 356.4 142.8 33.2 71.4 603.8
22x100 401.2 142.8 33.2 71.4 648.6
22x110 427.8 142.8 33.2 71.4 675.2
22x120 457.7 142.8 33.2 71.4 705.1
24x70 390.7 197.7 44.7 98.85 731.95
24x75 408.4 197.7 44.7 98.85 749.65
24x80 426.2 197.7 44.7 98.85 767.45
24x85 443.9 197.7 44.7 98.85 785.15
24x90 461.7 197.7 44.7 98.85 802.95
24x95 479.4 197.7 44.7 98.85 820.65
24x100 497.2 197.7 44.7 98.85 838.45
24x110 528.5 197.7 44.7 98.85 869.75
24x120 564.1 197.7 44.7 98.85 905.35

240
CONVERSION FACTORS

Multiply by To Convert To Multiply by To Convert To


0.404686 Acres Hectares 2.471052 0.220090 Litres Gallons UK 4.54359
4047.000 Acres Sq. metre 0.000247 1.760720 Litres Pints 0.56794
0.001562 Acres Sq. miles 640.20486 3.280800 Metres Feet 0.30480
0.393701 Centimetres Inches 2.539999 1.093614 Metres Yards 0.914399
0.061024 Cub. Cm. Cub. Inc. 16.386995 0.984210 Metric tons Tonns UK 1.016043
6.228000 Cub.ft. Gallons 0.160565 1.609343 Miles Kilo metres 0.621372
0.028320 Cub.ft. Cub. Metres 35.310734 0.039370 Mile metres Inches 25.400051
16.38710 Cub.inc. Cub. Cm. 0.061024 28.34953 Ounces Grams 0.035274
35.31445 Cub. Metres Cub. Ft. 0.028317 0.567950 Pints Litres 1.760718
1.307940 Cub. Metres Cub. Yds. 0.764561 0.453600 Pounds Kilograms 2.204586
0.764560 Cub. Yds. Cub. Metres 1.307942 0.155000 Sq. cm. Sq. Inc 6.451613
0.304800 Feet Metres 3.280840 0.092900 Sq, ft, Sq. metres 10.764263
0.133700 Gallons Cub. Ft. 7.479432 6.451630 Sq. inc. Sq. cm. 0.155000
4.546100 Gallons UK Litres 0.219969 0.386102 Sq. Km Sq. miles 2.589989
0.035270 Grams Ounces 28.352708 0.000247 Sq. metres Acres 4046.94455
2.471050 Hectares Acres 0.404686 10.76387 Sq. metres Sq. ft. 0.092903
Horse
0.745700 power Kilowatts 1.341022 1.195990 Sq. metres Sq. yds 0.836127
2.539998 Inches Centimetres 0.393701 640.0000 Sq. miles Acres 0.001563
25.39998 Inches Mile metres 0.039370 2.589990 Sq. miles Sq. km. 0.386102
2.204620 Kilograms Pounds 0.453593 0.836130 Sq. yds. Sq. metres 1.195986
0.000984 Kilograms Tonns UK 1016.05364 1.016050 Tonns (UK) Metric tonns 0.984204
0.621372 Kilometres Miles 1.609342 1016.047 Tonns (UK) Kilograms 0.000984
Horse
1.341000 Kilowatts power 0.745712 0.914399 Yards Metres 1.093614
To To Convert Multiply by To To Convert Multiply by
Temporary Equations C=(F-32)x5/9 : F=9/5C+32

DEAD WEIGHT OF MATERIALS

ITEM WEIGHT ITEM WEIGHT


Bituminus substances Building Materials
Anthracite Coal 1550 kg/m3 Bricks 1600kg/m3
Pear 750 kg/m3 Cement 1400kgm/3
Heavy char coal 530 kg/m3 Chalak 2200kg/m3
Coke 1200 kg/m3 Glass 2560kg/m3
Graphite 500kg/m3 Lime stone 2650kg/m3
Crud Oil 880kg/m3 Sand stone 2800kg/m3
Pitch 1100 kg/m3 Steel 7843kg/m3
Coal tar 1200kg/m3 Timber 570-720kg/m3
Excavated materials Structural item, ceilings finishes etc.
Clay (dry) 1600 kg/m3 AC sheets 17kg/m2
Clay (damp), Plastic 1760kg/m3 Brick masonry 1920kg/m3
Earth (Dry, loose) 1200kg/m3 Brick wall 6" thick 295kg/m2
Earth (packed) 1520kg/m3 Brick wall 9" thick 440kg/m2
Cement plaster 2.5 cm
Sand (dry, loose) 1440-1700kg/m3 thick 44kg/m2
Sand (dry, packet) 1600-1900kg/m3 Concrete 2306kg/m3
Liquids GI Sheet 24 gauge 5kg/m3
Alcohal 780kg/m3 GI sheet 16 gauge 10kg/m2
Mangalore tiles with
Gasoline 670kg/m3 pottons 69kg/m2
Ice 913kg/m3 Rubble masonry 2100kg/m3
Nitric acid 1500kg/m3
Sulphuric acid 1800kg/m3
Vegetable Oil 930kg/m3
Water 1000kg/m3
241
STANDARD PLAN DIMENSION OF THE ELASTOMERIC BEARING WITH DESIGN DATA

'J'
A' mm B' mm C' MT D' KN E' KN F' mm G' Nos. 'H' Nos. I' mm mm
1 160 250 35 350 70 8 3 1 32 16
2 160 320 46 460 90 8 3 1 32 16
3 200 320 58 580 120 8 4 2 40 24
4 200 400 73 730 150 8 4 2 40 24
10 4 2 50 30
5 250 400 92 920 180 12 3 1 48 24
10 4 2 50 30
6 250 500 116 1160 230 12 3 1 48 24
10 5 2 60 30
7 320 500 150 1500 300 12 4 2 60 36
10 5 2 60 30
8 320 630 195 1900 380 12 4 2 60 36
9 400 630 239 2400 480 12 6 3 84 48
10 400 800 306 3100 600 12 6 3 84 48
A - Overall length in mm F - Thickness of the internal elastomer in mm
G - Maximum number of internal
B - Overall length in mm elastomer
H - Minimum number of internal
C - Maximum design load in MT elastomer
D - Maximum design load in KN I - Total elastomer thickness maximum in mm
E - Maximum design load in KN J - Total elastomer thickness minimum in mm

DIMENSIONAL TOLERANCES

Sl. No. Terms Tolerances


1 Overall plan dimensions 0, + 6 mm
2 Total bearing thickness 0, + 5%
Parallelism
1 in 200
A. Of top surface of bearing with respect to the bottom
3
surface as datum.
1 in 100
B. Of one side surface with respect to the other as datum.
+/- 20%
A. Thickness of individual internal layer of elastomer
4 (max. of 2mm)
B. Thickness of individual outer layer
-0, + 1mm
A. Plan dimensions of laminates
-3mm, + 0
B. Thickness of laminate
5 + 10%
C. Parallelism of laminate with respect to bearing base as
1 in 100
datum.

242
TYPE OF STEEL BEARINGS ADOPTED ON INDIAN RAILWAYS FOR DIFFERENT TYPES OF GIRDERS
Manner of
Type of Type of fixing End RDSO DRG. No.
Span Remarks
Girder bearings bearing to condition
girder 9.2 m 12.2 m
Centralised Both BA-
Rivetted Welded BA-11072
Atriculated Ends free 11073
Centralised Both All plate B-
Welded Welded -
9.15 & Atriculated Ends free girders have 1535/1
12.2 One end sliding
Phosphor bearing
Both
Composite Bronze Welded - -
Ends free
other and
Plate girders

steel plate
Sliding Bearings

24.4
Centralised CSK Both 18.3 BA-
Riveted BA-
Atriculated Rivets Ends free 11074/1
11075/1
Centralised Both B-
Welded Welded B-1543/2
18.3 & Atriculated Ends free 1553/3
24.4 One end
Phosphor Elastromeric
Both & PTFE B-
Composite Bronze Welded B-1543/3R
Ends free bearings are 1730/4
other and
steel plate used only
Centralised CSK in
Riveted Special BA-11076/3
Atriculated Rivets
case or on
30.5 trial basis
Centralised
Welded Welded -
Atriculated

One end
Under Phosphor
30.5 Rivetting free other BA-11404
slung Bronze
fixed
Open Web

30.5 One end


Rocker & Turned
45.7 61 Through free other All through BA-11344
Roller Bolts
Roller

& 76.2 fixed girders have BA-11364


Rocker & One end roller BA-11324
Above Turned
Through Roller with free other bearings BA-11384
76.2 Bolts
oil Bath fixed

243
TYPE PLANS FOR PRE-CAST RCC BOX

Thickness in Unit
Approx mm Approx
Unit Length
Weight Weight
Sl. Length of
Size in Top & in Drawing No.
No of Box Side Base
Tonnes Bottom Tonnes
in mm Walls Slab in
/ Unit Slabs / Unit
mm
1 1x1000x1500 1530 7.20 300 275 1530 1.96 CBE/TP/186/02
CBE/TP/197/03
2 1x1200x1200 1530 7.40 300 300 1530 2.20
ALT.2
3 1x1200x1200 3050 14.75 300 300 3050 4.38 CBE/TP/223/05
4 1x1200x1500 1530 7.88 350 250 1530 2.10 CBE/TP/212/04
5 1x1200x1500 3050 15.71 350 250 3050 4.19 CBE/TP/224/05
6 1x1200x1800 1530 8.78 300 300 1530 2.20 CBE/TP/193/03
7 1x1200x1800 3050 18.87 350 300 3050 4.38 CBE/TP/225/05
8 1x1500x1200 3050 19.33 400 300 3050 4.96 CBE/TP/218/05
9 1x1500x1500 1530 9.82 400 270 1530 2.43 CBE/TP/213/04
10 1x1500x1750 1530 10.96 400 300 1530 2.49 CBE/TP/222/05
11 1x2000x1000 1530 10.77 400 300 1530 2.96 CBE/TP/187/03
12 1x2000x1250 1530 11.34 400 300 1530 2.96 CBE/TP/209/04
CBE/TP/188/03
13 1x2000x1500 1530 11.91 400 300 1530 2.96
ALT2
14 1x2000x1750 1530 12.49 400 300 1530 2.96 CBE/TP/189/03
15 1x2000x2000 1530 13.06 400 300 1530 2.96 CBE/TP/190/03
16 1x2500x1000 1530 13.48 450 300 1530 3.44 CBE/TP/206/04
17 1x2500x1250 1530 14.06 450 300 1530 3.44 CBE/TP/211/04
18 1x2500x1500 1530 14.63 450 300 1530 3.44 CBE/TP/207/04
19 1x2500x2000 1530 15.78 450 300 1530 3.44 CBE/TP/194/03
20 1x2500x2500 1530 19.64 450 400 1530 3.63 CBE/TP/219/05
21 1x3000x1200 1530 17.94 500 350 1530 4.02 CBE/TP/205/04
22 1x3000x1500 1530 18.74 500 350 1530 4.02 CBE/TP/220/05
23 1x3000x2400 1530 23.96 550 400 1530 4.11 CBE/TP/215/04
24 1x3000x2500 1530 24.27 550 400 1530 4.11 CBE/TP/238/06
25 1x3000x2750 1530 25.03 550 400 1530 4.11 CBE/TP/239/06
26 1x3600x3400 1530 31.23 600 400 1530 4.69 CBE/TP/221/05
27 1x3750x1500 1530 26.10 600 400 1530 4.83 CBE/TP/214/04
CBE/TP/237/06
28 1x4500x3660 1530 40.00 600 500 1530 5.74
Sheet 1 & 2
29 1x4500x4500 1530 45.31 650 500 1530 5.74 CBE/TP/244/07

244
Indian Standard rolled steel beams (IS:808-1964)
ISMB: Indian Std. Medium Weight
ISJB : Indian Std Junior Beam
Beam
ISLB: Indian Std. Light Weight Beam ISWB: Indian Std. Wide Flange Beam
ISHB: Indian Std. Column Sections H
P :- Provisional Sizes
Beams

Dimensions in mm. a Weight


Designation
h b tf tw (sq.cm) (kg/m)
ISJB 150 150 50 4.6 3.0 9.01 7.1
ISJB 175 175 50 4.8 3.2 10.28 8.1
ISJB 200 200 60 5.0 3.4 12.64 9.9
ISJB 225 225 80 5.0 3.7 16.28 12.8
ISLB 75 75 50 5.0 3.7 7.71 6.1
ISLB 100 100 50 6.4 4.0 10.21 8.0
ISLB(P) 100 100 50 7.0 4.3 10.97 8.6
ISLB 125 125 75 6.5 4.4 15.12 11.9
ISLB 150 150 80 6.8 4.8 18.08 14.2
ISLB 175 175 90 6.9 5.1 21.30 16.7
ISLB(P) 175 175 80 7.7 5.3 21.32 16.7
ISLB 200 200 100 7.3 5.4 25.27 19.8
ISLB(P) 200 200 100 8.0 5.6 26.85 21.1
ISLB 225 225 100 8.6 5.8 29.92 23.5
ISLB 250 250 125 8.2 6.1 35.53 27.9
ISLB 275 275 140 8.8 6.4 42.02 33.0
ISLB 300 300 150 9.4 6.7 48.08 37.7
ISLB(P) 300 300 140 11.6 7.0 52.89 41.5
ISLB 325 325 165 9.8 7.0 54.90 43.1
ISLB 350 350 165 11.4 7.4 63.01 49.5
ISLB 400 400 165 12.5 8.0 72.43 56.9
ISLB 450 450 170 13.4 8.6 83.14 65.3
ISLB 500 500 180 14.1 9.2 95.50 75.0
ISLB 550 550 190 15.0 9.9 109.97 86.3
ISLB 600 600 210 15.5 10.5 126.69 99.5
ISMB 100 100 75 7.2 4.0 14.60 11.5
ISMB(P) 100 100 70 7.5 4.5 14.70 11.5
ISMB 125 125 75 7.6 4.4 16.60 13.0
ISMB(P) 125 125 70 8.0 4.8 16.81 13.2
ISMB 150 150 80 7.6 4.8 19.00 14.9
ISMB(P) 150 150 75 8.0 5.0 19.07 15.0
ISMB 175 175 90 8.6 5.5 24.62 19.3
ISMB(P) 175 175 85 9.0 5.8 24.87 19.5
ISMB 200 200 100 10.8 5.7 32.33 25.4

245
ISMB 225 225 110 11.8 6.5 39.72 31.2
ISMB 250 250 125 12.5 6.9 47.55 37.3
ISMB 300 300 140 12.4 7.5 56.26 44.2
ISMB 350 350 140 14.2 8.1 66.71 52.4
ISMB 400 400 140 16.0 8.9 78.46 61.6
ISMB 450 450 150 17.4 9.4 92.27 72.4
ISMB 500 500 180 17.2 10.2 110.74 86.9
ISMB 550 550 190 19.3 11.2 132.11 103.7
ISMB 600 600 210 20.8 12.0 156.21 122.6
ISWB 150 150 100 7.0 5.4 21.67 17.0
ISWB 175 175 125 7.4 5.8 28.11 22.1
ISWB 200 200 140 9.0 6.1 36.71 28.8
ISWB 225 225 150 9.9 6.4 43.24 33.9
ISWB 250 250 200 9.0 6.7 52.05 40.9
ISWB 300 300 200 10.0 7.4 61.33 48.1
ISWB 350 350 200 11.4 8.0 72.50 56.9
ISWB 400 400 200 13.0 8.6 85.01 66.7
ISWB 450 450 200 15.4 9.2 101.15 79.4
ISWB 500 500 250 14.7 9.9 121.22 95.2
ISWB 550 550 250 17.6 10.5 143.34 112.5
ISWB 600 600 250 21.3 11.2 170.38 133.7
ISWB 503 503 250 23.6 11.8 184.86 145.1
ISHB 150 150 150 9.0 5.4 34.48 27.1
ISHB 150 150 150 9.0 8.4 38.98 30.6
ISHB 150 150 150 9.0 11.8 44.08 34.6
ISHB 200 200 200 9.0 6.1 47.54 37.3
ISHB 200 200 200 9.0 7.8 50.94 40.0
ISHB 225 225 225 9.1 6.5 54.94 43.1
ISHB 225 225 225 9.1 8.6 59.66 46.8
ISHB 250 250 250 9.7 6.9 64.96 51.0
ISHB 250 250 250 9.7 8.8 69.71 54.7
ISHB 300 300 250 10.6 7.6 74.85 58.8
ISHB 300 300 250 10.6 9.4 80.25 63.0
ISHB 350 350 250 11.6 8.3 85.91 67.4
ISHB 350 350 250 11.6 10.1 92.21 72.4
ISHB 400 400 250 12.7 9.1 98.66 77.4
ISHB 400 400 250 12.7 10.6 104.66 82.2
ISHB 450 450 250 13.7 9.8 111.14 87.2
ISHB 450 450 250 13.7 11.3 117.89 29.5

246
Indian Standard Equal Angles

Size a w Size a w
(mm) (sq.cm) (kg/m) (mm) (sq.cm) (kg/m)
20 x 20 x 3 1.12 0.9 55 x 55 x 8 8.18 6.4
20 x 20 x 4 1.45 1.1 55 x 55 x 10 10.02 7.9
25 x 25 x 3 1.41 1.1 60 x 60 x 5 5.75 4.5
25 x 25 x 4 1.84 1.4 60 x 60 x 6 6.84 5.4
25 x 25 x 5 2.25 1.8 60 x 60 x 8 8.96 7.0
30 x 30 x 3 1.73 1.4 60 x 60 x 10 11.00 8.6
30 x 30 x 4 2.26 1.8 65 x 65 x 6 7.39 5.8
30 x 30 x 5 2.77 2.2 65 x 65 x 8 9.81 7.7
35 x 35 x 3 2.03 1.6 65 x 65 x 10 11.97 9.4
35 x 35 x 4 2.66 2.1 75 x 75 x 6 8.66 6.8
35 x 35 x 5 3.27 2.6 75 x 75 x 8 11.34 8.9
35 x 35 x 6 3.86 3.0 75 x 75 x 10 14.01 11.0
40 x 40 x 3 2.34 1.8 80 x 80 x 8 12.23 9.6
40 x 40 x 4 3.07 2.4 80 x 80 x 10 15.03 11.8
40 x 40 x 5 3.78 3.0 90 x 90 x 8 13.76 10.8
40 x 40 x 6 4.47 3.5 90 x 90 x 10 17.07 13.4
45 x 45 x 3 2.64 2.1 90 x 90 x 12 20.13 15.8
45 x 45 x 4 3.47 2.7 100 x 100 x 8 15.41 12.1
45 x 45 x 5 4.28 3.4 100 x 100 x 10 18.98 14.9
45 x 45 x 6 5.07 4.0 100 x 100 x 12 22.55 17.7
50 x 50 x 3 2.95 2.3 130 x 130 x 10 25.10 19.7
50 x 50 x 4 3.88 3.0 150 x 150 x 10 29.17 22.9
50 x 50 x 5 4.79 3.8 150 x 150 x 12 34.78 27.3
50 x 50 x 6 5.68 4.5 150 x 150 x 18 50.83 39.9
55 x 55 x 5 5.27 4.1 150 x 150 x 20 56.18 44.1
55 x 55 x 6 6.26 4.9

247
Indian Standard Unequal Angles
Size a w Size a w
(mm) (sq.cm) (kg/m) (mm) (sq.cm) (kg/m)
30 x 20 x 3 1.41 1.1 75 x 50 x 5 6.02 4.7
30 x 20 x 4 1.84 1.4 75 x 50 x 6 7.16 5.6
30 x 20 x 5 2.25 1.8 75 x 50 x 8 9.38 7.4
40 x 25 x 3 1.88 1.5 75 x 50 x 10 11.52 9.0
40 x 25 x 4 2.46 1.9 80 x 50 x 5 6.27 4.9
40 x 25 x 5 3.02 2.4 80 x 50 x 6 7.46 5.9
40 x 25 x 6 3.56 2.8 80 x 50 x 8 9.78 7.7
45 x 30 x 3 2.18 1.7 80 x 50 x 10 12.02 9.4
45 x 30 x 4 2.86 2.2 90 x 60 x 8 11.34 8.9
45 x 30 x 5 3.32 2.8 100 x 75 x 8 13.38 10.5
45 x 30 x 6 4.16 3.3 100 x 75 x 10 16.56 13.0
50 x 30 x 3 2.34 1.8 125 x 75 x 10 18.22 14.3
50 x 30 x 4 3.07 2.4 125 x 75 x 12 21.78 17.1
50 x 30 x 5 3.78 3.0 150 x 75 x 11 21.66 17.0
50 x 30 x 6 4.47 3.5 150 x 115 x 10 25.61 20.1
60 x 40 x 5 4.76 3.7 150 x 115 x 12 30.57 24.0
60 x 40 x 6 5.65 4.4
60 x 40 x 8 7.37 5.8
65 x 45 x 5 5.26 4.1
65 x 45 x 6 6.25 4.9
65 x 45 x 8 8.17 6.4
70 x 45 x 5 5.52 4.3
70 x 45 x 6 6.56 5.2
70 x 45 x 8 8.58 6.7
70 x 45 x 10 10.52 8.3

Indian Standard Channel Sections


Type h x b tw tf a Weight
(mm) (mm) (mm) (sq.cm) (kg/m)
ISJC 100x45 3.0 5.1 7.41 5.8
ISJC 125x50 3.0 6.6 10.08 7.9
ISJC 150x55 3.0 6.9 12.67 9.9
ISJC 175x60 3.6 6.9 14.24 11.2
ISJC 200x70 4.1 7.1 17.77 14.0
ISLC 75x40 3.7 6.0 7.26 5.7
ISLC 100x50 4.0 6.4 10.02 7.9
ISLC 125x65 4.4 6.6 13.67 10.7
ISLC 150x75 5.1 9.5 18.39 14.4
ISLC 175x75 5.1 9.5 22.42 17.6

248
ISLC 200x75 5.5 10.8
26.26 20.6
ISMC 75x40 4.4 7.3
8.72 6.8
ISMC 100x50 4.7 7.5
11.75 9.2
ISMC 125x65 5.0 8.1
16.25 12.8
ISMC 150x75 5.4 9.0
20.94 16.4
ISMC 175x75 24.46 19.2
ISMC 200x75 6.1 11.4 28.28 22.2
ISMC 225x80 33.12 26.0
ISMC 250x82 43.57 34.2
ISMC 250x84 48.54 38.1
ISMC 300x90 45.73 35.9
ISMC 400x100 63.06 50.1
ISGC 16x10 3.2 3.2 0.971 0.76
ISCG 20x10 3.2 3.2 1.099 0.86
ISCG 40x32 5.0 7.5 6.144 4.82
UNIT WEIGHTS OF M.S SHEETS, PLATES, ROUNDS & FLATS
Sheets Rounds Flats
Th. Weight dia. Weight b x th Weight
KG
(mm) kg/sq.m (mm) kg/m (mm) kg/m
10 3.15 24.70 6 0.22 25 x 6 1.18
12 2.50 19.61 8 0.39 25 x 12 2.36
14 2.00 15.69 10 0.62 40 x 6 1.88
16 1.66 12.55 12 0.89 45 x 10 3.53
18 1.25 9.80 16 1.58 50 x 6 2.36
20 1.00 7.84 20 2.46 50 x 12 4.71
22 0.80 6.27 22 2.98 63 x 10 4.95
24 0.63 4.94 25 3.85 65 x 10 5.10
26 0.50 3.91 28 4.83 75 x 10 5.89
28 0.44 3.10 32 6.31 75 x 12 7.07
Plates 40 9.86 75 x 20 11.78
Th.(mm) kg/sq.m 45 12.48 80 x 10 6.28
6 47.10 50 15.41 100 x 10 7.85
8 62.80 63 24.46 125 x 10 9.81
10 78.50 125 x 14 13.74
12 94.20 150 x 18 21.20
14 109.90 180 x 14 19.78
16 125.60 Chequered Plates 180 x 20 28.26
18 141.30 Th.(mm) Kg/sq.m 220 x 20 34.54
20 157.00 7 61.10 250 x 12 23.55
22 172.70 10 84.50 250 x 14 27.48
25 196.25 12 100.3
32 251.20
40 314.00
50 392.50
75 588.75

249
SALIENT DETAILS OF STELL TO IS 2062.
• Grade A steel is intended for use in structures subject to normal conditions for non critical
applications. The use of Grade A steel is generally justified for these structural parts which
are not prone to brittle fracture on account of its thickness, size and shape adopted and/or
because of the fabrication and/or service conditions
• Grade B steel is intended for use in structures subject to critical loading application, where
service temperature do not fall below 00C . Use of Grade B steel is generally specified for
those structural parts which are prone to brittle fracture and/or subjected to severe
fluctuation of stresses.
• Grade C steel is supplied with guaranteed low temperature impact properties.This grade is
intended for use in structures or in structral parts, where the risk of brittle fracture requires
consideration due to their design, size and/or service condition. In cases where owing to
increased thicknesses, loading conditions and general design of the structures, higher
resistance to brittle fracture is required, use of steel of Grade C with a guarantee of 00C or -
200C or -400C will be advisable

Chemical composition
Carbon Deoxidation Supply
Grade Designation Ladle analysis, Percent, max
equivalent mode condition
C Mn S P Si (CE), Max
Semi killed
A Fe 410W A 0.230 1.500 0.050 0.050 0.400 0.42 As rolled
or killed

B Fe 410W B 0.220 1.500 0.045 0.045 0.400 0.41 Killed As rolled

C Fe 410W C 0.200 1.500 0.040 0.040 0.400 0.39 Killed As rolled

Mechanical composition

Percent Charpy V
Tensile elonga- Interna Notch
Yield stress
Grade Designation strength tion at l dia of impact
Min Mpa
Min Mpa gauge bend energy J
length Min
<20 20-40 >40
* 2r for
A Fe 410W A 410 250 240 230 23 3r - less than
or equal
B Fe 410W B 410 250 240 230 23 2r* 27
to 25 mm
products
, 3r for
more
C Fe 410W C 410 250 240 230 23 2r 27
than 25
mm
products
Permissible variations for products analysis Mass of steel
Constituent Permissible variation The mass of steel shall be calculated on the
over the specified limit basis that steel weighs 7.85 g/cm3
Percent max
Carbon 0.02 Color code
Manganes
e 0.05
Silicon 0.03 Grade A Green
Sulpher 0.005 Grade B Grey
Phosperou
s 0.005 Grade C Orange

250
Indian Standard rolled steel beams IS:808-1964
Maxi- Ce

Radii of gyration
Cross - sectional

Width of flange
mum ntr

Moments of
Thick-ness of

Thick-ness of

Moduli of
Desig nation

size e

section
inertia
Weight per
of of
flang gra

flange
metre
area
e vit

web
rivet y
c
Ixx Iyy r xx r yy Z xx Z yy
yy
cm2 kg mm mm mm cm4 cm4 cm cm cm3 cm3 mm cm
ISMB 100 14.60 11.50 75 7.20 4.0 257.50 40.80 4.20 1.67 51.5 10.90 12

ISMB 125 16.60 13.00 75 7.6 4.4 449 43.7 5.2 1.62 71.8 11.7 12

ISMB 150 19.00 14.90 80 7.6 4.8 726.4 52.6 6.18 1.66 96.9 13.1 12

ISMB 175 24.62 19.30 90 8.6 5.5 1272 85 7.9 1.86 145.4 18.9 12

ISMB 200 32.33 25.40 100 10.8 5.7 2235.4 150 8.32 2.15 223.5 30 16

ISMB 225 39.72 31.20 110 11.8 6.5 3441.8 218.3 9.31 2.34 305.9 39.7 20

ISMB 250 47.55 37.30 125 12.5 6.9 5131.6 334.5 10.39 2.65 410.5 53.5 22

ISMB 300 56.26 44.20 140 12.4 7.5 8603.6 453.9 12.37 2.84 573.6 64.8 22

ISMB 350 66.71 52.40 140 14.2 8.1 13630 537.7 14.29 2.84 778.9 76.8 22
1022.
ISMB 400 78.46 61.60 140 16 8.9 20458 622.1 16.15 2.82 88.9 22
9
1350.
ISMB 450 92.27 72.40 150 17.4 9.4 30391 834 18.15 3.01 111.2 22
7
1808.
ISMB 500 110.74 86.90 180 17.2 10.2 45218 1369.8 20.21 3.52 152.2 28
7
2359.
ISMB 550 132.11 103.70 190 19.3 11.2 64894 1833.8 22.16 3.73 193 32
8
3060.
ISMB 600 156.21 122.60 210 20.8 12 91813 2651 24.24 4.12 252.5 25.32
4
1.3
ISMC 75 8.67 6.80 40 7.3 4.4 76 12.6 20.3 4.7 12
1
1.5
ISMC 100 11.70 9.20 50 7.5 4.7 186.7 25.9 37.3 7.5 16
3
1.9
ISMC 125 16.19 12.70 65 8.1 5 416.4 59.9 66.6 13.1 22
4
2.2
ISMC 150 20.88 16.40 75 9 5.4 779.4 102.3 103.9 19.4 25
2
ISMC 175 24.38 19.10 75 10.2 5.7 1223.3 121 139.8 22.8 25 2.2
2.1
ISMC 200 28.21 22.10 75 11.4 6.1 1819.3 140.4 181.9 26.3 25
7
ISMC 225 33.01 25.90 80 12.4 6.4 2694.6 187.2 239.5 32.8 25 2.3

ISMC 250 38.67 30.40 80 14.1 7.1 3816.8 219.1 305.3 38.4 25 2.3
2.3
ISMC 300 45.64 35.80 90 13.6 7.6 6362.6 310.8 424.2 46.8 28
6
2.4
ISMC 350 53.66 42.10 100 13.5 8.1 10008 430.6 571.9 57 28
4
2.4
ISMC 400 62.98 49.40 100 15.3 8.6 15083 504.8 754.1 66.6 28
2

251
SALIENT DIMENSIONS OF TEMPORARY GIRDERS
Ref: Appendix 'L' of MONSOON INSTRUCTIONS - 2003
Sl Drg No Gauge Type Over Effective Clear Centers Depth Fit for CRS's
No all span span of of speed Sanction
Length Girder Const (kmph) No Date
ruction

METRE GAUGE
1 BE 747 MG Deck 12192 9906 8687 1067 1014 30 463 17.06.92

2 BE 748 MG Deck 9144 7620 6401 1067 861 15 271 12.03.51

3 BE 749 MG Deck 10516 9703 8484 1067 1014 15 239 15.02.55

4 BE 856 MG Deck 13106 11735 10516 1143 936 15 607 13.04.55

BE 960
5 MG Deck 13513 12802 10973 1067 936 30 307 19.06.91
(BG/MG)

6 BE 1033 MG Shallow 13000 12400 10570 1759 660 25 764 13.6.78

7 BE 1074 MG Shallow 12192 11735 10516 1067 663 30 574 25.05.64

8 BE 1272 MG Deck 8382 7163 1067 685 30.06.84

RTS 89 -
9 MG Deck 20550 20000 18170 1395 1462 20 - -
007
CBE/TP/
10 MG Shallow 10210 9760 8540 1065 25 149 07.08.86
103/86

BROAD GAUGE
1 BE 580 BG Deck 12192 11430 9144 1753 860 15 1619 4.10.55

2 BE 640 BG Deck 13172 11735 9906 1753 915 15 1067 26.08.55

3 BE 749 BG Shallow 12172 11735 9906 1742 665 30 574 25.05.64

BE 960
4 BG Deck 13513 12802 10973 1753 969 30 307 19.06.91
(BG/MG)

5 BE 1228 BG Shallow 20550 20000 18170 1755 931 30 306 19.06.91

252
MISCELLANEOUS

253

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